AMS XT66 REBATED DOOR SYSTEM - FABRICATION

F - 3.4.01 : Cutting sizes - XT6 011 Frame

F - 3.4.02 : Glass sizes - XT6 011 Frame
F - 3.4.03 : Cutting sizes - XT6 211 / XT6 212 Frame
F - 3.4.04 : Glass sizes - XT6 211 / XT6 212 Frame
F - 3.4.05 : Cutting sizes - RDRIP / XT80DRIP
F - 3.4.06 : Crimping
F - 3.4.07 : Threshold option A - Drainage
F - 3.4.08 : Threshold option B - Drainage
F - 3.4.09 : Threshold option B - Fabrication
F - 3.4.10 : Threshold option C - Drainage
F - 3.4.11 : Threshold option C - Fabrication
F - 3.4.12 : Threshold option D - Drainage
F - 3.4.13 : Threshold option D (Open out) - Fabrication
F - 3.4.14 : Threshold option D (Open in) - Fabrication
F - 3.4.15 : Threshold option E - Drainage
F - 3.4.16 : Threshold option E - Fabrication
F - 3.4.17 : Glass packing
F - 3.4.18 : Bead clips
F - 3.4.19 : Pressure equalisation
F - 3.4.20 : Coupler fitting
F - 3.4.21 : Routes for standard lock
F - 3.4.22 : Route for wind up lock - RA058
F - 3.4.23 : Meeting stile - XT6 030
F - 3.4.24 : Meeting stile fabrication - shootbolt fitting
F - 3.4.25 : Fab&Fix hinge
F - 3.4.26 : Loira+ hinge
F - 3.4.27 : Loira+ hinge - adjustment
F - 3.4.28 : SFS hinge - prep
F - 3.4.29 : SFS hinge - jig instructions
F - 3.4.30 : SFS hinge - adjustment instructions
F - 3.4.31 : Route for pull handles - CDSPH
F - 3.4.32 : Dorma door closer - XT6 011 Frame
F - 3.4.33 : Dorma door closer - XT6 211 / XT6 212 Frame
F - 3.4.34 : Security door
F - 3.4.35 : Screw and lock identification

AMS Ltd. Wallings-

town, Little Island, Co. Cork:
 XT66 REBATED DOOR SYSTEM
Cutting sizes - XT6 011 Frame

W W Note:

H = Overall door height (mm)

W = Overall door width (mm)

Cut sizes for Open In and Open Out doors are equal.
H H

H/W

XT6 011

13 10
H H H H H
28 14
Threshold Option A Threshold Option B Threshold Option C Threshold Option D Threshold Option E

THRESHOLD OPTION A THRESHOLD OPTION B

SINGLE DOOR DOUBLE DOORS SINGLE DOOR DOUBLE DOORS

WIDTH HEIGHT WIDTH HEIGHT WIDTH HEIGHT WIDTH HEIGHT

Frame cut size Frame cut size
XT6 011
W H W H XT6 011
W H - 13 W H - 13
Sash cut size W - 104 Sash cut size W - 104
W - 92 H - 92 H - 92 W - 92 H - 46 H - 46
XT6 022 / XT6 026 2 XT6 022 / XT6 026 2

THRESHOLD OPTION C THRESHOLD OPTION D

SINGLE DOOR DOUBLE DOORS SINGLE DOOR DOUBLE DOORS

WIDTH HEIGHT WIDTH HEIGHT WIDTH HEIGHT WIDTH HEIGHT

Frame cut size Frame cut size
XT6 011
W H - 10 W H - 10 XT6 011
W H - 28 W H - 28
Sash cut size W - 104 Sash cut size W - 104
W - 92 H - 41 H - 41 W - 92 H - 86 H - 86
XT6 022 / XT6 026 2 XT6 022 / XT6 026 2

THRESHOLD OPTION E XT6 022

XT6 026
SINGLE DOOR DOUBLE DOORS

WIDTH HEIGHT WIDTH HEIGHT

Frame cut size
W H - 21 W H - 21
XT6 011
7
Sash cut size W - 104
W - 92 H - 60 H - 60
XT6 022 / XT6 026 2

XT6 011

Page F - 3.4.01
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Glass sizes - XT6 011 Frame

Notes:
Glass pane width - Double doors Glass pane width - Single doors
H = Overall door height (mm)
W - 444 W = Overall door width (mm) W - 262
2 M = Mid-rail / transom height (mm)

W Glass to be packed using standard 5mm PVC packers. W

For more info on glass packing refer to page : F-3.4.16

GLASS PANE HEIGHTS

Cill option A — (H - 262)

H No Mid Rail / Transom H
Cill option B — (H - 215)
Cill option C — (H - 211)
Cill option D — (H - 256)
Cill option E — (H - 230)

W With Mid-Rail W
GLASS PANE HEIGHTS

TOP PANE
Pane height = (H - M) - 166
40 XT6 340
H BOTTOM PANE H
Cill option A — (M - 166)
Cill option B — (M - 120)
M Cill option C — (M - 115) M
Cill option D — (M - 160)
Cill option E — (M - 134)

W With Transom W
GLASS PANE HEIGHTS

TOP PANE
Pane height =(H - M) - 150 XT6 302
XT6 315
36 XT6 316
H BOTTOM PANE H
Cill option A — (M - 154) XT6 319
Cill option B — (M - 108) XT6 310
M Cill option C — (M - 103) M
Cill option D — (M - 148)
Cill option E — (M - 122)

H 13 H 10 H H H
28 21
Threshold Option A Threshold Option B Threshold Option C Threshold Option D Threshold Option E

Page F - 3.4.02
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Cutting sizes - XT6 211 / XT6 212 Frame

W W
Notes:

H = Overall door height (mm)

W = Overall door width (mm)
H H
Cut sizes for Open In and Open Out doors are equal.

20
H/W

XT6 211 XT6 212

13
H H 10 H H H
28 21
Threshold Option A Threshold Option B Threshold Option C Threshold Option D Threshold Option E

THRESHOLD OPTION A THRESHOLD OPTION B

SINGLE DOOR DOUBLE DOORS SINGLE DOOR DOUBLE DOORS

WIDTH HEIGHT WIDTH HEIGHT WIDTH HEIGHT WIDTH HEIGHT

Frame cut size Frame cut size
W H W H XT6 211 / XT6 212 W H W H
XT6 211 / XT6 212
Sash cut size W - 126 Sash cut size W - 126
W - 114 H - 114 H - 114 W - 114 H - 57 H - 57
XT6 022 / XT6 026 2 XT6 022 / XT6 026 2

THRESHOLD OPTION C THRESHOLD OPTION D

SINGLE DOOR DOUBLE DOORS SINGLE DOOR DOUBLE DOORS

WIDTH HEIGHT WIDTH HEIGHT WIDTH HEIGHT WIDTH HEIGHT

Frame cut size Frame cut size
XT6 211 / XT6 212
W H W H XT6 211 / XT6 212
W H W H
Sash cut size W - 126 Sash cut size W - 126
W - 114 H - 52 H - 52 W - 114 H - 98 H - 98
XT6 022 / XT6 026 2 XT6 022 / XT6 026 2

THRESHOLD OPTION E

SINGLE DOOR DOUBLE DOORS

WIDTH HEIGHT WIDTH HEIGHT

Frame cut size
XT6 211 / XT6 212
W H W H
Sash cut size W - 126
W - 114 H - 49 H - 49
XT6 022 / XT6 026 2

Page F - 3.4.03
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Glass sizes - XT6 211 / XT6 212 Frame

Notes:
Glass pane width - Double doors Glass pane width - Single doors
H = Overall door height (mm)
W - 466 W = Overall door width (mm) W - 284
2 M = Mid-rail / transom height (mm)

W Glass to be packed using standard 5mm PVC packers. W

For more info on glass packing refer to page : F-3.4.17

GLASS PANE HEIGHTS

Cill option A — (H - 284)

H No Mid Rail / Transom H
Cill option B — (H - 226)
Cill option C — (H - 222)
Cill option D — (H - 267)
Cill option E — (H - 241)

W W
GLASS PANE HEIGHTS With Mid-Rail

TOP PANE
Pane height = (H - M) - 177
60 XT6 340
H BOTTOM PANE H
Cill option A — (M - 177)
Cill option B — (M - 120)
M Cill option C — (M - 115) M
Cill option D — (M - 160)
Cill option E — (M - 134)

W W
GLASS PANE HEIGHTS With Transom

TOP PANE
Pane height = (H - M) - 161 XT6 302
XT6 315
36 XT6 316
H BOTTOM PANE H
Cill option A — (M - 165) XT6 319
Cill option B — (M - 108) XT6 310
M Cill option C — (M - 103) M
Cill option D — (M - 148)
Cill option E — (M - 122)

13 10
H H H H H
28 21
Threshold Option A Threshold Option B Threshold Option C Threshold Option D Threshold Option E

Page F - 3.4.04
Revision: 04-12-'20
XT66 REBATED DOOR SYSTEM
Cutting sizes - RDRIP / XT80DRIP

W W

Note:

H = Overall door height (mm)

H H W = Overall door width (mm)

RDRIP SINGLE DOOR DOUBLE DOORS

W - 57 ( 2 rqd.)
OPEN OUT W - 97 2

W - 122 ( 1 rqd.)
2
OPEN IN W - 162 W - 49 ( 1 rqd.)
RDRIP 2

XT80DRIP SINGLE DOOR DOUBLE DOORS

OPEN OUT

W - 117 ( 1 rqd.)
2
OPEN IN W - 156
W - 49 ( 1 rqd.)
XT80DRIP 2

Page F - 3.4.05
Revision: 10-03-'21
 XT66 REBATED DOOR SYSTEM
Crimping
A A - Clean all the surfaces that are to be sealed
B - Apply two part adhesive to cleat box prior to inserting cleat.
C - Insert cleats and chevrons where necessary
D - Apply L.M. silicone sealant to the entire surface of crimp.
(aluminium, thermal break and strip)
E - Push mitred sections together and ensure that they allign correctly.
F - Crimp the corner and clean away any excess sealant.
B G - Seal crimps with L.M. silicone and screw fix all corner joints.

Chevron TBA002
Cleat box location

C
Head Block V Block

Cleat box
D
CRIMPING SETUP
PROFILE DESCRIPTION HEAD V BLOCK CLEAT CLEAT CRIMPER
XT6 011 Door frame TH51 TV10 66 TSA 070 TSA 070 M3

XT6 022 Open out door sash TH38 TV10 66 TSA 102 TSA 103 M3
E
XT6 026 Open in door sash TH38 TV10 66 TSA 102 TSA 103 M3
F
G XT6 211 Open out CW insert TH51 TV10 66 RA 101 TSA 105 M3

XT6 212 Open in CW insert TH51 TV10 66 RA 101 TSA 105 M3

M3 = Mark 3 crimper
Note:
For a complete Crimping Setup list including other AMS systems
contact AMS technical department or download from AMS website.

TBA 002 TSA 070 TSA 070

XT6 011

47 47 35.3 15.4
XT6 011 frame corner joints
should be screw fixed with
TSA 103 TSA 102 2 no. 4.8 x 80 CSK screws
TBA 002
XT6 022 at each corner.
44.3
XT6 026

4.8 X 80 CSK
47 47

TSA105 RA101
TBA 002
XT6 211
XT6 212

XT6 011

47 47

Page F - 3.4.06
Revision: 02-03-'21
 XT66 REBATED DOOR SYSTEM
Threshold Option A - Drainage
OPTION A (FRAME ALL AROUND) OPTION A (FRAME ALL AROUND) 1 Ø8mm hole drilled through sash
-open out doors -open in doors at approx. 400mm c/c
2 25 x 8mm drainage slot, 14mm deep
3 25 x 5mm drainage slot

Note :
At mullion locations, sash drainage hole 1
RDRIP and frame internal drainage slot 2
XT6 026 should be positioned at either side of the
XT6 022 mullion, 50mm from mullion's centre line.
Drainage holes and holes to be staggered
by 150 mm minimum.
1 1 Note:
2 2 Number of drainage slots required depends
on frame / sash size.
Drainage cap Drainage cap Drainage slot should always occur between
bead clips to avoid ponding of water.
Bead clips and bead retention plates must
XT6 011 3 3 XT6 011 not interfere with drainage slots.
For more info, see page F - 3.4.18

Drainage detail - Open Out Door with Threshold Option A - XT6 011 & XT6 022

XT6 022

2 XT6 011
25 1
2
8
3
150
9.5
Ø8

41.3 38.7

3
25 XT6 011
5 The first sash drainage hole 1 is to
13.1 occur 150mm in from the edge of the
sash.
250

Drainage detail - Open In Door with Threshold Option A - XT6 011 & XT6 026

XT6 026
2
XT6 011
25 1

150
9.5
Ø8

25.3 54.7
3
The first sash drainage hole 1 is to
25 XT6 011
occur 150mm in from the edge of the
5 sash.
13.1

250

Page F - 3.4.07
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Threshold Option B - Drainage
1 Ø8mm hole drilled through sash
OPTION B OPTION B at approx. 400mm c/c
-open out doors -open in doors 3 25 x 5mm drainage slot

Note :
At mullion locations, sash drainage hole 1
and sash internal drainage slot 3
1 should be positioned at either side of the
RDRIP mullion, 50mm from mullion's centre line.
RDRIP 1
Drainage holes and holes to be staggered
XT6 022 by 150 mm minimum.
XT6 026
3 3 Note:
Number of drainage slots required depends
on frame / sash size.
CDM199 CDM199 Drainage slot should always occur between
CDTM CDTM bead clips to avoid ponding of water.
Bead clips and bead retention plates must
not interfere with drainage slots.
For more info, see page F - 3.4.18

Drainage detail - Open Out Door with Threshold Option B - XT6 022

Ø8
3 25 1
1 20
24 3 Remove sash leg
5 only on the cill
side.
5 150

250

Drainage detail - Open In Door with Threshold Option B - XT6 026

20
Remove sash leg
only on the cill
side.
45°

3 25 1
Ø8 1

3
5

5 150

250

Page F - 3.4.08
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Threshold Option B - Fabrication

40.8
Fully seal the perimeter of the frame prior to fitting the threshold. 36.4
Threshold cut length should be same as the frame width.

Threshold fitted to frame with

2 No. 4.8 x 50mm S/S screws

OPTION B OPTION B
-open out doors -open in doors

Snap fit endcaps to profile Snap fit endcaps to both

both ends of the drip ends of the drip profile

Drip fitted with 4 No. RDRIP Drip fitted with 4 No. RDRIP
fixing studs (520109)
XT6 022 fixing studs (520109)
XT6 026

CDA 016 woolpile CDA 016 woolpile

20 20
Woolpile carrier CDM199 Woolpile carrier CDM199
Remove sash leg fixed to sash using 3.9 x fixed to sash using 3.9 x Remove sash leg
only on the cill side 32 self - driving screws 32 self - driving screws only on the cill side
CDA 017 woolpile CDA 017 woolpile

CDTM CDTM

RDRIP RDRIP
XT6 022
XT6 026

CDM199 CDM199
CDTM CDTM

Page F - 3.4.09
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Threshold option C - Drainage
OPTION C
-open out doors
1 Ø8mm hole drilled through sash
Note : at approx. 400mm c/c
Threshold option C is suitable for
3 25 x 5mm drainage slot
open out doors only.

Note :
At mullion locations, sash drainage hole 1
and sash internal drainage slot 3
should be positioned at either side of the
mullion, 50mm from mullion's centre line.
1 Drainage holes and holes to be staggered
XT6 022
by 150 mm minimum.
Note:
3 MUG003 Number of drainage slots required depends
on frame / sash size.
Drainage slot should always occur between
CDM580 bead clips to avoid ponding of water.
Bead clips and bead retention plates must
not interfere with drainage slots.
For more info, see page F - 3.4.18.

Drainage detail - Open Out Door with Threshold Option C - XT6 022

Ø8
3 25 1
1 20
24 3 Remove sash leg
5 only on the cill
side.
5 150

250

Page F - 3.4.10
Revision: 04-12-'20
XT66 REBATED DOOR SYSTEM
Threshold Option C - Fabrication

Fully seal the perimeter of the frame prior to fitting the threshold.
Threshold cut length should be same as the frame width.

40.8

Door frame notched 7

around the threshold 13

36.4
MUG003
Threshold fitted to frame with bubble seal gasket
2 No. 10 x 50mm S/S screws
Note :
OPTION B Threshold option C is suitable
-open out doors for open out doors only.

XT6 022

XT6 022

20 MUG003
bubble seal gasket
MUG003
Remove sash leg gasket
only on the cill side 15
CDM580 CDM580

Page F - 3.4.11
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Threshold option D - Drainage
1 Ø8mm hole drilled through sash
OPTION D OPTION D at approx. 400mm c/c
-open out doors -open in doors 3 25 x 5mm drainage slot

Note :
At mullion locations, sash drainage hole 1
1 and sash internal drainage slot 3
Drainage
should be positioned at either side of the
cap XT6 022 XT6 026 mullion, 50mm from mullion's centre line.
XT80DRIP
Drainage holes and holes to be staggered
by 150 mm minimum.
3
Note:
1
Ø6 drain hole Number of drainage slots required depends
RDPCS on frame / sash size.
RDPCS
Ø6 weep hole Drainage slot should always occur between
bead clips to avoid ponding of water.
Bead clips and bead retention plates must
RDPBS not interfere with drainage slots.
RDPBS For more info, see page F - 3.4.18.

Drainage detail - Open Out Door with Threshold Option D - XT6 022

Ø8
1
1
24 3

150

3
25

36.5 250

Drainage detail - Open In Door with Threshold Option B - XT6 026

XT6 026

1 1

Ø8

150 25.3 54.7

The first sash drainage hole 1 is to occur

150mm in from the edge of the sash.

Page F - 3.4.12
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Threshold Option D (Open Out) - Fabrication

Fully seal around

frame and threshold. Threshold cut length should
be same as the frame width.

Frame notched
over the threshold.
RDPCS

RDPBS

Threshold filler (RDPCS) to be notched

around the frame.
Fully seal joint between frame and filler.

3.5
5
Threshold fitted to frame with 2 No. 4.8 x 50mm
S/S pan pozi screws. 4.5
Fully seal each screw's head with LM sealant.

Filler sealed Filler tight against

into position. the threshold

RDPCS

RDPBS

RDPCS filler fixed to threshold with 4.8 x 25

S/S pan pozi screws at 250mm c/c approx.
Fully seal each screw's head with LM sealant. XT6 022

Fully seal perimeter of threshold

before fitting the endcap (RDPE)

RDPCS

Seal cavity ends RDPBS

with LM sealant.
Note:
Fit threshold endcap with RDPBS is suitable for a fixing lug TBA 008.
2 No. 3.9 x 32mm CSK screws.

Page F - 3.4.13
Revision: 04-12-'20
XT66 REBATED DOOR SYSTEM
Threshold Option D (Open In) - Fabrication

Fully seal around

frame and threshold. Threshold cut length should
be same as the frame width.

Threshold filler (RDPCS) to

be notched around the frame. Frame notched
Fully seal joint between over the threshold.
RDPCS frame and filler.

RDPBS

3.5
5

4.0 Threshold fitted to frame with 2 No. 10 x 50mm

S/S pan pozi screws.
Fully seal each screw's head with LM sealant.

Filler sealed Filler tight against

into position. the threshold

RDPCS

RDPBS

RDPCS filler fixed to threshold with 4.8 x 25 S/S

pan pozi screws at 250mm c/c approx.
Fully seal each screw's head with LM sealant. XT6 026

XT80DRIP

Fully seal perimeter of threshold

before fitting the endcap (RDPE)

XT80DRIP fixed to
sash with 3.9 x 32 RDPCS
CSK self-tapping
screw

RDPBS
Seal cavity ends
with LM sealant.
Note:
Fit threshold endcap with 2 no. RDPBS is suitable for a fixing lug TBA 008.
3.9 x 32mm CSK screws.

Page F - 3.4.14
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Threshold option E - Drainage
1 Ø8mm hole drilled through sash
OPTION E OPTION E at approx. 400mm c/c
-open out doors -open in doors 3 25 x 5mm drainage slot

Note :
At mullion locations, sash drainage hole 1
and sash internal drainage slot 3
1
should be positioned at either side of the
Drainage 1 Drainage mullion, 50mm from mullion's centre line.
cap cap XT6 026 Drainage holes and holes to be staggered
XT6 022
3 by 150 mm minimum.
3 Note:
XT80DRIP Number of drainage slots required depends
on frame / sash size.
1 Drainage slot should always occur between
bead clips to avoid ponding of water.
CDA016
3 Bead clips and bead retention plates must
woolpile
XT6TM XT6TM not interfere with drainage slots.
Drainage cap For more info, see page F - 3.4.18.
Drainage cap
1
Drainage holes and slots on XT6TM required
only on an open in doors, 3 no. Ø6mm holes
3 and 2 no. 25x5 drainage slots.
XT6TM

Drainage detail - Open Out Door with Threshold Option E - XT6 022

Ø8
1
1
24 3

Drainage detail - Open In Door with Threshold Option E - XT6 026

45°
1
Ø8 1

150

Drainage detail - Open In (XT6 022) & Open Out (XT6 026) Door with Threshold
Option E

3 XT6 022
25 XT6 026

5
36.5 (XT6 022)
40.0 (XT6 026) 250

Page F - 3.4.15
Revision: 11-02-'21
XT66 REBATED DOOR SYSTEM
Threshold Option E - Fabrication
XT6 211
XT6 212
20
Frame width
XT6TM XT6 260
Threshold 'E' Cill riser profile

When fitting to XT6 011 frame

CUT SIZE = FRAME WIDTH
When fitting to XT6 211/212 frame
CUT SIZE = FRAME WIDTH - 40mm

XT6TM

XT6TM fitted to frame with Insert legs to extend to

4 No 4.2 x 63mm CSK S/S underside of the threshold.
screws at both sides.

XT6 011
Seal area between
frame and a threshold
before fitting.

Fully seal each end Fully seal gap between

of treshold cavity. frame and threshold.

XT6 022

Drainage cap CDA016

5.1 x 1200 woolpile

XT6TM
12

XT6TM fitted to frame with Threshold cut length same

4 No 4.2 x 63mm CSK S/S as frame width.
CILL100 screws at both sides.
100mm Cill

Riser sealed and

Cill sealed into position and fixed to threshold
fixed with 4.8 x 38mm CSK with 4.2 x 38mm
screws at 400mm C/C approx. CSK S/S screws

Page F - 3.4.16
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Glass packing

XT6 022 XT6 026

XT6 011 XT6 011 indicates spacer only

indicates load bearing packer

Notes:
glazing
· Ensure glass packers do not cover drainage slots and holes. thickness
· Silicone should not be used when fitting glass packers as excessive
amounts may hinder drainage.
· Packers to be of suitable material and fit for purpose
· Packer thickness should be 5mm.
· In addition to the above, any glass or insulating glass unit
manufacturer's instructions should be followed.
· Refer to BS 8213-4:2016, BS 6262, BS 8000-7:1990, BS 8000-0:2014
for further recommendations. 5

Page F - 3.4.17
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Bead clips

Fix BCLIPA with

4.2 x 19 high grip
screw

XT6 022 XT6 026

BCLIP66 BCLIPA
Bead clip (plastic) Bead retaining clip (metal)

160

BCLIPA

BCLIP66 XT6 022

1 1

150

160

BCLIPA

BCLIP66 XT6 026

1 1

150

Notes: BCLIPA
Notes : BCLIP66
· Minimum of 2 per bead
· Minimum of 2 per bead.
· Each BCLIPA is to be fixed as close to the
· Typically should be positioned at 500mm c/c.
corner as possible, without fouling drainage
· The first BCLIP66 should be positioned 160mm in
slots. This is to ensure correct alignment of
from the bead hook.
beads at the corners.
· Where 500mm c/c is not achievable, then BCLIP66 should be
· On bead lengths from 1.5m to 2.0m, an extra
positioned 160mm from each end and the remaining space
BCLIPA is to be fitted, centred on the bead.
divided equally to achieve as close to 500mm c/c as possible.
· On bead lengths from 2.0m to 3.0m, 2 extra
Should this occur, locations of drainage slots need also to be
BCLIPA are to be fitted, evenly spaced on the
taken into consideration.
bead.
· BCLIP66 should be screw fixed into position using
4.2 x 19 CSK S/S screws to avoid twist in the bead.

Page F - 3.4.18
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Pressure equalisation

10mm notch to 'E' gasket (8467) on beads

150 150

10mm gap in gasket, 150mm in from each side

XT6 022 XT6 026

Drainage slots

XT6 011 XT6 011

Page F - 3.4.19
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Coupler fitting
Before coupling, there should be a continuous seal
on the coupler's edges, full length at both sides.

XT6 360
Inline coupler
50
XT6 360
XT6 361
XT6 363
XT6 361
50mm bulb coupler
100

Optionally, for an improved weather and

air tightness, double sided foam tape
XT6 363 can be fit between frame and coupler
50mm bulb coupler

XT6 360
XT6 361
XT6 363
XT6 022
XT6 026 XT6 011
Coupler fixed to XT66 door with
Coupler fixed to 4.8 x 38 CSK SS screws.
XT66 door V grooves mark screw locations.
Screws to be spaced between
200 and 350mm and staggered.

XT6 360
XT6 361
XT6 363
XT6 022
XT6 026 XT6 011 XT6 011

XT6 011 frame fixed to coupler

XT66 Door coupled
with 4.8 x 63 CSK SS screws.
to XT6 011 frame
V grooves mark screw locations.
Screws' spacing to be between
200 and 350mm and staggered.

XT6 360
XT6 361
XT6 363
XT6 022 XT6 200
XT6 026 XT6 011 XT6 202

XT6 200 / 202 frame fixed to coupler

XT66 Door coupled to with 4.8 x 50 CSK SS screws.
XT66 window frame V grooves mark screw locations.
Screws' spacing to be between
200 and 350mm and staggered.

Page F - 3.4.20
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Routes for standard lock

166
75

Ø11
724 (size 1)
534 (size 2)
75
761 (size 1)
571 (size 2)
1050mm from underside of threshold to centreline of handle (all ingenious locks)

30 Ø14
241
75

61 Ø18.5
696 (size 1)
506 (size 2)
659 (size 1)
35 469 (size 2)
11.5
44

166
Ø11
75
16

22

15
XT6 011

XT6 022 XT6 022

XT6 026 XT6 026

· Seal around the cylinder before fitting the handle

· Seal around the handle after fitting.

Page F - 3.4.21
Revision: 25-01-'21
XT66 REBATED DOOR SYSTEM
Route for wind up lock - RA058

17

449

17

140
245

119
1055mm from bottom of sash to centre of route

79

55 75

36 Ø10

18
13

287

XT6 026
18

446

XT6 026

17
3
XT6 022
3

XT6 022 25

15
XT6 011

· Seal around the cylinder before fitting the handle

· Seal around the handle after fitting. 5
14
XT6 011
8

Page F - 3.4.22
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Meeting stile - XT6 030
Each endcap is fitted with
2 No. 3.9 x 32 S/S CSK screws

Meeting stile end caps:

RB110 - Black R/H end cap

XT6 030 length = Sash cut length - 66mm

XT6 030 length = Sash cut length - 66mm

RB111 - Black L/H end cap

New Meeting stile end caps:

RB121 - Black plastic R/H end cap
RB122 - Black plastic L/H end cap
RB120 - Black plastic end cap set (RB121&RB122)

XT6 030 XT6 030

Meeting stile

Note :
Remove upstand on cill section only.
(Option B and Option C threshold)
SASH CUT LENGTH
SASH CUT LENGTH

SASH CUT LENGTH

SASH CUT LENGTH

SASH CUT LENGTH

THRESHOLD OPTION THRESHOLD OPTION THRESHOLD OPTION THRESHOLD OPTION THRESHOLD OPTION
A B C D E

Silicone seal the

area between
meeting stile
and sash.
XT6 030 XT6 030

Note :
Meeting stile fitted to sash
with
4.8 x 63 pan pozi screws at
400mm c/c approx.

XT6 022 XT6 026

Page F - 3.4.23
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Meeting stile fabrication - shootbolt fitting

RA060 - 140mm
RA065 - 450mm
RA064 - 675mm RA068 - Fapim shootbolt keep
4.5 Fapim flush bolt
shootbolt
centerline
38 Shootbolt to be
flush with an Shootbolt positions
MS endcap endcap.
THRESHOLD OPTION A
Route a 24 x 140 x
4.5mm deep pocket shootbolt
in a meeting stile / centerline 38
endcap to allow for
correct fitting of the RA 068
RA060 shootbolt.
140
No endcap routing
required if using
new black plastic
24 endcaps ( RB120)

THRESHOLD OPTION B

Flushbolt RA060

24

140
38
53

14
10

MS endcap Shootbolt to be flush

with an endcap.

THRESHOLD OPTION E THRESHOLD OPTION D THRESHOLD OPTION C

38 38
32
38
86
38 Route a 10 x 14 slot in
14
threshold for shootbolt
14 Route 10 x 14mm slot in 10
threshold for shootbolt 14
10 Route 10 x 14mm slot in
10 threshold for shootbolt

Page F - 3.4.24
Revision: 04-12-'20
XT66 REBATED DOOR SYSTEM
Fab&Fix hinge
XT6 011 XT6 022 / 026 XT6 011 XT6 022 / 026

29.3
FFAHJ
Fab&Fix hinge jig
Drill Ø3.5mm
holes through Drill out with
two walls 5mm drill bit. Fit
hinge with 4 No.
M6 x 40 CSK
screws
Drill out with CSK screws.
5mm drill bit.
Fit hinge
with
3 No. M6 x 65

Drill Ø3.5mm holes Fit hinge with 2

through two walls No. 8 x 19 CSK
screws

Drill Ø5.5mm holes through

Drill Ø5.5mm one wall for locating pins
holes through FFM665 FFM640
one wall for Drill Ø3.5mm wall
locating pins holes through one
M6 x 65mm M6 x 40mm
CSK screw CSK screw

FFAHJ 200

200

22.9
EQUAL

62.3

9.6 12.6
9.6
EQUAL

Adjustment

Adjustment 300
screw

4 Hinge setout
Note:
When adjusting cover on the hinge, moving
the hinge left or right, loosen the 6 screws
first to allow the hinge to slide, if the screws
are not loosened the hinge will not move and
the adjusting screw will be damaged.

Page F - 3.4.25
Revision: 14-01-'21
 XT66 REBATED DOOR SYSTEM
Loira+ hinge

XT6 022 XT6 315 XT6 022

XT6 011 XT6 026 XT6 316 XT6 026

Note:

Frame (mullion) and sash to be

2.5 drilled with Ø11mm pilot hole.

Hinge fitted to both frame and

15 sash using 2 No. M12 x 62 CSK
screws.
28.5 49.5 49.5

95.5
49.5 49.5

23.2 23.2
2.5
28.5
69.2 69.2

23.2 23.2

67.0 67.0

Open out door into curtain wall 67.0

XT6 211 XT6 022 200 200
86.2
49.5
200 200
19.2
EQUAL

5.2

5.2
EQUAL

19.2

49.5
86.2 XT6 212 XT6 026
67.0 Open in door into curtain wall 300 300

3 Hinges setout 4 Hinge setout

Page F - 3.4.26
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Loira+ hinge - adjustment
+ 2.5
- 2.5 -0.5 + 0.4

+ 0.5
0.0

1 Remove top
1 1
hinge cap

Remove
bottom
hinge cap Remove
bottom
hinge cap

2 2
2
Open door and
remove grub Open door and 3mm allen
screw remove grub key
3mm allen screw
key
Adjust the
Slide off height with
hinge cover a 6mm allen
key
+4.0

3
3

Slide off 0.0

hinge cover

Note:
The pin has to be lubricated
Adjust hinge 6mm allen every 25,000 cycles or once a
left or right key year with polylub Kluber WH2
Adjust Loosen hinge grease or similar.
compression screw with
Loosen hinge with 10mm 3mm allen
screw allen key key
2
4
1
4 1
6mm allen
key
- 0.5

+2.5 + 0.5 2
-2.5
Page F - 3.4.27
Revision: 04-12-'20
XT66 REBATED DOOR SYSTEM
SFS hinge - prep

XT6 022
XT6 011 XT6 026

200 200

Ø11 200 200

136 32 64

3 Hinge setout 200 4 Hinge setout

300 300

Note : Trim the 3030

gasket in the sash
prep area to allow
fitting of the hinge

Frame preparation Sash preparation

15
2 XT6 022 XT6 022
XT6 011 XT6 026 XT6 026

Ø7.5
15 Ø11.2

29.5

95.5 88 32 64

16
Ø7.5

23

Page F - 3.4.28
Revision: 02-02-'21
XT66 REBATED DOOR SYSTEM
SFS hinge - jig instructions

1 2
XT6 022
XT6 026

DDHJ Ø 11.2 mm
SFS hinge jig

3 4

5 6

Ø 7.2 mm

XT6011
XT6011

7 8

Ø 3 mm

Page F - 3.4.29
Revision: 04-12-'20
XT66 REBATED DOOR SYSTEM
SFS hinge - adjustment instructions

Turn screw A with a 4mm Allen Key,

until the bush reaches the indicated
measurement, ~ 5mm.

Insert the sash into frame and

fully insert pin marked B. Tigthen
the screw C with a 4mm Allen Key.

Fit the central cover cap D and the

lateral caps E.

Pin removing :

Unscrew by 2 turns screw C and

push the pin up through screw A
with an Allen Key Ø3mm.

Horizontal adjustment :

Unscrew by three turns screw 1.

Tighten or loosen alternately screws 3 and 4 with a 4mm Allen Key.
Tigthen screw 1.
Adjustment : ± 3mm

Gasket pressure adjustment :

Losen the screw 1 and turn screws 2 and 5 alternately to have more
or less gasket pressure, following the signs +/-.

Height adjustmemnt:

Turn screw marked A with a 4mm Allen Key as shown in the image.
Adjustment : ±4mm.

Page F - 3.4.30
Revision: 04-12-'20
XT66 REBATED DOOR SYSTEM
Route for pull handles - CDSPH

Ø8.5 Ø8.5
CDSPH1 - 600mm Single Pull handle
A = 400 mm

CDSPH2 - 800mm Single Pull handle

A = 600 mm

CDSPH3 - 1200mm Single Pull handle

A = 1000 mm
A A

CDSPH3 - 1800mm Single Pull handle

A = 1600 mm

Ø8.5 Ø8.5

43 43

XT6 022 XT6 026

Open out sash Open in sash

Page F - 3.4.31
Revision: 15-02-'21
 XT66 REBATED DOOR SYSTEM
Dorma door closer - XT6 011 Frame
618
XT6 011

188
Ø4 Ø4

14

Ø4 Ø4

15
67
XT6 022 227
XT6 011
OHDC50
Dorma fixing block

OPEN OUT DOOR OHDC31

Modified arm and channel

OHDC10
Dorma TS93G door closer

XT6 022
Note
Whenever a Dorma TS93 closer is fitted, a 90° Dorma limit stay (OHDC40) must also be fitted.
This aids in the prevention of damage to the door and closer .

615
XT6 011
18

Ø4 Ø4

185

46 Ø4 Ø4

102
XT6 026 263
XT6 011

OHDC30
Arm and channel

OPEN IN DOOR
OHDC20
Dorma TS93B door closer

XT6 026

Page F - 3.4.32
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Dorma door closer - XT6 211 / 212 Frame
XT6 211

610
Ø4 Ø4
180
14

Ø4 Ø4

14
67
XT6 022 227
XT6 211

OHDC50
Dorma fixing block

OPEN OUT DOOR OHDC31

Modified arm and channel

OHDC10
Dorma TS93G door closer

XT6 022
Note:
Whenever a Dorma TS93 closer if fitted, a 90° Dorma limit stay (OHDC40) must also be fitted.
This aids in the prevention of damage to the door and closer .

607
179

10
Ø4 Ø4

Ø4 Ø4
46

102
263

OHDC30
Arm and channel

OPEN IN DOOR
OHDC20
Dorma TS93B door closer

Page F - 3.4.33
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Security doors
SECURITY HARDWARE PACKAGE :
- Fapim Loira+ / SFS / Fab&Fix hinge
- Lever / Lever security handles
- Ingenious 3H / 2R Security lock
- Ingenious shootbolt and shootbolt keep
- Lock extension if applicable
Note :
For doors over 2.2m height, an
extension to lock is required
to operate a shootbolt.
RA038 Note :
35 / 70 Security Cylinder On double doors, handles
(GOLD standard & SBD) should go on both leafs.
Lever / Lever security handle.
(GOLD standard and SBD doors)
SBDLLW Prosecure SBD white
SBDLLC Prosecure SBD Chrome
SBDLLS Prosecure SBD silver
SBDLLB Prosecure SBD black
SBDLLG Prosecure SBD Gold

Fab&Fix, heavy duty hinge

SFS, pencil hinge
Fapim Loira+, two part hinge FFAHW - White hinge
DDHB - Black SFS Dynamic 3D hinge
FAPW - White hinge FAPM - Mill finish hinge FFAHB - Black hinge
DDHG - 7012 Matt SFS Dynamic 3D hinge
FAPWS - 10mm fapim shim FAPMS - 10mm fapim shim FFAHGR - Graphite hinge
DDHM - Mill finish Dynamic 3D hinge
FAPWS4 - 4mm fapim shim FAPMS4 - 4mm fapim shim FFAHG - Gold hinge
DDHS - Silver SFS Dynamic 3D hinge FFAHM - Mill finish hinge
FAPB - Black hinge FAPS - Silver hinge DDHW - White SFS Dynamic 3D hinge FFAHC - Chrome hinge
FAPBS - 10mm fapim shim FAPSS - 10mm fapim shim DDG7042 - 7042 SFS Matt Dynamic 3D hinge FFAHGR - Graphite hinge
FAPBS4 - 4mm fapim shim FAPSS4 - 4mm fapim shim DDHJ - SFS Dynamic 3D hinge jig FFAHJ - F&F hinge jig

XT6 022 XT6 030 XT6 022 Master door Slave door

XT6 026 XT6 030 XT6 026

Master door Slave door

Meeting stile detail Meeting stile detail

Master and slave door, internally beaded Master and slave door, internally beaded
- Open out -Open in

SECURITY SINGLE DOORS SECURITY DOUBLE DOORS

TSA 010
Run-up block

DOOR HEIGHT DOOR HEIGHT

DOOR HEIGHT = 1901 - 2200 mm DOOR HEIGHT = 1901 - 2200 mm

ARDISL2 - Ingenious 3H / 2R Security Lock ( Size 2 )
ARDISLKL2 - Ingenious LH One Piece Keep (Size 2), c/w packers
ARDISLKR2 - Ingenious RH One Piece Keep (Size 2), c/w packers
2 x ARDISLKP - Ingenious Keep Packer
2 x ARDISLS - M3.5 x 6mm Keep Packer screw
ARDISLHT - Ingenious Single Door Top Shootbolt
ARDISLSK2 - Ingenious Single Shootbolt keep
DOOR HEIGHT = 2201 - 2400 mm
ARDISL1 - Ingenious 3H / 2R Security Lock ( Size 1 )
ARDISLE2 - Ingenious 376mm extension without cam
ARDISLKL1 - Ingenious LH One Piece Keep (Size 1), c/w packers
ARDISLKR1 - Ingenious RH One Piece Keep (Size 1), c/w packers
2 x ARDISLKP - Ingenious Keep Packer
2 x ARDISLS - M3.5 x 6mm Keep Packer screw
ARDISLHT - Ingenious Single Door Top Shootbolt
ARDISLSK2 - Ingenious Single Shootbolt keep
Note:
For hardware outside this specification
contact AMS Technical department.
ARDISL2 - Ingenious 3H / 2R Security Lock ( Size 2 )
ARDISL3 - Ingenious Slave Door Lock
ARDISLKL2 - Ingenious LH One Piece Keep (Size 2), c/w packers
ARDISLKR2 - Ingenious RH One Piece Keep (Size 2), c/w packers
6 x ARDISLKP - Ingenious Keep Packer
6 x ARDISLS - M3.5 x 6mm Keep Packer screw
2 x ARDISLSH - Ingenious Double Door Shootbolt
2 x ARDISLK - Ingenious Double Shootbolt Keep
DOOR HEIGHT = 2201 - 2400 mm
ARDISL1 - Ingenious 3H / 2R Security Lock ( Size 1 )
2 x ARDISLE2 - Ingenious 376mm extension without cam
ARDISL3 - Ingenious Slave Door Lock
ARDISLKL1 - Ingenious LH One Piece Keep (Size 1), c/w packers
ARDISLKR1 - Ingenious RH One Piece Keep (Size 1), c/w packers
6 x ARDISLKP - Ingenious Keep Packer
6 x ARDISLS - M3.5 x 6mm Keep Packer screw
2 x ARDISLSH - Ingenious Double Door Shootbolt
2 x ARDISLK - Ingenious Double Shootbolt Keep

Page F - 3.4.34
Revision: 04-12-'20
 XT66 REBATED DOOR SYSTEM
Screw and lock identification

FIXING SCREW IDENTIFICATION - All screws to be Grade A2 stainless steel

Screw ID Finish Location Hole dia.

4 x 13mm screw retaining nipple S/S Door drip (RDRIP) N/A

3.9 x 32 self-tapping CSK screw S/S Option D threshold end caps N/A

4.2 x 25mm CSK pozi Fitting mid rail (bracket) to door sash - into Alu 3.5mm
S/S 3.5mm
4.3 x 25mm CSK High grip Fitting mid rail (bracket) to door sash - into TB

3.9 x 42mm CSK S/S Door lock N/A

3.9 x 32 self-tapping CSK screw S/S Fitting the woolpile carrier CDM199 to the sash 3.0mm
3.9 x 32 CSK pozi S/S Mullion brackets to mullions N/A

4.8 x 50 Pan pozi S/S Threshold to frame (options B & C) 5.0mm

4.8 x 50 Pan pozi S/S Threshold to frame (option D) 5.0mm

4.8 x 63 Pan pozi S/S Meeting stile XT6 030 to sash 5.0mm

M6 x 65 CSK - FFM665 S/S Fixing Fab N Fix hinge to frame 5.0mm

M6 x 40 CSK pozi - FFM640 S/S Fixing Fab N Fix hinge to sash 5.0mm

4.2 x 19 CSK pozi S/S Fixing Fab N Fix hinge to sash 4.0mm

No. 5 x 35mm machine screws S/S Fixing cylinder 4.0mm

4.2 x 19mm CSK High grip S/S Fitting bead clips to sash 3.5mm

FAPFB - 60mm hinge fixing bolt S/S Fixing Loira+ hinge to frame & sash 5.5mm

4.2 x 25mm CSK High grip S/S Fixing one piece keep 3.5mm

ARDISL1 - Ingenious 3H / 2R Security Lock (Size 1) Note:

ARDISL2 - Ingenious 3H / 2R Security Lock (Size 2) Size 1 = Door height above 2.2m
ARDISL3 - Ingenious Slave Door Lock Size 2 = Door height below 2.2m

ARDISLE1 - Ingenious 150mm extension with cam

ARDISLE2 - Ingenious 376mm extension without cam

ARDISLKL1 - Ingenious LH one piece keep, c/w packers (Size 1)

ARDISLKL2 - Ingenious LH one piece keep, c/w packers (Size 2)
ARDISLKP - Ingenious keep packer
ARDISLKR1 - Ingenious RH one piece keep, c/w packers (Size 1)
ARDISLKR2 - Ingenious RH one piece keep, c/w packers (Size 2)
ARDISLS - M3.5 x 6mm keep packer screw
ARDISLSH - Ingenious double door Shootbolt
ARDISLHT - Ingenious single door Shootbolt
ARDISLSK2 - Ingenious single shootbolt keep
ARDISLK - Ingenious double shootbolt keep

Fapim flushbolt - can be used top and bottom, all threshold options
RA060 - 140mm Fapim flushbolt
RA065 - 450mm Fapim flushbolt
RA064 - 675mm Fapim flushbolt
RA068 - Fapim shootbolt keep

Page F - 3.4.35
Revision: 04-12-'20