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ASME BPVC.VIII.

3-2019

ARTICLE KE-3
EXAMINATION OF WELDS AND ACCEPTANCE CRITERIA

ð19Þ KE-300 EXAMINATION OF WELDS AND of the base metal through which subsequent shear wave
WELD OVERLAY shall pass. These examinations shall be performed in ac-
cordance with procedures agreed upon by the Manufac-
Acceptance examinations of welds and weld overlay turer and User, and shall meet the requirements of
shall be performed at the times stipulated in (a) through Section V, Article 4.
(f) during fabrication and installation, except as otherwise (b) A documented examination strategy or scan plan
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specified in KE-310 and KE-400. shall be provided showing transducer placement, move-
(a) All butt joints shall be ultrasonically examined after ment, and component coverage that provides a standar-
completion of all required heat treatment. Where ultraso- dized and repeatable methodology for weld acceptance.
nic examination cannot resolve embedded flaws in the The scan plan shall include ultrasonic beam angle used,
performance qualification block, or weld joint and/or ves- beam directions with respect to weld centerline, and ves-
sel geometry prohibits ultrasonic examination, radio- sel volume examined for each weld. The documentation
graphic examination shall be performed. shall be made available to the purchaser upon request.
(b) Magnetic particle or liquid penetrant examinations (c) The ultrasonic examination shall be performed in
of welds including plate weld repair shall be performed accordance with a written procedure conforming to the
after any required postweld heat treatment, except that requirements of Section V, Article 4, Mandatory Appendix
welds in P‐No. 1 material may be examined either before IX. The procedure shall have been demonstrated to per-
or after postweld heat treatment. The magnetic particle form acceptably on qualification blocks. Acceptable per-
or liquid penetrant examination of welds at progressive formance is defined as response from the maximum
states of welding may be performed before PWHT. allowable flaw and other flaws of interest demonstrated
(c) The magnetic particle or liquid penetrant examina- to exceed the reference level. Alternatively, for techniques
tion of weld surfaces that are to be covered with weld that do not use amplitude recording levels, acceptable
overlay shall be performed before the weld overlay is de- performance is defined as demonstrating that all imaged
posited. The magnetic particle or liquid penetrant exami- flaws with recorded lengths, including the maximum al-
nation of weld surfaces that are not accessible after a lowable flaws, have an indicated length equal to or great-
postweld heat treatment shall be performed prior to post- er than the actual length of the flaws in the qualification
weld heat treatment. These examinations may be per- block.
formed before PWHT. (d) The ultrasonic examination shall be performed
(d) Weld overlay shall be examined after completion of using a device employing automatic computer based data
all required heat treatment by the magnetic particle or li- acquisition. The initial straight beam material examina-
quid penetrant methods. tion (Section V, Article 4, T-472) for reflectors that could
(e) All of the joints in austenitic stainless steel and non- interfere with the angle beam examination shall be
ferrous material shall be examined by the liquid pene- performed
trant method after final postweld heat treatment, if any, (1) manually,
is performed. (2) as part of a previous manufacturing process, or
(f) Examination of weld joints when required in ferritic (3) during the automatic UT examination provided
steels with tensile properties enhanced by quenching and detection of these reflectors is demonstrated in accor-
tempering shall be made after all weld overlay has been dance with (c).
deposited, and all required heat treatment has been (e) Data shall be recorded in unprocessed form. A com-
performed. plete data set with no gating, filtering, or thresholding for
response from examination of the volume in (a) above
KE-301 REQUIREMENTS FOR ULTRASONIC
shall be included in the data record.
EXAMINATIONS OF WELDS
(f) Personnel performing and evaluating UT examina- ð19Þ
(a) For welds in wrought product forms, both straight tions shall be qualified and certified in accordance with
beam and angle beam examinations shall be required. their employer’s written practice as specified in Section
The ultrasonic examination area shall include the volume V, Article 1, T-120(e) or T-120(f). Only Level II or Level
of the weld, plus 2 in. (50 mm) on each side of the weld. III personnel shall analyze the data or interpret the
The straight beam examinations shall include the volume results.

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(g) When the UT examination is contracted by others, (-2) Plot and verify the reflector coordinates,
contractor qualification records of certified personnel provide a cross‐sectional display showing the reflector
shall be approved by the Certificate Holder and main- position and surface discontinuity such as root or
tained by their employer. counterbore.
(h) Personnel who acquire and analyze UT data shall be (-3) Review fabrication or weld prep drawings.
trained using the equipment in (d) above, and shall parti- (-c) Alternatively, other NDE methods or tech-
cipate in the demonstration of (c) above. niques may be applied to classify an indication as geo-
(i) Data analysis and acceptance criteria shall be as metric (e.g., alternative UT beam angles, radiography,
follows: I.D. profiling, or O.D. profiling).
(1) Data Analysis Criteria. Reflectors exceeding the (3) Flaw Sizing. Flaws shall be sized in accordance ð19Þ
limits in either (-a) or (-b) below, as applicable, shall be with a procedure demonstrated to size similar flaws at
investigated to determine whether the indication origi- similar material depths. Alternatively, a flaw may be sized
nates from a flaw or is a geometric indication in accor- by a supplemental manual technique as long as it has
dance with (2) below. When a reflector is determined to been qualified by the demonstration of (c) above. The di-
be a flaw, it shall be evaluated for acceptance in accor- mensions of the flaw shall be determined by the rectangle
dance with KE-333. that fully contains the area of the flaw. (Refer to Figures
(-a) For amplitude‐based techniques, the location, KE-301-1 through KE-301-7.)
amplitude, and extent of all reflectors that produce a re- (-a) The length (l ) of the flaw shall be drawn par-
sponse greater than 20% of the reference level shall be allel to the inside pressure‐retaining surface of the
investigated. component.
(-b) For nonamplitude‐based techniques, the loca- (-b) The depth of the flaw shall be drawn normal
tion and extent of all images that have an indicated length to the inside pressure-retaining surface and shall be de-
greater than the limits in (-1), (-2), or (-3) below, as ap- noted as “a” for a surface flaw or “2a” for a subsurface
plicable, shall be investigated. flaw.
(-1) For welds in material equal to or less than (-c) Subsurface flaw(s) close to a surface shall be
11/2 in. (38 mm) thick at the weld, images with indicated considered surface flaw(s) if the distance between the
lengths greater than 0.150 in. (3.8 mm) shall be flaw and the nearest surface is equal to or less than one-
investigated. half the flaw through-wall dimension as shown in Figure
(-2) For welds in material greater than 11/2 in. KE-301-1.
(38 mm) thick but less than 4 in. (100 mm) thick at the (-d) Subsurface flaws with S /a greater than 1.0
weld, images with indicated lengths greater than and surface flaws shall be evaluated for acceptance in ac-
0.200 in. (5 mm) shall be investigated. cordance with the criteria of Table KE-301-1 or Table
(-3) For welds in material greater than 4 in. KE-301-2 (or Figure KE-301-2 or Figure KE-301-3).
(100 mm) thick at the weld, images with indicated lengths
greater than 0.05t or 0.75 in. (19 mm), whichever is smal- KE-302 REQUIREMENTS FOR PERFORMANCE ð19Þ
ler, shall be investigated (t = nominal material thickness QUALIFICATION BLOCK
adjacent to the weld). The qualification blocks shall be prepared by welding
(2) Geometric. Ultrasonic indications of geometric and shall contain at least three flaws, oriented to simulate
and metallurgical origin shall be classified as follows: flaws parallel to the production weld’s fusion line as
(-a) Indications that are determined to originate follows:
from the surface configurations (such as weld reinforce- (a) The qualification block shall contain at least three
ment or root geometry) or variations in metallurgical planar flaws. The primary weld preparation angle shall
structure of materials (such as cladding to base metal in- be represented by at least two embedded flaws oriented
terface) may be classified as geometric indications, and with ±10 deg of the weld preparation angle. One flaw shall
(-1) need not be characterized or sized in accor- be located near the midpoint of the top one‐third of the
dance with (3) below; qualification block (representing the O.D.), one flaw shall
(-2) need not be compared to allowable flaw ac- be located near mid‐thickness of the qualification block,
ceptance criteria of Table KE-301-1 or KE-301-2; and one flaw shall be located near the midpoint of the bot-
(-3) shall have the maximum indication ampli- tom one‐third of the qualification block (representing
tude and location recorded, for example: internal attach- I.D.).
ments, 200% DAC maximum amplitude, 1 in. (25 mm) (b) The material of the qualification block shall meet
above the weld centerline, on the inside surface, from the P‐number requirements of Section V, Article 5.
90 deg to 95 deg. (c) The thickness of the qualification block shall be
(-b) The following steps shall be taken to classify within ±25% of the actual final thickness of the thickest
an indication as geometric: weld to be examined in the pressure vessel.
(-1) Interpret the area containing the reflector
in accordance with the applicable examination procedure.

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Table KE-301-1 ð19Þ


Flaw Acceptance Criteria for 1 in. (25 mm) to 12 in. (300 mm) Thick Weld
1 in. (25 mm) ≤ t ≤ 21/2 in. (64 mm) 4 in. (100 mm) ≤ t ≤ 12 in. (300 mm)
Aspect Ratio, a/ℓ Surface Flaw, a /t Subsurface Flaw, a/t Surface Flaw, a/t Subsurface Flaw, a/t
0.00 0.031 0.034 0.019 0.020
0.05 0.033 0.038 0.020 0.022
0.10 0.036 0.043 0.022 0.025
0.15 0.041 0.049 0.025 0.029
0.20 0.047 0.057 0.028 0.033
0.25 0.055 0.066 0.033 0.038
0.30 0.064 0.078 0.038 0.044
0.35 0.074 0.090 0.044 0.051
0.40 0.083 0.105 0.050 0.058
0.45 0.085 0.123 0.051 0.067
0.50 0.087 0.143 0.052 0.076

GENERAL NOTES:
(a) See Figure KE-301-2, illustration (a) and Figure KE-301-3, illustration (a).
(b) t = thickness of the weld excluding any allowable reinforcement. For a buttweld joining two members hav-
ing different thickness at the weld, t is the thinner of these two thicknesses. If a full penetration weld in-
cludes a fillet weld, the thickness of the throat of the fillet weld shall be included in t.
(c) S is the distance of the indication from the nearest surface of the component (see Figure KE-301-1).
(d) For intermediate flaw aspect ratio a/ℓ, and thickness t [21/2 in. (64 mm) < t < 4 in. (100 mm)], linear in-
terpolation is permissible.
(e) If the acceptance criteria in this table results in a flaw length, ℓ , less than 0.25 in. (6.4 mm), a value of 0.25
in. (6.4 mm) may be used.
(f) This table is only applicable to a material thickness of 8 in. (200 mm) or thinner if the specified minimum
tensile strength is greater than 95 ksi (655 MPa).
(g) This table is only applicable to a material thickness of 8 in. (200 mm) or thinner if PWHT is not
undertaken.

(d) The embedded planar flaws in the qualification (a) Only indications with major dimensions greater
block may be natural or artificial and must be fully char- than 1/16 in. (1.6 mm) shall be considered relevant.
acterized in location, orientation (angular rotation in hor- (b) Laminar type indications are acceptable without re-
izontal and vertical axis), and reflecting area. pair if they do not exceed 1/4 in. (6 mm) in length. The ex-
(e) Flaw size shall be no larger than the flaw sizes in tent of all laminar type indications exceeding 1/4 in.
Table KE-301-1 or KE-301-2 for the thickness to be (6 mm) in length shall be determined by ultrasonic exam-
examined. ination. Indications exceeding 1/4 in. (6 mm) in length shall
be repaired by welding to a depth of 3/8 in. (10 mm) or the
depth of the indication, whichever is less, unless the ultra-
KE-310 EXAMINATION OF WELD EDGE
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sonic examination reveals that additional depth of repair


PREPARATION SURFACES is required to meet the ultrasonic examination require-
All weld edge preparation surfaces in materials 2 in. ment for the product form.
(51 mm) or more in thickness shall be examined by the (c) Other nonlaminar relevant indications that are un-
magnetic particle or liquid penetrant method. Weld re- acceptable are:
pairs made to the weld edge preparation surfaces shall (1) any linear indications greater than 3/1 6 in.
also be inspected by the magnetic particle or liquid pene- (4.8 mm) long
trant method before the surface becomes inaccessible. (2) rounded indications with dimensions greater
Indications shall be evaluated in accordance with the than 3/16 in. (4.8 mm)
acceptance standards in (a), (b), and (c). The location of (3) four or more rounded indications in a line sepa-
all relevant indications shall be documented. rated by 1/16 in. (1.6 mm) or less, edge‐to‐edge

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ð19Þ Table KE-301-2


Flaw Acceptance Criteria for 16 in. (400 mm) Thick Weld
Surface Flaw, a Subsurface Flaw, a
Aspect Ratio, a /ℓ in. mm in. mm
0.00 0.228 5.79 0.240 6.10
0.05 0.240 6.10 0.264 6.71
0.10 0.264 6.71 0.300 7.62
0.15 0.300 7.62 0.348 8.84
0.20 0.336 8.53 0.396 10.1
0.25 0.396 10.1 0.456 11.6
0.30 0.456 11.6 0.528 13.4
0.35 0.528 13.4 0.612 15.5
0.40 0.612 15.5 0.696 17.7
0.45 0.618 15.7 0.804 20.4
0.50 0.624 15.9 0.912 23.6

GENERAL NOTES:
(a) See Figure KE-301-2, illustrations (b) and (c) and Figure KE-301-3, illustrations (b) and (c).
(b) For intermediate flaw aspect ratio, a/ℓ linear interpolation is permissible.
(c) t = the thickness of the weld excluding any allowable reinforcement. For a buttweld joining two members
having different thickness at the weld, t is the thinner of these two thicknesses. If a full penetration weld
includes a fillet weld, the thickness of the throat of the fillet weld shall be included in t .
(d) S is the distance of the indication from the nearest surface of the component (see Figure KE-301-1).
(e) This table is applicable to materials with specified minimum tensile strength no greater than 95 ksi (655
MPa).
(f) If a thickness is larger than 16 in. (400 mm), flaw acceptance values for a thickness of 16 in. (400 mm) shall
be used.
(g) When the thickness is larger than 12 in. (300 mm) and less than 16 in. (400 mm), linear interpolation be-
tween values for 12 in. (300 mm) in Table KE-301-1 and those for 16 in. (400 mm) in Table KE-301-2 is
permissible.
(h) This table is not applicable if PWHT is not undertaken.

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Figure KE-301-1 ð19Þ


Flaw Classification of Single Indication

t t

2d a
a

S
Sd

(a) Surface Indication (b) Surface Indication

t
2a (= 2d)

S
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S
a

(c) Subsurface Indication

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ð19Þ Figure KE-301-2


Surface Flaw Acceptance Criteria

0.1

0.09

0.08
Allowable Surface Flaw Ratio, a/t

1 in.(25 mm)  t  2½ in. (64 mm)


0.07

0.06

0.05

0.04

0.03
4 in. (100 mm)  t  12 in. (300 mm)
0.02

0.01

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5

Flaw Aspect Ratio, a/l

(a) For Weld Thickness 1 in. (25 mm)  t  2½ in. (64 mm) and 4 in. (100 mm)  t  12 in. (300 mm) [Note (1)]

0.7

0.6
Allowable Half Depth, a (in.)

0.5

0.4

0.3

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0.2

0.1

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5

Flaw Aspect Ratio, a/l

(b) For Weld Thickness t  16 in. (400 mm) [Note (2)]

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Figure KE-301-2
Surface Flaw Acceptance Criteria (Cont'd)
18

16

14
Allowable Half Depth, a (mm)

12

10

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5

Flaw Aspect Ratio, a/l

(c) For Weld Thickness t  400 mm (16 in.) [Note (3)]

NOTES:
(1) This graph obtained from acceptance criteria for surface flaw for 1 in. (25 mm) ≤ t ≤ 21/2 in. (64 mm) and 4 in. (100 mm) ≤ t ≤ 12 in. (300
mm) in Table KE-301-1.
(2) This graph obtained from acceptance criteria for surface flaw for t = 16 in. in Table KE-301-2.
(3) This graph obtained from acceptance criteria for surface flaw for t = 400 mm in Table KE-301-2.

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ð19Þ Figure KE-301-3


Subsurface Flaw Acceptance Criteria

0.16

0.14
Allowable Surface Flaw Ratio, a/t

0.12
1 in.(25 mm)  t  2½ in. (64 mm)

0.1

0.08

0.06

0.04

4 in. (100 mm)  t  12 in. (300 mm)


0.02

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5

Flaw Aspect Ratio, a/l

(a) For Weld Thickness 1 in. (25 mm)  t  2½ in. (64 mm) and 4 in. (100 mm)  t  12 in. (300 mm) [Note (1)]

0.9

0.8
Allowable Half Depth, a (in.)

0.7

0.6

0.5

0.4

0.3

0.2

0.1

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5

Flaw Aspect Ratio, a/l

(b) For Weld Thickness t  16 in. (400 mm) [Note (2)]


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Figure KE-301-3
Subsurface Flaw Acceptance Criteria (Cont'd)
25

20
Allowable Half Depth, a (mm)

15

10

0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Flaw Aspect Ratio, a/l

(c) For Weld Thickness t  400 mm (16 in.) [Note (3)]

NOTES:
(1) This graph obtained from acceptance criteria for subsurface flaw for 1 in. (25 mm) ≤ t ≤ 21/2 in. (64 mm) and 4 in. (100 mm) ≤ t ≤ 12 in. (300
mm) in Table KE-301-1.
(2) This graph obtained from acceptance criteria for subsurface flaw for t = 16 in. in Table KE-301-2.
(3) This graph obtained from acceptance criteria for subsurface flaw for t = 400 mm in Table KE-301-2.

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ð19Þ Figure KE-301-4


Multiple Planar Flaws Oriented in Plane Normal to Pressure-Retaining Surface
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Figure KE-301-5 ð19Þ


Parallel Planar Flaws

237
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ð19Þ Figure KE-301-6


Nonaligned Coplanar Flaws in Plane Normal to Pressure-Retaining Surface (Illustrative Flaw
Configurations)

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Figure KE-301-7 ð19Þ


Multiple Aligned Planar Flaws

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Figure KE-301-7
Multiple Aligned Planar Flaws (Cont'd)
NOTES:
(1) This illustration indicates two surface flaws. The first, a 1 , is on the outer surface of the component, and the second, a 2 , is on the inner
surface:
(a 1 + a 2 ) ≤ (a s + a′ s )/2 within planes A−A ′ and B−B′
(2) This illustration indicates two subsurface flaws:
(a 1 + a 2 ) ≤ (a e + a′ e )/2 within planes C−C ′ and D−D ′
(3) This illustration indicates two surface flaws and one subsurface flaw:
(a) (a 1 + a 3 ) ≤ (a s + a ′ e )/2 within planes E−E ′ and F−F ′
(b) (a 1 + a 2 + a 3 ) ≤ (a s + a e + a ′ s )/3 within planes F−F ′ and G−G′
(c) (a 2 + a 3 ) ≤ (a′ s + a e )/2 within planes G −G ′ and H−H ′
(d) a s for first surface flaw, a′ s for second surface flaw, a e for first subsurface flaw, and a ′ e for second subsurface flaw are acceptable
flaw depth dimensions, respectively.

KE-320 TYPES OF WELDS AND THEIR (b) Category B Locations. Category B locations are cir-
EXAMINATION cumferential welded joints within the main shell, commu-
nicating chambers, nozzles, or transitions in diameter,
KE-321 WELDED JOINT CATEGORIES including joints between the transition and a cylinder at
The term category as used herein defines the location either the large or small end; and circumferential welded
of a joint in a vessel, but not the type of joint. The cate- joints connecting formed heads other than hemispherical
gories established by this paragraph are for use in this Di- to main shells, to transitions in diameter, to nozzles, or to
vision in specifying special requirements regarding joint communicating chambers.
type and degree of examination for certain welded pres- (c) Category C Locations. Category C locations are
sure joints. Since these special requirements, which are welded joints connecting flanges, tubesheets, or flat heads
based on service and thickness, do not apply to every to the main shell, to formed heads, to transitions in dia-
welded joint, only those joints to which special require- meter, to nozzles, or to communicating chambers; and
ments apply are included in categories. The joints in- any welded joint connecting one side plate to another side
cluded in each category are designated as joints of plate of a flat‐sided vessel.
Categories A, B, C, and D below. Figure KE-321 illustrates (d) Category D Locations. Category D locations are
typical joint locations included in each category. welded joints connecting communicating chambers or
(a) Category A Locations. Category A locations are lon- nozzles to main shells, to spheres, to transitions in dia-
gitudinal welded joints within the main shell, communi- meter, to heads, or to flat‐sided vessels; and nozzles at
cating chambers, 12 transitions in diameter, or nozzles; the small end of a transition in diameter and those joints
any welded joint within a sphere, within a formed or flat connecting nozzles to communicating chambers.
head, or within the side plates13 of a flat‐sided vessel; and
circumferential welded joints connecting hemispherical
heads to main shells, to transitions in diameter, to noz-
zles, or to communicating chambers.

Figure KE-321
Illustration of Welded Joint Locations Typical of Categories A, B, C, and D
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KE-322 WELD JOINTS (d) any group of aligned, rounded indications having an
The entire length of all Categories A, B, C, and D weld aggregate length greater than t in a length of 12t, unless
joints shall be ultrasonically examined in accordance with the minimum distance between successive indications ex-
KE-300. Where ultrasonic examination test results cannot ceeds 6L, in which case the aggregate length is unlimited,
be conclusively interpreted, radiographic examination of L being the length of the largest indication
that area shall be carried out in accordance with (e) rounded indications in excess of those shown as ac-
KE-101. The external and accessible internal weld sur- ceptable in Table KE-332 and Mandatory Appendix 6.
faces and adjacent base material for at least 1/2 in. KE-333 ULTRASONIC ACCEPTANCE STANDARDS
(13 mm) on each side of the weld shall be examined by
either the magnetic particle or liquid penetrant method. Flaws shall be evaluated for acceptance using the ap-
plicable criteria of Table KE-301-1 or KE-301-2 with the
KE-323 WELD BUILDUP DEPOSITS AT OPENINGS following additional requirements:
FOR NOZZLES, BRANCH, AND PIPING (a) Surface Connected Flaws. Flaws identified as surface
CONNECTIONS flaws during the UT examination may or may not be sur-
When weld buildup deposits are made to a surface, the face connected. Therefore, unless the UT data analysis
weld buildup deposit, the fusion zone, and the parent me- confirms that that flaw is not surface connected, it shall
tal beneath the weld buildup deposit shall be ultrasoni- be considered surface connected or a flaw open to the
cally examined. See KE-333 for acceptance standards. surface, and is unacceptable unless a surface examination
is performed in accordance with (1), (2), or (3) below. If
KE-324 ATTACHMENT WELDS the flaw is surface connected, the requirements above still
apply; however, in no case shall the flaw exceed the ac-
Attachment welds made to pressure-retaining material
ceptance criteria in the applicable Construction Code
shall be examined by either the magnetic particle or liquid
listed below for the method employed.
penetrant method. See KE-334 for acceptance standards.
Acceptable surface examination techniques are
KE-325 WELDS FOR MEMBRANE SEALS (1) magnetic particle examination (MT) in accor-
dance with Section VIII, Division 1, Mandatory Appendix
Membrane seal welds shall be examined by either the 6; Section VIII, Division 2, Part 7, 7.5.6; Section I, Manda-
magnetic particle or liquid penetrant method. tory Appendix A, A-260 as applicable; or Section XII, Man-
datory Appendix V, or
KE-330 ACCEPTANCE STANDARDS
KE-331 GENERAL REQUIREMENTS
Acceptance standards for welds shall be as stated in the

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following paragraphs, while the acceptance standards for
material adjacent to the weld or beneath the weld or weld
buildup shall be as stated in Article KE-2. Table KE-332
Radiographic Acceptance Standards for
KE-332 RADIOGRAPHIC ACCEPTANCE
Rounded Indications (Examples Only)
STANDARDS
Maximum Size of Maximum Size of
Welds that are shown by radiography to have any of the
Acceptable Rounded Nonrelevant
following types of imperfections are unacceptable: Indications, in. (mm)
Thickness t , in. Indication, in.
(a) any type of crack or zone of incomplete fusion or (mm) Random Isolated (mm)
penetration
Less than 1/8 (3) 1
/4 t 1
/3 t 1
/10 t
(b) any other linear indication which has a length great- 1
/8 (3) 0.031 (0.8) 0.042 (1.1) 0.015 (0.4)
er than 3
/16 (5) 0.047 (1.2) 0.063 (1.6) 0.015 (0.4)
(1) 1/4 in. (6 mm) for t up to 3/4 in. (19 mm), inclusive 1
/4 (6) 0.063 (1.6) 0.083 (2.1) 0.015 (0.4)
(where t is the thickness of the thinner portion of the 5
/16 (8) 0.078 (2.0) 0.104 (2.6) 0.031 (0.8)
plate being welded) 3
/8 (9.5) 0.091 (2.3) 0.125 (3.2) 0.031 (0.8)
(2) t /3 for t over 3/4 in. (19 mm) to 21/4 in. (57 mm), 7
/16 (11) 0.109 (2.8) 0.146 (3.7) 0.031 (0.8)
1
inclusive /2 (13) 0.125 (3.2) 0.168 (4.3) 0.031 (0.8)
(3) 3/4 in. (19 mm) for t over 21/4 in. (57 mm) 9
/16 (14) 0.142 (3.6) 0.188 (4.8) 0.031 (0.8)
5
(c) internal root weld conditions are acceptable when /8 (16) 0.156 (4.0) 0.210 (5.3) 0.031 (0.8)
11
/16 (17.5) 0.156 (4.0) 0.230 (5.8) 0.031 (0.8)
the density change as indicated in the radiograph is not 3
/4 (19) to 2 (50), 0.156 (4.0) 0.250 (6.4) 0.031 (0.8)
abrupt (such that radiographs can be interpreted); linear incl.
indications on the radiograph at either edge of such con- Over 2 (50) 0.156 (4.0) 0.375 (9.5) 0.063 (1.6)
ditions shall be unacceptable as provided in (b)

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ASME BPVC.VIII.3-2019

(2) liquid penetrant examination (PT) in accordance (c) Subsurface Flaws. Flaw length (l ) shall not exceed
with Section VIII, Division 1, Mandatory Appendix 8; Sec- 4t .
tion VIII, Division 2, Part 7, 7.5.7; Section I, Mandatory (d) The final data package shall be reviewed by a UT
Appendix A, A-270 as applicable; or Section XII, Manda- Level III individual. The review shall include:
tory Appendix VI, or (1) the ultrasonic data record
(3) eddy current examination (ET) in accordance (2) data interpretations
with Supplement I of this Case. All relevant ET indications (3) flaw evaluations/characterizations performed by
that are open to the surface are unacceptable regardless another qualified Level II or III individual.
of length. The data review may be performed by another indivi-
(b) Multiple Flaws dual from the same organization.
(1) Discontinuous flaws shall be considered a singu- Alternatively, the review may be achieved by arranging
lar planar flaw if the distance between adjacent flaws is for a data acquisition and initial interpretation by a Level
equal to or less than S as shown in Figure KE-301-4. II individual qualified in accordance with KE-301(f) and
(2) Discontinuous flaws that are oriented primarily trained in accordance with KE-301(h), and a final inter-
in parallel planes shall be considered a singular planar pretation and evaluation shall be performed by a Level
flaw if the distance between the adjacent planes is equal III individual qualified similarly. The Level III individual
to or less than 1/2 in. (13 mm). (Refer to Figure KE-301-5.) shall have been qualified in accordance with KE-301(f)
(3) Discontinuous flaws that are coplanar and nona- above, including a practical examination on flawed
ligned in the through‐wall thickness direction of the com- specimens.
ponent shall be considered a singular planar flaw if the (e) The nameplate shall be marked under the Certifica-
distance between adjacent flaws is equal to or less than tion Mark and Designator by applying UT, to indicate ul-
S as shown in Figure KE-301-6. trasonic examination of welded seams required to be
(4) Discontinuous flaws that are coplanar in the examined in accordance with this Division.
through‐wall direction within two parallel planes 1/2 in.
(13 mm) apart (i.e., normal to the pressure‐retaining sur- KE-334 MAGNETIC PARTICLE AND LIQUID
face of the component) are unacceptable if the additive PENETRANT EXAMINATION
flaw depth dimension of the flaws exceeds those shown Welds shall be examined by the magnetic particle or li-
in Figure KE-301-7. quid penetrant methods in accordance with KE-233.
--`,```,,,,,````,`,``,,`,,`,`-`-`,,`,,`

242
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