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Article history: Mathematical modeling of the frying process requires precise knowledge of the thermal conductivity of
Received 24 November 2008 different regions in fried product. While thermophysical properties of fresh and fried foods are well doc-
Received in revised form 7 May 2009 umented in the literature, thermophysical properties of the crust and core regions are not available. This
Accepted 18 May 2009
study investigated potato thermal conductivity during deep-fat frying, specifically in the crust and core
Available online 22 May 2009
regions. Changes in characteristics of the crust and core in relation to frying time are discussed. A fried
product has a porous structure, especially in the crust region. An improved Lees apparatus, in which
Keywords:
the sample is enclosed between plates, was successfully used to directly determine the effective thermal
Thermal conductivity
Frying
conductivity of porous samples. The potato was cut into 0:05 0:05 0:006 m3 slabs and fried for 1–
Crust 10 min at 170 °C. Top and bottom crusts were separated from the core region after each frying time
Core and their thermal conductivities were individually measured. Results showed that the effective thermal
Starch gelatinization conductivity (k) of the core increases with frying time, reaching a maximum value of 0.6 W/(m K) at
3 min of frying and then decreases to 0.4 W/(m K) at the end of frying. This behavior can be related to
physico-chemical changes such as starch gelatinization and moisture loss in the core region. Top and bot-
tom crust thermal conductivities decrease with frying time, due to their specific moisture losses and por-
ous structure formations.
Ó 2009 Elsevier Ltd. All rights reserved.
1. Introduction et al., 1988; Wang and Brennan, 1992; Donsi et al., 1996; Sablani
and Rahman, 2003; Muramatsu et al., 2007).
Deep-fat frying is widely used in industrial or institutional Table 1 illustrates the models presented in the literature to pre-
preparation of foods (Pinthus et al., 1993). This process is complex dict thermal conductivity. Califano and Calvelo (1991) calculated
and involves strong couplings between heat and mass transfers the apparent thermal conductivity by measuring the temperature
(Datta, 2007). Heat is transferred from oil to food material by con- at the center of the product. These authors showed that during fry-
vection at the surface, and conduction throughout the product. The ing the thermal conductivity of potato increases with the temper-
study of heat transfer during processing is thus necessary to in- ature, from 0.55 W/m K at a temperature of 50 °C to 0.95 W/m K at
crease knowledge about product thermophysical properties. Such 100 °C. Wang and Brennan (1992) correlated a semi-logarithmic
knowledge can in turn be used to perform mathematical modeling equation between thermal conductivity and moisture content dur-
and computer simulations. Among such physical properties, ther- ing the drying of potato at 40–70 °C. Using the heated probe meth-
mal conductivity (k) is one of the most critical (Donsi et al., od, they showed that thermal conductivity decreases with
1996) because it determines the rate of heat transfer within the moisture content. Drying in such conditions (low air temperature)
product. Thermal conductivity of food materials varies between can only decrease moisture content, but with no gelatinization of
that of water (kwater = 0.614 W/(m K) at 27 °C) and that of air starch nor the formation of a real crust. Using Fitch’s unsteady
(kair = 0.026 W/(m K) at 27 °C), which are the most and the least method (Mohsenin, 1980), Donsi et al. (1996) after measuring
conductive components in foods, respectively (Sahin and Sumnu, the thermal conductivity of potato samples with different moisture
2006). Several authors have studied the thermal conductivity of contents concluded that thermal conductivity is linearly related to
food materials during thermal dehydration processes; a decrease moisture loss. Sahin et al. (1999) stated that the thermal conduc-
in thermal conductivity with process time and temperature was tivity of food materials depends on their porosity, structure and
observed, which in most cases, was related to moisture loss (Rice chemical constituents. They showed that thermal conductivity de-
creases with increasing frying temperature and duration, due to
decreasing moisture content and increasing oil content. This expla-
* Corresponding author. Tel.: +33 169935128; fax: +33 169935185. nation is logical because the thermal conductivities of both, potato
E-mail address: bertrand.heyd@agroparistech.fr (B. Heyd). solids and oil are lower than that of water.
0260-8774/$ - see front matter Ó 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jfoodeng.2009.05.015
374 A.M. Ziaiifar et al. / Journal of Food Engineering 95 (2009) 373–378
Table 1
Literature reported thermal conductivities of some food materials.
a1, a2, a3, a, b = constants; T = Temperature (°C); k = thermal conductivity (W/m K); X = moisture content (w.b.%); A = surface area (m2); Cp = specific thermal capacity
(kJ/(kg K)); Tf = final temperature of water for accumulation of energy (°C); Ti = initial temperature of water for accumulation of energy (°C); Dt = time for reaching steady
state (h); DT = temperature difference between heated and cooled surface (°C); W = mass of water for accumulation of energy (kg); Dx: thickness (m), Xw = Water mass
fraction (g/g initial water content).
Table 2 Few studies deal with the thermal conductivity of core and
Some physical characteristics of core and crust regions of a fried potato (Ziaiifar et al., crust regions separately during frying. In addition the effect of
in press). starch gelatinization on thermal conductivity has received only
Characteristic (region) Core Crust limited attention. The objective of the present study is to deter-
Moisture content (g/g, db) 3.03 ± 0.13 0.35 ± 0.03
mine the thermal conductivity of a potato in three regions: core,
Solid content fraction (%) 42 ± 5 58 ± 10 top crust and bottom crust, as a function of frying time using an
Apparent density (kg/m3) 1020 ± 20 580 ± 60 improved version of the Lees method.
Absolute density (kg/m3) 1130 ± 10 1430 ± 50
Porosity (%) 10 ± 4 60 ± 5
2. Thermal conductivity measurement
which would make it possible to estimate the heat flux. The appa- is identical for the hot and cold plates. The time required to reach
ratus was not symmetric as far as the sample was concerned and the steady state condition was about 40–50 min, depending on the
was cooled by natural convection. Consequently, the hypothesis sample (crust or core). The use of T-type thermocouples (1 mm in
of uniform heat convection remained questionable. diameter) made it possible to measure different temperatures of
T1, T2, T3, T4 and Tair. Temperatures were recorded at 10 s intervals
2.2. Modified Lees method and its validation using a data acquisition and switch unit (Agilent 34970A). The
computer calculations were performed on the recorded tempera-
In this study, a modified Lees apparatus (Heyd et al., 2007), tures (steady state part) using SCILAB software and following equa-
which works under symmetric conditions was used to measure tions. The sample thickness was 1–2 mm for the crust samples and
the effective thermal conductivity of the crust and core regions 2–6 mm for the core samples, depending on frying condition.
of a fried potato (Fig. 1). The advantages of this thermal conductiv- Since the temperature difference between two hot plates and
ity measurement procedure include: similarly between two cold plates is lower than 0.2 °C, which is
negligible when compared with the temperature difference be-
– A system working under symmetric conditions with improved tween hot and cold plates, it is possible to consider T1 T2 and
heat flux determination than in the Lees method. T3 T4 and therefore:
– A low cost apparatus that can be easily implemented and T1 þ T2
cleaned. Th ¼ ð1Þ
2
– The measurement is performed directly with few hypotheses on T3 þ T4
thermal properties of the apparatus and sample, whereas the Tc ¼ ð2Þ
2
unsteady state methods require knowledge of the sample’s den-
Th = Mean hot plates temperature (°C); Tc = Mean cold plates tem-
sity and specific heat capacity.
perature (°C).
– The ability to handle a large range of sample sizes, especially
At the steady state there is no accumulation of energy,
thin samples.
therefore:
– It provides an effective global thermal conductivity measure-
ment rather than a local measurement. P ¼ Uh þ Uc ¼ C h ðT h T 1 Þ þ C c ðT c T 1 Þ ð3Þ
P = Resistance power (W); Uh = Heat flux dissipated by the hot plates
Its disadvantages are:
(W); Uc = Heat flux dissipated by the cold plates (W); Ch and Cc = Glo-
bal thermal conductance of module with air in hot and cold plates,
– The sample has to be in a slab shape.
respectively (W/K); T 1 = Surrounding air temperature (°C).
– The sample conductivity has to be below 5 W/m K (most food
Due to apparatus geometrical symmetry and the type of
products are) such that thermal resistance remains much higher
convection:
than contact thermal resistance between sample and plates.
P
Ch ¼ Cc ¼ ð4Þ
The sample, enclosed between a hot and a cold plate, is insu- T h þ T c 2T 1
lated using adhesive tape on all sides except the two faces in con- The heat flux passing through the sample (U) is equal to the heat
tact with the plates, through which heat transfer occurs. Therefore, dissipated by the cold plates (Uc ), therefore:
the convective heat flux dissipated by the sample becomes negligi-
U ¼ Uc ð5Þ
ble. The heating resistance supplies a constant power of 5 W to the
hot plate. This power is low in order to minimize an increase of the Finally, when the system reaches its steady state, the effective
sample temperature, which is critical for avoiding moisture loss thermal conductivity is estimated by the following equation:
and product property changes during tests. In order to facilitate Th Tc P
heat transfer (good thermal contact) a small amount of ‘‘Jelt Sili- kA ¼ C c ðT c T 1 Þ ¼ ðT c T 1 Þ ð6Þ
x T h þ T c 2T 1
cone compound” (with 8 W/(m K) thermal conductivity) was
spread between the cooper plates. The whole apparatus is cooled k = Sample effective thermal conductivity (W/m K)
by forced convection supplied by a fan. The geometrical symmetry A = Contact surface area (m2)
and type of convection insure that the global thermal conductance x = Sample thickness (m)
Fan
8
T∞
Side view
T4 T3 + T4
Cold plates Copper Tc =
Copper T3 2
kA(Th − Tc )
Φ= Φ x Sample
x T2 T1 + T2
Copper Th =
Hot plates Copper
Heating resistance
T1 2
50 mm
36 The top and bottom crusts of the fried samples were separated
from the core by scraping with a scalpel. Separating crust from core
unsteady state steady state is a delicate work because their boundaries are not clear, especially
32 T1 at the bottom part of the product. Therefore, special care was taken
T2 to remove only the soft layer which did not visually adhere to the
Temperature (ºC)
28 T3
crust. The separated parts were sealed in polyethylene film and
T4 stored at a constant temperature of 4 °C for 24 h to ensure uniform
moisture distribution throughout the sample. All experiments
24 were performed in triplicate and the present results are the mean
of the obtained values. The error bars represent standard deviation
over the triplicates.
20
Tair 3.2. Analyses
16
0 10 20 30 40 50 60 70 Moisture content was determined by drying the samples down
Time (min) to a constant weight in a convection oven at 105 °C. The crust and
core thicknesses were measured using a micrometer. As the results
Fig. 2. Typical curves plotted during thermal conductivity measurement. of the thermal conductivity measured by the modified Lees meth-
od are sensitive to sample thickness, the measurements were as
PðT c T 1 Þx precise as possible. A Differential Scanning Calorimeter (DSC-7,
k¼ ð7Þ Perkin Elmer) was used to determine the degree of gelatinization
AðT h þ T c 2T 1 ÞðT h T c Þ
of starch in the core region. Samples of 3.5–4.0 mg were weighed
Fig. 2 displays typical curves plotted during thermal conductiv- in aluminum DSC pans. The samples were scanned from 40 to
ity measurements. The temperature of hot and cold plates in- 90 °C with a heating rate of 3 °C/min. The degree of gelatinization
creased and reached a constant value. From this point on, the was calculated as follows:
steady state heat transfer began during which thermal conductiv-
DHRaw DHFried
ity was calculated. Degree of gelatinization ð%Þ ¼ 100 ð8Þ
In order to validate this method, thermal conductivities of two DHRaw
materials with known thermal conductivities, PTFE (Teflon) with where DHRaw and DHFried are enthalpies of the gelatinization for raw
lower thermal conductivity than food materials, and window glass potato starch and fried starch, respectively.
with higher thermal conductivity, were measured. In the literature,
thermal conductivities of 0.23–0.25 W/m K and 0.78–0.81 W/m K 4. Results and discussion
were reported for Teflon and window glass, respectively (Bejan
and Kraus, 2003; Heldman and Singh, 1981). Our results showed 4.1. Core thermal conductivity
thermal conductivities of 0.24 ± 0.01 W/m K for Teflon and
0.81 ± 0.01 W/m K for window glass. Since measured thermal con- The most important physical change which takes place during
ductivity values for both materials closely match those reported in the frying of potato-based products is starch gelatinization. High
the literature, we consider our method is validated for measuring temperatures induce the collapse of molecular orders within the
thermal conductivity. starch granule, leading to irreversible changes in starch properties
such as granular swelling (Thomas and Atwell, 1999). Achir (2007)
3. Materials and methods stated that the core starch gelatinization starts in the early stages
of frying, and then starch swelling continues and ends in cell sep-
3.1. Frying and sampling procedure aration. These transformations may influence the core thermal
conductivity. Starch gelatinization is a rapid phenomenon during
Potatoes (var. Bintje) with moisture content of about 80% (wet frying due to strong thermal processing. Karathanos and Saravacos
basis) were cut into rectangular slices of 0:05 0:05 0:006 m3, (1993) reported that during starch gelatinization most existing
using a BRON-COUCKE (France) manual slicer, and samples of the pores disappear, thereby decreasing product porosity. We ob-
same mass were selected. Samples were washed in distilled water served a very rapid starch gelatinization, particularly in the crust
to remove surface starch and excess surface water was removed region where it was almost complete after 0.5 min of frying
with tissue paper. A domestic deep fat fryer (model: FR40100, (98.10 ± 1.85%). As shown in Fig. 3, the core starch was fully gela-
brand: SEB, France) with temperature control of ± 1 °C was used. tinized after frying for 1.5 min.
The fryer was filled with 4 L sunflower oil. The potato to oil ratio Fig. 4 shows the variation of thermal conductivity (k) in the core
was kept at 1:100 (w/v) to prevent variation of the temperature region during frying. The thermal conductivity of the core region
in the oil bath. The samples were placed in a metal mesh basket increases from 0.37 with frying time reaching a maximum value
and a complementary cover was installed above the basket ensur- of 0.6 W/(m K) after 3 min of frying and then decreases to 0.4 W/
ing immersion frying and preventing the sample from floating. (m K). The thermal conductivity depends on the physical changes
After each frying experiment, the oil level was checked. The frying in the product during frying.
oil was changed after 10 h of frying time. Frying was performed at The changes in core thermal conductivity cannot be related to
the temperature of 170 °C. Potato slices were removed from the moisture loss during the first 3 min of frying. As shown in Fig. 4,
fryer each minute for 6 min and then at 8 and 10 min. It is obvious during this stage no sensible reduction in core moisture content
that the absorbed oil content affects the thermal conductivity. occurred. Therefore, starch gelatinization can be considered as
Therefore, in order to eliminate the unabsorbed surface oil, the the only factor affecting thermal conductivity increase in the core
fried product was briefly (about 1–2 s) immersed in petroleum region during this stage. Under this condition, the starch is com-
ether immediately after frying (Moreira et al., 1997; Ziaiifar pletely swollen causing the air present in the product to be ex-
et al., 2008). Consequently, the moisture content is expressed in hausted which results in compaction. As air thermal conductivity
kg of water per kg of oil-free dry matter. is low, bringing the air out of the product causes higher product
A.M. Ziaiifar et al. / Journal of Food Engineering 95 (2009) 373–378 377
0.2
40
0.1
20 0
0 2 4 6 8 10 12
Frying time (min)
0
Fig. 3. Degree of starch gelatinization in the center of potato during frying 0.4 Top crust
(measured by the DSC method and scanned from 40 to 90 °C with a rate of 3 °C/
min). 0.3
0.2
0
Core moisture content 4 0 0.5 1 1.5 2 2.5 3
0.6
Moisture content (kg/kg, oil-free dry base)
3
Fig. 5. Thermal conductivities in top and bottom crusts (a) as a function of frying
0.5 time (b) as a function of moisture content.
Core thermal conductivity 2
0.4 ungelatinized due to the rapid loss of moisture and the increase in
1
temperature. In contrast, Fan et al. (1997) reported that the crust
starch underwent a rapid gelatinization due to a strong heat trans-
0.3 0
0 1 2 3 4 5 6 7 8 9 10 fer. As vaporization takes place when the surface temperature
Frying time (min) reaches 100 °C, it is very likely that the surface starch gelatinizes
before water evaporation starts. Arifin (1993) found a thermal
Fig. 4. Thermal conductivity and moisture content of core region during frying. conductivity of 0.12 W/m K for the crust with 4.2% (w.b.) moisture
content. Later, a crust thermal conductivity of 0.14 W/m K was
thermal conductivity in the product. After 3 min of frying (Fig. 4), used for modeling in the studies of Farkas et al. (1996) and South-
the decrease in thermal conductivity can be related to moisture ern et al. (2000). The crusts created at the top and bottom of a sam-
loss. During this stage the moisture content decreases from 4.35 ple are not the same, as suggested by the results of Sahin et al.
to 3 (kg/kg, db). (1999), who demonstrated that the convective heat transfer coeffi-
cient at the bottom surface (120 W/(m2K) is lower than that at the
4.2. Crust thermal conductivity top surface (320 W/(m2K)), due to air and water vapor bubbles en-
trapped under the food material. Fig. 5 shows the thermal conduc-
The effect of thermal conductivity of the crust is very important tivity of the top and bottom crusts as a function of the frying time
on the frying process since it controls the process. Heat must be (5a) and moisture content (5b). In both crusts, the moisture con-
conducted through the crust with low thermal conductivity. The tent decreases with increasing frying time. The measurement of
crust has thermal properties of an insulating material. Its low ther- moisture content in the crust region is difficult because the water
mal conductivity and porosity slow down the rate of heat transfer vapor could condensate in this region in the early stages of cooling.
and therefore the rate at which the product cooks and water vapor- The crust thermal conductivity decreases with the decrease in
izes (Chen and Moreira, 1997). Crust presents a dry and porous crust moisture content. This observation is in agreement with the
structure in which the pores are filled with air. For porous materi- results of Sablani and Rahman (2003) who showed that the ther-
als, the measured thermal conductivity is an apparent one, called mal conductivity of food material is related to moisture content.
the effective thermal conductivity (keff). Since it is not possible to The other possible factors that can play a role in the variation of
measure the thermal conductivity of each component, an effective the thermal conductivity of food materials are starch gelatinization
thermal conductivity must be used. It is an overall thermal trans- and temperature. In the crust, starch gelatinization is fast (about
port property assuming that heat is transferred by conduction 30 s) and, as discussed before, this phenomenon increases the ther-
through the solid and porous phases of the material (Sahin and mal conductivity. Therefore, it cannot be responsible for decrease
Sumnu, 2006). The modified Lees apparatus, used in this work, in thermal conductivity afterward. Muramatsu et al. (2007) re-
measures such an effective thermal conductivity. In porous crust, ported that thermal conductivity increased with increasing tem-
thermal conductivity depends on many factors, such as void frac- perature for almost all food materials. During frying, crust
tion, arrangement of void spaces and homogeneity, that affect temperature increases, thus potentially increasing its thermal con-
the heat flow paths through the crust (Sablani and Rahman, ductivity. However, the negative effect of water loss is much stron-
2003). The crust thermal conductivity is lower than that of the core ger than the positive effect of temperature on the thermal
because it contains less moisture and contains more porous med- conductivity.
ium when compared with the core (Ziaiifar et al., in press). Accord- As shown in Fig. 5b, with the same moisture content the top
ing to McDonough et al. (1993) during frying the surface starch is crust thermal conductivity is lower than that of the bottom crust.
378 A.M. Ziaiifar et al. / Journal of Food Engineering 95 (2009) 373–378
This point can be explained by the fact that the top crust is Datta, A.K., 2007. Porous media approaches to studying simultaneous heat and mass
transfer in food processes. I: problem formulations. Journal of Food Engineering
generally separated from the core region after a certain time of fry-
80, 80–95.
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sual observation), while the bottom crust sticks to the core region conductivity of apple and potato at different moisture contents. Journal of Food
during frying and may include an intermediate section between Engineering 30, 263–268.
Fan, J., Singh, R.P., Pinthus, E.J., 1997. Physicochemical changes in starch during
the crust and core. As the crust thermal conductivity is affected deep-fat frying of a molded corn starch patty. Journal of Food Processing and
by structural changes, further studies, especially on the changes Preservation 21, 443–460.
in its porosity, are needed. Farid, M.M., Chen, X.D., 1998. The analysis of heat and mass transfer during frying of
food using a moving boundary solution procedure. Heat and Mass Transfer 34,
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influenced by physico-chemical changes. Starch gelatinization, tak- Environmental scanning electron microscopy evaluation of tortilla chip
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Acknowledgements Sablani, S.S., Rahman, M.S., 2003. Using neural networks to predict thermal
conductivity of food as a function of moisture content, temperature and
apparent porosity. Food Research International. 36, 617–623.
The authors thank Stephanie Albert and Iris Schmitz for their Sahin, S., Sumnu, S.G., 2006. Physical Properties of Foods. Springer Science +
experimental assistance. Business Media, LLC. 257 p.
Sahin, S., Sastry, S.K., Bayindirli, L., 1999. Heat transfer during frying of potato slices.
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