EE405 M2-Electrical System Design-Ktustudents - in

KTUStudents.
in
Ajith Vijayan
EEE Dept
MITS
For more study materials: WWW.KTUSTUDENTS.IN

LOAD RATING (watts)
Incandescent light point 60
Fluorescent tubes 60
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Ceiling fans 60
Light sockets ( 5 A 100

socket)
Power sockets (15 A 1000
socket)
Fluorescent lamp 600 25
mm
Fluorescent lamp 1200 50
mm
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study materials: WWW.KTUSTUDENTS.IN
VIJAYAN, EEE DEPT, MITS
size of cable 1/1.40 mm Aluminium
conductor (1.5 sq mm
KTUStudents.in
Light and fan sub circuit cross section) or 1 sq mm
copper
Rating 10A, maximum 800 W,
10) points maximum (6-8)
size of cable 1/1.80 mm Aluminium

conductor (4 sq mm
Power sub circuits cross section) or 2.5 sq
mm copper
Rating 15 A, maximum 3000 W,
2 points maximum
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Height of batten 2.5 m above floor level
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Height of switch board 1.3 m above floor level
Height of distribution board 1.5 m above floor level
Height of brackets for light points 2.5 m above floor level
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1 Miniature Circuit Breakers (MCB) 6A- 100 A
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2 Moulded Case Circuit Breakers 10A- 2500 A
(MCCB)
3 Residual current devices(RCD) / HS : 6-10-30 mA ( for direct

Residual current Circuit Breakers contact/life injury protection
(RCCB) / ELCB MS : 100-300-500-1000 mA (fire
protection - RCCB
LS : 3-10-30 A (protection of
machines
4 Residual current Breakers with over 16 – 40 A
current protection (RCBO)
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TYPES FEATURES
B Protection of equipments with no starting
current.
- Lighting and distribution circuits
C Protection of equipments with surge currents-

inductive loads and motor circuits (5-10 Ir)
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D Protection of equipments with high surge
currents- transformers and X ray machines (10-20
Ir)
Z Protects highly sensitive devices with

semiconductor devices - 23 Ir
K ,Z Very high levels of surge currents- (812 Ir), 1317

Ir
AJITH VIJAYAN, EEE DEPT, MITS
• Isometric view of a room is shown. Prepare an
installation plan, schematic diagram, complete wiring
diagram and estimation details
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 No of light points = 2
 Wattage = 2x 60 = 120 W
 No of fan points =1


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Wattage = 1x 60 =60 W
No of socket outlets = 1 power
 Wattage = 1x 1000 = 1000 W
 Require two sub circuits, one for power socket
outlet and one for light/fan points
 Connected load = 2180 W
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Sl Specification of materials Uni Qty Rate Per Total Re
NO t reqd Rs cost mar
ks
1 Double pole iron clad switch No 1 each
fuse 15A,250V
2 I C distribution fuse board 2 No 1 each
way 15A/way
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3 IC cutouts 15A250V No 1 each
4
5 Single core 1/1.4mm m 40 100
aluminium conductor cable m
8 Tumbler surface switches No 3 each
single way 5A
9 Tumbler surface switches
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study materials:
1 MITS
WWW.KTUSTUDENTS.IN
EEE DEPT, each
Sl Specification of materials Un Qty Rate Per Total Re
NO it req Rs cost mar
d ks
10 15A 3 pin sockets No 1 15.00 each 15.00
11 Brackets with holders(bakelites) No 2 15.00 each 30.00
12 Ceiling rose 2 pole bakelite No 1 5.00 each 5.00
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13 Teak wood board
30 x 20 cm No 1 9.20 Eac 9.20
18 x 10 cm No 1 3.20 h 3.20
45 x 60 cm No 1 44.50 Eac 44.50
h
each
14 Round blocks (single)7.5 x 2.5 No 3 1.50 each 4.50
cm
15 Link clips 4.4 cm Bo 5 1.75 Box 8.75
x
of
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study materials:
100
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d ks
19 Steel Screws
3.8 cm x 6 SWG No 150 45 100 67.50
1.90cm x 8SWG No 100 30 100 30.00
5.08cm x 4 SWG No 100 52 100 22.00
20 Labour cost 90.00
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Total 843.40
Contingencies 10% 84.34
Grand Total 928.0
0
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Number of sub circuits:
No of light point=4
No of fan points=1
Total wattage =4 x 60+1 x 60=300W
Wattage less than 800 W, points 5 (less than10) hence one sub circuit
LAYOUT OF SUBCIRCUIT IS SHOWN IN NEXT SLIDE
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Size of wire:
Current=300W/240V=1.25A – 1/1.40 mm single core aluminium cable is
used
Rating of main switch = 250 V, 15 A, DPIC switch fuse
Rating of distribution box = = 250 V, 15 A, two way iron clad box
Length of wire and batten

Assumptions:
Height of switch board=1.3m above floor level
Height of distribution board=1.5 m above floor level
Height of batten=2.5m above floor level
Height of brackets for light points=2.5m above floor level
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 Length of batten
Length ABCD=1+0.3+1.2=2.5m
CEF = 1.5+2.5=4m
EG = 0.5+2.5=3m
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GHI = 2.5+0.5+0.5=3.5m
HJK = 2+1.7=3.7m
JLM = 0.3+0.5+1+0.3=2.1m
LN = 1+1=2m
Total = 20.8m
Allowing 20%extra=25m
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 Length of phase wire
ABCD=1+0.3+(1.2x5)=7.3m
CEF =(1.5+2)x4+0.5=14.5m
EG =(0.5+2.5)x3=9m
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GHI =(1x2)+1.5+0.5+0.5=4.5m
HJK =2+0.5+(1.2x3)=6.1m
JLM =(0.3+0.5+1)x2+0.3=3.9m
LN =1+1=2m
Total =47.3m
Allowing 20% extra=57m
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ABCEF=1+0.3+1.5+2+(0.5x2)=5.8m
EGHI=0.5+3.5+(1.5+0.5+0.5)x2=9m
HJLM=2+0.5+0.3+0.5+1+(0.3x2)=4.9
m
LN=1+1=2m
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Total=20.7m
Allowing 20% more=26m
Total length of phase and
neutral wire=83m ~ 85m
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ks
1 Double pole iron clad switch No 1 45.00 each 45.00
fuse 15A,250V
2 I C distribution fuse board 2 No 1 35.00 each 35.00
way 15A/way
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3 IC cutouts 15A250V No 1 15.00 each 15.00
4 Teak wood batten 19 x 13mm m 30 275 100 82.50
m
5 Single core 1/1.4mm m 85 80 100 68.00
6 Tumbler surface switches No 5 5.50 each 27.50
single way 5A
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d ks
7 Brackets with holders(bakelites) No 2 15.00 each 30.00
8 Ceiling rose 2 pole bakelite No 1 5.00 each 5.00

9 Teak wood board
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30 x 20 cm No 1 12.00 Eac 12.00
18 x 10 cm No 1 4.50 h 4.50
45 x 60 cm No 1 50.0 Eac 50.0
h
each
10 Round blocks (single)7.5 x 2.5 No 5 2.00 each 10
cm
11 Link clips 4.4 cm Bo 3 2.00 Box 6.00
x
of
100
12 Nails 1.25 cm For moreAJITH
kg
study materials:
1 24
WWW.KTUSTUDENTS.IN
VIJAYAN, EEE DEPT, MITS kg 24
d ks
14 Steel Screws
3.8 cm x 6 SWG No 150 45 100 67.50
1.90cm x 8SWG No 100 30 100 30.00
5.08cm x 4 SWG No 100 52 100 22.00
20 Labour cost 135.00
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Total 642.40
Grand Total 707.0
0
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 Figure shows the plan of a flat .The position of
light and fan points and switch boards are
shown. The wiring should be of concealed
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type. Decide the number of sub circuits,
calculate the size and length of wire and
estimate the wiring scheme. any other data
required may be assumed.
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 No of light points=8
 Fan=5
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 Power plug=2
 Total light fan load=980W
 Total power load=2000W
 Total 3 sub circuits
 Take all the assumptions as shown in the previous
problem
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 Sub circuit 1
ABD+BC+DEF+DGH+GIJK=(1+0.3+3+1.2)+(0.5+2)+(0.3+0.5
+4)+
(0.5+3+1.2+1)+(0.5+2+4+2+0.5)=28m
 Sub circuit 2
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APQR+RSTUV+TWXY=(1+0.3+3.5+3.5+0.3+1+1.2+0.5+
1.75+1.5+3)+(1+1.2+1+2.5+2.5)+(4.5+1.2+2.5+2)=35.95m
 Sub circuit 3
ALM=1+0.3+7+2.3+1.5+6.5+2.3= 20.9m
Total=84.85m
Adding 20%=102m
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 ABD= (1+0.3)x2+(3x3)+(1.2x5)=17.6m
 BC=(0.5x3)+(2x3)=7.5m
 DEF= (0.3x4)+(0.5x3)+(4x3)=14.7m
 DG= (0.5+3)x2=7m
 G to SB = 1.2x5 = 6m
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 GH = 1X3 = 3 m
 GI = (0.5 + 2)X4 = 10 m
 IJ = 4 x 3 = 12 m
 JK = (0.5 + 2)X 2 = 5 m
 Total length = 83 m
 Allowing 20 % wastage, Total length = 100
m
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 Draw the electric circuit, estimate the quantity
of material and total cost for PVC wiring
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system used in a hall of 15m x 6m x 4.5 m. The
hall is to be fitted with fan and light points.
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 Floor area = 15x6 = 90 m2.
 Assume 10 W/m2 as illumination requirement,
total wattage = 90 x 10 = 900 W


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Choose 10 lamps = 600 W and 5 fan = 300 W
No of sub circuits = 2
 Line current = 900/ 240 = 3.75 A
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 1/1.80 mm, single core, 650 V grade, Al
conductor PVC cable with 15 A current
carrying capacity, is used between meter board
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and main distribution board
 1/1.40 mm, single core, 650 V grade, Al
conductor PVC cable with 10 A current
carrying capacity, is used as phase and neutral
wires beyond main distribution board
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 Assume :
 Height of main board and switch board = 1.5 m
 Height of casing-capping run =3m
 Height of bracket light points = 2.4 m
 Height of meter board from front wall = 0.2 m
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 For large multi-storied buildings, where there are
several floors and having many circuits, the main
switch board controls the circuit to each floor or
section. The conductors constituting the main branch
are known as rising mains.
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 Size of wire: Assume motor efficiency is 85%
and pf 0.8
15  735.5
Full load current =
3 415  0.85  0.8
= 23.1A
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The current carrying capacity of the cable should
be 1.5 times the full load current = 1.5x23.1 = 34.6A.
From table the size of cable is single core PVC
insulated 7/1.70 mm aluminum cable.
Size of conduit: From the main board to motor

switch and from the motor switch to the motor
starter, only 3 wires are to be run. Hence 31.8mm
heavy gauge conduit is required. From the motor
starter to motor 6 wires are to be drawn. So 38mm
heavy gauge For moreAJITH
study materials:
conduit. WWW.KTUSTUDENTS.IN
 Rating of switch fuse : Starting current =
1.5x23.1 = 34.6A. Main switch and motor
switch to be used shall be – 60 A, 500 V grade
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TPIC switch. [15,30,60,100.. Std]
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 Length of conduit
 Assumptions: The main switch , the motor switch and
the starter are installed at a height of 1.5m above the
floor level. Height of conduit run above the floor
level is 3m.Conduit run below floor level 0.25m
 Length of 31.8mm conduit
From main switch to motor
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switch =27m
Allowance 20%=5.5m
Total=32.5m
 Length of 38mm conduit:
From motor starter to ground and 0.25m below it=

1.5+0.25=1.75m
From ground to motor foundation 0.5m above
ground=2.5+0.25+0.5=3.25m
Total=5m+allowance
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 Length of 31.8mm flexible conduit- required to
connect meter to main switch and from motor switch
to starter=0.3+0.3=0.6m
 Length of 38m flexible conduit - required to connect
the heavy gauge conduit to motor=1m
 Length of wire required
From meter to main switch(3 runs)=3x0.3=0.9m
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From main switch to motor switch=3x27=81m
From motor switch to motor starter=3x0.3=0.9m
From motor starter to motor terminals (6 runs)=6x6=36m
Total =118+20%
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 Length of earth wire: For earthing the motor two
separate electrodes have to be provided.
According to IE rules motor frames, starters,
motor ,main switches and all other parts of metal
are to be earthed properly by means of two
separate and distinct earth continuity conductors
to the earth electrodes.

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Here , No.8 SWG GI wire can be used as earth wire
for a 15hp motor.
 Length = 2 x length of conduit = 2x40 = 80 m
 Labour cost :
 Labour cost - One electrician with one helper will
require 3 days (Distance b/w motor and main
switch apprx 30 m).
 =(30+20)x3=150
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Sl Specification of materials Unit Qty Rate Per Total Re
NO reqd Rs cost ma
rks
1 Triple pole iron clad switch No 2 450.00 each 900.0
fuse 60A 500V 0
2 Heavy gauge conduit
i)38mm m 7 22 m 154
3
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ii)31.8mm
Flexible conduit
m 35 17 m 595
i)38mm m 1 15 m 15
ii)31.8mm m 1 11 m 11
4 Single core 1/1.7mm m 150 500 100 750

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NO reqd Rs cost mar
ks
5 Angle iron frame
i)30cmx20cm No 1 50 each 50
ii)30cmx50cm No 1 90 each 90
6 Conduit bends
i)38mm No 2 9 Each 18
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ii)31.8mm No 6 7 each 42
7 Conduit saddles
i)38mm No 6 1.5 Each 9
II)31.8mm No 35 1 each 35
8 Conduit couplers
i)38mm No 2 2.25 Each 4.5
ii)31.8mm No 15 1.75 each 26.25
9 Locknuts
i)38mm No 4 4 Each 16
ii)31.8mm No 8 3.25 each 26
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NO reqd Rs cost mar
ks
10 Flexible pipe coupling with
locknuts
i)38mm No 2 20 each 40
ii)31.8mm No 2 15 each 30
11 Wooden Bushings
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i)38mm No 2 18 100 0.36
ii)31.8mm No 6 12 100 0.72
12 Teakwood gutties No 200 0.15 Each 30
13 Iron screws38mm No 100 100 Each 34
14 No.8 SWG GI wire for earth kg 8 25 kg 200

10m=1kg
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Sl Specification of materials Unit Qty Rate Per Total Rem
NO reqd Rs cost arks
15 Clips for fixing the earth wire 38mm No 150 0.4 each 60
16 Lugs for connection of the earth No 2 0.70 each 1.4
wire with motor(GI)
17 Earthing set
i)GI pipe(perforated)38mm dia m 2.75 52 M 143
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ii)No.8 SWG GI wire kg 1 25 Kg 25
iii) GI pipe 19mm dia m 2.45 30 m 73.5
iv) GI pipe 12.7mm dia M 2 24 M 48
v) GI bends 12.7mm dia No 3 4 Each 12
vi)CI cover 30x30cm No 1 60 Each 60
vii)GI nut ,Bolt and locknutwith No 1 7 Each 7
washers
ix)GI lug No 1 0.7 Each 0.7
x)Charcoal Kg 10 2.5 Kg 25
xi)salt Kg 10 2 kg 20
xii)Civil Engg Works 400
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ks
16 Caution plate and painting No 1 6 each 6
17 Shock treatment chart No 1 10 each 10
20 Labour cost 150
Total 4107.68
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Grand Total 4518.3
58
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Auditorium One ceiling fan for 50 seats
One exhaust fan for every 50m2
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Security room One ceiling fan, one lamp
Projector room Lamps-2,fan – 2,projector-7.5 kVA,rewinding

motor-200w,Tape recorder-1000w,Power
amplifier-1000w
A/c 2 compressors each of 50hp,

2 air handling units-Blower-2 nos 7.5 HP,
Chilled water pump-2 nos 5hp,
Moulded case circuit breaker(MCCB)
AJITH VIJAYAN, EEE DEPT, MITS
 Design and prepare the schematic diagram of
electrification of a cinema hall having seating
capacity of 800 people. Also prepare the
estimate of materials required
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 Electrical Design Estimating and Costing – K B
Raina, S K Battacharya
 Electrical system Design: M K Giridharan ,I K
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International Publishing House
Pvt.Ltd,Bangalore.
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KTUStudents.

For more study materials: WWW.KTUSTUDENTS.IN

Incandescent light point 60

Light sockets ( 5 A 100

size of cable 1/1.80 mm Aluminium

Height of distribution board 1.5 m above floor level

Height of brackets for light points 2.5 m above floor level

3 Residual current devices(RCD) / HS : 6-10-30 mA ( for direct

C Protection of equipments with surge currents-

Z Protects highly sensitive devices with

K ,Z Very high levels of surge currents- (812 Ir), 1317

12 Ceiling rose 2 pole bakelite No 1 5.00 each 5.00

Length of wire and batten

8 Ceiling rose 2 pole bakelite No 1 5.00 each 5.00

Size of conduit: From the main board to motor

From main switch to motor

From motor starter to ground and 0.25m below it=

4 Single core 1/1.7mm m 150 500 100 750

13 Iron screws38mm No 100 100 Each 34

14 No.8 SWG GI wire for earth kg 8 25 kg 200

Projector room Lamps-2,fan – 2,projector-7.5 kVA,rewinding

A/c 2 compressors each of 50hp,

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