7/31/2019 3.

Jishu Hozen Step 1

Jishu-Hozen

1.Initial – Phase Cleaning

Shigeru Tsujita
TQM TPM Consultant

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 1/27
7/31/2019 3. Jishu Hozen Step 1

Individual workers
Protecting their own equipment

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 2/27
7/31/2019 3. Jishu Hozen Step 1

Step-by step Implementation of Jishu-Hozen

 – 

1.Initial Phase Cleaning

2.Countermeasures for Sources of Problems and difficult locations

3.Establishing Tentative Standards for Jishu-Hozen

4.Overall Inspection

5.Autonomous Inspection

6.Standardization

7.Autonomous Management
http://slidepdf.com/reader/full/3-jishu-hozen-step-1 3/27
7/31/2019 3. Jishu Hozen Step 1

Cleaning is Inspection

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 4/27
7/31/2019 3. Jishu Hozen Step 1

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 5/27
7/31/2019 3. Jishu Hozen Step 1

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 6/27
7/31/2019 3. Jishu Hozen Step 1

Tags attached on defects uncovered

TPM TPM
Jishu-Hozen Step No. 12345 Jishu-Hozen Step No. 12345
Equipment name: Equipment name:
Control No.: Control No.:
Date of detection: Date of detection:
Detector: Detector:

Description of defects Description of defects

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 7/27
7/31/2019 3. Jishu Hozen Step 1

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 8/27
7/31/2019 3. Jishu Hozen Step 1

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 9/27
7/31/2019 3. Jishu Hozen Step 1

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 10/27
7/31/2019 3. Jishu Hozen Step 1

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 11/27
7/31/2019 3. Jishu Hozen Step 1

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 12/27
7/31/2019 3. Jishu Hozen Step 1

Lubrication System
•Water mixed
•

•
Some
No oilgrease nipples disappeared
level gauge

Motor,Pump

Wiring System
-Unfixed
-Wiring in contact with one another
http://slidepdf.com/reader/full/3-jishu-hozen-step-1 13/27
7/31/2019 3. Jishu Hozen Step 1

Preparation
glasses mask glove Cap or helmet

Indicator for switch

Waste cloth Brush spatula

Cleaning liquid Cleaning spray Vac.cleaner

Tools(Spanner, screw driver, pliers, hex.-head wrench,

Tags(White, pink) flashlight camera

ladder Grease gun oiler

White board Water or drink 

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 14/27
7/31/2019 3. Jishu Hozen Step 1

Make group

Leader

Team for each parts

Person in charge of camera

Person in charge of tag

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 15/27
7/31/2019 3. Jishu Hozen Step 1

Decide Area for 1st Step

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 16/27
7/31/2019 3. Jishu Hozen Step 1

Safety Check  

Start cleaning

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 17/27
7/31/2019 3. Jishu Hozen Step 1

Cleaning

From upper place to lower place

Take out covers (Marking)

Don’t wash by water for electric box  

Don’t put oil at V-belt

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 18/27
7/31/2019 3. Jishu Hozen Step 1

Check bolt tightening

Lubrication

Tag Record by amera

Tag map

Remove tags

Make One point lesson

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 19/27
7/31/2019 3. Jishu Hozen Step 1

Operation trial

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 20/27
7/31/2019 3. Jishu Hozen Step 1

Tag list

One point lesson

Kaizen(Improvement) sheet

meeting

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 21/27
7/31/2019 3. Jishu Hozen Step 1

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 22/27
7/31/2019 3. Jishu Hozen Step 1

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 23/27
7/31/2019 3. Jishu Hozen Step 1

TCL
http://slidepdf.com/reader/full/3-jishu-hozen-step-1 24/27
 One-Point Lesson
7/31/2019 3. Jishu Hozen Step 1

No.
Date of 

Preparation

Prepared
Section Admin Leader
by

Date
     l
    a Executed
    u
     t
    c
     A Teacher
Student
http://slidepdf.com/reader/full/3-jishu-hozen-step-1 25/27
7/31/2019 3. Jishu Hozen Step 1

http://slidepdf.com/reader/full/3-jishu-hozen-step-1 26/27
7/31/2019 3. Jishu Hozen Step 1

C
http://slidepdf.com/reader/full/3-jishu-hozen-step-1 27/27