Professional Documents
Culture Documents
Note!
The electrical components represented in this chapter (buttons, sensors...) are described in the
chapter 8.10.
H23 – No function
H24 – No function
These buttons can be used to jump from the main menu to the submenus or to move from page to
page.
Note!
A light sensor built in to the top left of the monitoring screen adapts the illumination on the main
screen to the brightness of the environment. The adaptation is done from saved set value.
Illumination will be automatically reduced in conditions of low environmental brightness and
inversely.
To change the brightness and the contrast setting to the initial setting:
Turn off the ignition.
Press and hold the Up and Down buttons simultaneously.
Turn on the ignition again.
Release the buttons once the automatic check is completed.
2 Main screen
The main screen appears when the machine has been switched on and remains on display until the
screen is changed over to the menu selection screen using the Menu button.
2.1.1 SY field
The upper field of the screen shows the warning symbols for the actual operating faults and also the
clock.(see Chap. 2.1.6, ”Warning symbols for operating faults in the SY field” at page 6)
Should more than two symbols be shown, so the clock is not displayed any more and up to four
symbols can be shown at the same time in the field SY.
If more than 4 symbols must be shown, then every 10 seconds, the symbols move to the left by one
symbol.
2.1.2 EC field
The EC window displays the error codes for electrical faults which occur in the excavator's electronics
system (line errors, sensor errors etc.).
A maximum of 7 error codes are displayed simultaneously. If there are more than these 7 errors
present, an arrow which points to where the other error codes are located will be displayed next to
the error code window.
Press the Up or Down button.
The error code list is shifted in the selected direction.
2.1.4 Champ TI
The machine operating hours and the daily operating hours counter are displayed in this field at the
bottom right of the screen. During the start-up phase, the operator will be alerted about a possible up-
coming service time, by a graphic symbol and an hour indication displayed instead of the machine
hour-meter during about 8 seconds.
The symbol ® is displayed when an external flow limitation is activated (see Chap. 4.3.5, ”Menu : In-
formation Input / Output” at page 25).
The symbol "" indicates that no external flow limitation is actually activated. But an internal flow
LFR / en / Issue: 09 / 2007
Danger!
If the displayed fault is not remedied immediately, this could lead to persons sustaining injury or the
machine being damaged.
Immediately remedy the occured error or get it remedied.
Press the Back key.
The error will be acknowledged, this means that the buzzer signal alerting to the upcoming of
this fault is stopped.
E 502–Coolant low 5s
This symbol appears if the coolant level drops below the water sensor level.
The buzzer sounds simultaneously.
Bring the engine to a low idle immediately.
Switch the engine off as quickly as possible.
Localise the leak and carry out repairs.
Caution!
This coolant level monitoring device achieves an increased security for the engine in
case of larger amounts of water loss (e.g. hose rupture). It does not relieve the oper-
ator or maintenance personnel from the responsibility of regularly checking the cool-
ant level in the expansion reservoir.
E 503 –Coolant overheat - Warning stage 1 mn
This symbol appears simultaneously with the two red leds on the coolant tempera-
ture gauge P2 if the coolant temperature exceeds 100°C during at least 3 seconds.
The buzzer sounds simultaneously and the engine power is reduced.
If the temperature increases some more, the symbol E523 will also be displayed.
E 504–Hydraulic oil level low 5s
This symbol appears if the oil level in the hydraulic tank drops below the minimum
level.
The buzzer sounds simultaneously.
Bring the engine to a low idle immediately.
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This symbol appears if the RPM of the Diesel engine is too high.
Preheating
This symbol appears as long as the preheating of the air in the intake manifold is activated (preglow
process).
End of preheating
Preheating will stop automatically after about 20 seconds and the symbol End of preheating is dis-
played for approx. 2 seconds on the main screen.
The symbol will go out after the execution of the programmed service work has been confirmed, see
the menu "set service" thereafter.
Acknowledge error
This symbol appears if an operating fault of the machine (E5xx type error code) has occurred and the
buzzer sounds simultaneously.
It informs the operator that he can, after having recognised the occured fault, press the back key to
stop the buzzer.
Warm up procedure
This symbol appears during a warm up procedure of the Diesel engine or of the hydraulic oil.
or Cable break
E 007 Coolant temperature not Short circuit + 24 V Check that the radiator is not dirty,
E 009 being monitored. Short circuit to earth consult LIEBHERR customer
or Cable break service.
E 063 Turbocharged air Short circuit + 24 V Check that the radiator is not dirty,
E 065 temperature not being Short circuit to earth consult LIEBHERR customer
monitored. or Cable break service.
E 074 Engine does not start Start time out Consult LIEBHERR customer
E 075 Starter default service.
E 081 Engine RPM not being Transmitter B12-1 default Switch to emergency control
monitored. speed adjustment S71 and S72
E 082 Transmitter B12-2 default and emergency operation work
pumps Y50, consult LIEBHERR
customer service.
E 084 Cold start command default Unit 1 of cold start Consult LIEBHERR customer
command over current service.
E 085 Unit 1 of cold start
command default
E 086 Open load for Unit 1 of
cold start command
E 087 Engine RPM not being The values registered by Switch to emergency control
monitored. the transmitters B12-1 speed adjustment S71 and S72
and B12-2 are different. and emergency operation work
pumps Y50, consult LIEBHERR
customer service.
E 088 Atmospheric pressure not Short circuit + 24 V or Consult LIEBHERR customer
being monitored. short circuit to earth or service.
cable break
E 089 Water in fuel filter not being Short circuit + 24 V or Consult LIEBHERR customer
monitored. short circuit to earth or service.
Engine does not start cable break
E 090 Fuel temperature not being Short circuit to earth Consult LIEBHERR customer
E 091 monitored. Short circuit + 24 V or service.
cable break
E 092 Fuel pressure not being Short circuit + 24 V Consult LIEBHERR customer
E 093 monitored. Short circuit to earth or service.
cable break
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E 094 Fuel pressure in rail 1 not Short circuit + 24 V Consult LIEBHERR customer
E 095 being monitored. Short circuit to earth or service.
cable break
E 096 Fuel pressure in rail 2 not Short circuit + 24 V Consult LIEBHERR customer
E 097 being monitored. Short circuit to earth or service.
cable break
E 129 Fuel pressure in rail 1 not Short circuit to earth or Consult LIEBHERR customer
being monitored. cable break service.
E 130 Short circuit + 24 V
E 131 Incoherent signal
E 132 Fuel pressure in rail 2 not Short circuit to earth or Consult LIEBHERR customer
being monitored. cable break service.
E 133 Short circuit + 24 V
E 134 Incoherent signal
E 135 Circuit 5 Volt - REF1 Consult LIEBHERR customer
E 136 Circuit 5 Volt - REF2 service.
3.3 Keypad
brake, servo control between keypad and ESP01 switching of servo pressure
board (message also circuits S73, consult
appears if ESP01 not LIEBHERR customer service.
operating).
E 307 No CAN bus connection Switch to emergency control
between keypad and engine speed adjustment S71 and
control system PLD S72 and emergency
operation work pumps Y50,
consult LIEBHERR customer
service.
3.4 Display
speed.
E 445 Automatic idling on right Short circuit + 24 V Deactivate automatic idling
E 446 joystick does not function, i.e. Short circuit to earth or cable S20, consult LIEBHERR
the engine remains at low break customer service.
speed.
E 450 The pressure for Wiring default; Consult LIEBHERR customer
pressureless boom down Current < 3mA or > 21 mA service.
movement not being
monitored.
These error codes will not be displayed in the EC field of the operator’s menu. They can only be read
off the S-Exxx menu list.
E 520 Symbol appears RPM too high - Safety level See symbol description
Engine safety shut off
E 521 Symbol appears Both RPM transmitters See symbol description
Engine safety shut off default
E 522 Symbol appears Engine oil pressure too low - See symbol description
Buzzer sounds Safety level
E 523 Symbol appears Coolant temperature too high See symbol description
Buzzer sounds - Safety level
With the main screen visible, press the Menu key of the display.
The list of accessible menus is displayed. (see Fig. 4)
Press arrow key Down or Up.
The following or previous menu will be displayed on the screen with a black background.
If the desired menu is displayed with a black background, as an example here the Reset daily
operating hours menu.
Press the Menu key again.
The sub-menu for the function selected is displayed.
Press the Back key again.
The sub-menu will be aborted.
Reset procedure
Press the Up or Down arrow key.
The OK which is not crossed out will be displayed with a black background.
Press the Menu key.
The operating hours will be reset to 0.
The arrow key symbols Up and Down and the Menu symbol will no longer be displayed.
Press the Back key.
The sub-menu will be aborted.
The operating hours of the next service due (in this example, “500 Hrs”) and the current operating
hours (“478 Hrs”) are displayed in the menu.
An upcoming service work can be confirmed a maximum of 50 operating hours before the service
interval is due.
When this time period has been reached a query will appear to ask whether the service work has
been carried out.
In this menu, the operator can choose between 10 predefined options. For each option a pressure
limitation and a flow limitation is assigned. When an option is chosen, the limitation values assigned
to this option are effective as soon as the command of the optional tool is actuated (actuation of the
foot pedal for hammer or grapple for example)
The arrow near the Symbol gives the actual allocation for the input I1.
In the left example, the option 1 named «BRV55» is allocated to the external output I1. The flow
limitation valves EV1 and EV2 limit the flow available for the option at 55% of the maximal flow. The
pressure limitation valve EV6 limits the pressure available for the option at 55% of the maximal
pressure.
In the left example, the option 10 named «BHm2000» is allocated to the external output I1. The flow
limitation valves EV1 and EV2 limit the flow available for the option at 70% of the maximal flow. The
pressure limitation valve EV6 limits the pressure available for the option at 70% of the maximal
pressure.
1 Denomination of the active option 2 The symbol "R" indicates that an external
flow limitation is active
• the operation with the input X2.8 activated (special equipment – not used actually),
• the operation with the input X2.14 activated (special equipment – not used actually),
• the operation with the input X2.13 activated (special equipment – not used actually),
Note!
An external limitation is activated as soon as the option pedals are actuated.
The three internal limitations which are the most currently used are the followings:
– The internal limitation M1 is activated when travelling.
– The internal limitation M2 is activated when the pressure increase is actuated (button S56 on the
control unit).
– The internal limitation M3 is activated when actuating the shovel flap on machines with shovel
attachment.
The screen 2 shows the instantaneous LR current (current flowing to the solenoid valve for power
regulation).
The screen 3 hows the instantaneous current flowing to the regulation solenoid valve EV5 which
determines the RPMs of the hydrostatic driven cooler fan.
Fig. 13 Menu "Info In/Outputs"- Currents to the solenoid valves LR and EV5
The screen 4 (from version 4.4) shows the instantaneous current flowing to the regulation solenoid
valve EV3, which determines the reduction power for the swing movement.
The screens 5/8 to 8/8 provide an overview of the status of the different electrical inputs and outputs.
A“ ” means "Input not active".
A“ ”means "Input active".
An “NC” beneath the terminal designation means that the corresponding input has been deactivated
in the software.
The durations indicated in the last line of the screen 5/8, under M4/Time repectively B19/Time
correspond to the pause time for the windshield wiper in intermittent mode, respectively to the delay
time for the engine low idle automatic system.
The screen 8 (from version 4.1) gives information concerning the PLD control system of the Diesel
engine (Pump line nozzle injection system):
– Input K16 controls the starter operation.
– Input D+ indicates if the generator delivers current.
– Input X2/13 refers to operation of the Diesel engine with standard power curve.
– Input X2/15 refers to external commutation of hydraulic power.
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– Input DC/Error indicates if an error is detected in the function of the Diesel engine monitoring
system.
– PWRred refers to power reduction of the Diesel engine in case of an intake air, engine coolant or
fuel overheating.
– Input PWRalt controls the Diesel engine power limitation in accordance with the atmosphéric
pressure.
– Input DC/cold1 controls the function of the preglow of the Diesel engine.
– Input DC/cold2 controls the function of the postglow of the Diesel engine.
– Input X2/24 indicates if the engine control is in safety mode.
– Input X2/12 indicates if an operating fault is detected in the engine monitoring circuit when the
engine is in safety mode.
Fig. 18 List of the operating faults (fig. left) and occurrences of a fault (fig. right)
At level 2 and 3 (monteur / inspector), «Sum» gives the total duration for type of error.
Note !
Only operating faults with an error code E 5xx are displayed in the list Exxx menu.
Select list E-elec. and press the «MENU» key to display the sub-menu
all the system errors with their error code are displayed
The column "Test" shows the number of errors occurred since the last deletion of this test error mem-
ory listing.
The operating hours above the test column show the operating hour when the last test memory was
deleted (reset).
At the levels 2 and 3 (monteur / inspector), the column "Sum" shows the number of all errors which
were ever noted..
When disconnecting the coded plug, the memory "list S-Exxx" is erased, the errors are not
memorised.
Note !
Only operating faults with an error code E 5xx are displayed in the list S-Exxx menu.
Clock setting
This menu permits to set the time displayed in the upper section of the screen.
After selection of the function the digit completely right is inversely displayed.
Press key UP or DOWN to adjust the selected digit.
Press MENU key to select the next digit.
Press the Enter key to store the set number.
The message "update xx: xx" appears shortly on screen to confirm the new setting and the
display automatically returns to main screen.
Note !
Le
To start in bleeding mode is preconised only in case of running with fuel tank empty
or in case of emptying of the fuel system.
When starting in mode "Purge", the engine will emit black smoke.
As soon as the engine rpm reaches 800 rpm, the menu "purge" is not accessible
any more.
This information screen displays data coming from the BST plate and from the engine control
system EDC.
On the screen 1, the following informations are displayed :
– Coolant temperature measured by EDC system
– Hydraulic oil temperature measured by the BST
– Rpm of the diesel engine measured by the BST
– Engine oil pressure measured by EDC system
– LR current measured by the BST
On the screen 1, the following informations are displayed :
– act. engine speed : instantaneous rpm of the diesel engine measured by the EDC system
– intake manifold pres. : intake manifold pressure measured by the EDC system
– coolant temperature : coolant temperature measured by EDC system
– intake manifold temp. : intake manifold temperature measured by the EDC system
– oil pressure : engine oil pressure measured by EDC system
– battery potential : supply voltage measured by EDC system
This menu allows to activate the printing of the operating hours list, resp. of the memorized system
parameters and of both error lists. The data are transmitted to the serial port of the control unit.
In the "set pumps" function, the maximum nominal values for the hydraulic pumps (flow and
pressure) are defined. These values are effective after activation of an external limitation. This
external limitation can be activated by the operation of a special attachment, the activation of a given
movement, ...
To set the nominal pump values, certain conditions must be entered, under which the pump value is
valid in operation.
In the first step, the electrical input is determined, whose activation result in the desired flow and
pressure limitation. For track excavators, only the input I1 is available.
Electrical input I1 :
In the next step, it is possible to choose between 10 options (equipment) for the input I1.
In the third step, the flow and pressure limitation values and the name for each option are defined
When a solenoid valve is chosen, the current values are shown. The nominal values are the momen-
tary set values for the conditions determined by the first two selection criteria.
The value behind the selected pump is highlighted. Use the arrow key to change this value.
The indicated values are forwarded directly to the pumps during adjustment.
A value change is effective immediately.
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– The values EV1 and EV2 determine the initiated working pump flow limitation while additional at-
tachment operating.
– The value EV6 determines the permitted maximal pressure level for the additional attachment feed-
ing.
– With the function « Info », it is possible to change the name affected to this option. Use the arrow
key to modify the inversely displayed position. Use the „MENU“ key to change the inversely dis-
played number to the next higher number (more left digit). Once all the digits have been set, press
the „RETURN“ key to leave the function and to store the set time.
This function is used to set the power regulator of the hydraulic pumps to a defined value.
The screen displays the value for the current I(LR) in percent.
The value is the currently valid nominal value for the horsepower regulators of the pumps.
Use the arrow key to change the value on the selected horsepower regulator.
When entering the menu, the value is set to 100%.
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The changed value will return to 100% after leaving the menu.
In addition, the screen shows the actual RPM of the Diesel engine, the coolant temperature, the hy-
draulic oil temperature, the intake air manifold temperature and the intake air manifold pressure.
Usually the menu "power test" is used to check the maximum hydraulic output allowed by the Diesel
engine (test for engine output).
For the test, I(LR) is set to 100%, this ensure that the pumps will remain in maximum angle, even at
pressures above the expected regulation begin pressure.
All the hourmeters mentioned in the menu "i-hours" can be set separately in this function.
Use the arrow keys to select the component, whose operating hours must be displayed or changed.
Confirm the choice using the "MENU" key
The screen will appear with the indication of the desired operating hours.
changed upward.
If the question is answered with "OK"
The operating hours can be changed backward
At the same time, the next to last stored confirmed service interval will be entered as the last
confirmed service interval.
– set pump
– set values
– set type
– set serie
– set clock
– engine pump
– set ctrl1 (from version 4.4)
the proximity switch B26 at the locking pin (make contact or break contact switch).
• SD = ON, only if the contact is of breaker type (i.e. contact opens when the bolt leaves the end
locked position).
– Oil warm up : Activates or deactivates the warm up procedure of the hydraulic oil (SD = ON).
When activated, this warm up procedure is effective for an hydraulic oil temperature lower than
8°C. During this procedure, the current supplying the solenoid valves when working in mode E
and P are the same as the current when working in mode L and F (low value)
• SD = ON
– Immobilizer : This setting concerns an immobilizer that should not be used on track excavators
• SD = allways OFF
– Traeger :Activates or deactivates the functions for traeger excavators. If this setting does not cor-
respond to the hardware input X50.15, the error code E310 is displayed.
• SD = OFF, SD = ON for traeger excavators
– clock 12h : Activates the american hour system (ON) or the european hour system (OFF)
• SD = OFF
– multi function : Activates or deactivates the monitoring of the wire to the solenoid valve EV6 to
allow generation of error code E045.
• SD = OFF for standard excavators, SD = ON if option Tool control
– cold oil reg : Activates or deactives the specific hydraulic regulation for cold regions.
• SD = ON for R934C, OFF for R944C
purge : Activates or deactivates the bleeding of the high pressure fuel system of the diesel engine
(see “Menu : “Purge“” at page 31). This function is accessible at level 2 from the version 4.1.
• SD = OFF
– B177/B178/B179 : Activates or deactives a flow limatation in case of grading work. This function
is accessible from version 4.1.
• SD = OFF, ON only for R944C Standard
The function "engine stop", permits to activate or deactivate the automatic stop of the engine in
case of warning.
"OFF" means that the automatic stop is deactivated. "ON" means that the automatic stop is activated.
The selection of the input to be modified is made using the arrow keys, the change of the status ON
/ OFF using the key "MENU".
– stop eng. water temp. : Activates or deactivates the automatic stop of the engine in case of coo-
lant overheating.
• SD = OFF
– stop eng. oil pressure : Activates or deactivates the automatic stop of the engine in case of low
engine oil pressure.
• SD = OFF
– stop eng. over speed. : Activates or deactivates the automatic stop of the engine in case of ex-
cessive engine speed.
• SD = OFF
– stop eng. air temp. : Activates or deactivates the automatic stop of the engine in case of intake
air overheating.
• SD = OFF
– stop eng. water level : Activates or deactivates the automatic stop of the engine in case of low
coolant level.
• SD = OFF
– stop eng. fuel temp. : Activates or deactivates the automatic stop of the engine in case of fuel
overheating.
• SD = OFF
In the function « Set pump » the values for the internal flow limitations specific to the machine, are
defined. These flow limitations are active for travel motions, bottom dump bucket, pressure cut in, ...
The parameter selection is made by selecting the flow limit function (M1, "Pressure commutation",
M3,...M7 and SF) and by selecting the pump.
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The pump values adjustment is the same way as for the external flow limit values (I1, I2, ...), in
menu ((see “Menu “set pumps“” at page 33).
– sensor B19 : Setting of the time lag for low idle automatic between 2 s and 10s. f no low idle
automatic system is installed on the machine, the screen for adjustment of the time lag will not
appear.
• SD = 5 s
– wiper M4 : Setting of the time lag for intermittent mode of the windshield wiper between 2 s and
10s.
• SD = 3.2 s
Note!
Both above mentioned time lags can also be adjusted using the push buttons controlling the low idle
automatic and the windshield wiper, also see the description of the control unit.
This stage will be automatically selected when operating the lifting. The step can be changed ei-
ther using the switches S228, S229 and S86, or by the low idle automatic system.
• SD = 8
Fig. 46 Function
Press key UP or DOWN to select the pump injector and proceed as before to adjust the codes.
This function is accessible at level 1 and permits to reset the daily operating hours counter to 0. ((see
“Menu : (“reset data“)” at page 20).
The function «reset elec. test errors» permits to delete the column "Test" of electrical errors ((see “"list
E-elec." : Errors of the electrical system” at page 29).
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Reset procedure
Press key UP or DOWN
The answer «OK» is selected (inversly displayed)
Press the menu key
The number of hours is reset toà 0
the symbols «UP», «DOWN» and «MENU» are not displayed anymore
Press the return key
The function is closed
The function«reset elec. wire errors» permits to delete the electrical error list.
The function "reset service data" permits to reset the errors occuring during service operation ((see
“"list S-Exxx": Errors during «service operation»” at page 30).
The function "reset machine data" permits to reset the memory for the operating errors detected by
the switches and the sensors for machine parameters monitoring.
The function "reset machine hours" permits to reset all hourmeters of the machine.
The function «reset machine param» permits to recover the parameters that had been set at machine
delivery and reset them as the standard parameters. The concerned parameters are those defined
in the menus "set option", "set pump" and "set data" (only the functions "set E-code", "set info" and
"set pump").
The function «reset serviceinterval» permits to reset the memory of the confirmed service intervals.
The function «lock error display» permits to prevent to display the electrical errors (codes type 500)
in the menu « I-Exxx » of the conductor. The error codes are nevertheless recorded.
The function «release error display» permits to activate the display of the electrical errors again in the
menu « I-Exxx ».
F33 Fuse (7,5A) on Te.15 control circuit for refuelling pump (op- 2 in E50
tional equipment)
F34 Fuse (15A) on Te.15 - reserve for options 2 in E50
F35 Fuse (15A) on Te.30 - reserve for options, additional floodl. 2 in E50
F36 Fuse (20A) on Te.30 power circuit for refuelling pump (op- 2 in E50
tional extra)
F36-2 Fuse (15A) on Te.15 cut off of cylinder movements (option) 2 in E50
F37 Fuse (20A) on Te.30 heater and air conditioning system 2 in E50
F109 Circuit breaker 50A / special equipments and headlights 2-29 in E50
G1 Alternator 1 on engine
G2 Batteries 1 in batteries box
* optional attachment
3)
only for R934C
4)
only for R944C
5)
only for R954C
7)
for R944C and above
8) for R954C and above
LFR / en / Issue: 09 / 2007
Valid
Machine Type Ident nr. Schematic nr.
from to
R 934 C 016 / 023 / 027 / 033 / 918 / 1088 18215 ...
R 944 C 786 / 791 / 792 / 793 / 1000 / 17429 ...
1079 / 1119 9947468 976901000008
R 954 C 780 / 781 / 783 / 784 / 785 / 976 14968 ...
/ 1016 / 1081 / 1090 / 1120
R 944 C Tu 169 19695 ... 10083461 169901000001
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