Sun-Tech: Design Mix of WMM

Sun-Tech
40-P TUPUDANA INDUSTRIAL AREA, RANCHI-834003
DESIGN MIX OF WMM
Name of the Work

WIDENING & STRENGTHENING OF COAL
TRANSPORTATION ROAD BY CONCRETE PAVEMENT
:- FROM ROHINI COAL STOCKYARD TO CHP
MOHANNAGAR JUNCTION UNDER GM UNIT NK
AREA (LENGTH 4.97km)
Award No. :- GM (C )/ 2086/CTR/NK/2015/ 2176 DATED 5-02-2015

Name of the Contractor :- HARI- TRIVENI (JV)
SUMMARY SHEET FOR DESIGN MIX OF WMM
Source of Material TUPUDANA (HIRALAL & CO.)

1 Limits as per
40mm 20mm 10mm Stone MORTH
Type of Material
2 Agg Agg Agg Dust
Mix proportion(%) 38% 9% 26% 27% -

3
Specific gravity 2.610 2.64 2.59 2.57 -

4
Water Absorption(%) 0.49 0.61 0.81 1.1 <2%

5
AIV(%) Ave.of 20&10mm 27 <30%

6
Liquid Limit(%) -
7
Plasticity Index (%) NP <6%
FI & El Index(%)
22.00 <30%
(40,20&10mm)
8
M DD(gm/cc) 2.290 -
9
O M C (%) 5.48 -
10
SPECIFIC GRAVITY AND WATER ABSORPTION TEST
(IS 2386 - PART III )
Date of Sampling :- 24.07.09 Date of Test
26.07.09
Sample No. :- 1 Source of M
Handesher
Type of Material :- 40 mm Aggregate Sample at Saini Crusher
Sl No. Description Trial - 1 Trial - 2 Trial - 3
1 Weight of Sample in Water W1 ( gms ) 2024 2013 2026
2 Weight of SSD Sample W2 ( gms ) 3250 3239 3261

Wt. of Oven dry sample,
3 W3 ( gms ) 3213 3205.5 3224
4 Bulk Specific Gravity, = W3/[ (W2-W1) 2.621 2.615 2.611
5 Apparent Specific Gravity, = W3/(W3-W1) 2.702 2.688 2.691
= 100 x (W2-
6 Water Absorption ( % ) 1.15 1.05 1.15
W3)/W3
7 Average Bulk Specific Gravity 2.615
8 Average Apparent Specific Gravity, 2.694
9 Average Water Absorption % 1.11

Sample No. :- 1 Source of Ma

Handesher
Type of Material :- 20 mm Aggregate Sample at Saini Crusher
Sl No. Description Trial - 1 Trial - 2 Trial - 3
1 Weight of Sample in Water W1 ( gms ) 2015 2041 2027
2 Weight of SSD Sample W2 ( gms ) 3231 3288 3260

Wt. of Oven dry sample,
3 W3 ( gms ) 3193 3244 3222
4 Bulk Specific Gravity, = W3/[ (W2-W1) 2.626 2.601 2.613
5 Apparent Specific Gravity, = W3/(W3-W1) 2.711 2.697 2.696
6 Water Absorption ( % ) = 100 x (W2-W3)/W3 1.19 1.36 1.18
8 Average Apparent Specific Gravity, 2.701

Sample No. :- 1 Source of M Handesher

Sample
at
Type of Material :- 10 mm Aggregate :- Saini Crusher
Sl. No. Description Trial - 1 Trial - 2 Trial - 3
1 Weight Of Pycnometer ( gms ) 486 486 486

Wt. of SSD sample,
2 W1 ( gms ) 632.5 693.5 663
Wt of Pycnometer + Water +
3 W2 ( gms ) 1876.5 1912.5 1895.5
Sample,
Wt of Pycnometer + Water,
4 W3 ( gms 1485 1485 1485
5 Wt of Oven dry sample, W4 ( gms ) 623 683.5 653
6 Bulk Specific Gravity, = W4/[W1-(W2-W3)] 2.585 2.570 2.586
7 Apparent Specific Gravity, = W4/[W4-(W2-W3)] 2.691 2.670 2.693
8 Water Absorption ( % ) =100 x (W1-W4)/W4 1.52 1.46 1.53

Average Apparent Specific
10 2.685
Gravity
Sample No. :- 1 Source of Material :-
Type of Material :- Stone dust Sample at :-
Sl. No. Description Trial - 1 Trial - 2 Trial - 3
1 Weight Of Pycnometer ( gms ) 486 486 486

Wt. of SSD sample,
2 W1 ( gms ) 826 835 827
Wt of Pycnometer + Water +
3 W2 ( gms ) 1999 2001 2004
Sample,
Wt of Pycnometer + Water,
4 W3 ( gms 1485 1485 1485
5 Wt of Oven dry sample, W4 ( gms ) 811 820 815.5
6 Bulk Specific Gravity, = W4/[W1-(W2-W3)] 2.599 2.571 2.648
7 Apparent Specific Gravity, = W4/[W4-(W2-W3)] 2.731 2.697 2.750
8 Water Absorption ( % ) =100 x (W1-W4)/W4 1.85 1.83 1.41

Average Apparent Specific
10 2.726
Gravity
FLAKINESS AND ELONGATION INDICES (IS 2386, PART 1)
Date of sampling :- 24.07.09 Date of testing :-26.07.09
40,20
Sample No. :- 1 Source of materi :- Handeshar
&10
mm
Weight of Sample :- 6060 gms Type of Material :-
Combi
ned
Weight of Agg.
Weight of Retained Agg.
Seive size in (mm)
Aggregate Weight of Agg. on Length Gauge
Weight
Retained on Passing after
Retained
Thickness Thickness Guage retaining on
(gm)
Gauge (gm) Thickmess
Passing Retained (gm) Gauge
(gm)
A B C D
63 50 0 0 0 0
50 40 722 722 0 0
40 31.5 573 492 81 60
31.5 25 400 340 60 40
25 20 974 818 156 111
20 16 753 625 128 88
16 12.5 851 698 153 105
12.5 10 618 500 118 80
10 6.3 1169 935 234 165
Total Weight(gms) 6060 5130 930 649
Flakiness Index = (C/A) x 100 = 15.35 %
Elongation Index = (D/B) x 100 = 12.65 %
Combined FI & EI Index (C/A) x 100 + (D/B) x 100 = 28.00 %

Remarks:-
Tested by Checked by
SOMA Representative SPV Representative IC Representative

AGGREGATE IMPACT VALUE TEST
( AS PER IS 2386 Part IV )
Type of Material
Sample No. :- 1 : 20 mm Aggregate
& Layer
Source of Material :- Handesher Sampled at :- Saini Crusher
SL.N Test No.

DESCRIPTION
o. I II III
1 Wt. Of Cylindrical measure (W1 ) 851.5 851.5 851.5
2 Wt. Of Cylindrical measure+ Sample (W2 ) 1188 1206 1195
3 Wt. Of sample placed in cylindrical measure ( W2-W1 ) 336.5 354.5 343.5
4 Wt. Of Crushed materiald passing IS sieve 2.36 mm (W3) 67 71.0 65.5
5 Aggregate impact value 19.91 20.03 19.07
6 Aggregate impact value 19.67
Remarks:
Tested by
SOMA Representative SPV Representative

AGGREGATE IMPACT VALUE TEST
( AS PER IS 2386 Part IV )
Sample No. :- 1 Type of Material & Layer:- 10 mm Aggregate
Source of Material :- Handesher Sampled at:- Saini Crusher
Test No.
S.No. Descriptions
I II III
1 Wt. Of Cylindrical measure(W (gms) 851.5 851.5 851.5
2 Wt. Of Cylindrical measure+ (gms) 1201 1204 1202
3 Wt. Of sample placed in cyli (gms) 349.5 352.5 350.5
4 Wt. Of Crushed materiald pas (gms) 72 73 71
5 Aggregate impact value (%) 20.60 20.71 20.26
6 Aggregate impact value 20.52
Remarks:
Tested by
SOMA Representative IC Representative

Individual Gradation of 40mm Aggregate for WMM
Type Of Material :40mm
Sample No-1 Total weight (gms)= 27872
Cumulative
Wt. Of Retained Cumulative % Cumulative %
IS SIEVE Weight
(gms) Retained Passing
Retained
53.00 0 0 0.00 100
45.00 276 276 0.99 99.01
22.40 14792 15068 54.06 45.94
11.20 12804 27872 100.00 0.00
4.75 0 0 100 0.00
2.36 0 0 100 0.00
0.600 0 0 100 0.00
0.075 0 0 100 0.00

Cumulative
IS SIEVE Weight
Retained
53.00 0 0 0.00 100
45.00 372 372 1.44 98.56
22.40 17382 17754 68.74 31.26
11.20 8074 25828 100 0.00
4.75 0 0 100 0.00
2.36 0 0 100 0.00
0.600 0 0 100 0.00
0.075 0 0 100 0.00

Cumulative
IS SIEVE Weight
Retained
53.00 0 0 0.00 100
45.00 366 366 1.21 98.79
22.40 18201 18567 61.40 38.60
11.20 11673 30240 100 0.00
4.75 0 0 100 0.00
2.36 0 0 100 0.00
0.600 0 0 100 0.00
0.075 0 0 100 0.00
Remarks:-


Wt. Of Cumulative Cumulative % Cumulative %
IS SIEVE
Retained (gms) Weight Retained Retained Passing
53.00 0 0 0.00 100

45.00 0 0 0.00 100.00
22.40 0 0 0.00 100.00
11.20 10552 10552 91.68 8.32
4.75 810 11362 98.71 1.29
2.36 148 11510 100 0.00
0.600 0 100 0.00
0.075 0 100 0.00

IS SIEVE
53.00 0 0 0.00 100

45.00 0 0 0.00 100
22.40 0 0 0.00 100.00
11.20 11412 11412 91.57 8.43
4.75 894 12306 98.75 1.25
2.36 156 12462 100 0.00
0.600 0 0 100 0.00
0.075 0 0 100 0.00

IS SIEVE
53.00 0 0 0.00 100

45.00 0 0 0.00 100.00
22.40 0 0 0.00 100.00
11.20 10911 10911 91.50 8.50
4.75 859 11770 99 0.00
2.36 155 0 100 0.00
0.600 0 0 100 0.00
0.075 0 0 100 0.00
Remarks:-
SOMA RepresentativeSPV Representative IC Representative

Cumulative
IS SIEVE Weight
Retained
53.00 0 0 0.00 100
45.00 0 0 0.00 100
22.40 0 0 0.00 100
11.20 2216 2216 13.50 86.50
4.75 12369 14585 88.84 11.16
2.36 1456 16041 97.71 2.29
0.600 276 16317 99.39 0.61
0.075 100 16417 100 0.00

Cumulative
IS SIEVE Weight
Retained
53.00 0 0 0.00 100
45.00 0 0 0.00 100
22.40 0 0 0.00 100
11.20 1472 1472 10.56 89.44
4.75 10126 11598 83.17 16.83
2.36 1606 13204 94.69 5.31
0.600 541 13745 98.57 1.43
0.075 200 13945 100 0.00

Cumulative
IS SIEVE Weight
Retained
53.00 0 0 0.00 100
45.00 0 0 0.00 100
22.40 0 0 0.00 100
11.20 2152 2152 14.50 85.50
4.75 10606 12758 85.97 14.03
2.36 1514 14272 96.17 3.83
0.600 412 14684 98.95 1.05
0.075 152 14836 100 0.03
Remarks:-

Individual Gradation of Dust for WMM
Cumulative
Wt. Of Retained Cumulative Cumulative
IS SIEVE Weight
(gms) % Retained % Passing
Retained
53.00 0 0 0.00 100.00
45.00 0 0 0.00 100.00
22.40 0 0 0.00 100.00
11.20 0 0 0.00 100.00
4.75 35 35 3.50 96.50
2.36 21 56 5.60 94.40
0.600 269 325 32.50 67.50
0.075 507 832 83.20 16.80

Cumulative
IS SIEVE Weight
Retained
53.00 0 0 0.00 100
45.00 0 0 0.00 100
22.40 0 0 0.00 100
11.20 0 0 0.00 100.00
4.75 45 45 4.50 95.50
2.36 25 70 7.00 93.00
0.600 295 365 36.50 63.50
0.075 481 846 84.60 15.40

Cumulative
IS SIEVE Weight
Retained
53.00 0 0 0.00 100
45.00 0 0 0.00 100
22.40 0 0 0.00 100
11.20 0 0 0.00 100.00
4.75 40 40 4.00 96.00
2.36 23 63 6.30 93.70
0.600 282 345 34.50 65.50
0.075 494 839 83.90 16.10
Remarks:-

PASSING OF % 40 MM AGG.
Average
IS SIEVE Sample no- 1 Sample no- 2 Sample no- 3
Passing of %
53.00 100.00 100.00 100.00 100.00

45.00 99.01 98.56 98.79 98.79
22.40 45.94 31.26 38.60 38.60
11.20 0.00 0.00 0.00 0.00
4.75 0.00 0.00 0.00 0.00
2.36 0.00 0.00 0.00 0.00
0.600 0.00 0.00 0.00 0.00
0.075 0.00 0.00 0.00 0.00
Average
Passing of %
53.00 100.00 100.00 100.00 100.00

45.00 100.00 100.00 100.00 100.00
22.40 100.00 100.00 100.00 100.00
11.20 8.32 8.43 8.50 8.42
4.75 1.29 1.25 0.00 0.85
2.36 0.00 0.00 0.00 0.00
0.600 0.00 0.00 0.00 0.00
0.075 0.00 0.00 0.00 0.00
Average
Passing of %
53.00 100.00 100.00 100.00 100.00

45.00 100.00 100.00 100.00 100.00
22.40 100.00 100.00 100.00 100.00
11.20 86.50 89.44 85.50 87.15
4.75 11.16 16.83 14.03 14.01
2.36 2.29 5.31 3.83 3.81
0.600 0.61 1.43 1.05 1.03
0.075 0.00 0.00 0.03 0.01
PASSING OF % STONE DUST
Average
Passing of %
53.00 100.00 100.00 100.00 100.00

45.00 100.00 100.00 100.00 100.00
22.40 100.00 100.00 100.00 100.00
11.20 100.00 100.00 100.00 100.00
4.75 96.50 95.50 96.00 96.00
2.36 94.40 93.00 93.70 93.70
0.600 67.50 63.50 65.50 65.50
0.075 16.80 15.40 16.10 16.10
Remarks:-

Sun-Tech
DESIGN MIX OF WMM
WMM BLENDING
Average of Individual % Passing % Taken for design SPECIFICATIO
Combine
d
IS 40 MM 20 MM 10 MM DUST MID N LIMIT AS PER
SIEVE 40 MM 20 MM 10 MM Dust %
LIMIT MORTH
39 8 25 28 Passing Lower Upper
53.00 100.00 100 100 100 39.00 8.00 25.00 28.00 100 100 100 100
45.00 97.00 100 100 100 37.83 8.00 25.00 28.00 99 98 95 100
22.40 4.00 88.00 100 100.00 1.56 7.04 25.00 28.00 62 70 60 80
11.20 0.00 0.00 98.00 100.00 0.00 0.00 24.50 28.00 53 50 40 60
4.75 0.00 0.00 18.00 96.00 0.00 0.00 4.50 26.88 31 33 25 40
2.36 0.00 0.00 1.00 78.00 0.00 0.00 0.25 21.84 22 23 15 30
0.600 0.00 0.00 0.00 39.00 0.00 0.00 0.00 10.92 11 15 8 22
0.075 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0 4 0 8
72.05
WMM BLENDING CURVE CHART
120
PASSING %
100
80
60
40
20
0
0.01 0.10 1.00 10.00 100.00
IS SIEVE SIZE
PASSING % LOWER LIMIT UPPER LIMIT
WMM BLENDING
Average of Individual % Passing % Taken for design SPECIFICATIO
Combine
d N LIMIT AS
40 MM 20 MM 10 MM DUST MID
IS SIEVE 40 MM 20 MM 10 MM Dust LIMIT PER MORTH
%
45 10 25 20 Passing Lower Upper
53.00 100.00 100 100 100 45.00 10.00 25.00 20.00 100.00 100.00 100 100
45.00 98.79 100 100 100 44.45 10.00 25.00 20.00 99.45 97.50 95 100
22.40 38.60 100.00 100 100 17.37 10.00 25.00 20.00 72.37 70.00 60 80
11.20 0.00 8.42 87.15 100 0.00 0.84 21.79 20.00 42.63 50.00 40 60
4.75 0.00 0.85 14.01 96.00 0.00 0.08 3.50 19.20 22.79 32.50 25 40
2.36 0.00 0.00 3.81 93.70 0.00 0.00 0.95 18.74 19.69 22.50 15 30
0.600 0.00 0.00 1.03 65.50 0.00 0.00 0.26 13.10 13.36 15.00 8 22
0.075 0.00 0.00 0.01 16.10 0.00 0.00 0.00 3.22 3.22 4.00 0 8
WMM BLENDING CURVE CHART
120
PASSING %
100
80
60
40
20
0
0.01 0.10 1.00 10.00 100.00
Column J Column L Column MIS SIEVE SIZE
Column J Column L Column M
Remarks:-

Sun-Tech
DESIGN MIX OF WMM
WMM COMBIEND GRADATION

40 mm agg.-39%, 20 mm agg. - 8% , 10 mm agg. -25% , Stone dust - Total wt. 20000 gm
SPECIFICAT
Wt. ION LIMIT
% Weight Cumulati Cumulat MID
IS SIEVE Retaine AS PER
Retained ve % ive % LIMIT
d (gms) MORTH
Retained Passing Lower Upper
53.00 0 0 0 100 100.00 100 100

45.00 200 1 1 99 97.50 95 100
22.40 7250 36 37 63 70.00 60 80
11.20 2100 11 48 52 50.00 40 60
4.75 3500 18 65 35 32.50 25 40
2.36 3360 17 82 18 22.50 15 30
0.600 1850 9 91 9 15.00 8 22
0.075 1750 9 100 0 2.50 0 5
COMBIEND GRADATION CURVE CHART
110
100
90
80
70
PASSING OF %
60
50
40
30
20
10
0
0.01 0.10 1.00 10.00 100.00
IS SIEVE SIZE IN MM
Passing of % Mid Limit Lower Limit Upper Limit
Remarks:-
Dry Density gm/cc Method used:- Modified
Rammer Wt.:- 4.9kg

MDD
No.of blows/layer:- 55
2.300 No. of layer:- 5
RESULTS
2.280
MDD= 2.287 gm/cc
2.260
OMC= 5.50 %
2.240
2.220
2.200
4 5 Moisture Content % 6 7
LIQUID & PLASTIC LIMITS
( As per IS 2720 part - V )
Sample No. :- 1 Frequency Test
Type of material & Layer :- WMM. Source approval
Source of Material :- Handeshra Sample at:- Saini Crusher
Liquid limit Plastic limit
PARTICULARS
I II III IV i ii
A No. of Blows / Penetration - mm 15 18 22 27
B Container No. 5 23 41 59
C Wt. Of Container + Wet sample gms. 64.65 69.85 92.22 86.12
D Wt of Container + Dry sample gms. 59.79 64.03 82.33 77.00
.
.A
E Wt. Of Container gms. 34.73 36.75 38.82 40.1
N
F Wt. Of Water ( C-D ) gms. 4.86 5.82 9.89 9.12
G Wt. Of oven Dry Sample ( D-E ) gms. 25.06 27.28 43.51 36.9
H Water Content % ( FX100/G) gms. 19.39 21.33 22.73 24.72
Mo istur e c onte nt %
Flow curve
26
24
22
20
18 20 30 40 50 60 70 90
10 Pane tration (mm )
80 100
Calculation for PI shall made as follows :-

1. The plastic index is calculated as the difference between its Liquid limit & Plastic Limit
2. In case of sandy soil PL should be determined first. When PL can not be determined.The PI should be reported as Non - Plastic (NP)
3. When the plastic limit is equal to or greater than thr liquid limit. The PI shall be reporte as zero
Result summary:
Liquid Limit - % Plastic Limit - % Plasticty Index - %
23.55 N.A N.P

WMM
MIX
DESIGN
SOURCE :- HANDESHARA

Sun-Tech: Design Mix of WMM

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Sun-Tech

40-P TUPUDANA INDUSTRIAL AREA, RANCHI-834003

DESIGN MIX OF WMM

Name of the Work

Award No. :- GM (C )/ 2086/CTR/NK/2015/ 2176 DATED 5-02-2015

SUMMARY SHEET FOR DESIGN MIX OF WMM

Source of Material TUPUDANA (HIRALAL & CO.)

Mix proportion(%) 38% 9% 26% 27% -

Specific gravity 2.610 2.64 2.59 2.57 -

Water Absorption(%) 0.49 0.61 0.81 1.1 <2%

AIV(%) Ave.of 20&10mm 27 <30%

Type of Material :- 40 mm Aggregate Sample at Saini Crusher

Sl No. Description Trial - 1 Trial - 2 Trial - 3

1 Weight of Sample in Water W1 ( gms ) 2024 2013 2026

2 Weight of SSD Sample W2 ( gms ) 3250 3239 3261

4 Bulk Specific Gravity, = W3/[ (W2-W1) 2.621 2.615 2.611

5 Apparent Specific Gravity, = W3/(W3-W1) 2.702 2.688 2.691

7 Average Bulk Specific Gravity 2.615

8 Average Apparent Specific Gravity, 2.694

9 Average Water Absorption % 1.11

Sample No. :- 1 Source of Ma

Type of Material :- 20 mm Aggregate Sample at Saini Crusher

Sl No. Description Trial - 1 Trial - 2 Trial - 3

1 Weight of Sample in Water W1 ( gms ) 2015 2041 2027

2 Weight of SSD Sample W2 ( gms ) 3231 3288 3260

4 Bulk Specific Gravity, = W3/[ (W2-W1) 2.626 2.601 2.613

5 Apparent Specific Gravity, = W3/(W3-W1) 2.711 2.697 2.696

6 Water Absorption ( % ) = 100 x (W2-W3)/W3 1.19 1.36 1.18

7 Average Bulk Specific Gravity 2.613

8 Average Apparent Specific Gravity, 2.701

9 Average Water Absorption % 1.24

Sample No. :- 1 Source of M Handesher

Sl. No. Description Trial - 1 Trial - 2 Trial - 3

1 Weight Of Pycnometer ( gms ) 486 486 486

5 Wt of Oven dry sample, W4 ( gms ) 623 683.5 653

6 Bulk Specific Gravity, = W4/[W1-(W2-W3)] 2.585 2.570 2.586

7 Apparent Specific Gravity, = W4/[W4-(W2-W3)] 2.691 2.670 2.693

8 Water Absorption ( % ) =100 x (W1-W4)/W4 1.52 1.46 1.53

9 Average Bulk Specific Gravity 2.580

Type of Material :- Stone dust Sample at :-

Sl. No. Description Trial - 1 Trial - 2 Trial - 3

1 Weight Of Pycnometer ( gms ) 486 486 486

5 Wt of Oven dry sample, W4 ( gms ) 811 820 815.5

6 Bulk Specific Gravity, = W4/[W1-(W2-W3)] 2.599 2.571 2.648

7 Apparent Specific Gravity, = W4/[W4-(W2-W3)] 2.731 2.697 2.750

8 Water Absorption ( % ) =100 x (W1-W4)/W4 1.85 1.83 1.41

9 Average Bulk Specific Gravity 2.606

40 31.5 573 492 81 60

31.5 25 400 340 60 40

25 20 974 818 156 111

20 16 753 625 128 88

16 12.5 851 698 153 105

12.5 10 618 500 118 80

10 6.3 1169 935 234 165

Total Weight(gms) 6060 5130 930 649

Flakiness Index = (C/A) x 100 = 15.35 %

Elongation Index = (D/B) x 100 = 12.65 %

Combined FI & EI Index (C/A) x 100 + (D/B) x 100 = 28.00 %

SOMA Representative SPV Representative IC Representative

SL.N Test No.

1 Wt. Of Cylindrical measure (W1 ) 851.5 851.5 851.5

2 Wt. Of Cylindrical measure+ Sample (W2 ) 1188 1206 1195

3 Wt. Of sample placed in cylindrical measure ( W2-W1 ) 336.5 354.5 343.5