A.

PIPELINE FLUSHING

No. Sequence Step Content Time Check

1. Open Fresh Water Inlet Valve in Chemical

Cleaning Tank
Filling Fresh
1
Water 2. Start Service Water Pump
3. Fill Water until Tank level 1.8 m
1. Open Concentrated Drain Valve
2. Open Production Drain Valve
Drain Water in 3. Close Concentrated drain valve and production
2
RO Vessel
drain valve after the water in RO vessel is all
out
1. Close HP Pump Manual Outlet Valve
2. Close Production Manual Outlet Valve
3. Close manual valve concentrated water return
to SWRO system
4. Open manual concentrated chemical cleaning
return valve
5. Open manual production chemical cleaning
return valve
6. Open manual chemical cleaning inlet valve
7. Open manual inlet and outlet cartridge filter
3 RO Flushing
valve
8. Open manual recirculating valve
9. Open Concentrated drain valve and Production
Drain valve to decrease level water in the tank
by 0.4 m
10. Start chemical cleaning pump
11. Adjust the flow and pressure by opening and
closing recirculating valve (20-30 m3/h)
12. Keep Flushing for 3 min and then Stop Chemical
Cleaning Pump
1. Close manual Catridge Filter inlet and outlet
Drain Water in
4
the Tank valve
 2. Close manual chemical cleaning inlet valve
3. Close manual concentrated chemical cleaning
return valve
4. Close manual production chemical cleaning
return valve
5. Open manual blowdown tank valve to drain
flushing water

B. ALKALI CHEMICAL PREPARATION

1. Fill Chemical cleaning tank with fresh water until full (1.8 m)
2. Open manual recirculating valve
3. Start Cleaning pump
4. Add 4.096 kg NaOH (first add 2 kg) to the tank, and then slowly adjut
the PH between 11-12 (optimal PH value 11.5). and then
Stop Cleaning pump

C. ALKALI CLEANING
1. Open Concentrated drain valve
2. Open production drain valve
3. Open manual chemical cleaning inlet valve
4. Open inlet and outlet cartridge filter valve
5. Open manual recirculating valve
6. Start cleaning pump (adjust flow 20-30 m3/h by
opening and closing recirculating valve) and
Drain cleaning drain to liquid level decrease by 0.4 m). and
1 Fluid and
then
Flushing
7. Open manual production chemical cleaning
return valve
8. Open manual concentrated chemical cleaning
return valve
9. Close concentrated drain valve
10. Close production drain valve
11. Keep it circulating 5 min
1. Slowly adjust flow to 30 m3/h and keep
2 Circulating
circulation 5 min
 2. Next adjust flow to 40 m3/h and keep
circulation 30 min
1. After 30 min circulation, stop chemical cleaning
pump
2. Close inlet and outlet cartridge filter valve
3. Close chemical cleaning inlet
3 Soaking
4. Close manual concentrated chemical cleaning
return valve
5. Close manual production chemical cleaning
return valve
1. After 30 min soaking, Open manual production
chemical cleaning return valve
2. Open manual concentrated chemical cleaning
return valve
3. Open manual chemical cleaning inlet
4 Circulating
4. Open inlet and outlet cartridge filter valve
5. Start chemical cleaning pump and adjust flow
50 m3/h for 30 min circulation,
6. After 30 min circulation stop chemical cleaning
pump
1. Open blowdown chemical cleaning tank (drain
Change Fluid in all fluid)
5 the chemical
2. Fill it with fresh water tank until 1.8 m
cleaning Tank

1. Start chemical cleaning pump and adjust

pressure 0.4 mpa
Circulating with 2. Continue flushing until flushing water is clear
6
fresh water
and its PH is < 8.5 and then stop chemical
cleaning pump
1. Start flushing procedure after the shutdown to
flush RO device twice, and then alkali cleaning
7 Flushing
is complete
D. PIPELINE FLUSHING
1. Open Fresh Water Inlet Valve in Chemical
Cleaning Tank
Filling Fresh
1
Water 2. Start Service Water Pump
3. Fill Water until Tank level 1.8 m
1. Open Concentrated Drain Valve
2. Open Production Drain Valve
Drain Water in 3. Close Concentrated drain valve and production
2
RO Vessel
drain valve after the water in RO vessel is all
out
1. Close HP Pump Manual Outlet Valve
2. Close Production Manual Outlet Valve
3. Close manual valve concentrated water return
to SWRO system
4. Open manual concentrated chemical cleaning
return valve
5. Open manual production chemical cleaning
return valve
6. Open manual chemical cleaning inlet valve
7. Open manual inlet and outlet cartridge filter

3 RO Flushing valve
8. Open manual recirculating valve

9. Open Concentrated drain valve and Production

Drain valve to decrease level water in the tank
by 0.4 m
10. Start chemical cleaning pump
11. Adjust the flow and pressure by opening and
closing recirculating valve (20-30 m3/h)
12. Keep Flushing for 3 min and then Stop Chemical
Cleaning Pump
1. Close manual Catridge Filter inlet and outlet
Drain Water in
4
the Tank valve
 2. Close manual chemical cleaning inlet valve
3. Close manual concentrated chemical cleaning
return valve
4. Close manual production chemical cleaning
return valve
5. Open manual blowdown tank valve to drain
flushing water

E. ACID CHEMICAL PREPARATION

1. Fill Chemical cleaning tank with fresh water until full (1.8 m)
2. Open manual recirculating valve
3. Start Cleaning pump
4. Add 4.096 kg NaOH (first add 2 kg) to the tank, and then slowly adjut
the PH between 11-12 (optimal PH value 11.5). and then
5. Stop Cleaning pump

F. ACID CLEANING
1. Open Concentrated drain valve
2. Open production drain valve
3. Open manual chemical cleaning inlet valve
4. Open inlet and outlet cartridge filter valve
5. Open manual recirculating valve
6. Start cleaning pump (adjust flow 20-30 m3/h by
opening and closing recirculating valve) and
Drain cleaning drain to liquid level decrease by 0.4 m). and
1 Fluid and
then
Flushing
7. Open manual production chemical cleaning
return valve
8. Open manual concentrated chemical cleaning
return valve
9. Close concentrated drain valve
10. Close production drain valve
11. Keep it circulating 5 min
1. Slowly adjust flow to 30 m3/h and keep
2 Circulating
circulation 5 min
 2. Next adjust flow to 40 m3/h and keep
circulation 30 min
1. After 30 min circulation, stop chemical cleaning
pump
2. Close inlet and outlet cartridge filter valve
3. Close chemical cleaning inlet
3 Soaking
4. Close manual concentrated chemical cleaning
return valve
5. Close manual production chemical cleaning
return valve
1. After 30 min soaking, Open manual production
chemical cleaning return valve
2. Open manual concentrated chemical cleaning
return valve
3. Open manual chemical cleaning inlet

4 Circulating 4. Open inlet and outlet cartridge filter valve

5. Start chemical cleaning pump and adjust flow
50 m3/h for 30 min circulation,

6. After 30 min circulation stop chemical cleaning

pump
1. Open blowdown chemical cleaning tank (drain
Change all fluid)
5
Cleaning fluid
2. Fill it with fresh water tank until 1.8 m
1. Start chemical cleaning pump and adjust
pressure 0.4 mpa
Circulating with 2. Continue flushing until flushing water is clear
6
fresh water
and its PH is < 8.5 and then stop chemical
cleaning pump
1. Start flushing procedure after the shutdown to

7 Flushing flush RO device twice, and then alkali cleaning

is complete