PDC

PT. PERTA ARUN GAS

PT. PATRA DRILLING CONTRACTOR

PEMBANGUNAN FASILITAS SUPLAI GAS DAN METERING

UNTUK PLTMG SUMBAGUT - 2 PEAKER

SPECIFICATION FOR PIPING MATERIAL CLASS

DOC. NO. : PAG-PDC-MP-ARLS-SPC -001

A 22-04-2019 Issued For Review EC MN MK

PREP’D CHK’D APP’D CHK’D APP’D
REV DATE DESCRIPTION PT. PERTA ARUN
PT. PDC
GAS
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TABULATION OF REVISION SHEET

REVISION REVISION
SHEET REMARKS SHEET REMARKS
A
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ATTACHMENT
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RECORD REVISION
Rev Implemented
Section Page Company’s Comment Explanation
Code (Y/N)
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TABLE OF CONTENT

TABULATION OF REVISION SHEET.........................................................................................2

RECORD REVISION.......................................................................................................................3

TABLE OF CONTENT.....................................................................................................................4

1. INTRODUCTION......................................................................................................................6

1.1 Project Overview............................................................................................................6

1.2 Scope..............................................................................................................................6

1.3 Definition.........................................................................................................................6

2. REFERENCES CODE AND STANDARD................................................................................6

2.1 Local Regulation.............................................................................................................6

2.2 Project Specifications.....................................................................................................6

2.3 Codes, Standards and Regulations................................................................................7

3. PIPES.......................................................................................................................................8

3.1 Pipe Wall Thickness.......................................................................................................8

3.2 Carbon Steel Pipe..........................................................................................................9

3.3 Nipples............................................................................................................................9

3.4 Pipe Numbers.................................................................................................................9

3.5 Valve Numbering..........................................................................................................10

4. END ADAPTOR.....................................................................................................................10

4.1 General.........................................................................................................................10

4.2 Flanges.........................................................................................................................10

4.3 Welding Ends...............................................................................................................11

5. VALVES.................................................................................................................................11

6. PIPE FITTINGS......................................................................................................................12

7. BOLTING................................................................................................................................12

8. GASKETS..............................................................................................................................13
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9. SPECTACLE BLIND..............................................................................................................14

10. INSPECTION AND TESTING............................................................................................14

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1. INTRODUCTION
1.1 Project Overview
PT Pertamina PERTA ARUN GAS intends to build new gas pipeline distribution 24
inch, which have one tie in point from Gate Valve 16 inch future connection to 12 inch
on metering LKM-M-001 A/B, and distribution to PLTMG Sembagut II PT. PLN.
1.2 Scope
This specification defines the minimum material requirement of pipes, fitting, flanges,
stud bolts & nuts, gaskets and valves on the Project “Pembangunan Fasilitas Suplai
Gas dan Metering Untuk PLTMG Sumbagut - 2 peaker".
1.3 Definition
The definitions contained in this document are as follows:
CLIENT CLIENT is defined as PT. PERTA ARUN GAS
CONTRACTOR CONTRACTOR / PURCHASER is defined as PT. PATRA
DRILLING CONTRACTOR.
VENDOR VENDOR is defined as the selected company by Contractor to
supply the equipment, material, and service detailed in this
specification. This is the entity having unit responsibility as defined
in the industry codes and standards.
Others Others are defined as the companies, which have been contracted
by PT. PATRA DRILLING CONTRACTOR to supply equipment,
service or material.

2. REFERENCES CODE AND STANDARD

The current edition, at the date of contract award, of the following codes, standards,
and specifications form an integral part of this specification.

2.1 Local Regulation

Standar Nasional Indonesia
SNI 13-3474-2003 Transmisi Gas dan Distribusi Pipa Penyalur

2.2 Project Specifications

PAG-PDCMP-ARLS-SPC-003 Specification for Manual Valve
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2.3 Codes, Standards and Regulations

American Society of Mechanical Engineers (ASME)
ASME B 31.8 Gas Transmission and Distribution Piping System
ASME B 31.3 Process Piping
ASME B 1.1 Unified Inch Screw Threads (UN and UNR Thread
Form)
ASME B 16.5 Pipe Flanges and Flanged Fittings.
ASME B 16.11 Fittings, Socket-Welding And Threaded.
ASME B 16.20 Gaskets for Pipe Flanges - Ring Joint, Spiral Wound,
and Jacketed.
ASME B 16.25 Welding Ends
ASME B 16.34 Flanged, Threaded And Welding End.
ASME B 18.2.1 Square and hexagonal bolts & screws
ASME B 18.2.2 Square and hexagonal nut
ASME B 36.10M Welded and Seamless Wrought Steel Pipe
ASME B 36.19 Stainless Steel Pipe
ASME Section VIII Pressure Vessel
ASME Section V Non Destructive Examination
ASME Section IX Welding and Brazing Qualification
ASME Section II Material Specification

American Petroleum Institute (API)

API 5L Specification for Pipe

APl6D Pipeline Valves
API 590 Steel Line Blanks
API 601 Metallic Gaskets for Piping
API 1104 Pipeline Welding
API 2000 Venting Atmospheric and Low-Pressure StorageTank
API 1110 Pressure Testing

National Associationof CorrosionEngineers (NACE)

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NACE 0175 Sulphide Stress Cracking for Resistant Metallic

Materials for Oil Field Equipment
American Society for Testing and Materials

ASTM A 105 Standard Specification for Carbon Steel Forgings for Piping
Applications
ASTM A 106 Standard Specification for Seamless Carbon Steel
Pipe for High-Temperature Service
ASTM A 234 Piping Fittings of Wrought Carbon Steel and Alloy Steel for
Moderate and High Temperature Service
ASTM A 312 Standard Specification for Seamless, Welded, and Heavily
Cold Worked Austenitic Stainless Steel Pipes
ASTM A 370 Standard Test Methods and Definitions for Mechanical Testing
of Steel Products
ASTM A 193 Standard Specification for Alloy-Steel And Stainless Steel
Bolting Material for High Temperature
ASTM A 194 Standard Specification for Carbon And Alloy-Steel
Nuts for Bolts for High Temperature

British Standards

BS 5352 Specification for Steel Wedge Gate, Globe and Check Valves
50 mm and Smaller for the Petroleum, Petrochemical and
Allied Industries

3. PIPES
3.1 Pipe Wall Thickness
a. Piping wall thickness shall be calculated in accordance with ASME B31.3 and
Specification for Piping Design.
b. Pipe wall thickness values that are specified in the piping material specification are
adequate for the full range of pressure/temperature design.
c. Piping wall thickness provided in this document doesn't include any additional
thickness which may be required for thermal load, live loads, hydraulic shock, or
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loads and forces from other causes, all of which must be considered in the design
of piping system.
d. All caused of thermal loads, live loads, hydraulic shock or other loads in piping
system will calculate in pipe stress analysis report.

3.2 Carbon Steel Pipe

a. Seamless pipe shall be supplied for nominal size %" to 6".
b. Welded pipe shall be supplied for nominal pipe size 8" and above.
c. All material carbon content (%) and carbon equivalent refer to ASTM
d. All seamless carbon steel shall be conforming to ASTM A106 Grade B
e. All welded carbon steel pipe shall be Electric Resistance Welded (ERW) and
conforming to ASTM A53 Grade B.
f. Carbon steel pipe in sour service shall have a maximum hardness of 248 HV10.
Hardness testing shall be conducted in accordance with ASTM A370
g. All pipes shall be specified with nominal size and schedule number per ASME
B36.10M
h. Cold spring/expansion is not allowed.
i. Carbon steel pipe may be supplied in single or double random lengths.
j. Each length of pipe shall be subject to hydrostatic test in accordance with relevant
code.
k. End pipe shall be bevel end for 2" pipe and above.

3.3 Nipples
a. All nipples shall be manufactured from pipe in accordance with this specification.
b. Carbon steel (CS) pipe nipples shall be schedule 160 minimum.

3.4 Pipe Numbers

Pipes are numbered in accordance with numbering procedure specification and P&ID
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Service Identifier, Piping Material Identification and Corrosion Allowance

Refer to P&ID Legend and Symbol.

3.5 Valve Numbering

Pressure Valve Type

01Rating
150 BV Ball Valve
02 300 GV Gate Valve
03 600 CKV Check Valve
04 900 GLV Globe Valve
  PCV Pressure Control Valve
  SDV Shut Down Valve
  PSV Pressure Safety Valve

4. END ADAPTOR
4.1 General
End adaptors connected to equipment shall comply with the requirements of the
relevant equipment data sheet.

4.2 Flanges
a. All flange ends of piping valves, fitting and special items shall comply with the
requirements of this specification.
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b. All material carbon content(%) and carbon equivalent refer to ASTM A 36.10.
c. All carbon steel flange materials shall meet the requirements of ASTM A 105.
d. Flange materials shall comply with the relevant carbon, carbon equivalent, hardness
and requirement for pipe in accordance with this specification.
e. Pressure I Temperature ratings of flanges %" NB through 24" NB are based on the
latest version of the ASME B16.5. Pressure/Temperature rating of flanged
components larger than 24" are based on ASME B16.47 Series A
f. All flanges shall be supplied to ASME B16.5 dimensions for the specified flange
rating.
g. Flange facings shall be in accordance with ASME B16.5 for RF, FF and RTJ.
h. Flange gasket surface finishes shall be in accordance with ASME B46.1 and B16.5
and the following:

Serrated finish, roughness between Ra 3.2 and

Class 150 RF up to class 600 RF
6.3 µm for spiral wound gasket
Serrated finish, roughness between Ra 6.3 and
Class 150 FF
12.5 µm for flat soft gasket

i. Spades, spacers and blinds shall be in accordance with API STD 590 and shall
have gasket contact surface finishes as for flanges.
j. Where flanges mating material is different face to face, insulation kit shall be applied
to avoid potential galvanic corrosion.

4.3 Welding Ends

a. Welding ends shall conform to ASME B16.25/API SL.
b. Piping valve, fitting and special item material shall comply with the relevant carbon,
carbon equivalent, hardness and requirements for pipe in accordance with this
specification.

5. VALVES
a. Control valves and shutdown valves shall comply with the more stringent
requirement of this specification and the general instrument specification.
b. All material carbon content (%) and carbon equivalent refer to ASTM.
c. Valve body and trim materials shall meet the requirements.
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d. All metallic valve material exposed to process fluids in sour service shall conform
to the hardness requirements of NACE MR 0175. CS valve components shall
have a maximum hardness of 248 HV10. Hardness testing shall be performed in
accordance with a CLIENT.
e. All non-metallic valve materials exposed to process fluids shall be suitable for the
relevant process conditions.
f. Two or three piece threaded body valves with threaded end connections are not
allowed
g. Valves are numbered in accordance with section 5.6 of this specification.
h. Repair by welding of cast valves is not permitted.

6. PIPE FITTINGS
a. All material carbon content (%) and carbon equivalent refer to ASTM
b. Carbon steel fittings shall meet the requirements of ASTM A234 Grade WPB and
ASTM A105N as applicable.
c. Grade F304 or ASTM A403 Grade WP 304 as applicable and the material
requirements specified for piping in this specification.
d. Wrought and forged fitting materials shall comply with the relevant carbon, carbon
equivalent, hardness and requirements for pipe in accordance with this
specification.
e. Fittings manufactured from seamless pipe shall be in accordance to ASME B31.3
and requirements of this specification shall have computed bursting pressure at
least equals to the straight pipe from which they were manufactured.
f. Dimensions of metallic buttweld fittings shall be in accordance with ASME B16.9
with socket weld and threaded fittings to ASME B16.11.
g. All pipe fittings shall be supplied with wall thickness and nominal sizes that meet
ASME B36.1 OM and 836.19M.
h. Fittings larger than 1-1/2" NB and swage nipples shall not be manufactured from
bar stock. Swage nipples shall be manufactured from pipe per the applicable
material class.
i. Repair by welding of wrought fittings is not permitted.
j. Screwed connection is not permitted to be used for class rating above #150 except
for size below 2".
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k. Where applicable for joint construction, SW/screwed for ASME #300 rating and
below shall be 3000lb class, ASME #600 rating and above shall be 60001b class.

7. BOLTING
a. The steels used for the fabrication of the bolting shall be produced in a MARTIN
furnace, in an electric furnace, or by the basic oxygen process.
b. Stud bolts and nuts may be machined from treated steel rods. However, nuts may
also be forged.
c. Screws shall be made by die-working the heads.
d. All parts shall undergo thermal hardening treatment in accordance with the
requirements of the applicable codes and standards listed as reference
documents.
e. Except as otherwise specified in the order, only bolting specified to standard
ASTM A320 shall undergo toughness tests.
f. Bolts and nuts material specification for carbon steel based material lines. These
requirements shall also amend bolts and nuts specification (which was previously
stated as ASTM A 193 Grade 87 with nuts to ASTM A 194 Grade 2H) for all
carbon steel.
g. Studs of 1" diameter and smaller shall be UNC, with those 1-1/8" diameters and
larger being UN8 series.
h. Stud bolts shall be threaded along their entire length. The machining and surface•
condition tolerances applicable to the various threading shall conform with the
following class:
i. Class 2A of Standard ASME B 1.1 for stud bolts and screws
j. Class 2B of Standard ASME B 18.2.2 for nuts
k. The diameters and lengths of stud bolts and Hex screws ("Heavy" series) shall
comply with the standards ASME B16.5 and ASME B18.2.1, except for stud bolts
1" diameter and larger which shall be one diameter longer to accommodate
hydraulic bolt tensioner.
l. All stud bolts must be long enough to ensure that there are 2 full threads visible
outside the nuts after the bolts have been fully tightened. Above-water bolt
extensions beyond the nut shall be protected from corrosion by threaded metal
caps.
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m. All nuts shall be of the hexagonal type ("Heavy" series) and shall be in accordance
with the standard ASME B18.2.2.

8. GASKETS
Spiral wound gaskets shall be used for all flanged joints except for Ring type joints.
Spiral wound gaskets shall conform to the following:
• 4.4 mm nominal thickness
• Stainless steel windings
• Graphite filler
• Inner and outer (guide) rings stainless steel 316
• Maximum gasket hardness in sour services is 248 HV1O
• Design to ASME B16.20

9. SPECTACLE BLIND
• Provide spectacle blinds as indicated on the P&IDs.
• Spectacle blinds shall be accessible from grade, deck, or platform. Blinds located in
a pipeway are considered accessible. Blinds that weigh over 100 lbs. shall be
accessible by mobile equipment. Where this is not possible, provide davits or
hitching points.
• Stagger closely grouped flanges with blinds.

10. INSPECTION AND TESTING

a. Material welded to pressure containing components shall be certified to the same
degree as the pressure containing component.
b. VENDOR shall ensure that appropriate certification, showing mill heat or batch
markings, is received for all furnished materials. Materials furnished without
documentation are unacceptable.
c. Type A certificates to BS EN 10204 shall be provided for the following:

d. Type B certificates to BS EN 10204 shall be provided from the following:

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e. Type C certificate to BS EN 10204 shall be provided for the following: