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DEVELOPMENT OF FINITE ELEMENT

FULL ARTICLE MODELS FOR THE STUDY OF AGEING


EFFECTS IN CANDU 6 CONCRETE
In nuclear power plants (NPPs), concrete containment
CONTAINMENT BUILDINGS
buildings (CCBs) provide the final physical barrier against
Yuqing Ding* and Shahzma Jaffer
the release of radioactive materials into the environment
Canadian Nuclear Laboratories, Chalk River, ON K0J 1J0, Canada
and protect the nuclear structures housed within the
containment building. CCBs have to be maintained to Article Info
Keywords: Finite element modelling, nuclear power plants, concrete containment building,
ensure leak tightness and sound structural integrity for
reactor building, post-tensioning cables.
the safe operation throughout the life of NPPs. However, Article History: Received 23 February 2015, Accepted 13 April 2015, Available online
the integrity of CCBs may be affected by the ageing of its 27 May 2016.
DOI: http://dx.doi.org/10.12943/CNR.2015.00060
concrete, post-tensioning cables and reinforcing bars
*Corresponding author: Yuqing.Ding@cnl.ca
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(rebars). Finite element models (FEMs) of CANDU 6 CCBs


have been developed using 2 independent finite element
programs for the study of the effect of ageing of CCBs.
These FEMs have been validated using multiple-source
data and have been used for preliminary analyses of the 1. Introduction
effect of thermal load and ageing degradation on the In nuclear power plants (NPPs), concrete containment buildings (CCBs)
concrete structure. The modelling assumptions and play an important role in preventing the release of radioactive materials
simplifications, approach, and validation are discussed in into the environment and protect the nuclear structures housed within
this paper. The preliminary analyses for temperature the containment building. CCBs have to be maintained to ensure leak
For personal use only.

effects and potential applications to the study of ageing


tightness and sound structural integrity for the safe operation of NPPs.
degradation in CCBs using the FEMs are briefly
CCBs are subjected to applied loads and environmental conditions, which
introduced. may influence the concrete and steel components of CCBs. Factors such
as cyclic loading, changes in temperature, and aggressive chemicals can
impact the durability of concrete structures. Ageing degradation starts
as soon as a structure is constructed and continues over its operating life.
The ageing degradation of post-tensioned concrete structures may lead
to the loss of prestressing forces that could affect the integrity of CCBs.

The integrity of prestressed CANDU 6 CCBs is subjected to various time-


related degradation factors such as shrinkage and creep of the concrete,
stress relaxation, and deterioration [1]. For CANDU 6 CCBs, the detection
and monitoring of degradation mechanisms becomes very important as
these structures are typically designed for service lives of 30 years with
many CANDU NPPs extending their service lives to 60 years. However,
direct detection and monitoring of degradation in the grouted post-ten-
sioned (P-T) cables of CANDU 6 CCBs is currently not possible as the P-T
cables in CANDU 6 CCBs cannot be accessed to directly measure degrada-
tion in the cables because these cables are grouted. Novel inspection and
monitoring approaches are required for the evaluation of the integrity of
CANDU 6 CCBs with grouted prestressing systems. A fundamental under-
standing of the overall behaviour of CANDU 6 CCBs during long-term oper-
ations is needed to provide guidance for the development of new inspection
and monitoring approaches to ensure the integrity of CANDU 6 CCBs.

The purpose of this paper is to discuss the development of finite element


models (FEMs) of a CANDU 6 CCB. The FEMs have been developed for a
better understanding of the overall behaviour of a CANDU 6 CCB during
normal operating conditions and leak-rate tests (LRTs) and for the study

A correction was made to the e-First version of this paper on 9 June 2016 prior to final issue publication. The current online and print versions are identical and both contain the correction.

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CNL NUCLEAR REVIEW DEVELOPMENT OF FINITE ELEMENT MODELS FOR THE STUDY OF AGEING EFFECTS IN CANDU 6
VOL 5, NUMBER 1, June 2016 CONCRETE CONTAINMENT BUILDINGS – YUQING DING AND SHAHZMA JAFFER

of the ageing degradation effects. Analysis results from FEMs in shape. The ring beam forms a transition component
can be used to better understand the instrumentation data between the upper dome and the perimeter wall, and it acts
collected from existing CANDU 6 CCBs and provide guidance as a support for the upper dome, the top of the perimeter
for the development of novel inspection and monitoring wall, and the lower dome. There is a hinge connection
approaches for CANDU 6 reactors. The modelling assumptions between the perimeter wall and the base slab.
and simplifications, approach and validation are the focus of
this paper. A brief discussion is given on the preliminary Figure 2 presents a schematic layout of P-T cables in a
studies of temperature load and ageing degradation effects. CANDU 6 CCB and shows that the base slab is post-tensioned
with 2 layers of cables, the perimeter wall has both vertical
and horizontal (circumferential) cables, and the upper dome
2. Configuration of CANDU 6 Containment Buildings
has 3 layers of cables [2]. Four vertical buttresses, of thick-
Figure 1 presents a schematic configuration of a typical ness equal to that of the ring beam, are attached to the
CANDU 6 CCB, which includes a base slab, a perimeter wall, perimeter wall at right angles from each other. The ends
a ring beam, an inner dome, and an upper dome [2]. The base (anchor heads) of the horizontal P-T cables in the perimeter
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slab, perimeter wall, ring beam, and upper dome form the wall are placed in the buttresses. The vertical P-T cables in
containment pressure boundary and are all prestressed. In the wall are anchored in the ring beam (top) and the base
addition, CANDU 6 CCBs include local details, such as the slab (bottom). The anchor heads of the cables in the upper
buttresses for anchorage of circumferential P-T cables, pene- dome are contained in the ring beam.
trations, temporary openings, and interior structures. As
shown in Figure 1, the base slab sits on the sub-base, which In addition to P-T cables, reinforcing bars have been used in
in turn is placed on bedrock. The perimeter wall is cylindrical CANDU 6 CCBs. For example, the upper dome contains
For personal use only.

FIGURE 1. Schematic of a CANDU 6 CCB [2].

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CNL NUCLEAR REVIEW DEVELOPMENT OF FINITE ELEMENT MODELS FOR THE STUDY OF AGEING EFFECTS IN CANDU 6
VOL 5, NUMBER 1, June 2016 CONCRETE CONTAINMENT BUILDINGS – YUQING DING AND SHAHZMA JAFFER

on the prediction of the overall behaviour of the CCB


was not considered significant.
• The perimeter wall, ring beam, lower dome, and upper
dome were assumed to be axisymmetric. The irregular
layout of the reinforcement and P-T cables due to per-
manent or temporary openings or embedded parts were
ignored. The layout of the reinforcement in the base slab
was considered to be symmetric.
• Axisymmetric equivalent loading was assumed to re-
present the prestressing effect in the upper dome, ring
beam, and base slab.
• Reinforcing bars were assumed to be continuous.
• The vertical and horizontal P-T cables in the perimeter
wall were assumed to be uniformly distributed.
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• Concrete was assumed to be homogenous, and smeared


cracks were assumed.
• A perfect bond (or no slip) between the concrete and
reinforcing bars or P-T cables was assumed.

The above simplifications and assumptions are suitable for


FIGURE 2. General arrangement of P-T cables in a CANDU 6
the study of the overall behaviour of CANDU 6 CCBs and sig-
CCB [2].
nificantly reduced the modelling effort.

Sensitivity analyses can be performed using the FEMs to


For personal use only.

reinforcing bars in both the circumferential and radial direc- understand the effect of different loading conditions and deg-
tions, and the perimeter wall has reinforcing bars in both the radation mechanisms on the performance of CCBs. The predic-
horizontal and vertical directions. The reinforcement is tions from the FEMs developed based on these simplifications
placed at both the bottom and top faces of the upper and and assumptions can be used to understand the global dis-
inner domes and at both the inside and outside faces of the placements and local strain and stress data, which were usu-
perimeter wall. The arrangement of reinforcement in the ring ally required for condition assessments according to the
beam and the bottom of the perimeter wall near the hinge Canadian and French experiences [3, 4]. Those measurements
connection between the perimeter wall and the base slab is were made to verify the elastic behaviour of the containment
very complex. in the course of the pressure loading and evaluate if the mean
strains and displacements are reversible [4]. Instruments for
Performing experiments to study the long-term behaviour of the global and local measurements for the concrete are
complex concrete structures such as CANDU 6 CCBs would mainly installed in or on the surface of the upper dome and
be extremely difficult and potentially impractical. As an perimeter wall; thus, the response of the upper dome and
alternative to true experiments, FEMs can be developed to perimeter wall is the major interest of the modelling.
facilitate the study of the behaviour of complex concrete
structures subjected to different loading conditions (includ- 4. Modelling Approaches
ing extreme loading assumed for accidents) and time-
dependent ageing degradation. Therefore, FEMs have been Formally approved versions, ANSYS Mechanical 12.0.1 [5]
developed for a better understanding of the overall behav- and LS-DYNA 971 [6], were used for the model development
iour of a CANDU 6 CCB during long-term operations and for so that the simulation results from independent FEMs can be
the study of the ageing degradation effects. compared with each other for validation. Both the ANSYS and
LS-DYNA codes have special features for the modelling of
concrete and have been widely used for the analysis of pre-
3. Modelling Assumptions and Simplifications
stressed concrete structures. The approaches used in the
The following assumptions and simplifications have been ANSYS and LS-DYNA models for the modelling of concrete,
made in modelling the CANDU 6 CCB for the study of the reinforcing bars, and P-T cables are summarized in Table 1
overall behaviour of the concrete structure: and discussed in the sections that follow.

• Local details in the CCB, including buttresses, penetra- 4.1. Modelling of concrete
tions, temporary openings, and embedded parts, were Concrete is a quasi-brittle material and behaves differently in
not considered in the modelling because their impact tension and compression states. As shown in Table 1,

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CNL NUCLEAR REVIEW DEVELOPMENT OF FINITE ELEMENT MODELS FOR THE STUDY OF AGEING EFFECTS IN CANDU 6
VOL 5, NUMBER 1, June 2016 CONCRETE CONTAINMENT BUILDINGS – YUQING DING AND SHAHZMA JAFFER

TABLE 1. Summary of modelling approaches used in ANSYS cylindrical, and spherical coordinate systems were defined
and LS-DYNA models. for the input of reinforcement in the base slab, perimeter
wall, and domes, respectively.
ANSYS LS-DYNA
Concrete SOLID65 element with a Winfrith concrete model A discrete modelling approach was used in LS-DYNA models
tension “cutoff” criterion with strain softening in by modelling the concrete and reinforcing bars separately.
tension
Rebars Smeared reinforcement Discrete modelling with Both the discrete and smeared reinforcement models are
(volume ratios of rebars in truss elements widely used in the modelling of reinforced concrete struc-
concrete elements)
tures. The smeared reinforcement approach makes it easy
Cables Truss elements for cables in Same as ANSYS model
to construct a reinforced concrete model, which has a simple
perimeter wall, equivalent
reinforcement arrangement. However, it is difficult to obtain
layers with shell elements
for other cables the stress and location of reinforcement in a smeared
reinforcement model. The discrete representation can
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Bonding Coupling the rebar and Constraining acceleration


cable nodes with the and velocity of nodes of account for possible displacement of the reinforcement with
corresponding coincident truss elements for respect to the surrounding concrete, and stresses in the
concrete nodes reinforcement and solid reinforcing bars can be obtained. The main disadvantage of
elements for concrete the discrete model is that the finite element mesh is
restricted by the location of reinforcement and consequently
a very fine mesh is needed for the modelling of complex con-
crete structures.
different approaches were used for the modelling of concrete
in ANSYS and LS-DYNA models.
A perfect bond was assumed between the concrete and
In the ANSYS model, concrete was modelled using SOLID65 reinforcing bars or P-T cables in both the ANSYS and
For personal use only.

elements [5]. Cracking is treated with SOLID65 elements as LS-DYNA models. This assumption is valid when the reinforc-
ing bars and grouted P-T cables in CCBs are still in a good
a “smeared band” of cracks, rather than discrete cracks, and
occurs as soon as stresses in the concrete exceed the tensile shape and the bond slips can be ignored. The perfect bonding
strength of the material. The constitutive stress–strain curve effect was modelled by establishing coupling between the
nodes of reinforcing bars or P-T cables and the correspond-
assumed for tension is linearly elastic up to the maximum
tensile strength. It was assumed that the concrete cannot ing coincident concrete nodes in the ANSYS model. An
undertake any tension once the tensile stress reaches the embedded technology was used in the LS-DYNA model to
simulate the perfect bond by constraining the velocity and
ultimate tensile strength of the concrete material. The use
of a strength-based criterion for crack initiation is based on acceleration of nodes of concrete and reinforcement or P-T
the assumption that the concrete structure is initially in a cables using an LS-DYNA keyword, *ALE_COUPLING_NODAL_
CONSTRAINT [6, 8].
perfect crack-free condition. In compression, a perfectly plas-
tic response was assumed after the peak compressive stress
is reached. 4.3. Modelling of prestressing cables
The arrangement of P-T cables in CANDU 6 CCBs is very com-
A Winfrith concrete model [6] with strain softening in ten- plex. To simplify the modelling work, truss elements were
sion was used in the LS-DYNA model, as indicated in used to model the horizontal and vertical P-T cables in the
Table 1. The Winfrith concrete model provides a basic plas- perimeter wall and the shell elements were used to model
ticity model that includes the third stress invariant for con- the equivalent layers representing the P-T cables in the
sistently treating both triaxial compression and triaxial upper dome, ring beam, and base slab in both the ANSYS
extension [7]. and LS-DYNA models. As discussed, a perfect bond was
assumed between the concrete and P-T cables and modelled
using different approaches in the ANSYS and LS-DYNA
4.2. Modelling of reinforcing bars models.
As summarized in Table 1, a smeared reinforcement model
was used in the ANSYS model. In the ANSYS model, the 5. Description of ANSYS and LS-DYNA Models
reinforcement layers were defined using the smeared
reinforcement option of the SOLID65 [5] element. The Figure 3 shows a 3-D view of the ANSYS model; a quarter of
reinforcement was assumed to be smeared and uniformly the CANDU 6 CCB without local details (e.g., buttresses) was
spread throughout the element. The amount of reinforce- modelled. The ANSYS and LS-DYNA models share the mesh
ment was defined by specifying a volume ratio and the orien- of concrete with 64 220 solid elements used in each model.
tation angles of the reinforcing bars. Local Cartesian, In addition, each model includes 5531 truss elements and

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CNL NUCLEAR REVIEW DEVELOPMENT OF FINITE ELEMENT MODELS FOR THE STUDY OF AGEING EFFECTS IN CANDU 6
VOL 5, NUMBER 1, June 2016 CONCRETE CONTAINMENT BUILDINGS – YUQING DING AND SHAHZMA JAFFER

reinforcing bars. The mesh sizes were carefully selected


based on a mesh convergence study to ensure the required
level of accuracy of the simulation results at an affordable
computational cost. In the mesh convergence study, the mesh
was refined until the changes in the predicted circumferen-
tial and meridional surface strains were no more than 5%
for 6 locations, which were selected based on the locations
of monitoring instruments installed on the upper dome and
perimeter wall of a CANDU 6 CCB. The CPU times of the
ANSYS and LS-DYNA models are about 1 hour and 20 hours,
respectively, on an HP Z820 workstation with two Intel®
Xeon® 2.90 GHz processors.
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5.1. Material properties

5.1.1. Concrete
Concrete material properties vary by a large amount depend-
ing on the concrete composition and construction process.
Ageing degradation of concrete could lead to significant
changes in concrete material properties. The concrete
material properties used in the FEMs have a significant
impact on the simulation results. The concrete material prop-
erties used for the design calculations of a typical CANDU 6
CCB were used for the modelling. It is recommended that
For personal use only.

comprehensive sensitivity analyses be performed to study


the effect of the concrete input data on the predicted results.

Table 2 presents the concrete material properties used in the


ANSYS and LS-DYNA models. As shown in this table, both
models include basic material properties, such as mass den-
sity, modulus of elasticity, and Poisson’s ratio. In addition,
specific concrete material data were included in both models.

Concrete input data in the ANSYS model: In the ANSYS


model, shear transfer coefficients for open and closed cracks
were defined to control the shear loads that can be under-
taken after the tensile stress has reached the ultimate tensile
FIGURE 3. FEM of a CANDU6 CCB. strength of the concrete material. Typical shear transfer coef-
ficients range from 0.0 to 1.0, with 0.0 representing a smooth
crack (complete loss of shear transfer) and 1.0 representing
4175 shell elements for the representation of P-T cables in a rough crack (no loss of shear transfer) [5]. As seen in
the perimeter wall and equivalent P-T layers in the base slab, Table 2, shear transfer coefficients for open and closed
ring beam, and upper dome. The LS-DYNA model includes cracks were selected as 0.3 and 0.9, respectively, based on a
166 243 truss elements for a discrete modelling of comprehensive literature review and sensitivity analyses.

TABLE 2. Input data for the concrete material.


ANSYS LS-DYNA
Basic material properties Mass density: 2.24 × 10−4 lbf.s2/in4lus of elasticity: 4.29 × 106 psi Poisson’s ratio: 0.15
Specific concrete material data Uniaxial tensile strength (f t0 ): 424 psi Uniaxial compressive strength (f c0 ): 5000 psi
Shear transfer coefficient for open cracks: 0.3 Strain rate effect: OFF
Shear transfer coefficient for closed cracks: 0.9 Crack width: 0.06 mm(0.0024 in.)
Max. aggregate size: 19 mm (0.75 in.)
Plastic material model User-defined multilinear isotropic hardening model Default pressure versus volumetric strain curve

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CNL NUCLEAR REVIEW DEVELOPMENT OF FINITE ELEMENT MODELS FOR THE STUDY OF AGEING EFFECTS IN CANDU 6
VOL 5, NUMBER 1, June 2016 CONCRETE CONTAINMENT BUILDINGS – YUQING DING AND SHAHZMA JAFFER

FIGURE 5. Strain softening response of tensile cracking of


concrete assumed in the LS-DYNA model (modified from
F IGURE 4. Assumed compressive stress–strain curve for the LS-DYNA user manual [6]).
concrete.
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where GF is the specific fracture energy and f t0 is the uniaxial


A multilinear isotropic hardening material model that obeys tensile strength.
the von Mises yield criterion along with the Willam–Warnke
failure criterion [5] was assumed for concrete in the ANSYS As shown in Table 2, the following material data were used
model to predict the nonlinear behaviour of concrete in for the concrete under consideration:
compression. The assumed uniaxial stress strain curve
shown in Figure 4 is constructed from 6 points connected • Compressive strength (f c0 ): 5000 psi (34.5 MPa).
by straight lines. Point 1 was defined as 0.3 f c0 and was calcu- • Uniaxial tensile strength (f t0 ): 424 psi (2.9 MPa).
lated in a linear range (to satisfy Hooke’s law). Points 2–5
For personal use only.

• Maximum aggregate size: 19 mm (0.75 in.).


were calculated based on Equations (1 and 2) that follow
the Desayi and Krishnan model [9]. The stress–strain rela- With the above values of the compressive strength and maxi-
tionship was assumed to be perfectly plastic after point 5. mum aggregate size, the specific fracture energy for the
A horizontal line connects points 5 and 6. Similar approaches concrete under consideration was estimated to be 88 J/m2
have been widely used in recent concrete modelling work based on a design code, CEB-FIP Model Code 1990 [12]. The
[10, 11]. CEB-FIP code recommends the values of fracture energy with
respect to the compressive strength of concrete (from
2f c0
εo = (1) 12 MPa to 80 MPa) and maximum aggregate sizes of 8, 16,
Ec
and 32 mm. The crack width at zero stress (w) was then cal-
Ec ε culated to be 0.06 mm (0.0024 in.) using Equation (3) and
σ= (2) used as input data for the LS-DYNA model.
1 þ ðε=εo Þ2

The default pressure versus volumetric strain curve for the


where, σ is the stress at any strain ε, ε is strain at stress σ, εo
Winfrith model defined in LS-DYNA was used in the LS-
is the strain at the ultimate compressive strength (f c0 ) and, Ec
DYNA model.
is the modulus of elasticity of concrete.
Reinforcing bars and prestressing cables: Bilinear kin-
Concrete input data in the LS-DYNA model: A Winfrith
ematic hardening material models were used to model
concrete model with a material type of MAT085 [6] was used
reinforcing bars and P-T cables. Table 3 presents input data
for the modelling of concrete in the LS-DYNA model. Strain
used in both models, such as the mass density, modulus of
rate effects are not important for this study and were turned
elasticity, Poisson’s ratio, tangent modulus, and yield
off in the LS-DYNA simulations when the Material Type 85 in
strength of the reinforcing and prestressing steels.
LS-DYNA was used. The strain softening response MAT085
was assumed as a straight line, as illustrated in Figure 5 [7].
In this figure, the area under the curve is called the specific 5.2. Boundary conditions
fracture energy, i.e., energy per unit area dissipated in open- The boundary conditions used in the ANSYS and LS-DYNA
ing a crack. Accordingly, the crack width at zero stress (w) models are consistent with the symmetry assumption of the
can be calculated as: loads applied. The equivalent prestressing pressures in the
upper dome, ring beam, and base slab, and the internal pres-
2Gf sure load were considered axisymmetric with respect to the
w= (3)
f t0 model geometry. The current models for one-quarter of the

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CNL NUCLEAR REVIEW DEVELOPMENT OF FINITE ELEMENT MODELS FOR THE STUDY OF AGEING EFFECTS IN CANDU 6
VOL 5, NUMBER 1, June 2016 CONCRETE CONTAINMENT BUILDINGS – YUQING DING AND SHAHZMA JAFFER

TABLE 3. Input data for the rebars and P-T cables.


Property Rebars P-T cables
Mass density (lbf.s2/in.4) 7.35 × 10−4 7.35 × 10−4
Modulus of elasticity (psi) 2.90 × 107 2.90 × 107
Tangent modulus (psi) 2.90 × 105 2.90 × 105
Poisson’s ratio 0.3 0.3
Yield strength (psi) 6.00 × 104 2.42 × 105

CCB can be easily modified to a half or full model with or


without local details for future studies.
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In the ANSYS and LS-DYNA models, all nodes on the bottom


surface of the base slab were restrained in the 3 global direc-
tions. Considering the perimeter wall was connected to the
base slab via a hinge connection, the constraints applied to
the base slab should have an insignificant impact on the sim-
ulation results, particularly those at the upper dome and
perimeter wall.

5.3. Loading conditions


Three types of loads including the deadweight of the CCB,
For personal use only.

prestressing load, and an internal pressure were considered


in the ANSYS and LS-DYNA models. Compared with the dead-
weight of the CCB, the prestressing load has a more signifi- FIGURE 6. Equivalent loads of P-T cables (excluding cables
cant impact on the stresses and strains in the concrete in the perimeter wall) in CANDU 6 CCBs.
structure. Baseline cases with an internal pressure (PD) of
20.7 psig were created for both the ANSYS and LS-DYNA
models. Simulation results of the baseline cases could be
used for a better understanding/interpretation of the instru- cables in the upper dome, ring beam, and base slab, as shown
mentation data collected during LRTs from CANDU 6 CCBs. in Figure 6. The equivalent load approach has been widely
Cases with an internal pressure up to 5PD, i.e., 103.5 psig, used in the modelling of prestressed concrete structures to
were also created to study the behaviour of the CCB under simulate the prestressing effect [13]. The approaches pre-
overpressure conditions. sented in Jeon and Chung [13] for the calculation of the
equivalent loads and thickness of each equivalent layer of
According to design documents of a CANDU 6 CCB, the ulti- P-T cables were adopted for the model development.
mate strength of P-T cables, σpu, was set to be 255 psi, and Equivalent pressures were calculated for the P-T cables in
the prestresses in P-T cables were assumed to be: the upper dome, ring beam, and base slab, and equivalent
forces were calculated for the straight portions of dome
• in the vertical P-T cables of the perimeter wall, cables in the ring beam region. It was assumed that the upper
• in the horizontal P-T cables of the perimeter wall and dome cables become straight once they enter the ring beam
ring beam, and and the straight portions of dome cables provides equivalent
• in the P-T cables of the upper dome. forces at the anchorage position in the ring beam.

As shown in Table 1, truss elements were used to directly A modified ANSYS model was developed using the equivalent
model the horizontal and vertical P-T cables in the perimeter prestressing loads calculated for the horizontal and vertical
wall, and equivalent layers of shell elements were created to cables in the perimeter wall instead of equivalent tempera-
represent the P-T cables in the upper dome, ring beam, and ture loads used in the baseline case. There is little difference,
base slab. Equivalent temperature loads were applied to the <4%, between the predicted stresses and strains at the
horizontal and vertical cables in the perimeter wall to simu- outside surfaces from the modified case and the baseline
late the prestressing effects in both the ANSYS and case. The result of comparison demonstrated that both
LS-DYNA baseline cases. An equivalent load approach was approaches can be used to simulate the prestressing effect.
used to simulate the prestressing effect provided by the P-T The approach using equivalent temperature loads was used

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CNL NUCLEAR REVIEW DEVELOPMENT OF FINITE ELEMENT MODELS FOR THE STUDY OF AGEING EFFECTS IN CANDU 6
VOL 5, NUMBER 1, June 2016 CONCRETE CONTAINMENT BUILDINGS – YUQING DING AND SHAHZMA JAFFER

in case studies to make it easy to check the stress or strain in • The upper dome of a CANDU 6 CCB contains 3 tendon
a single P-T cable in the perimeter wall and study the effect of layers with an angle of 60° between each other.
the breakage of a single cable or a group of cables with mod- However, there are only 2 orthogonal tendon layers in
els modified from the baseline case. the dome of the test structure.
• The overall geometry of the test structure was scaled
The ANSYS model uses an implicit static solution. The dead 1:14 from the CANDU 6 CCB. However, the same scale
load and prestressing load were applied in one load step, could not be used for all construction details to maintain
and the internal pressure load was applied to the inside sur- realistic material properties. Different scale factors were
face of the model in a separate load step. The automatic time- used to define the dimensions and construction details
stepping feature of ANSYS was invoked to determine the of the test structure. For example, the scaling ratio of
appropriate sizes or numbers to break the load step into 1:14 will lead to in a thickness of 2.97 cm (1.17 in) for
substeps. the upper dome. However, the dome in the test structure
was constructed with a thickness of 12.7 cm (5 in) to
An explicit dynamic solution was applied in the LS-DYNA realistically represent construction details.
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model. The total simulation time was set as 2 seconds for • Reinforcement ratios of the test structure are much
the baseline case with an internal pressure of 20.7 psig and higher than those of the CCB modelled in this study.
5 seconds for the case with an internal pressure of 103.5 psig. • The values of prestress applied in the test structure are
The dead load and prestressing load were applied during the different from those in the standard CANDU 6 CCB.
first second. The internal pressure was applied in the rest of
the analysis. The kinetic energy of the deforming structure Because of the differences listed above, the test structure is
was found to be well below 5% of its internal energy not a perfectly scaled replica of the standard CANDU 6 CCB,
throughout the majority of analysis; hence, the LS-DYNA but only a parallel model to predict the sequence of cracking
model was considered suitable for a quasi-static analysis. and the failure mode of the standard CANDU 6 CCB [14].
For personal use only.

Figure 7 provides a comparison of deformations measured


6. Validation of ANSYS and LS-DYNA Models from the test structure [14] and predicted from the ANSYS
The ANSYS and LS-DYNA models have been verified and vali- and LS-DYNA models. The deformation data obtained from
dated using multiple-source data. Simulation results from in- both models have been scaled with a factor of 1/14 to com-
pare with the experimental results from the 1:14 scale test
dependent ANSYS and LS-DYNA models were compared for
validation. Experimental data of a 1:14 scale test structure structure. As seen in Figure 7, the predicted results from
of the standard CANDU 6 CCB [14] were compared with sim- the ANSYS and LS-DYNA models are quite similar to the test
results before the onset of cracking at a pressure of about
ulation results from the ANSYS and LS-DYNA models. In
addition, simulation results from a BOSOR5 model for a stan- 55 psig. Before cracking, concrete contributes more to the
dard CANDU 6 CCB developed at University of Alberta [15] stiffness of the concrete structure compared with the
reinforcement. Thus, the difference in reinforcement ratios
were also used to validate the ANSYS and LS-DYNA models.
in the test model and the standard CANDU 6 CCB has no sig-
nificant impact on the predicted behaviour before the onset
6.1. Comparison of deformations from simulations and of cracking. As the FEMs were developed to study the overall
experiments response of the CCB during normal operating conditions and
The test results of the 1:14 scale test structure [14] are the LRT periods at an internal pressure of no higher than
only publicly accessible experimental data found for the 20.7 psig, the scaled test structure is suitable for the
model validation. Further validation can be performed using validation.
the instrumentation data collected from CANDU 6 CCBs dur-
ing LRTs when those data are available. The purpose of the 6.2. Comparison of predicted surface stresses from
1:14 scale test structure of the standard CANDU 6 CCB was different models
to compare the observed and predicted behaviours under The BOSOR5 model developed for an inelastic analysis of a
overpressure conditions. Major differences between the standard CANDU 6 CCB [15] was selected to validate the
1:14 test structure and the original standard CANDU 6 CCB ANSYS and LS-DYNA models by comparing surface stresses
were summarized as follows [14]. predicted from these 3 models.

• The test structure only includes the elements that resist In the BOSOR5 model, the CCB was modelled as axisymmet-
the overpressure loading, namely the base slab, perim- ric with a series of shell segments defined with respect to a
eter wall, ring beam, and upper dome. The test structure reference surface. The shell segments were layered to re-
does not include the inner dome as well as the weight of present different materials through the thickness of a com-
water stored within the inner dome. ponent. Each layer of reinforcing or prestressing steel was

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CNL NUCLEAR REVIEW DEVELOPMENT OF FINITE ELEMENT MODELS FOR THE STUDY OF AGEING EFFECTS IN CANDU 6
VOL 5, NUMBER 1, June 2016 CONCRETE CONTAINMENT BUILDINGS – YUQING DING AND SHAHZMA JAFFER
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FIGURE 7. Comparison of deformations from numerical models and experiments (A) pressure versus vertical deflection of the
dome; (B) pressure versus horizontal defection at the middle of the perimeter wall.

modelled as a separate layer. Significant simplifications were models. Three types of loads including the deadweight of
made for the ring beam, inner dome, and hinge connection of the CCB, prestressing load, and an internal pressure were
the CCB, especially for the ring beam, to enable the use of also considered in the BOSOR5 model [15]. Equivalent load
shell segments for the modelling. Different simplifications approaches were used to simulate the prestress in all P-T
made in the BOSOR6 model and the ANSYS and LS-DYNA cables. The equivalent pressures/forces used in the
models might cause quite different local stresses and strains BOSOR5 model are in good agreement with those calculated
in those regions; however, the simplifications should not and used for the ANSYS and LS-DYNA models. For example,
have a significant influence on the predicted overall behav- a constant equivalent pressure of 0.271 MPa was calculated
iour in the upper dome and perimeter wall. for the cables in the upper dome, and equivalent pressures
of 0.253 MPa, 0.258 MPa, and 0.264 MPa were used in
In the BOSOR5 model, the foundation was modelled as an the BOSOR5 model for 3 portions of the upper dome,
axisymmetric Winkler foundation, in which the restraint to respectively [15].
the base slab is concentrated at a discrete number of points.
However, the foundation was not modelled in the ANSYS Material properties used in the BOSOR5 model are in good
and LS-DYNA models. The difference in the modelling of the agreement with those assumed in the ANSYS and LS-DYNA
base slab and foundation should not have a significant impact models.
on the predicted stress–strain data in the perimeter wall and
upper dome, which are the major interest of this paper. The BOSOR5 model was considered to be suitable for the val-
idation based on the above discussions. Figure 8 presents the
Loading conditions considered in the BOSOR5 model are predicted stresses at the inside and outside surfaces from the
consistent with those studied in the ANSYS and LS-DYNA BOSOR5 and the ANSYS and LS-DYNA models with an

CNL NUCLEAR REVIEW 45


CNL NUCLEAR REVIEW DEVELOPMENT OF FINITE ELEMENT MODELS FOR THE STUDY OF AGEING EFFECTS IN CANDU 6
VOL 5, NUMBER 1, June 2016 CONCRETE CONTAINMENT BUILDINGS – YUQING DING AND SHAHZMA JAFFER
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FIGURE 8. Predicted surface stresses from different models.

internal pressure of 20.7 psig. As seen in Figure 8, there is stresses and strains, which are induced by temperature gra-
good agreement in the circumferential surface stresses and dients through the CCB components. The ANSYS model has
meridional stresses obtained from these 3 models. The cur- been modified and used successfully for the study of the in-
rent version of LS-DYNA can only provide stresses in the fluence of temperature loads on strain measurements for a
global Cartesian coordinate system; therefore, Figure 8 does CANDU 6 CCB as reported in Ding et al. [3]. To simplify the
not give the meridional surface stresses for the upper dome modelling work, a linear temperature distribution profile
and inner dome from the LS-DYNA model. Instead, normal along the thickness of the reactor building concrete was
stress components in the global Cartesian coordinate system assumed. A steady-state thermal analysis was performed
predicted from the ANSYS and LS-DYNA models were com- first to predict the temperature distribution in the CCB using
pared. Good agreement was observed in the predicted nor- the inside and outside surface temperature data as boundary
mal stress components at the outside and inside surfaces of conditions in the model. Then, a nonlinear structural analysis
the upper dome and inner dome. was performed to examine the structural behaviour of the
CCB under the thermal and other existing loads, such as the
7. Applications of the FEMs dead weight of the concrete structures and prestressing
loads. Temperature data obtained from the results of the
The ANSYS and LS-DYNA models have been modified for pre-
thermal analysis was applied as nodal thermal loads in the
liminary studies of the effect of temperature loads on strain
structural analysis. The analysis results demonstrated that
and stress measurements. Both models can be used to study
the temperature distribution within the containment concrete
the ageing effects in CCBs. A brief introduction to the meth-
has a significant impact on the strain, which was seen in the
odology used for these studies is given here.
numerical simulation results and the strain measurements [3].
7.1. Understanding of temperature effects
CCBs of nuclear reactors exposed to external and internal However, the linear temperature distribution assumed in the
temperature changes are likely to be subjected to significant preliminary analysis only provides a rough estimation of the

46
CNL NUCLEAR REVIEW DEVELOPMENT OF FINITE ELEMENT MODELS FOR THE STUDY OF AGEING EFFECTS IN CANDU 6
VOL 5, NUMBER 1, June 2016 CONCRETE CONTAINMENT BUILDINGS – YUQING DING AND SHAHZMA JAFFER

temperature effects. CANDU 6 CCBs are made of concrete of prestressing losses can be created from the ANSYS base-
with relatively large dimensions. The temperature variation line model by directly updating the equivalent loads used to
at greater depths from the outside surface, in particular at simulate the prestressing effect in the model.
the inside surface of the CCB wall, is much less than the tem-
perature variation in the ambient atmosphere. The tempera- 8. Summary and Conclusions
ture profile in CANDU 6 CCBs might be nonlinear [3].
Nonlinear transient thermal and structural analyses could FEMs have been developed for CANDU 6 CCBs using 2 com-
be considered in the future work to better predict the tem- mercial finite element programs, ANSY and LS-DYNA. The
perature distribution in the CCBs and the response caused modelling assumptions/simplifications, approach and valida-
by temperature loads. tion have been introduced.

7.2. Understanding of ageing degradation of CCBs It was concluded that:


The ANSYS and LS-DYNA models can be used to study the
effect of the following time-dependent degradation issues: • The FEMs for CANDU 6 CCBs developed using 2 inde-
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creep and shrinkage of concrete, corrosion of reinforcing pendent finite element programs have been validated
bars and P-T cables, postulated breakage of local P-T cables. using multi-source data, including simulation results
and experimental data from a scaled test structure for
Design codes (e.g., ACI 209R-92 [16]) can be used to deter- a standard CANDU 6 CCB, and have been proven to pro-
mine the creep strains or coefficients and shrinkage strains vide reasonable results.
for different portions of the CCBs considering the inside and • The validated FEMs can be used for the study of the
outside environmental conditions. An effective modulus overall behaviour of a CANDU 6 CCB during long-term
approach can be used to roughly estimate the bound values operations with ageing degradation issues to better
of strains caused by creep using ANSYS models. The effective understand the instrumentation data collected from
modulus approach is practical with assumed constant stress CANDU 6 CCBs and provide guidance for the develop-
For personal use only.

conditions; hence, the approach is suitable for a rough esti- ment of novel inspection and monitoring approaches
mation of the band values of strains induced by creep. For for CANDU 6 reactors.
more accurate results, equivalent temperature loads can be
applied to each portion of the CCB to simulate the creep The modelling methodologies used in this study could be fur-
effect based on the creep coefficients and stresses of specific ther improved. Complex temperature distribution in CANDU
elements using APDL (ANSYS Parametric Design Language) 6 CCBs should be included in the FEMs for a better under-
[5]. The shrinkage strains estimated from design codes can standing of temperature and ageing degradation effects.
be converted to equivalent temperature loads applied to the
inside and outside surfaces of the CCB to predict the strain
changes due to concrete shrinkage. Creep and shrinkage are
significantly affected by environmental variables, such as
temperature and humidity [17]. The temperature distribu- References
[1] CSA, 2008, In-service Examination and Testing Requirements for Concrete
tion in the CCB is a complex 3-D issue that may have a signifi-
Containment Structures for CANDU Nuclear Power Plants, Canadian
cant impact on creep and shrinkage predictions. Complex Standards Association, Standard N287.7-08 (Reaffirmed 2013).
temperature distribution in the CCB should be included in [2] J.P. Radulescu, L. Pradolin and J.C. Mamet, 1997, “Ultimate Pressure
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Nuclear Society, Toronto, ON.
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Conference, May 23–24, 2011, Strasbourg, France.
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strain changes assuming that the prestressing loss is uni- Concrete Modeling (v2),” 13th LS-DYNA® International Conference, June 8–
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CNL NUCLEAR REVIEW 47


CNL NUCLEAR REVIEW DEVELOPMENT OF FINITE ELEMENT MODELS FOR THE STUDY OF AGEING EFFECTS IN CANDU 6
VOL 5, NUMBER 1, June 2016 CONCRETE CONTAINMENT BUILDINGS – YUQING DING AND SHAHZMA JAFFER

[9] P. Desayi, and S. Krishnan, 1964, “Equation for the Stress-Strain Curve of [14] J.G. McGregor, S.H. Simmonds and S.H. Rizkalla, 1980, “Test of a
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[13] S.-J. Jeon, and C.-H. Chung, 2005,“Axisymmetric Modeling of Concrete Structures, American Concrete Institute, Standard ACI 209R-92
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