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Jang et al.

Microbial Cell Factories 2011, 10:59


http://www.microbialcellfactories.com/content/10/1/59

RESEARCH Open Access

Retinoid production using metabolically


engineered Escherichia coli with a two-phase
culture system
Hui-Jeong Jang1†, Sang-Hwal Yoon1†, Hee-Kyung Ryu2, Jung-Hun Kim1, Chong-Long Wang1, Jae-Yean Kim1,
Deok-Kun Oh3 and Seon-Won Kim1*

Abstract
Background: Retinoids are lipophilic isoprenoids composed of a cyclic group and a linear chain with a hydrophilic
end group. These compounds include retinol, retinal, retinoic acid, retinyl esters, and various derivatives of these
structures. Retinoids are used as cosmetic agents and effective pharmaceuticals for skin diseases. Retinal, an
immediate precursor of retinoids, is derived by b-carotene 15,15’-mono(di)oxygenase (BCM(D)O) from b-carotene,
which is synthesized from the isoprenoid building blocks isopentenyl diphosphate (IPP) and dimethylallyl
diphosphate (DMAPP). Retinoids are chemically unstable and biologically degraded via retinoic acid. Although
extensive studies have been performed on the microbial production of carotenoids, retinoid production using
microbial metabolic engineering has not been reported. Here, we report retinoid production using engineered
Escherichia coli that express exogenous BCM(D)O and the mevalonate (MVA) pathway for the building blocks
synthesis in combination with a two-phase culture system using a dodecane overlay.
Results: Among the BCM(D)O tested in E. coli, the synthetic retinoid synthesis protein (SR), based on
bacteriorhodopsin-related protein-like homolog (Blh) of the uncultured marine bacteria 66A03, showed the highest
b-carotene cleavage activity with no residual intracellular b-carotene. By introducing the exogenous MVA pathway,
8.7 mg/L of retinal was produced, which is 4-fold higher production than that of augmenting the MEP pathway
(dxs overexpression). There was a large gap between retinal production and b-carotene consumption using the
exogenous MVA pathway; therefore, the retinal derivatives were analyzed. The derivatives, except for retinoic acid,
that formed were identified, and the levels of retinal, retinol, and retinyl acetate were measured. Amounts as high
as 95 mg/L retinoids were obtained from engineered E. coli DH5a harboring the synthetic SR gene and the
exogenous MVA pathway in addition to dxs overexpression, which were cultured at 29°C for 72 hours with 2YT
medium containing 2.0% (w/v) glycerol as the main carbon source. However, a significant level of intracellular
degradation of the retinoids was also observed in the culture. To prevent degradation of the intracellular retinoids
through in situ extraction from the cells, a two-phase culture system with dodecane was used. The highest level of
retinoid production (136 mg/L) was obtained after 72 hours with 5 mL of dodecane overlaid on a 5 mL culture.
Conclusions: In this study, we successfully produced 136 mg/L retinoids, which were composed of 67 mg/L
retinal, 54 mg/L retinol, and 15 mg/L retinyl acetate, using a two-phase culture system with dodecane, which
produced 68-fold more retinoids than the initial level of production (2.2 mg/L). Our results demonstrate the
potential use of E. coli as a promising microbial cell factory for retinoid production.

* Correspondence: swkim@gnu.ac.kr
† Contributed equally
1
Division of Applied Life Science (BK21 Program), PMBBRC, Gyeongsang
National University, Jinju 660-701, Korea
Full list of author information is available at the end of the article

© 2011 Jang et al; licensee BioMed Central Ltd. This is an Open Access article distributed under the terms of the Creative Commons
Attribution License (http://creativecommons.org/licenses/by/2.0), which permits unrestricted use, distribution, and reproduction in
any medium, provided the original work is properly cited.
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Background retinoids are the principal commercial source. Retinol


Retinoids are a class of lipophilic isoprenoid molecules has been produced from acidification or hydrolysis of ret-
that are related chemically to vitamin A [1]. Retinoids are inal that is synthesized chemically by the reduction of a
composed of a b-ionone ring and a polyunsaturated side pentadiene derivative [1,3]. However, these chemical pro-
chain, with an alcohol (retinol), an aldehyde (retinal), a cesses have some disadvantages, such as complex purifi-
carboxylic acid (retinoic acid), or an ester (retinyl esters) cation steps and the formation of undesirable by-
functional group (Figure 1A). They play an essential role products. Animals produce retinoids from carotenoids
in vision, bone development, reproduction, and skin (the most effective being b-carotene) obtained from fruits
health as antioxidants and are also known to reduce the and vegetables, but plants cannot synthesize retinoids.
risk of certain cancers. Retinoids have attracted increased The retinoid synthesis pathway is present only in micro-
attention in recent years as cosmetic active ingredients organisms containing bacteriorhodopsin or proteorho-
and effective pharmaceuticals for skin diseases [2]. The dopsin with retinal as a prosthetic group [4,5]. However,
retinoid market size has been estimated to be about 1.6 the microorganisms produce the protein-bound form of
billion dollars worldwide. Chemically synthesized retinal and are not appropriate for mass production of

Figure 1 Retinoid biosynthesis. The conversion of b-carotene to retinoids, including retinal, retinol, retinoic acid, and retinyl esters (A).
Biosynthesis of retinal in Escherichia coli using the MEP pathway and the exogenous MVA pathway (B). The gene names and the encoded
enzymes are as follows: atoB/phaA, acetoacetyl-CoA synthase; mvaS, HMG-CoA synthase; mvaA, HMG-CoA reductase; mvaK1, mevalonate kinase;
mvaK2, phosphomevalonate kinase; mvaD, mevalonate-5-diphosphate decarboxylase; idi, IPP isomerase; dxs, DXP synthase; ispA, FPP synthase;
crtE, GGPP synthase; crtB, phytoene synthase; crtI, phytoene desaturase; crtY, lycopene cyclase; BCM(D)O, b-carotene 15,15’-mono- or dioxygenase.
Pathway intermediates are as follows: G3P, D-glyceraldehyde-3-phosphate; DXP, 1-deoxy-D-xyluose-5-phosphate; MEP, 2-C-methyl-D-erythritol-4-
phosphate; IPP, isopentenyl diphosphate; FPP, farnesyl diphosphate; GGPP, geranylgeranyl diphosphate.
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free retinoids. To date, only a few attempts of the biologi- culture system using a dodecane layer over the culture
cal production of retinoids have been reported [5,6]. It broth was found to minimize the intracellular degrada-
would be beneficial to develop a biotechnological process tion of retinoids through in situ extraction from the cells.
for retinoid production using a metabolically engineered
microorganism. Results
Retinoids are composed of 3 isopentenyl diphosphate Comparison of retinal production from various BCM(D)O
(IPP) units and 1 dimethylallyl diphosphate (DMAPP), genes
which are the common five-carbon building blocks of all Retinal can be produced by introducing the b-carotene
isoprenoids. The IPP and DMAPP building blocks are mono(di)oxygenase (BCM(D)O) gene into recombinant
generally synthesized via the 2-C-methyl-D-erythritol-4- E. coli that produces b-carotene. We cloned the BCM
phosphate (MEP) and mevalonate (MVA) pathways in (D)O genes from two bacteria, Halobacterium sp. NRC-
prokaryotes and eukaryotes, respectively [7-9]. Recombi- 1 (blh and brp) and Natronomonas pharaonis (brp2),
nant E. coli harboring an exogenous MVA pathway has and a vertebrate, Mus musculus (Bcmo1). We also
been used for the successful production of isoprenoids, synthesized a codon-optimized BCDO gene (SR) based
such as amorphadiene, carotenoids, and farnesol [10-14]. on the amino acid sequence of the uncultured marine
In particular, we reported the high-level production of b- bacterium 66A03 blh gene. The BCM(D)O genes were
carotene (465 mg/L) from E. coli harboring an engi- used to construct the retinal synthesis plasmids pT-
neered MVA pathway [13,15]. The recombinant E. coli HBblh, pT-HBbrp, pT-HBbrp2, pT-HBBcmo1 and
can be engineered to produce retinal by introducing b- pT-HBSR, respectively. The recombinant E. coli cells har-
carotene 15,15’-mono(di)oxygenase (BCM(D)O) as a b- boring each retinal plasmid were cultured in 2YT medium
carotene cleavage enzyme (Figure 1B). containing 0.5% (w/v) glycerol and 0.2% (w/v) arabinose as
The cleavage of b-carotene by BCM(D)O (E.C. carbon sources for 48 hours at 29°C (Figure 2). The cells
1.13.11.21 or E.C. 1.14.99.36) is the initial key step of were cultured without IPTG induction because leaky
synthesis of various retinoids from b-carotene. The clea- expression in the 2YT complex medium was sufficient
vage reactions can be classified as central and eccentric. for retinal production. We have previously observed
In the central cleavage, BCM(D)O cleaves the central severe inhibition of both cell growth and carotenoid pro-
double bond (15, 15’) of the polyene chain of b-carotene duction due to IPTG induction [12], and similar results
to yield two molecules of retinal. In the eccentric clea- were obtained in this retinal production study (data not
vage, BCM(D)O randomly cleaves any double bond in shown). Recombinant E. coli harboring pT-HBblh, pT-
the polyene chain to produce b-apo-carotenals with dif- HBbrp, or pT-HBSR produced 2.2, 0.8, or 1.4 mg/L ret-
ferent side chain lengths. In the cleavage reactions, inal after 24 hours, respectively. However, retinal produc-
BCMO utilizes an oxygen atom derived from molecular tion from E. coli containing pT-HBblh or pT-HBbrp
oxygen and water via an epoxide intermediate, whereas decreased to 0.7 or 0.4 mg/L after 48 hours, respectively,
BCDO employs a molecular oxygen via an unstable whereas retinal production of E. coli (pT-HBSR)
dioxetane intermediate [16,17]. Retinal is converted to increased slightly. The decreases in retinal production
retinol and retinoic acid by retinol dehydrogenase and after 24 hours may be due to intracellular oxidative
retinal dehydrogenase/oxidase, respectively (Figure 1A) degradation of retinal. The amounts of retinal obtained
[18,19]. Retinol is esterified to retinyl esters by retinol from the culture should be dependent on both intracellu-
acyltransferase [20]. lar synthesis and degradation. Retinal production rates in
Retinoids are chemically unstable and readily oxidized E. coli harboring pT-HBblh or pT-HBbrp might be lower
and isomerized by heat, oxygen, and light due to their than their degradation rates after 24 hours of the culture.
reactive conjugated double bonds [21,22]. Biologically, Trace amounts of retinal were detected in the culture of
retinoids are also easily degraded via retinoic acid. The E. coli harboring pT-HBbrp2 or pT-HBBcmo1. E. coli
oxidative degradation begins with the conversion of reti- (pT-HB) with no BCM(D)O gene produced 35 mg/L b-
noic acid to more polar metabolites, such as 4-hydroxy- carotene and no retinal. If there is no retinal degradation,
and 4-oxo-retinoic acids [23,24]. Therefore, successful b-carotene consumption amounts by BCM(D)Os are
production of retinoids can be achieved by preventing exactly proportional to retinal production because b-car-
both chemical and biological degradation. To our knowl- otene is the immediate precursor of retinal. The b-caro-
edge, retinoid production using metabolically engineered tene cleavage activity of SR was suspected to be the
microorganisms has never been reported. In this study, highest among the tested BCM(D)Os because b-carotene
we cloned the BCM(D)O genes from several organisms remained in the culture of E. coli containing BCM(D)Os
and introduced each gene into recombinant E. coli that other than SR. The SR enzyme was therefore selected for
produce b-carotene. An exogenous MVA pathway was retinal production in further experiments. Cell growth
also utilized to increase retinoid production. A two-phase was not affected by overexpression of the BCM(D)O
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dxs gene was introduced to augment the MEP pathway


in pT-HBSR, resulting in pT-DHBSR (Figure 3). Retinal
production from E. coli (pT-DHBSR) was a slightly
higher than that of E. coli (pT-HBSR) after 24 hours,
but there was no difference after 48 hours, whereas the
b-carotene production from E. coli (pT-DHB) was 1.5-
fold higher due to dxs overexpression compared with
E. coli (pT-HB). The exogenous MVA pathway in E. coli
has been shown to dramatically increase isoprenoid pro-
duction by providing sufficient amounts of the IPP and
DMAPP building blocks [10,13]. E. coli (pT-DHBSR/pS-
NA) harboring the exogenous MVA pathway produced
8.7 mg/L retinal after 48 hours, which was 4-fold higher
than that of E. coli (pT-DHBSR). In E. coli strains con-
taining the SR gene, little or no b-carotene remained in
the cells probably due to b-carotene cleavage by SR.
There was large gap between the amount of b-carotene
(substrate) consumed and the amount of retinal

Figure 2 Comparison of retinal production from various BCM


(D)O genes. Retinal and b-carotene production and cell growth of
E. coli harboring pT-HB, pT-HBblh, pT-HBbrp, pT-HBbrp2, pT-
HBBCMO1, and pT-HBSR. The blh gene of Halobacterium sp. NRC-1,
the brp gene of Halobacterium sp. NRC-1, the brp2 gene of N.
pharaonis, the BCMO1 gene of M. musculus and the SR codon-
optimized blh gene of the uncultured marine bacterium 66A03
were introduced into the b-carotene plasmid, pT-HB, resulting in pT-
HBblh, pT-HBbrp, pT-HBbrp2, pT-HBBCMO1, and pT-HBSR,
respectively. Culture was carried out in 2YT medium containing
0.5% (w/v) glycerol and 0.2% (w/v) arabinose for 48 hours at 29°C.
Open bars and solid bars represent 24 hrs and 48 hrs, respectively.

genes, except for the N. pharaonis brp gene, which


showed growth retardation.

Engineering the MEP and MVA pathways to supply


building blocks
The retinal building blocks of IPP and DMAPP can be
synthesized in E. coli via the endogenous MEP pathway
Figure 3 Retinal production using the MEP and MVA pathways.
and the exogenous MVA pathway (Figure 1B). The Retinal production, b-carotene production, and cell growth of E. coli
synthesis of 1-deoxy-d-xylulose-5-phosphate (DXP) has harboring pT-HB, pT-HBSR, pT-DHB, and pT-DHBSR and E. coli
been reported as the critical rate-limiting step in the harboring pT-DHB, or pT-DHBSR with the MVA pathway plasmid of
MEP pathway. Thus, overexpression of DXP synthase pS-NA. Culture was carried out in 2YT medium containing 0.5% (w/
v) glycerol and 0.2% (w/v) arabinose for 48 hours at 29°C. Open
(encoded by dxs) increased the levels of lycopene and b-
bars and solid bars represent 24 hrs and 48 hrs, respectively.
carotene production in our previous study [15,25]. The
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(product) produced. We hypothesized that there are increased with increasing glycerol concentrations, and
other cellular reactions that metabolize retinal in E. coli stationary phase was reached at 36, 48, and 72 hours in
besides the biological degradation of retinal. The forma- media containing glycerol concentrations of 0.5, 1.0, and
tion of other retinoids derived from retinal by promiscu- 2.0% (w/v), respectively. Retinoid production was maxi-
ous enzymes in E. coli was considered. Because retinal mal at these times and then significantly decreased dur-
could be converted into retinol, retinoic acid, and retinyl ing stationary phase. Retinoid production appeared to
ester by cellular enzymatic reactions (Figure 1A), these increase mainly after 24 hours. The highest level of reti-
retinal derivatives were analyzed in the E. coli cultures. noid production (95 mg/L) was obtained in 2.0% (w/v)
Formation of the derivatives, except for retinoic acid, glycerol among the concentrations tested, which was
was found, and the levels of retinal, retinol, and retinyl 2.4-fold higher than the maximal retinoid production
acetate produced were measured in further analyses. with 0.5% (w/v) glycerol. A low level of retinoids was
produced with no addition of glycerol. The increase in
Effects of E. coli strains, culture conditions and carbon glycerol concentration retarded stationary phase growth
sources on retinoid production and prolonged the period of retinoid production but
The effect of the E. coli strain used on the production of failed to prevent retinoid degradation. The retinoids
retinoids, including retinal, retinol, and retinyl acetate, obtained in the culture consisted of retinal, retinol, and
was investigated. Isoprenoid production has been shown retinyl acetate, and retinol was the major component of
to significantly depend on the E. coli strain used the retinoids. Retinol and retinyl acetate are known to
[13,25,26]. Therefore, retinoid production was analyzed be formed by retinol dehydrogenase and retinol acyl-
in five E. coli strains, MG1655, DH5a, XL1-Blue, S17-1, transferase, respectively. It was very interesting that reti-
and BL21 (DE3), harboring pT-DHBSR and pS-NA nol and retinyl acetate were produced in E. coli without
(Additional file 1). E. coli DH5a exhibited the highest introduction of the retinol dehydrogenase and retinol
level of retinoid production (40 mg/L) after 36 hours, acyltransferase genes. In all of the cultures, a severe
followed by E. coli S17-1 and XL1-Blue, which produced decrease in retinoid production was observed during
approximately 22 mg/L retinoids. However, small stationary phase growth, which might be due to a lack
amounts of retinoids were obtained from E. coli of additional retinoid synthesis and intracellular oxida-
MG1655 and BL21 (DE3). Thus, E. coli DH5a was tive degradation during stationary phase.
selected as the optimal strain for retinoid production.
The effect of dissolved oxygen on retinoid production Two-phase culture using dodecane for in situ extraction
was investigated with different working volumes in a 30 of retinoids
mm diameter test tube (Additional file 2). Retinoid pro- To prevent intracellular retinoid degradation, a two-
duction reached the maximum level earlier with a lower phase culture system using the hydrophobic solvent
working volume (which corresponds to higher dissolved dodecane was performed for in situ extraction of reti-
oxygen) and began to decline earlier, probably due to noids from the cells. Dodecane was chosen for its low
oxidative degradation. In a 10 mL working volume, both toxicity to E. coli [27], high hydrophobicity (log PO/W,
cell growth and retinoid production were retarded, but 6.6) for the extraction of hydrophobic retinoids, and low
less product degradation was observed. The optimal volatility, which prevents loss due to evaporation. A
working volume for retinoid production was found to two-phase culture system using decane has been suc-
be 7 mL. Retinoid production was also affected by cul- cessfully applied to lycopene production [28].
ture temperature (Additional file 3), and the highest In this study, 1 mL of dodecane was layered over 5
production was obtained at 29°C. These results agreed mL of culture broth (Figure 5). Retinoids were extracted
with the optimal strains and culture conditions for b- into the dodecane phase, and negligible amounts of reti-
carotene production found in our previous study [15], noids were detected in the cell mass and culture broth
which was expected because b-carotene was the (data not shown). As a result, retinoid production was
immediate precursor of retinal. Retinoid production on measured only from the dodecane phase. The in situ
different carbon sources was compared (Additional file extraction by dodecane could minimize intracellular
4). Glycerol was the best carbon source for retinoid pro- degradation of the retinoids. The retinoids in the dode-
duction. If glucose or galactose was used as the carbon cane phase seemed to be relatively stable and were not
source, the production of retinoids was lower than that subject to significant oxidative degradation. Compared
without a carbon source. Therefore, the effects of the with the results in Figure 4 (no dodecane overlay), reti-
glycerol concentration on retinoid production and cell noid production in the two-phase system with 1 mL of
growth were investigated. E. coli DH5a (pT-DHBSR/pS- dodecane overlay was significantly higher even at 24
NA) was grown in 2YT medium containing 0.0% to hours, and no decrease in retinoid production was
2.0% (w/v) glycerol at 29°C (Figure 4). Cell growth observed during stationary phase, while cell growth was
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Figure 4 Effect of glycerol concentration on retinoid production. Retinoid (retinal, retinol, and retinyl acetate) production and cell growth of
E. coli harboring pT-DHBSR and pS-NA. Culture was carried out in 2YT medium containing 0%, 0.5%, 1%, and 2% (w/v) glycerol and 0.2% (w/v)
arabinose at 29°C. For retinoid production, retinal, retinol, and retinyl acetate are indicated with light gray, dark gray, and black, respectively. For
cell growth, the glycerol concentrations are indicated as symbols; 0%, squares; 0.5%, circles; 1%, triangles; 2%, reversed triangles.

Figure 5 Effect of dodecane overlay on retinoid production. Retinoid production and cell growth of E. coli (pT-DHBSR/pS-NA) in two-phase
culture system using a 1 mL of dodecane overlay and 5 mL of culture broth. The culture was carried out in 2YT medium containing 0.5%, 1%,
and 2% (w/v) glycerol and 0.2% (w/v) arabinose at 29°C. For retinoid production, retinal, retinol, and retinyl acetate are indicated with light gray,
dark gray, and black, respectively. For cell growth, the glycerol concentrations are indicated as symbols; 0.5%, squares; 1%, circles; 2%, triangles.
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not affected by the dodecane overlay. However, retinoid Discussion


production in the culture containing 2% (w/v) glycerol E. coli harboring the synthetic BCDO (SR) gene, which
was not higher than that obtained with 1% (w/v) gly- was the codon-optimized blh gene from the uncultured
cerol, although cell growth was significantly enhanced marine bacterium 66A03, successfully produced retinal
with the higher glycerol concentration. The dodecane from b-carotene. Interestingly, the E. coli also produced
overlay volume of 1 mL might be insufficient for effec- retinol and retinyl acetate. We hypothesize that promis-
tive in situ extraction of retinoids in cultures containing cuous enzymes in E. coli are able to metabolize retinal
2% (w/v) glycerol. to produce retinol and retinyl acetate. Retinal is metabo-
To investigate the effect of the dodecane overlay lized to retinol and retinyl acetate in a sequential man-
volume on retinoid production and cell growth, 1 mL to ner by retinol dehydrogenase and retinol acyltransferase,
5 mL of dodecane were initially overlaid on cultures con- respectively. Therefore, we investigated a presence of a
taining 2% (w/v) glycerol (Figure 6A). Total retinoid pro- potential retinol dehydrogenase in E. coli. The ybbO
duction was enhanced as the dodecane overlay volume gene in E. coli 83972 (Accession No. ZP_04002297) was
increased. The highest retinoid production of 136 mg/L identified as a possible retinol dehydrogenase in the
was obtained after 72 hours of culture with 5 mL dode- NCBI protein database, although we did not expect to
cane, which was about 2-fold higher than that with 1 mL find specific enzymes that metabolize foreign com-
of dodecane (65 mg/L). Culture times longer than 72 pounds, such as retinoids. The ybbO gene is annotated
hours with 5 mL of dodecane showed no further increase in E. coli strain MG1655 as a predicted oxidoreductase
in retinoid production, which also remained at the maxi- and has the highest identity and similarity (31% and
mum level without degradation (data not shown). The 52%, respectively) in the E. coli genome to H. sapiens
dodecane overlay volume was increased to 6 mL in the retinol dehydrogenase (Accession No. AAC72923) based
culture by addition of 2 mL of dodecane at 0, 24, and 48 on the BLASTP analysis of NCBI http://www.ncbi.nlm.
hours. In the 6 mL dodecane overlaid culture, there was nih.gov/blast/. It has been reported through sequence
no increase in the total retinoid production compared comparisons and phylogenetic analysis that the ybbO
with the culture with 5 mL of dodecane. Retinoid pro- gene may be an example of horizontal gene transfer
duction also did not increase in a culture with an initial from a eukaryotic retinol dehydrogenase ancestor [29].
overlay of 6 mL of dodecane (data not shown). Cell To identify putative homologues of retinol acyltransfer-
growth in all of the cultures with dodecane was slightly ase in E. coli, BLASTP analysis was performed with reti-
higher than that without dodecane (Figure 6A). nol acyltransferases of H. sapiens (Accession No.
The proportions of the retinoids obtained with the var- NP_004735) and two bacteria, Shewanella putrefaciens
ious dodecane overlay volumes were determined (Figure CN-32 (YP_001185024) and Trichodesmium erythraeum
6B). An outstanding difference in the proportions of ret- IMS 101 (YP_723688), because the protein sequence of
inal and retinol obtained with and without the dodecane bacterial retinol acyltransferase was available in only
overlays was found. The proportion of retinal among the these two bacteria. No homologue of retinol acyltrans-
retinoids after 48 hours was approximately 51% (w/w) in ferase was identified from the BLASTP analysis. An
the dodecane overlaid cultures and 23% in the culture alternative approach for the identification of a homolo-
without dodecane overlay, whereas the retinol proportion gous gene would be to delete the genes of all acyltrans-
was 30% to 39% in the dodecane overlaid cultures and ferases present in E. coli. Biological degradation of
59% in the culture without dodecane overlay. Therefore, retinoids is initiated from retinoic acid. We observed
the dodecane overlay increased the proportion of retinal significant intracellular degradation of retinoids during
but decreased the proportion of retinol. Retinal seemed stationary phase growth. If retinoic acid is quickly
to be extracted from cells by dodecane before it could be degraded in E. coli, it would not be detected in the cul-
intracellularly converted into retinol, as retinol is formed ture during retinoid production. We hypothesize that
from retinal in cells. The proportion of retinyl acetate retinoic acid is formed in our E. coli strain engineered
after 48 hours was below 20% in both the dodecane over- to produce retinoids. Retinal is converted to retinoic
laid culture and culture without overlay, which was lower acid by retinal dehydrogenase. Salmonella enterica is
than those of retinal and retinol. In the dodecane-over- known to have a retinal dehydrogenase (Accession No.
laid cultures, the proportion of retinyl acetate decreased CBY96723). BLASTP analysis was performed on the E.
with increasing culture time, suggesting that retinyl acet- coli genome with the retinal dehydrogenase of S. enter-
ate formation decreased during culture. We concluded ica, and eutE (predicted aldehyde dehydrogenase/etha-
that the dodecane overlay prevented the decrease in reti- nolamine utilization protein) was identified as a
noid production during stationary phase growth and homologue (with 94% identity and 97% similarity). The
increased retinoid production. retinal dehydrogenase of H. sapiens (Accession No.
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Figure 6 Effect of dodecane overlay volume on retinoid production. Effect of the dodecane overlay volume on retinoid production and cell
growth of E. coli (pT-DHBSR/pS-NA) in the two-phase culture. The culture was carried out in 2YT medium containing 2% (w/v) glycerol and 0.2%
(w/v) arabinose at 29°C, and different dodecane volumes from 1 mL to 5 mL were overlaid on the 5 mL culture broth. For the 6 mL dodecane
overlay, the dodecane overlay was divided into three aliquots of 2 mL added at 0, 24 and 48 hours. For retinoid production, retinal, retinol, and
retinyl acetate are indicated with light gray, dark gray, and black, respectively. For cell growth, the overlaid dodecane volumes are indicated as
symbols; 0 mL, closed squares; 1 mL, closed circles; 2 mL, closed triangles; 3 mL, closed reversed triangles; 4 mL, closed diamonds; 5 mL, open
squares; 6 mL, open circles (A). Proportions of retinoids produced as a function of culture time and dodecane overlay volume are represented as
percentages of the total retinoids. Retinal, retinol, and retinyl acetate are indicated in light gray, dark gray, and black, respectively (B).
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NP_733798) was also used for the same BLASTP analy- degradation of retinoids and provides a driving force for
sis, and puuC (gamma-Glu-gamma-aminobutyraldehyde further retinoid production. Physical sequestration of
dehydrogenase) was found to have the highest homology the product from a reaction system drives the reaction
(42% identity and 63% similarity) to the retinal dehydro- to high efficiency without the effects of product inhibi-
genase. If eutE or puuC are involved in the formation of tion or reaction equilibrium [32,33]. In the two-phase
retinoic acid, deletion of these genes will prevent the culture system, the retinoids were sequestered from the
biological degradation of retinoids via retinoic acid, cells in the dodecane phase, and production was
resulting in an enhancement in total retinoid enhanced. A total retinoid production of 122 mg/L was
production. obtained after 48 hours in a culture with a 5 mL dode-
In the cultures without a dodecane overlay, there was cane overlay, whereas half of this amount (60 mg/L) was
a significant decrease in retinoid production during sta- produced after 48 hours without a dodecane overlay.
tionary phase growth. This might be due to increased Thus, the dodecane-overlaid two-phase culture system
oxidative degradation of retinoids by reactive oxygen could be employed for other engineered systems that
species, such as hydrogen peroxide and superoxide, produce lipophilic small molecules.
which are generated at high levels during stationary
phase. Retinoids are easily oxidized as antioxidants by Conclusions
reactive oxygen species. Oxidative retinoid degradation Our results represent the first report on retinoid bio-
could be decreased by overexpression of catalases (Kat synthesis using metabolically engineered E. coli. In this
E/G) and superoxide dismutases (Sod A/B/C), which study, we successfully produced 136 mg/L retinoids,
scavenge reactive oxygen species. To prevent biological which were composed of retinal (67 mg/L), retinol (54
degradation of retinoids inside of the cells, in situ mg/L), and retinyl acetate (15 mg/L), using a two-phase
extraction of retinoids was performed with a two-phase culture system with dodecane, which was a 68-fold
culture system using dodecane. Oxidizable compounds improvement from the initial level of retinoid produc-
are easily oxidized and degraded by molecular oxygen tion (2.2 mg/L). This improvement was achieved with
dissolved in the aqueous phase, whereas compounds in use of (1) an efficient marine bacterial BCDO gene that
hydrophobic solvents, including dodecane, are seques- was codon-optimized for expression in E. coli, (2) intro-
tered and more stable [30,31]. Thus, dodecane was duction of an exogenous MVA pathway that successfully
found to efficiently extract hydrophobic retinoids from provided the building blocks IPP and DMAPP for reti-
cells and preserve the products during two-phase cul- noid synthesis, and (3) the use of a two-phase culture
ture. In a previous report, a two-phase culture system system with dodecane that prevented intracellular degra-
using decane was successfully applied for lycopene pro- dation of the retinoids and provided a driving force for
duction [28]; however, lycopene was inefficiently retinoid production. Retinal, retinol and retinyl acetate
extracted from recombinant E. coli without partial diges- were contained in the retinoids produced from the
tion of the cell wall by lysozyme. In this study, the use recombinant E. coli, which suggests that E. coli has the
of lysozyme for cell wall digestion was not required for potential to synthesize multiple retinoids, which can be
the in situ extraction of retinoids. Retinoids are effi- used for different commercial applications. Based on
ciently released from cells without removing the cell this potential, the retinoid synthesis pathway of E. coli
walls because retinoids (C20, isoprenoid molecule) are can be reengineered to produce a specific retinoid
half the size of lycopene (C40). In the two-phase culture through elaborative genetic manipulations, such as gene
for retinoid production, b-carotene should be retained deletions and overexpression of genes involved in the
inside of the cells because it is the immediate precursor modification of retinoids. Therefore, E. coli is a geneti-
of retinoids. If it is extracted in the dodecane phase, it cally tractable host that is a promising microbial cell
would not be available for the cleavage reaction by BCM factory for the engineered production of retinoids.
(D)O located in the cytosol. Even though extraction of
b-carotene by dodecane would not be expected because Methods
it is a C40 carotenoid like lycopene, two-phase culture Bacterial strains and culture conditions
for b-carotene production was performed to confirm The bacterial strains used in this study are listed in
that b-carotene is retained in the cells (Additional file Table 1. E. coli DH5a was used for gene cloning and
5). A negligible amount of b-carotene was detected in retinoid production. E. coli strains MG1655, BL21
the dodecane phase and almost all of the b-carotene (DE3), XL1-Blue and S17-1 were candidate host strains
was retained in the cells. There was no significant differ- for retinoid production (Table 1). Culture for retinoid
ence in both b-carotene production and cell growth production was carried out in 2YT medium (16 g tryp-
between cultures with and without a dodecane overlay. tone, 10 g yeast extract, and 5 g NaCl per liter) using a
The two-phase culture system prevents intracellular shaking incubator at 29°C and 250 rpm. Glycerol and
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Table 1 Strains, plasmids and primers used in this study


Strains, plasmids and Description Reference or
primers source
E. coli strains
MG1655 K12, Wild type
DH5a F-, j80dlacZΔM15, Δ(lacZYA-argF)U169, deoR, recA1 endA1, hsdR17(rK- mK+), phoA, supE44, l-, thi-1,
gyrA96, relA1
XL1-Blue hsdR17, supE44, recA1, endA1, gyrA46, thi, relA1, lac/F’[proAB+, lacIq, lacZΔM15::Tn10(tetr)]
S17-1 recA pro hsdR RP4-2-Tc::Mu-Km::Tn7
BL21(DE3) F-, ompT, hsdSB(rB-mB-), gal (lc I857, ind1, Sam7, nin5, lacUV5-T7gene1), dcm (DE3)

Plasmids
pBluescript Plac cloning vector, ColE1 origin, lacZ, Ampr Stratagene
pSTV28 Plac expression vector, pACYC184 origin, lacZ, Cmr Takara
pTrc99A Ptrc expression vector, pBR322 origin, lacIq, Cmr Amersham
Bioscience
pT-HB pTrc99A containing crtE, crtB, and crtI from P. agglomerans, crtY from P. ananatis, and ipiHP1 from H. [15]
pluvialis
pT-DHB pT-HB containing dxs from E. coli [15]
pT-HBblh pT-HB containing blh from Halobacterium sp. NRC-1 This study
pT-HBbrp pT-HB containing brp from Halobacterium sp. NRC-1 This study
pT-HBbrp2 pT-HB containing brp2 from N. pharaonis This study
pT-HBBcmo1 pT-HB containing Bcmo1 from M. musculus This study
pT-HBSR pT-HB containing the codon-optimized blh gene (SR) from uncultured marine bacterium 66A03 This study
pT-DHBSR pT-DHB containing the codon-optimized blh gene (SR) from uncultured marine bacterium 66A03 This study
pS-NA pSTV28 containing mvaE and mvaS from E. faecalis; mvaK1, mvaK2, and mvaD from S. pneumoniae; [13]
and idi from E. coli

Primersa
blhE-F 5’-GGAATTCAGGAGGTGTTCGGCATGCCACACGG-3’
blh-R 5’-GACTAGTTAGAGGACGCCCTGCACGCGGTC-3’
brpE-F 5’-GGAATTCAGGAGGTATTCATATGAGCAATAGGTC-3’
brp-R 5’-GACTAGTTATGGGACGTACCAGATGCCG-3’
brp2E-F 5’-GGAATTCAGGAGGCCGAGTATGAGTAACGCGTC-3’
brp2-R 5’-GACTAGTTATGCTCCGGGTCGCCAGAG-3’
Bcmo1E-F 5’-GGAATTCAGGAGCGGTTCCATGGAGATAATATTTG-3’
Bcmo1-R 5’-GACTAGTTAAAGACTTGAGCCACCATG-3’
SR-F 5’-GACTAGTGAATTCAGGAGGTAATAAATATGG-3’
SR-R 5’-CACTAGTTAGTTTTTGATTTTG-3’
a
Template binding regions are indicated with bold letters, start and stop codons are underlined, and restriction sites are double underlined.

arabinose, as the main and auxiliary carbon sources, production, 1 mL of dodecane (Cat. No. 297879, Sigma,
were added at concentrations of 0.5% to 2% (w/v) and USA) was layered over 5 mL of culture medium.
0.2% (w/v), respectively. The addition of the auxiliary
carbon source arabinose has been reported to increase Gene cloning and plasmid construction
b-carotene production [15]. Glucose, galactose, xylose The plasmids and PCR primers used in this study are
and maltose were compared to glycerol as carbon listed in Table 1. Common procedures, including geno-
sources for retinoid production. Ampicillin (100 μg/mL) mic DNA preparation, restriction digests, transforma-
and chloramphenicol (50 μg/mL) were added to the cul- tions, and other standard molecular biological
ture as required. Cell culture was carried out in a test techniques, were carried out as described in the litera-
tube containing 7 mL of medium, and growth was ture (Sambrook and Russell 2001). PCR was performed
determined by measuring the optical density at 600 nm using pfu DNA polymerase (Solgent Co., Korea) with a
(OD 600 ). For the two-phase culture for retinoid standard protocol. The pBluescript, pTrc99A, and
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pSTV28 plasmids were used for gene cloning and gene Additional file 2: Effect of working volume on retinoid production.
expression (Table 1). The pS-NA plasmid containing the Effect of working volume on retinoid production and cell growth of E.
operon for the MVA pathway was used as described coli harboring pT-DHBSR and pS-NA. The cultures were carried out in 2YT
medium containing 0.5% (w/v) glycerol and 0.2% (w/v) arabinose for 48
previously (Yoon et al., 2009). The BCM(D)O genes blh hours at 29°C. Retinal, retinol, and retinyl acetate are indicated with light
and brp, brp2, and bcmo1 were amplified using PCR gray, dark gray, and black, respectively. For cell growth, the working
from Halobacterium sp. NRC-1, Natronomonas pharao- volumes are indicated as symbols; 3 mL, squares; 5 mL, circles; 7 mL,
triangles; 10 mL, reversed triangles.
nis and Mus musculus, respectively. The PCR products
Additional file 3: Effect of cultivation temperature on retinoid
were cloned into the EcoRI and SpeI sites of pT-HB, production. Effect of cultivation temperature on retinoid production and
resulting in the retinal plasmids pT-HBblh, pT-HBbrp, cell growth of E. coli harboring pT-DHBSR and pS-NA. The culture was
pT-HBbrp2 and pT-HBBcmo1 (Table 1). The blh gene carried out in 2YT medium containing 0.5% (w/v) glycerol and 0.2% (w/v)
arabinose for 48 hours. Retinal, retinol, and retinyl acetate were indicated
(Genbank accession number AAY68319) of the uncul- with light gray, dark gray, and black, respectively. For cell growth,
tured marine bacterium 66A03 was synthesized by Gen- temperatures are indicated as symbols; 29°C, squares; 34°C, circles; 37°C,
ofocus (Daejeon, Korea) according to the codon- triangles.
optimization function of the company in-house software Additional file 4: Effect of carbon sources on retinoid production.
Effect of carbon sources on retinoid production and cell growth of E. coli
for expression in E. coli. The synthetic gene named SR harboring pT-DHBSR and pS-NA. Culture was carried out in 2YT medium
(synthetic retinoid gene) was amplified using the PCR containing 0.2% (w/v) arabinose and 0.5% (w/v) glycerol, glucose, xylose,
primers SR-F and SR-R, and cloned into the EcoRI and maltose, or galactose for 48 hours at 29°C. Retinal, retinol, and retinyl
acetate are indicated with light gray, dark gray, and black, respectively.
SpeI sites of pT-HB, resulting in pT-HBSR. The SR gene For cell growth, the carbon sources are indicated as symbols; none,
cleaved from pT-HBSR with SpeI was cloned into the squares; glycerol, circles; glucose, triangles; xylose, reversed triangles;
corresponding site of pT-DHB, which resulted in pT- maltose, diamonds; galactose, stars.
DHBSR. Additional file 5: Effect of dodecane overlay on b-carotene
production. Effect of the dodecane overlay on b-carotene production
and cell growth of E. coli harboring pT-DHB and pS-NA. Culture was
Analysis of b-carotene and retinoids carried out in 2YT medium containing 0.5% (w/v) glycerol and 0.2% (w/v)
b-Carotene and retinoids were extracted from bacterial arabinose with 1 mL of dodecane layered over 5 mL of culture broth for
48 hours at 29°C. Open bars and solid bars represent 24 and 48 hours,
cell pellets with acetone [13]. In the two-phase culture respectively.
system with a dodecane overlay, the upper dodecane
phase containing the retinoids was collected and centri-
fuged for 10 min at 14,000 rpm to remove all cellular
Acknowledgements
particles. The acetone extracts and dodecane phases This work was supported by a grant (2009-0084490) from the Basic Research
were analyzed with HPLC (LC-20A, Shimadzu, Kyoto, Program, a grant (NRF-2010-C1AAA001-0029084) from the National Research
Japan) at detection wavelengths of 370 nm (retinal), 340 Foundation, MEST, and a grant from the Next-Generation BioGreen 21
Program (No. 2010-0000), Rural Development Administration, Korea. HJ Jang
nm (retinol and retinyl acetate), and 454 nm (b-caro- and JH Kim are supported by scholarships from the BK21 Program, MEST,
tene) and using the Symmetry C18 (250 mm × 4.6 mm, Korea.
5 μm) with Sentry Guard C18 (15 mm × 4.6 mm, 5 μm)
Author details
HPLC columns (Waters, Milford, USA). The mobile 1
Division of Applied Life Science (BK21 Program), PMBBRC, Gyeongsang
phases were 95:5 and 70:30 methanol and acetonitrile National University, Jinju 660-701, Korea. 2Korea Research Institute of
for the retinoid and b-carotene analyses, respectively. A Bioscience & Biotechnology, 52 Eoeun-dong, Yuseong-gu, Daejeon, Korea.
3
Department of Bioscience and Biotechnology, Konkuk University, Seoul 143-
flow rate of 1.5 ml/min and column temperature of 40° 503, Korea.
C were applied for the HPLC analysis. Retinal (Cat. No.
R2500), retinol (Cat. No. R7632), retinyl acetate (Cat. Authors’ contributions
SWK initiated and coordinated the project; HJJ and SHY performed the
No. R4632) and b-carotene (Cat. No. C4582) were pur- research and wrote the paper; HKR, JHK, and CLW analyzed the data; JYK
chased from Sigma (USA), dissolved in acetone, and and DKO reviewed the paper. All authors approved the final manuscript.
used as standard compounds. The results are presented
Competing interests
in the means ± SD from three independent experiments. The authors declare that they have no competing interests.

Additional material Received: 26 May 2011 Accepted: 29 July 2011 Published: 29 July 2011

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