UENR7808-05

February 2019

UENR7808-05 VOL 1 of 2
(Dimensions: 48 inches x 35 inches)
Marine Genset Control
MGCP IIIb Panel
Electrical System
C321-UP GM21-UP
C931-UP AG31-UP
G331-UP GM31-UP
CA91-UP
CG91-UP
RSD1-UP
DSE1-UP

36 Page,
DSJ1-UP
RTK1-UP
SSM1-UP
GPT1-UP
SSW1-UP
GEX1-UP
GTB1-UP
AX21-UP
AX31-UP
AG21-UP

Volume 1 of 2: Sheets 1 to 13

Harness And Wire Electrical Schematic Symbols

Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

©2019 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
UENR7808-05 VOL 1 of 2

F F
F F
F F F F

J J
PRODUCT INFORMATION

FOR
(Dimensions: 48 inches x 35 inches)

RH - MGCP III b LINE SPESIFICATION: WIRE COLOR: ETHERNET RS-485 CUSTOMER/YARD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

MODBUS TCP MODBUS RTU HARDWIRED CONNECTIONS
PANEL BOUNDERY LOW VOLTAGE: WHITE NOTE 1. DUAL STARTER
Terminal point 3 5 WIRING INSTRUCTION:
E FOR E CAT WIRING
E Chassis connection NOTE 1. REMOVE RESISTOR DISCONNECT WIRE ON X4:391 4A1 4A14
E

MAIN SUPPLY
24VDC

AUX SUPPLY
24VDC

ON/OFF
SYSTEM
OPTION OR FACTORY GROUND: GREEN/YELLOW WHEN CONNECTING RECONNECT TO X4:314. E E E E
INSTALLED EXTERNAL SD OVR SWITCH.

+24VDC
0V

+24VDC
0V
SD COIL
ENGINE CONTROL SYSTEM DISCONNECT WIRE ON X4:315
CUSTOMER SUPPLIED RECONNECT TO X4:391.
X1.2 X1.2
DCU 410E SDU 410
Connector point WIRE MARKING
PRODUCED ACCORDING TO EN-60439-1 Contact set Relay REQUIREMENT EXAMPLES: 4
ALL WIRES ARE 0.5? MGCP III CONTROL PANEL
UNLESS OTHERWISE NOTED. RELAY: "1K10:21" NOTE 1. REMOVE JUMPER
WIRE TERMINAL: "X1:10" WHEN INSTALLING REMOTE
ORDER NO. THROTTLE. C1 C2 X1.1 1 2 3 4 9 10 25 26 98 99 7 8 1 2 6 7

DRAWING NO. 1090008 DECK CUSTOMER SUPPLIED

Lxx = LEFT SEEN FROM REAR OF SWITCH PRIMARY 24VDC
Resistor 4S9 ECS SELECTOR NC NC NC NO POWER SUPPLY +/-
Relay contact Cxx = CENTER SEEN FROM REAR OF SWITCH
SYSTEM AC VOLTAGE NA 1 L11-L12 L21-L22 C31-C32 R13-R14 Rxx = RIGHT SEEN FROM REAR OF SWITCH CUSTOMER SUPPLIED ALARM
LOCAL SECONDARY 24VDC L11
PAGE 8
OFF REMOTEOFF POWER SUPPLY +/- 4S9
D D 4Q2 4Q4 ECS 1 4Q14
PROTECTIVE EARTH D LOCAL D
D D 2A 2A ON/OFF 2A D
t D L12
Pt100 sensor REMOTE DCU DCU SDU
Fuse INSTALLED ON MARINE ENGINE PAGE 5,12,14
RATED MAX. CURRENT 20A PRI SEC 4A7 6A
CAB
PWR 4Q24
40 PIN CONNECTOR 5.1
1+ 4Q24 +24V
AUX. VOLTAGE 24VDC
5.1
2 Principle sketch of Alarm with pulse for new Alarm Principle sketch of Alarm with pulse for new Alarm OUT 4Q24 0V
Magnetic Pickup sensor ALTERNATIVE 1: NORMALLY OPEN ALTERNATIVE 2: NORMALLY CLOSED ECM 16A 5.1
ENCLOSURE RATING IP44 4Q25
Circuit breaker 2+ 4Q25 +24V
5.1

+
-

+
-

+
-
DCU 410 DCU 410 ADDITIONAL

10k
10k
P C 4Q25A +24V
ELECTRICAL SHOCK PROTECTION NA PRELUBE/ TRANS SENSORS 5.1
ALL FAULTS NEW ALARM ALL FAULTS NEW ALARM HEATER MISSION 4Q25 0V

I I
(INVERTED) PULSE (INVERTED) PULSE CONTROL OR HARDWIRED EXT 2A
RPM OIL PRES COOLANT SPARE HTC SPARE WIF SPARE LTC START COOLING EXH 4-20mA
OPERATING CONDITIONS INDOOR 12 14 12 14 TACHO 1 SHTDN TEMP LEVEL ALARM LEVEL AIR WATER STACK 4Q26
4-20mA sensor 12.26
Switch maintained 12 14 12 14 SHTDN ALARM ALARM PRESS PRESS TEMP 2.5? 4Q26 +24V
C 11 11 / / / / / / 12.26
C 11 11
TO BE OPERATED BY AUTHORIZED PERSONNEL ONLY C C 2A 4Q26 0V
X1.2 X1.2 C C AUX C
C GROUND 4Q27
4F2 4F4 BOX DOOR BACK- 4A1 4A14 17A8 SYS 11.1
GENERATOR PLATE BAR 100 3 HOUSING
CABINET SIZE [mm] (WxHxD) 600x800x210 28 29 30 31 32 33 28 29 30 31 32 33 20A 20A 4Q27 +24V
Normaly Closed 11.1
Pushbutton momentary Sensor 24 PIN CONNECTOR PRI SEC 2,5? 4Q27 0V
PWR PWR / / 6.1

NC

COMMON

NO

NC

COMMON

NO

NC

COMMON

NO

NC

COMMON

NO
TOTAL WEIGHT [kg] 34 X1.1 X4 T229

C214
229
229
229
229
229
DRAWING DATE 28.08.2014 1 2 3 4
Normaly open Normaly Open
Contact Sensor SIGNAL SIGNAL SIGNAL SIGNAL 1.5?
INPUT OUTPUT (X) INPUT OUTPUT (X) M M SERVICE CAN RTD CDVR PAM 4? 4? / / /
TOOL RESISTOR WINDING, / / / /
ECM GEN. AIR BEARING C1 C1
FILTER TEMP
Alarm in New Alarm in 2 second pulse for New Alarm in 2 second pulse for No Alarms in STARTER#1 STARTER#2 ALARM 65 2 3 9 42
Alarmlist Alarmlist every new alarm Alarmlist every new alarm Alarmlist
B B Normaly Closed Alarm in
Contact Switch spring return 2s 2s Alarmlist 2s 2s B
B B

25A
25A

25A
25A
B B CHASSIS SMMS B
No Alarms SUPPLIED AND WIRED GROUND -BAT. RETURN
X in X BY CUSTOMER
Alarmlist
36 Page,

+ - + -
COMPONENTS SHOWN BATTERY BATTERY
WITH PROCESS PARAMETERS IN 24VDC 24VDC GROUND
THE FOLLOWING CONDITION: MAIN BACKUP
POWER OFF, ECS IN OFF POSITION, SOURCE SOURCE
EMPTY TANKS AND ZERO PRESSURE, SECURED
ENGINE NOT RUNNING. 24V SUPPLIES

A A
A A A A A A
SHEET 1 OF 22

SHEET 2 OF 22 SHEET 3 OF 22 SHEET 4 OF 22

FOR NOTES SEE SHEET 1
H H
FOR NOTES SEE SHEET 1
FOR NOTES SEE SHEET 1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

F F F F F F
F F

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

.5 .21 .20 6.18 .26 .18 11.6 11.11 11.6

Connect as .7
E shown, use E E E E E
E E
individual
ferrules.

Connect as SDU 410

OVERRIDE
SD

OUTPUT
SD

EM STOP
LOCAL
SW1

ACK.

SDU ACK.
OUT 4
CONFIG

ETS

ETR

ACT.
PRELUBE

COMPLETE
PRELUBE

CRANK

CRANK#2
OUT 7
CONFIG

shown, use DCU 410E

individual

CH. 1
PICK UP

CH. 2
PICK UP

EM STOP
LOCAL
SW1

SW CH.2

SW CH.3

SW CH.4

SW CH.5

SW CH.6

SW CH.7

SW CH.8
SDU 410

+24V 1A
0V

SW 1

SW 2

SW 3

SW 4

SW 5

SW 6

SW 7

SW 8
ferrules.

SD OVR.
RELAY 1
SDU CONFIG
SDU 410 DCU 410E

1A
50 51 5 4 34 35 52 53 72 80 81 84 86 83 78

421
422

423
424

425
426
G G
8 9 10 11 12 13 34 35 36 37 38 39 40 41 42 43
5 6 17 18 19 20 21 22 23 24
17 18 19
5V5
CIRCUIT WATER
D D D REF PAGE 5 D D BREAKER IN FUEL D
D D
14.1 TRIPPED 14 ALARM
5S2 CUST. 5S16 4Q24 11
4 INP_6 14 4 5R16 2 12 22 5.38 12.1
10k

13 1 11 21 4Q24 +24V 4Q24 +24V

3 3
14.1 14 CUSTOMER
A1 5K5 A1 5K24 A1 5K25 A1 5K26 A1 5K28 A1 5K30
SD OVR. CUST. EMERG. 24 12 24 14 4Q25 11 SUPPLIED
SWITCH INP_5 STOP 5K28 21 11K16 11
A2 SD BUTTON 11 21 A2 A2 A2 A2 A2 8P12
8.1
RELAY 14 5
DCU 0V
4.38 8.8 4Q26 11 3
A1 8K9
4Q24 +24V 4Q24 +24V
4.38 8.8 4
14 A2
4Q24 0V 4Q24 0V 1 2 8
14 4Q27 11
4.38
4Q25 +24V 5K25 11
4.38 C 5.38 14.28 C
C C 5.38 12.14 C C C
4Q25A +24V C DCU 0V DCU 0V
4.38 6.1 4Q25 0V 4Q25 0V
4Q25 0V 4Q25 0V 5.38 12.1
4.38
5S35 4Q24 0V 4Q24 0V
2.5? 4 T229 X4 X1.1
/ / CRANK X1.1
OVR. X4 X1.1 X4
22 32 ECS INSIDE 3 20 21 22 23 24 25 26 5 6 7 8 9 10 11 12 13 14 15

299
ON/OFF CAB.

C436
C968

N916

N718

N715
RATING: L21 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 32 33 34

229
CONT. 16A. 21 5K5 31 5K5 19
4S9 L22 5K26 11 1 11 21 C2
1
STOP 2 14S14 12 14S14 22 14S14 C1 C2 C1 C2
11 10 9 5 6 7 8 31 32
1.5? CRANK CRANK CRANK 14 15 16 18 19 35 36 63 64 37 38
/ / / INHIBIT INHIBIT INHIBIT 47 69 12 61 62
X4
J906

G966

T789
101
101

101
101

391

314

315

10k
10k

10k

10k

10k

10k

10k
P C P B B
B B B B B
1.5? B
/ / / EXP. TANK WATER IN LTC LEVEL SPARE SPARE GEN AIR SPARE RESERVED
5 CDVR WATER FUEL ALARM SWITCH SWITCH FILTER SWITCH
C1 MON. SYS. RATED/ IDLE EDIS EXCITATION CDVR FAULT
5 8 1 30 36 29 57 66 OVERRIDE LOW IDLE SWITCH DISABLE LEVEL HTC ALARM SWITCH
COM RESET RPM RPM OIL PRESS JW COOLANT REMOTE SPARE SPARE SPARE SPARE
TACHO 1 TACHO 2 SD TEMP E-STOP SD SWITCH SD SWITCH SD SWITCH SD SWITCH
ENGINE SD CUSTOMER CUSTOMER CUSTOMER OPTION
REMOTE REMOTE CRANK CRANK 2 SUPPLIED SUPPLIED SUPPLIED
+BAT. KEY SWITCH CUSTOMER
STOP START OVR

F F
SUPPLIED

A A A A A A
A A

SHEET 5 OF 22 SHEET 8 OF 22
SHEET 7 OF 22
SHEET 6 OF 22
FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1
FOR NOTES SEE SHEET 1

8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

F F F
F
F F
F F

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
5.32 .22=.22 .24 .26
E
.16
E E E E
E E E E

DCU 410E
8.17 13.1
4Q24 +24V
+24V 0.2A
AI CH.1

AI CH.2

AI CH.3

AI CH.4

PT100 1

PT100 2

PT100 3

PT100 4

4Q24 +24V
8.17 13.1
4Q24 0V 4Q24 0V

4.38 14.1
4Q26 +24V 4Q26 +24V
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 4.38 14.1
4Q26 0V 4Q26 0V

D D D 6.8 D
D D D 4Q25 0V
D
4.38 1
4Q27 +24V 11
C31 22 12K9
4.38
4S9 C32 12K9 21 14 12
4Q27 0V
ECS
CLOSED IN
LOCAL ONLY
A1 12K9 12S20 A1 12K31 A1 12K33
3 13 11 11
12K31 12K33
4 14 14 14
A2 A2 A2
LOCAL LOCAL REMOTE REMOTE
A1 11K16 DIG. THR. DIG. THR. DIG. THR. DIG. THR.
12 24 RAISE LOWER RAISE LOWER
5K28 11 5K30 21 A2
ETR PRE- 4
14 LUBE C X4 X1.1 C
C C
C C C C
8K9 11

M971

F425

G746

R819
X4 X1.1 EXP. TANK 31 61 66 67 68 65
X1.1 LEVEL LOW

27 28 29 30 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

D D
53 54 55 56 57 58 59
C2
C2
3 4 1 2 20 21 22 C1
25 23 24 26 27 28 29 30
10 37 48 38

PWM

RESERVED

POS.
PRIM THR.

(0V=PWM)
DIG THR. ENABLE

DIG. THR. RAISE

DIG. THR. LOWER

RAISE/LOWER
DIG. THR.
+24V FOR

RAISE CMD.
DIG. THR.
REMOTE

LOWER CMD
DIG. THR.
REMOTE

RESERVED
INPUT
+
-

+
-

+
-

+
-

t t t t
B B B B B
B B B 0V +24V +24V 0V PRELUBE PRELUBE SPARE SPARE

ENABLE)
ENABLE (OPEN TO
THROTTLE
REMOTE
START COOLING EXH. SPARE SPARE SPARE SPARE SPARE ACTIVATE COMPLETE
AIR PRESS WATER PRESS. STACK 4-20mA PT100 PT100 PT100 PT100 HEATER CONTROL PRELUBE CONTROL
4-20m 4-20mA TEMP. MAX 2A
4-20mA
CUSTOMER CUSTOMER
SUPPLIED SUPPLIED

CUSTOMER
SUPPLIED

A A
A A A A A
A

SHEET 10 OF 22 SHEET 12 OF 22
SHEET 9 OF 22 FOR NOTES SEE SHEET 1
SHEET 11 OF 22
FOR NOTES SEE SHEET 1
FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1

C C

F F

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

E E

4Q24 +24V 16.1

12.38 4Q24 +24V
4Q24 0V 14.1
12.38 4Q24 0V

D D
LOAD
FEEDBACK 4-20mA
THROTTLE

B B
(ISOLATOR)
(ISOLATOR)
13A3 13A13
3 4 3 4

1 5 1 5
2 6 2 6

C C

X1.1 X1.2 X1.1

69 70 77 78 71 72
+
-
Sh

Note 1
C1
26 46 59 60

B B
FROM ECM
LOAD FEEDBACK +
FROM ECM
LOAD FEEDBACK -

FEEDBACK 4-20mA+ OUT

RESERVED FOR LOAD
FEEDBACK 4-20mA- OUT
RESERVED FOR LOAD

SIGNAL TO ECM
4-20mA+ THROTTLE
SIGNAL TO ECM
4-20mA- THROTTLE

A A
A A

THIS SCHEMATIC IS FOR THE MARINE GENSET CONTROL MGCP IIIB PANEL ELECTRICAL SYSTEM
SHEET 13 OF 22
FOR NOTES SEE SHEET 1
VOLUME 1 of 2: SHEETS 1 TO 13
8 7 6 5 4 3 2 1
Do not operate or work on this product unless you have MEDIA NUMBER: UENR7808-05
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 439-8370, CHANGE: 01, VERSION: -
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or Components are shown installed on a fully operable generator set in a non powered state.
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
 UENR7808-05
February 2019 Harness And Wire Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Marine Genset Control

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

MGCP IIIb Panel

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
C321-UP GM21-UP
C931-UP AG31-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
G331-UP GM31-UP coil that makes an electromagnet when current flows through it. The electromagnet
CA91-UP can open or close a valve or move a piece of metal that can do work.
CG91-UP
RSD1-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
DSE1-UP that make electromagnet when current flows through them. It also has an internal switch that places
DSJ1-UP the latch coil circuit open at the time the coil latches.
RTK1-UP
SSM1-UP Harness and Wire Symbols
GPT1-UP Wire, Cable, or Harness Harness Identification Letter(s):
SSW1-UP Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
GEX1-UP Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
GTB1-UP The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AX21-UP AG-C4 L-C12 harness (C1, C2, C3, ...).
AX31-UP L-C12
111-7898 3E-5179 3E-5179
AG21-UP
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
Volume 2 of 2: Sheets 14 to 22 325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

© 2019 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

UENR7808-05 VOL 2 of 2
(Dimensions: 39 inches x 28 inches)
30 Page,
 8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1

F F F F F
F

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

F .18 .29=.29 .32=.32

E E
.15=.15
.18=.18
E
F
E E E
*CONFIGURE MODES
"LOCKED TO INPUT".

SHUTDOWN
COMMON

RELAY 1
CONFIG.

RELAY 2
CONFIG.

RELAY 3
CONFIG.

RELAY 4
CONFIG.
0.2A
OUT 1
CONFIG

0.2A
OUT 2
CONFIG

24V=MODULE OK
MODULE FAILURE.
LOCKED TO
0.2A
OUT 5
CONFIG
+24V 50mA

REMOTE START

REMOTE STOP

REMOTE ACK.

AUTOM. MODE*

AUTOM. START

AUTOM. STOP

START DISABLE

IN GEAR

(OPEN=LOCAL M)
MAN. MODE*
CONF. IN 1

CONF. IN 2

RELAY 2
CONFIG

ALL FAULTS
COMMON ALARM/

PULSE
NEW AL.
0.2A
OUT 3
CONFIG

AL. LIST
NEW AL. IN
0.2A
OUT 6
CONFIG

RELAY 1
CONFIG
SDU

410

1A

1A

1A

1A

1A
DCU 410E DCU 410E

1A

1A

1A
14 15 16 17 18 19 20 21 22 23 24 25 26 27
69 70 76
85 91 92 93 88 89 90 87 95 96 97 66 67 68 73 74 75 71 77 63 64 65

D D
D D D D PAGE 6

1
4 12 R13 A1 16K16 A1 16K17
A1 14K30 A1 14K33
14S14 3 11 14K17 4S9 R14
ECS A2 A2
CRANK IN GEAR A2 A2
CLOSED 8.17 15.1 13.38 18.8
INHIB. RELAY
IN
INSIDE DCU 0V DCU 0V 14.38 CUSTOMER INSTALLED 4Q24 +24V 4Q24 +24V
REMOTE
13.38 CAB. ONLY 16.1 DCU 0V 14.38 18.8
4Q24 0V 4Q24 0V 4Q24 0V 4Q24 0V
5.4
CUST. A1 14K17 A1 A1 A1
INP_6
5.4
CUST. A2 A2 A2 A2
INP_5 C C
C C C
C 12.38
4Q26 +24V
12.38 12 14 22 24
4Q26 0V
12 14 12 14 12 14 X1.2 11 16K16 21 16K16
14R5
10k

12 14 12 14
3 11 11 11
X1.2 11 14K30 11 14K33 X1.2
53 54 55 56 59 60 61 62 63 64 65 66 67 68 69

1 2 3 4 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

C2
START

STOP

ACK.

START

STOP

NC

COMMON

NO

NC

COMMON

NO

NC

COMMON

NO

NC

COMMON

NO
24VDC/2A
SUPPLY 33 34
COMMON RESERVED CONFIG. RELAY CONFIG. RELAY CONFIG. RELAY CONFIG. RELAY
10k

SHUTDOWN (DEFAULT: (DEFAULT: (DEFAULT: (DEFAULT:

B BUZZER) FAULT) ENGINE RUNNING)ENGINE RUNNING) B
B B B
B

SHUTDOWN REMOTE AUTOM. AUTOM. START IN GEAR CONF. PANEL IN ALL FAULTS NEW ALARM UNACK/ACTIVE SPARE SPARE SPARE SPARE
OVERRIDE START/ MODE START/ DISABLE (CLOSED=NEUTRAL) IN 2 REMOTE MODE (INVERTED) PULSE FAULTS CONFIG RELAY
STOP/ACK. ON/OFF. STOP IN ALARM LIST
BUTTONS CLOSED=

E AUTOM. MODE 2
E

A A
A A A
A

SHEET 16 OF 22
SHEET 14 OF 22 SHEET 15 OF 22 FOR NOTES SEE SHEET 1
FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

F F F F
F F

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

X1.1
E E E E
E E

5 7 9 11 13 15 17 19 21 23 25 27 29 33 35 37 39 41 43 45 47 49 51 53 55 57 59 65 67 69 71 73 75 299 945 C968 F807 G746N718 R819

COM 1 COM 1 COM 4 COM 5 COM 3 COM 6 COM 2
DCU LINK SDU LINK J1939#1 J1939#2/CANopen MODBUS RTU ETHERNET RIO LINK
5 7 9 11 13 15 17 19 21 23 25 27 29 33 35 37 39 41 43 45 47 49 51 53 55 57 59 65 67 69 71 73 75 299 945 C968 F807 G746N718 R819
DCU 410E
L

GROUND

GROUND

CAN L

CAN H

GROUND

CAN L

CAN H

DCU 410E

0V

+24V

GROUND

RS485 L

RS485 H

SH.

H
SDU

D 410
1 2 3 4
6 8 10 12 14 16 18 20 22 24 26 28 32 34 36 38 40 42 44 46 48 50 52 54 56 58 61 66 68 70 72 74 229 944 C436 F425 F813 M971N916 R879 D
6 8 10 12 14 16 18 20 22 24 26 28 32 34 36 38 40 42 44 46 48 50 52 54 56 58 61 66 68 70 72 74 229 944 C436 F425 F813 M971N916 R879
29 28 30 61 62 49 50 51 46 47 48 52 56 53 54 55 57 58 59
X1.1 X1.1 X1.1 X1.1

X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1
SHIELDED D
D D D
TWISTED D D
PAIR 18A13 RIO 410#1 RIO 410#2 RIO 410#3 RIO 410#4
DIP=00 DIP=01 DIP=10 DIP=11
64 65 64 65 64 65 64 65
6 8 10 12 14 16 18 20 22 24 26 28 32 34 36 38 40 42 44 46 48 50 52 54 56 58 61 66 68 70 72 74 229 944 C436 F425 F813 M971N916 R879
CAT 5
CABLE
1 2 3 4

SHIELDED
18A12 TWISTED
16.38 V1+ PAIR 5 7 9 11 13 15 17 19 21 23 25 27 29 33 35 37 39 41 43 45 47 49 51 53 55 57 59 65 67 69 71 73 75 299 945 C968 F807 G746N718 R819
5
4Q24 +24V
17R12 18R6 V2+

16.38 V1- ETHERNET 4

2

2
4Q24 0V SWITCH
V2- CUSTOMER INSTALLED X1.2
120

120
1 2 3
1

1
C C C
C
C C
1 3 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 59 61 63 65 67 69 71 77
X1.1 X4 X1.2 X1.1
945

944

A234

K990

K900

K990

K900

R879

F813

F807
70 71 72 73 74 73 74 75 1 3 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 59 61 63 65 67 69 71 77

NOTE 3
REMOVE JUMPERS 2 4 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 60 62 64 66 68 70 72 78
*ADD 120 OHM
FOR CUSTOMER
RESISTOR TO LAST
INSTALLED
RIO UNIT IN CHAIN
C1 RIO 410
2 4 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 60 62 64 66 68 70 72 78
6 7 16 18 17 45 32 31

0V (SAME REF. AS MASTER)

+24V (SAME POT. AS MASTER)

SH (DO NOT CONNECT TO GND)

RS485 L (A)

RS485 H (B)
X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2

Sh.

(-)

(+)
SH

CAN L

CAN H
CAT DATA LINK (-)

CAT DATA LINK (+)

B B B B
B B
PAM,
2 4 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 60 62 64 66 68 70 72 78
RIO LINK

1 3 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 59 61 63 65 67 69 71 77

C C
A A A A
A A

SHEET 18 OF 22
SHEET 17 OF 22
FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1
SHEET 19 OF 22
FOR NOTES SEE SHEET 1

8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

F F F F

F F

TERMINAL LIST TERMINAL LIST

UENR7808-05 VOL 2 of 2

FOR DRAWING 1090008 FOR DRAWING 1090008

REF. Type FUNCTION/DESCRIPTION REF. Type FUNCTION/DESCRIPTION REF. Type FUNCTION/DESCRIPTION REF. Type FUNCTION/DESCRIPTION REF. Type FUNCTION/DESCRIPTION REF. Type FUNCTION/DESCRIPTION

X1.1:1 WIRE TERMINAL ST4RD +24VDC PRIM. POWER INPUT X1.1:61 TERM TWIN 2.5 2 DECK REMOTE THROTTLE ENABLE X1.2:38 TERM TWIN 2.5 2 DECK SPARE CONFIG RELAY X4:19 ST 2,5-3 MON. SYS. OVERRIDE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
X1.1:2 ST 4 BK BLACK 0V PRIM. POWER INPUT X1.1:65 TERM TWIN 2.5 2 DECK RESERVED X1.2:39 TERM TWIN 2.5 2 DECK SPARE X4:31 ST 2,5-3 RESERVED
X1.1:3 WIRE TERMINAL ST4RD +24V SEC. POWER INPUT X1.1:66 TERM TWIN 2.5 2 DECK +24V FOR DIG. THR. RAISE/LOWER X1.2:40 TERM TWIN 2.5 2 DECK CONFIG. OUT #1 X4:391 ST 2,5-3 REMOTE START
X1.1:4 ST 4 BK BLACK 0V SEC. POWER INPUT X1.1:67 TERM TWIN 2.5 2 DECK REMOTE DIG. THR. RAISE CMD. X1.2:41 TERM TWIN 2.5 2 DECK CONFIG. OUT #2 X4:20 ST 2,5-3 TACHO Sh.
E E E
X1.1:5 X1.1:68 TERM TWIN 2.5 2 DECK REMOTE DIG. THR. LOWER CMD X1.2:42 TERM TWIN 2.5 2 DECK CONFIG. OUT #5 E X4:101
TERM TWIN 2.5 2 DECK RESERVED ST 2,5-3 +24V TO ECM
E X4
E X1.1:6 TERM TWIN 2.5 2 DECK REMOTE E-STOP SD SW. X1.1:69 TERM TWIN 2.5 2 DECK LOAD FEEDBACK ECM X1.2:43 TERM TWIN 2.5 2 DECK 0V FOR INTERNAL RELAYS X4:A234 ST 2,5-3 J1939 Sh.
(Dimensions: 39 inches x 28 inches)

X1.1:7 TERM TWIN 2.5 2 DECK REMOTE E-STOP SD SW. X1.1:70 TERM TWIN 2.5 2 DECK LOAD FEEDBACK ECM X1.2:44 TERM TWIN 2.5 2 DECK CUSTOMER INSTALLED RELAY #1 NC X4:21 ST 2,5-3 TACHO 1
X1.1:8 TERM TWIN 2.5 2 DECK SPARE SD SW. INPUT Ch.5 X1.1:71 TERM TWIN 2.5 2 DECK 4-20mA+ THROTTLE SIGNAL TO ECM X1.2:45 TERM TWIN 2.5 2 DECK CUSTOMER INSTALLED RELAY #1 COMMON X4:101 ST 2,5-3 +24V TO ECM
19 20 21 22 23 24 25 26 27 28 29 30
X1.1:9 TERM TWIN 2.5 2 DECK SPARE SD SW. INPUT Ch.5 X1.1:72 TERM TWIN 2.5 2 DECK 4-20mA- THROTTLE SIGNAL TO ECM X1.2:46 TERM TWIN 2.5 2 DECK CUSTOMER INSTALLED RELAY #1 NO X4:C214 ST 2,5-3 SMMS RETURN
X1.1:10 TERM TWIN 2.5 2 DECK SPARE SD SW. INPUT Ch.6 X1.1:229 TERM TWIN 2.5 2 DECK RATED/LOW IDLE SW. REF. (0V TO ECM) X1.2:47 TERM TWIN 2.5 2 DECK CUSTOMER INSTALLED RELAY #2 NC X4:22 ST 2,5-3 TACHO 2
X1.1:11 TERM TWIN 2.5 2 DECK SPARE SD SW. INPUT Ch.6 X1.1:299 TERM TWIN 2.5 2 DECK GEN. AIR FILTER AL. SW. X1.2:48 TERM TWIN 2.5 2 DECK CUSTOMER INSTALLED RELAY #2 COMMON X4:101 ST 2,5-3 +24 TO ECM
X1.1:12 TERM TWIN 2.5 2 DECK SPARE SD SW. INPUT Ch.7 X1.1:944 TERM TWIN 2.5 2 DECK CAT DATA LINK (+) X1.2:49 TERM TWIN 2.5 2 DECK CUSTOMER INSTALLED RELAY #2 NO X4:G966 ST 2,5-3 ENGINE REMOTE STOP
X1.1:13 TERM TWIN 2.5 2 DECK SPARE SD SW. INPUT Ch.7 X1.1:945 TERM TWIN 2.5 2 DECK CAT DATA LINK (-) X1.2:50 TERM TWIN 2.5 2 DECK CUSTOMER INSTALLED RELAY #3 NC X4:23 ST 2,5-3 OIL PRESS. SD
31 101 101 101 101 229 229 229 229 229 314 315
X1.1:14 TERM TWIN 2.5 2 DECK SPARE SD SW. INPUT Ch.8 X1.1:C436 TERM TWIN 2.5 2 DECK +24V SW. REF. X1.2:51 TERM TWIN 2.5 2 DECK CUSTOMER INSTALLED RELAY #3 COMMON X4:101 ST 2,5-3 +24V TO ECM
X1.1:15 TERM TWIN 2.5 2 DECK SPARE SD SW. INPUT Ch.8 X1.1:C968 TERM TWIN 2.5 2 DECK RATED/LOW IDLE SW. X1.2:52 TERM TWIN 2.5 2 DECK CUSTOMER INSTALLED RELAY #3 NO X4:J906 ST 2,5-3 KEY SWITCH
X1.1:16 TERM TWIN 2.5 2 DECK +24V SW. REF. X1.1:F425 TERM TWIN 2.5 2 DECK DIG. THR. ENABLE (0V=PWM) X1.2:53 TERM TWIN 2.5 2 DECK COMMON SD ALARM NC X4:24 ST 2,5-3 OIL PRESS. SD
X1.1:17 TERM TWIN 2.5 2 DECK HT TANK LEVEL LOW AL. SW. (HEATER CONTROL) X1.1:G746 TERM TWIN 2.5 2 DECK DIG. THR. RAISE TO ECM X1.2:54 TERM TWIN 2.5 2 DECK COMMON SD ALARM COMMON X4:229 ST 2,5-3 0V TO ECM
X1.1:18 TERM TWIN 2.5 2 DECK +24V TO WIF CONVERTER X1.1:M971 TERM TWIN 2.5 2 DECK PWM PRIM. THROTTLE X1.2:55 TERM TWIN 2.5 2 DECK COMMON SD ALARM NO X4:K900 ST 2,5-3 J1939 H

B B
391 A234 C214 G966J906 K900 K900 K990 K990 N715 T789
X1.1:19 TERM TWIN 2.5 2 DECK 0V TO WIF CONVERTER X1.1:N718 TERM TWIN 2.5 2 DECK CDVR COM X1.2:56 TERM TWIN 2.5 2 DECK RESERVED X4:25 ST 2,5-3 JW COOLANT TEMP. SD
X1.1:20 TERM TWIN 2.5 2 DECK WIF SENSOR INPUT X1.1:N916 TERM TWIN 2.5 2 DECK EDIS X1.2:59 TERM TWIN 2.5 2 DECK SDU UNIT BUZZER NO X4:229 ST 2,5-3 0V TO ECM
D D D D
X1.1:21 TERM TWIN 2.5 2 DECK WIF SENSOR INPUT X1.1:R819 TERM TWIN 2.5 2 DECK DIG. THR. LOWER TO ECM X1.2:60 TERM TWIN 2.5 2 DECK SDU UNIT BUZZER COMMON X4:K900 ST 2,5-3 J1939 H RESISTOR
D X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 X4 D X1.1:22 TERM TWIN 2.5 2 DECK +24V SW. REF. X1.2:61 TERM TWIN 2.5 2 DECK SDU UNIT FAULT NC X4:26 ST 2,5-3 JW COOLANT TEMP. SD
X1.1:23 TERM TWIN 2.5 2 DECK WATER IN FUEL SENSOR AL. SW. X1.2:1 TERM TWIN 2.5 2 DECK +24V 2A SUPPLY OUT X1.2:62 TERM TWIN 2.5 2 DECK SDU UNIT FAULT COMMON X4:229 ST 2,5-3 0V TO ECM
X1.1:24 TERM TWIN 2.5 2 DECK +24V SW. REF. X1.2:2 TERM TWIN 2.5 2 DECK 0V 2A SUPPLY OUT X1.2:63 TERM TWIN 2.5 2 DECK SDU UNIT FAULT NO X4:K990 ST 2,5-3 J1939 L RESISTOR
391 A234 C214 G966J906 K900 K900 K990 K990 N715 T789 X1.1:25 TERM TWIN 2.5 2 DECK LTC LEVEL AL. SW. X1.2:3 TERM TWIN 2.5 2 DECK SD OVERRIDE X1.2:64 TERM TWIN 2.5 2 DECK ENGINE RUNNING NC X4:27 ST 2,5-3 4-20mA REF.
X1.1:26 TERM TWIN 2.5 2 DECK +24V SW. REF. X1.2:4 TERM TWIN 2.5 2 DECK SD OVERRIDE X1.2:65 TERM TWIN 2.5 2 DECK ENGINE RUNNING COMMON X4:229 ST 2,5-3 0V TO ECM
X1.1:27 TERM TWIN 2.5 2 DECK SPARE ALARM SW. INPUT X1.2:7 TERM TWIN 2.5 2 DECK REMOTE START REF. X1.2:66 TERM TWIN 2.5 2 DECK ENGINE RUNNING NO X4:K990 ST 2,5-3 J1939 L
X1.1:28 TERM TWIN 2.5 2 DECK +24V SW. REF. X1.2:8 TERM TWIN 2.5 2 DECK REMOTE START X1.2:67 TERM TWIN 2.5 2 DECK ENGINE RUNNING NC X4:28 ST 2,5-3 START AIR PRESS. 4-20m
31 101 101 101 101 229 229 229 229 229 314 315
X1.1:29 TERM TWIN 2.5 2 DECK SPARE ALARM SW. INPUT X1.2:9 TERM TWIN 2.5 2 DECK REMOTE STOP REF. X1.2:68 TERM TWIN 2.5 2 DECK ENGINE RUNNING COMMON X4:229 ST 2,5-3 0V TO ECM
X1.1:32 TERM TWIN 2.5 2 DECK +24V SW. REF. X1.2:10 TERM TWIN 2.5 2 DECK REMOTE STOP X1.2:69 TERM TWIN 2.5 2 DECK ENGINE RUNNING NO X4:N715 ST 2,5-3 CDVR FAULT RESET
X1.1:33 TERM TWIN 2.5 2 DECK SPARE ALARM SW. INPUT X1.2:11 TERM TWIN 2.5 2 DECK REMOTE ACK. REF. X1.2:77 TERM TWIN 2.5 RESERVED FOR LOAD FEEDBACK 4-20mA+ OUT X4:29 ST 2,5-3 4-20mA REF.
X1.1:34 TERM TWIN 2.5 2 DECK RESERVED X1.2:12 TERM TWIN 2.5 2 DECK REMOTE ACK. X1.2:78 TERM TWIN 2.5 RESERVED FOR LOAD FEEDBACK 4-20mA- OUT X4:314 ST 2,5-3 CRANK 2
19 20 21 22 23 24 25 26 27 28 29 30
X1.1:35 TERM TWIN 2.5 2 DECK 4-20mA REF. X1.2:13 TERM TWIN 2.5 2 DECK AUTO MODE ON/OFF REF. X4:T789 ST 2,5-3 CRANK OVR.
X1.1:36 TERM TWIN 2.5 2 DECK EXH. STACK TEMP. 4-20mA X1.2:14 TERM TWIN 2.5 2 DECK AUTO MODE ON/OFF X4:30 ST 2,5-3 COOLING WATER PRESS. 4-20mA
X1.1:37 TERM TWIN 2.5 2 DECK GROUND X1.2:15 TERM TWIN 2.5 2 DECK AUTOMATIC START REF. X4:315 ST 2,5-3 REMOTE START
X1.1:38 TERM TWIN 2.5 2 DECK 4-20mA REF. X1.2:16 TERM TWIN 2.5 2 DECK AUTOMATIC START C C
C C
X1.1:39 TERM TWIN 2.5 2 DECK SPARE 4-20mA X1.2:17 TERM TWIN 2.5 2 DECK AUTOMATIC STOP REF.
C C
X1.1:40 TERM TWIN 2.5 2 DECK GROUND X1.2:18 TERM TWIN 2.5 2 DECK AUTOMATIC STOP
X1.1:41 TERM TWIN 2.5 2 DECK SPARE PT100 A X1.2:19 TERM TWIN 2.5 2 DECK START DISABLE REF.
X1.1:42 TERM TWIN 2.5 2 DECK SPARE PT100 B X1.2:20 TERM TWIN 2.5 2 DECK START DISABLE
X1.1:43 TERM TWIN 2.5 2 DECK SPARE PT100 C X1.2:21 TERM TWIN 2.5 2 DECK IN GEAR (START BLOCK)
X1.1:44 TERM TWIN 2.5 2 DECK SPARE PT100 A X1.2:22 TERM TWIN 2.5 2 DECK IN GEAR (START BLOCK)
X1.1:45 TERM TWIN 2.5 2 DECK SPARE PT100 B X1.2:23 TERM TWIN 2.5 2 DECK CONFIGURABLE SW. INPUT
X1.1:46 TERM TWIN 2.5 2 DECK SPARE PT100 C X1.2:24 TERM TWIN 2.5 2 DECK CONFIGURABLE SW. INPUT
X1.1:47 TERM TWIN 2.5 2 DECK SPARE PT100 A X1.2:25 TERM TWIN 2.5 2 DECK ENGINE IN REMOTE NC
X1.1:48 TERM TWIN 2.5 2 DECK SPARE PT100 B X1.2:26 TERM TWIN 2.5 2 DECK PANEL IN REMOTE MODE
X1.1:49 TERM TWIN 2.5 2 DECK SPARE PT100 C X1.2:27 TERM TWIN 2.5 2 DECK ENGINE IN REMOTE NO
X1.1:50 TERM TWIN 2.5 2 DECK SPARE PT100 A X1.2:28 TERM TWIN 2.5 2 DECK ALL FAULTS NC (INVERTED)
X1.1:51 TERM TWIN 2.5 2 DECK SPARE PT100 B X1.2:29 TERM TWIN 2.5 2 DECK ALL FAULTS COMMON
30 Page,

X1.1:52 TERM TWIN 2.5 2 DECK SPARE PT100 C X1.2:30 TERM TWIN 2.5 2 DECK ALL FAULTS NO (INVERTED)
X1.1:53 TERM TWIN 2.5 2 DECK JW HEATER 0V, MAX. 2A X1.2:31 TERM TWIN 2.5 2 DECK NEW ALARM PULSE NC
B X1.1:54 TERM TWIN 2.5 2 DECK JW HEATER +24V CONTROL, MAX. 2A X1.2:32 TERM TWIN 2.5 2 DECK NEW ALARM PULSE COMMON B B B

B X1.1:55 TERM TWIN 2.5 2 DECK PRELUBE +24V MAX 2A X1.2:33 TERM TWIN 2.5 2 DECK NEW ALARM PULSE NO
B
X1.1:56 TERM TWIN 2.5 2 DECK PRELUBE 0V MAX 2A X1.2:34 TERM TWIN 2.5 2 DECK ALARM IN ALARM LIST NC
X1.1:57 TERM TWIN 2.5 2 DECK PRELUBE CONTROL X1.2:35 TERM TWIN 2.5 2 DECK ALARM IN ALARM LIST COMMON
X1.1:58 TERM TWIN 2.5 2 DECK PRELUBE CONTROL NO X1.2:36 TERM TWIN 2.5 2 DECK ALARM IN ALARM LIST NO
X1.1:59 TERM TWIN 2.5 2 DECK PRELUBE CONTROL NO X1.2:37 TERM TWIN 2.5 2 DECK SPARE

A A A A
A A

A A
SHEET 21 OF 22 SHEET 22 OF 22

FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1

SHEET 20 OF 22

FOR NOTES SEE SHEET 1

8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1

THIS SCHEMATIC IS FOR THE MARINE GENSET CONTROL MGCP IIIB PANEL ELECTRICAL SYSTEM
VOLUME 2 of 2: SHEETS 14 TO 22
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the MEDIA NUMBER: UENR7808-05
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc- SCHEMATIC PART NUMBER: 439-8370, CHANGE: 01, VERSION: -
tions or heed the warnings could result in injury or
death. Proper care is your responsibility. Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1