TROUBLESHOOTING FAILURE CODE (DISPLAY OF CODE)

12
CA2881 - Doser Fuel Pressure Low Error 1
Action level Failure code Fuel doser fuel pressure low error 1
Failure
(Engine controller system)
L03 CA2881

Pressure sensed during dosing by the fuel pressure sensor of fuel doser is lower than the
Details of failure
threshold (fuel pressure is low).

Action of controller Stops KDPF regeneration control.

• Automatic regeneration is disabled.

Problem on machine
• Manual stationary regeneration is disabled.

Related information
WARNING! Since the temperature of the exhaust connector and KDPF will become
higher than 500°C, take care not to get burn injury.
• Signal voltage from the doser fuel pressure sensor can be checked by using monitoring
function. (Code: 47600 (V))
• The pressure sensed by the doser fuel pressure sensor can be checked by using mon-
itoring function. (Code: 47601 (kPa))
• Ambient pressure sensed by ambient pressure sensor can be checked by using
monitoring function. (Code: 37400 (kPa))
• Method of reproducing failure code: Starting switch: ON
<Clearing failure codes>
Turn the starting switch from OFF to ON and start the engine.
Perform Regeneration for Service. If this failure code is cleared by performing Regeneration
for Service, repair is complete.

No. Cause Procedure, measuring location, criteria and remarks

1. See descriptions of wiring harness and connectors in "c: Electrical equipment"

in "Checks before troubleshooting" of "General information on troubleshooting",
and check it.
Defective wiring harness
1 2. Turn starting switch to ON position.
connector
If this failure code does not appear, harness connector is defective.
If this failure code appears, perform the following.

Defective fuel doser solenoid If failure code [CA1923], [CA1924], or [CA1925] is displayed, perform
2
valve 1 (shut off valve) troubleshooting for it first.

Defective fuel doser solenoid

3 If failure code [CA2732] is displayed, carry out troubleshooting for it first.
valve 2 (drain valve) system

Defective doser fuel pressure If failure code [CA1926], [CA1927], or [CA1928] is displayed, perform
4
sensor system troubleshooting for it first.

Defective fuel supply pump

5 If failure code [CA559] is displayed, carry out troubleshooting for it first.
system

If failure code [CA2265] or [CA2266] is displayed, perform troubleshooting for it

first.

1. Turn starting switch to OFF position.

Defective electric fuel feed 2. Loosen joint bolt (JB) of fuel tube.
6
pump system 3. Start engine

If fuel does not flow out from the fuel tube joint bolt during the pressure test
immediately after the starting switch is turned ON, the electric fuel feed pump is
defective.

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TROUBLESHOOTING FAILURE CODE (DISPLAY OF CODE)

1. Turn starting switch to OFF position.

Hot short circuit in wiring 2. Disconnect connector SOV2 and connect T-adapter to female side.
7 3. Turn starting switch to ON position.
harness
Voltage Between SOV2 (female) (1) and (2) Max. 4.7 V

8 Clogging of fuel filter Check fuel filter for clogging

9 Defective fuel system Perform "Testing fuel pressure" in Testing and adjusting.

Clogged fuel tube or leak from

10 Check fuel tube and joint bolt (JB).
connector

Remove fuel tube and check for clogging in the fuel connector of fuel shut off
11 Defective fuel shut off manifold
manifold.

1. Turn starting switch to OFF position.

2. Disconnect fuel supply line (2) from fuel doser (1).
Defective doser fuel pressure 3. Turn starting switch to ON position.
12
sensor
If doser fuel pressure obviously differs from ambient pressure, doser fuel
pressure sensor is defective (see "Related Information").
Doser fuel pressure should be equal to ambient pressure.

Defective fuel doser solenoid

13 Replace fuel doser solenoid valve 2 (drain valve).
valve 2 (drain valve)

Circuit diagram related to fuel doser solenoid valve

PC490LC-10 40-335
TROUBLESHOOTING FAILURE CODE (DISPLAY OF CODE)

Diagram related to fuel doser

A From electric fuel pump

B. Fuel return pipe
C. To fuel supply pump
D. From cooling plate of engine controller
JB: Joint bolt of fuel tube
PDOSER: Dosing fuel pressure sensor connector
SOV1: Fuel doser solenoid valve 1 (shut off valve) connector
SOV2: Fuel doser solenoid valve 2 (drain valve) connector

1. Fuel doser

2. Fuel supply line

3. Fuel doser solenoid valve 1 (shut off valve)

4. Fuel doser solenoid valve 2 (drain valve)

5. Dosing fuel pressure sensor

40-336 PC490LC-10