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The Non-Newtonian Characteristics of Lubricating


Oils
a
T. W. Selby
a
General Motors Technical Center , 30800 Mound Rd., Warren, Michigan
Published online: 08 Feb 2011.

To cite this article: T. W. Selby (1958) The Non-Newtonian Characteristics of Lubricating Oils, A S L E Transactions,
1:1, 68-81, DOI: 10.1080/05698195808972315

To link to this article: http://dx.doi.org/10.1080/05698195808972315

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By T . W. SELBYl

Interest is growing concerning the influence of polymeric additives upon the viscosity of
mineral oils at extremes of temperature, pressure, and shear. In this paper the author discusses
the viscometry of mineral oils and mineral oil-polymer blends at moderate temperatures and
high shear and at low temperatures and low shear.
The non-Newtonian influences of two common polymeric additives, polyalkylmethacrylate
and polyisobutylene, are shown to vary considerably at low temperatures in their effects on a
common base oil. Shear dependence of polymer-containing oils at high shear rates is experi-
mentally indicated to reduce the viscosity of the blend to approximately that of the base oil.
Conclusions of practical interest are drawn from the experimental results.

Introduction At their cloud temperatures and below, mineral oils


FEW people outside of the petroleum industry fully frequently exhibit the non-Newtonian characteristics of
realize the volume of lubricant usage in America. In 1956, thixotropy. In contrast to Newtonian behavior, as shown in
automotive engines alone used almost 600 million gallons of Figs. 1band 1c, the viscosity is no longer constant under
engine oils. This volume included at least 150 million increasing shear .
gallons containing more than one hundred million pounds
of polymeric additives (1) which were added primarily
(0) (b)
to yield products having better viscosity-temperature REVERSIBLE
NEWTONIAN
characteristics, especially at low temperatures. It is sur- FLOW THIXOTROPY
prising, then, to find where such huge quantities of
lubricating oils are sold primarily on their viscometric
properties, that confusion seems to exist in both the applica-
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tion and terminology of lubricating oil viscometry. This


>-
is well exemplified by the common practice today of de- l-
v;
termining the low-temperature viscosities of engine oils by §I-----(c~)----+---~~-------1 A
(d)
extrapolation of the 100° and 210°F viscosities using the

;;:'
> IRREVERSIBLE POLYMER
ORIE NTATION
empirical Walther Equation (2). The errors in viscosity
and judgement that this practice has encouraged was dis-
cussed in a previous paper (3). B
Moreover, the exact meaning of "temporary viscosity "a
loss", "permanent viscosity loss", "viscosity index", etc., " "
C
B c
as applied to lubricating oils at higher temperatures is
obscured by the complex viscometry these same lubricating SHEAR RATE OR SHEAR STRESS
oils possess at low temperatures. Generally similar viscous
effects are too readily interpreted as having similar causes, FIG. 1. Shear dependen ce of lubricating oils.
It is the author's purpose in writing this paper to
(a) define the various viscometric phenomena of lubricat- Reversible and irreversible thixotropy
ing oils at high and low temperatures,
(b) present the results of an investigation into the visco- Thixotropy is theoretically explained (4) by the progres-
metric effects of polymeric additives on a mineral oil sive breakdown or mastication of a flow-restrainingstruc-
at low temperatures and, ture which has formed in the liquid being analysed . The
(c) discuss the significance of these observations in re- higher the shear, the more extensive the structural break-
gard to present usage of lubricating oils. down and the lower the viscosity since the smaller structural
elements flow more readily than the larger elements.
THE VISCOMETRY OF PURE MINERAL OILS If, at the temperature of analysis, the structure tends to
repair itself more quickly than the shear rate or shear stress
At temperatures above the cloud point most pure mineral can be changed, then the curve shown in Fig. 1b results, in
oils are Newtonian. That is, their viscosities remain constant which the decreasing shear curve falls upon the increasing
under increasing shear as shown in Fig. la. shear curve. However if, at the temperature of analysis, the
Contributed by the ASLE Technical Committee on Lubrication structure does not repair itself or is slow in rebuilding itself,
Fundamentals an d presented at the Annual M eeting of the then the curves shown in 1c result . In this Figure the curve
American Society of Lubrication Engineers held in Detroit, A represents results obtained under increasing shear , B
Mich., April, 1957.
1 Senior Research E ngin eer, General Motors Technical Center,
is an arbitrary point at which the shear is reversed and,
30800 Mound Rd ., Warren, Michigan. under decreasing shear, the curve C represents a fluid in
68
and, more specifically, fo llow t he pattern A --+ B --+ C . Goo d polym er so lvents are us ually composed of mole-
Although the m ast icat ed st ructure of a pure miner al cu les si m ilar in prope rt ies to t he mo no mer lin ks wh ich form
oil does not usu ally g ive ev ide nce of re -forming while the the po lymer chain . S ince simi lar molec ules usu ally associ-
fluid is held at the temperature of ana lysis, if the oil is at e freely, the po lymer lin ks m igrate (u nde r the restraint of
heated to sufficiently high temperatures and then again their connected brother lin ks) into the solvent and as a
cooledto the temperature of original an alysis, the structure result the po lymer molecul e expands as in Fig. 2f. The
will return. Generally, the degree of structure formation is opposite behavior of the links occurs when the polymer is
temperature and time dependent. D ecreasing temperature dissolved in a relati vely po or solvent. That is, the macro-
or increasing time interval before viscom et ric analysis at a m olecule contracts as in Figs 2a or 2b.
given temperature favors the de velopment and strength, or
shear resistan ce, of the structure. H YDRODYNAM IC VOLUME

Polymers as pour-point depressants

~~
One of th e firs t uses of polymeric additives was to in -
hibit the intern al structural formation or gelation of mineral
oils and thus lower the temperature at which the oil would
become rigid. These polymers ar e the so -c alled " pou r- (d)
point depressants" .
(f)
POOR _.~-------------- GOOD
SOLVENT
THE VISCOMETRY OF OIL-POLYMER BLENDS
LOW - - - - - -TEMPERATURE
- ---=----=---=,..------- H IGH
The viscous nature of a mineral oi l becomes q u ite co m -
plicated as might be expecte d , wh en polym eri c m at er ials F IG. 2. E xpansi on a n d contraction of a m acromolecule.
are blended with it . On e of the major reasons today for
using polymeric addit ives is to obtain a product wh ich has From a more fundamenta l standpoint, one may co ns id er
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better viscosity-t emperature characterist ics (i. e. less change this ch ange of polymer shape in so lut ion a result of the par-
of viscosity with t emperature) than a com para b le pure tition solu b ility of th e m acromolecule's links between
mineral oil. Su ch polym eri c additi ves are called viscosity themsel ves and the true so lven t.
index improvers from their effect on miner al oils classified Now if the macro m olecular sha pe is dependent on the
in the Dean and D avis (5) viscos ity index system. efficac y of t he solvent, so too- if it is di ssol ved in a fair
Ablend of a viscosit y index im prover and a ba se mineral so lvent- is the sha pe dep enden t u pon the temper ature of
oil, however , does not n ecessarily p rod u ce viscosity- the sys te m . F or as the temperature in creases, a so lven t
temperature charac teristics w h ich are p ro po rtio na te ly no rm all y b ecomes more effective and , as previou sl y sh own,
better than th ose of the b ase oil. T o ex plain this apparent in a better so lve nt t he polymer m olecul e ex pa nds . Co nve rse -
contradiction in terms it will be pertinent to co ns ide r the . ly, as the temper ature decreases, the effe ct ive nes s of the
physico-chemi cal m echanism b y which visco sity index solvent decreas es and the macromolecule cont racts even to
improvers influence the visco us behavior of the base oil. the point of leavin g the solut ion as a pre cipitate.

Mechanism of action of V.1. improvers Viscosity-temperature improvers


Viscosity or inte rnal flu id fri cti on may simply be attri- F ro m what has been sa id previously abo ut t he impedance
buted to the d ifficu lty the m olecul es ex pe rience in ge tt ing of lar ger mo lecu les in a sys tem of smaller m ol ecules it is
past one another during flow of t he fluid mass ; the greater now pe rha ps eas ie r to under stand that, if the oi l is a fair
the difficulty, the h ighe r the viscosity. If now, in t his flow- so lve nt, as t he temperature in cr eases, the b ase oil m olecules
ing mass of sm aller m olecules, so me larger m ol e cules are tend to flow mo re read ily but, sim u ltaneo us ly , the swelling
placed, the larger particles , which m ove less readily, will m acromolecul es exe rt an in cr easing flow-restraining in -
restrain the progr ess of the smaller an d this restraint will fluence. The polymer thus rai ses the viscos ity of the
be manifested as an in crease in viscos ity. Moreov er, the base oil proportionately more at higher tem perat u res than
larger or more numer ou s the over sized m olecul es, the at lowe r temperatures. The viscosity index im p ro ver
greater their collecti ve imped ance and the hi gher the so lu - which can produ ce this result the author will term a
tion viscosity. viscosity-te m pe ratu re improver.
The ability of a viscosity index im prover to alter the
Thickeners
riscosity-temper ature relati onship of t he base m in eral oil
resides in th e inherent prop erty of the polymer m olecul e in If, how ever, a polym er is used for which the oil is a good
solution to expan d with in cr easing temperature and thus to so lve nt at low temper atu res, then an in cr ease in temperature
proportionately exe rc ise m ore influence as the so lven t has little effect on the physi cal configuration of the po lymer
vs cosity decreases (due to increasing temper ature). This and the influence of the polymer will be proportionat ely
Br owni an bombardment of the su rro un di ng solvent mole- In Table 1 it is quite eviden t th at a signi ficantly higher
cules tends to drive th e m acr om olecul e's sec tions somewha t viscosity index of a blend does not n ecessari ly m ean a pro-
closer t o one anothe r since the in di vidu al links are n ot en - porti on ately better viscos ity- te m pe ratu re relati on sh ip than
t irely free to return the bombard m ent. T his results in a of t he base oil. In fact, as noted fr om the use of brigh t stock
slight con traction of the m olecu les an d a lessen ed visco us it is possible to obtai n a slight in crease in the viscosity
influ en ce.) \ index of th e bl end over tha t of the b ase oil and yet produce
T he fact th at bo th th icken ers an d viscosity-tempera- a blend which is markedly p oorer in its relat ive viscosity-
t ure improvers are classed as viscosity in dex im provers temper ature propert ies as a lubricant.
is d ue to u se of the D ean an d Davis viscosity index It sho uld be noted th at since a give n polym eri c material
sys tem which was develop ed for pure m ine ral oils. This m ay have different solu bilities in differ ent solve nts, it is
system has ma ny sho rt -co mings when it is ap plied to conc eiva ble that in oils of widely different com pos ition a
p olym er-containing oils, n ot th e least of w hich is an ina- viscosity-tem peratu re im prove r may b ecome a th ickener
b ility to in dicate whether t he additive p rop orti on ately im - and vice versa. This m ay also occu r wit h a ch ange in molecu-
p roves the viscosity- tem pe rature characteristics of the base lar weight of the polym er. Data presented recently by
oil or not . H orowit z (6) indicat es that the more or less cons tant mo-
lecul ar weig ht PAM A and P In lub ricant addit ives retain
th eir resp ective viscosi ty-te m pe ratu re improver and
Differentiation of V-T improvers and thickeners
t hicken er cha racteristics whe n blended with a series of
W hether a polym eri c additi ve is a viscosity- temperat ure oils covering a fairly wide range of compositio ns . As might
improver or a th ickener is q uite easy to det er mine by b e ex pec te d fr om the greate r solvent sens itivity of a V-T
measuring the viscosity cont ribution of the polym er at improver, the PAMA showed th e g reates t degree of change
100 ° an d 210°F. If the viscosity contribution (or specific with oil composition , whe reas t he PIn as a thickener
vis cosi ty, fL SP ) of t he additive at 210 °F exceeds its contri- showed little influence of oil com pos ition.
bution at 100 °F, t he additive is a V-T im prover. Thus ,
for a V- T im p rov er: Polymer orientation (temporary viscosity loss)
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fLSP(210 ) > 1
where fL SP
fL - fLo The presen ce of macromo lecules in solution in mineral
fL SP( lOO) fLo oils gives rise to another form of non- N ewt oni an flow which
in which fL SP is the specific viscosity is shown in F ig. ld. It is believed p roduced by the distor-
fL is t he blen d viscosity tion and subsequent alignment of t he macromolecules
fLo is t he base oil viscosity under high sh ear. T hese polymer mo lecu les, distort ed into
It is obvious that the more specific viscosity ratio exc eeds ellipsoids as in Fig. 3, are thought (7, 8) to be ro tated under
1, the be tter t he V-T improver. high shear with a va riab le angular velocity which is related
I n Table 1 the viscos ity in dex an d the vis cosity- to the rela t ive positio n of the ellipsoid 's major axis in the
tempe rature character istic of three blends were calculate d flowing solvent. The degree of orienta tion at a given shear
and compared . The base oil was t he same in all cases an d is also dep en den t on th e pol yme r's molecular weight and
t he bl ends were adjusted to give the same viscosity at 210 °F. configuration.

TABLE 1
Viscosity I ndex and V iscosity-Temp erature Characteristics of Three Blends.
I
Vi sc osity P.S P V-T

Bl end Vi sc osity
co n tr ib u tio n of ad d it ive

100eF
(p. - p.o) ( p. -
1"0
1"0
)
2 10°F
C hara cte ris t ic
P.S P21 0 V .L
lOO°F 2 10°F 2 10°F 100°F P.S PIOO

Cen ti stokes C en tisto kes

Base o il 3 5. 15 5.41 - - - - - 96

Base oil +
I.I 3 % P AMA 4 5.90 7.4 6 10.7 5 2 .50 0 .30 5 0 .379 1.239 130

Base oi l +
0 .8 4 % PIB 50 .05 7.47 14. 90 2 .06 0 .424 0 .381 0 .900 119

Base oi l + 10 %
b ri ght stoc k 56. 99 7.47 21. 84 2.06 0 .622 0 .38 1 0 .61 3 10 1
decreases as distorti on an d o rie ntation in crease ; at high
the viscosity decreases ex po ne ntially with time, an d re-
shear (section C) t he viscosity tends to become cons tant
mo ving t he high shear conditi on does not res u lt in recovery
again as maximum distorti on an d orientation is reached. As
of the origina lly higher viscosity .
indicated, increasing and decreasing sh ear curves are super-
jacent.
LOW TEMPERATURE ST UD Y OF POL Y MER-OIL
B LEN DS
Of th e effec t of t he polymeric ad ditives on the low t em -
perature viscosity of mi n er al oils, little see ms to be known
excep t that certain polym ers ma y act as " pou r p oint
depressants" .
T o fill this gap in the viscome t ry of lubri cat ing oils, the
aut ho r, being not su fficiently impressed by the arts of
ext ra po lat ion, h as cond uc te d a b rief stu dy of th e viscome t ric
inte rrelatio ns hips bet ween t wo common polym eri c addi-
ti ves an d a m in er al oil base stoc k at te m peratu res of 0°
and _ 10°F .
STATIONARY SH E ARE D T he viscomete r used du ring the low-tem perature ana-
FIG. 3. Distort ion of a p olym er co il und er sh ea r .
lysis is show n in Figs. 4 and S. It is called t he forced -ba ll
viscometer, and will be fu lly descri bed in a futu re article .
I t is suffi cient to say at this poi nt that viscom et ric det erm in a-
t ions ar e made by tim ing the fall of the ba ll through the
Experimental obse rv at ions by K laus and F en ske (9), sam p le of liq u id held in the clos ed-end cylinder.
Georgi (10) and others , indicate that orie n tat ion of t he
polymer may account for loss of 80 % or m ore of the pol y-
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mer's contributed visco sity . De Hart (11 ) has ex pe rime ntally


contrasted a base oil and the base oil plus a polyalk yl-
methacrylate V-T I m p rover. At low shear rates of approxi-
mately 100 sec-lor less, the P A M A in cre ased the ba se oi l { C A BL E RELEASE
viscosity by 70% . H owever, in a journal bea ring at sh ear
rates of5 X 10 4 p.p to 10 7 [sec, the ba se oil and t he blend gav e U PPE R C O NT A CT
WEI GHT
almost identical res u lts viscometrically (as interp reted S WITCH

from friction m easuremen ts ) ; that is, approximate ly 100% PLATFOR M"",c:!':!'~~~~~~ral~


of the polym er 's viscosity contribu tion was lost at high l.-.r.-....--"''--- L ATC H
shear rates. At the conclusio n of the test t he base oil an d
the blend were reanalyse d at low shear rat es and th e vis-
cosities were found t o b e virtua lly t he same as before the
~;;;::T--l--.~'~'- LOW E R CO NTA CT
test, indicatin g that degra d ation of the polym er had not SWITC H
occurred at high shear rates .
Whether or n ot t he loss of bl end viscosity d ue to po lymer
orientation affects the load- carrying capacity of th e lubri-
cant in a jo urnal b eari ng is at present subj ect to debate.
O IL RES ER V O IR ~ _
Dubois et al. (12) h ave suggested that althou gh t he visco-
sity of a polym er-oil b lend depreciated during high sh ear,
the load-carrying ability of the fluid rem ain ed at th e level
that would be ex pe cte d b y its low-sh ear viscosity .
This viscom etric phenomenon of viscosity loss at h igh
shear has received the t erm " te m po ra ry viscosity loss "
since on removing th e high she ar condition s t he original
low-shear viscosity is immediately rec overed . H owever, the
observant read er will n ote the similar it y of the curves in
Figs. 1b and 1d ; a similari ty which st ems from funda-
mentally differ ent causes. Thus it is quite easy to confuse
reversible thixot ropy wi th orie ntation , esp ecially if they c7'-------.~
III II'-'==7i
occur in the sam e fluid, an d more so if th ey occur at the
same temperatu re. FIG . 4. Forced ba ll visco m ete r assembly.
results of this stu dy.

Low-temperature base-oil analysis


The base oil was viscome trically ana lyse d at 0° and - 10°
an d the results are shown in Fi g. 6 . At O°F the oil is almo
Ne wton ian exce pt for slight ev ide nce of reversible thixo
t rop y at th e lower shea r rates wh e re a slight upturn of
curve throu gh th e points m ay be not ed. At - 10°F the o
shows irreversible thixotropy.

Low-temperature base-oil /diluent-oil blend analys


F IG. 5 . T est ap paratu s. The arbit rary select ion of 10 and 20 % conce nt rat ions
eac h of th e polym eri c additives in b ase oil requ ire d a spe
Method of study cific conce nt rat ion of eac h diluent oil in th e se cond step
th e stu dy-the diluent-oil/base-oil ana lysis. The perti nen
Since th e polym eri c additives wer e com posed of a poly- d at a ar e show n in Table 3.
mer diss olved in a di lue nt mineral oil, it was n ecessary to Viscome tric ana lysis of th e fou r di lu ent-oil/b ase-o
carry out th e study by ana lysing th e visco us contribution bl ends given in colum n 4 of T abl e ~3, at 0° an d - 10°F ar
of each compon ent of th e fina l blend-a " b len d reassembly" shown in Fi gs. 7, 8 , 9 and 10. O nly slight visco metr
techniqu e. Thus th e viscomet ri c ana lysis of th e base oil influe nce of th e diluent oils may be n oted w hen th e bas
was first ma de, followe d by th e ana lysis of th e base oil oil curves of F ig. 6 are com pa red to th ese results. Thus th
plus the exact am ount of di lu ent oil in th e fin ishe d blend, base oil and the two di lue nt oils see m to be simi lar i
an d this in t u rn followe d by an ana lysis of th e fin ish ed com posi tio n which was also indicate d by th eir viscometr
base-oi l/polymeric-a dd it ive bl end . Increasing and de - p rop erties in T abl e 2.
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creas ing shear analyses wer e made on each sample to


de te rm ine the presenc e an d extent of gelat ion . Tem pe rat u re
control was 0 .05 °F of th e desired temperature. Low-temperature base oil/polymeric-additive blend
analysis
Two polymeric add itiv es were used, one containing
polymethacrylat e (PAMA) and the other containing po ly- In the t hird ste p of the study blends of the bas e oil plu
isobu tylene (P I B). Som e viscome tric in format ion ob taine d 10 an d 20 % of bo th the po lymeric additives we re analyse
at 100 ° and 210°F from the base oil, dil uent oi ls, and blends at 0° an d _ 10°F an d th e results shown in Figs. 11, 12, 1
is gi ven in T ab le 2 . an d 14 were obtained .
T hese oil-polyme r b lends were n ot intended as engine Conside ring the PAMA series first, it is apparent that th
oil s, but were desi gn ed to provide inform at ion conce rning po lymer has a definite visco us influe nce . At O°F and at
the re lat ive viscous influence of PAMA and P IB on lub ri- shear rate of 4000/sec, the polymer inc rease d the diluen
cating oils at low temperatures. However, as indicated in oil/base-oil b lend viscosity by about 50% at the 10% add

TABLE 2

Viscom etric Data on Oils and Blends.

Nomi na l /LS P X 100


Vi scosi ty, ce n t isto kes SAE ( % P ol yme r v is , V -T
O il o r bl end 100 °F 2 10°F OaF cla ss ificat ion co n t rib u t ion) V .1. . characteris tic
(E X T R A P) 100 °F 21 0 °F

Base o il :~ 3 . :~ 5.25 1834 96

PAM A d ilu ent o il


II 32. 5 5.34 108
PIB di luent oil 32.6 5.30 104

Base oil + 5.4 % PAMA ad d it ive 55 .2 9 .48 152G IOW-20 66 81 152 1.225
Base o il + 10 % P AMA ad d it ive 7G.6 13.5 1777 I OW- 40 130 158 146 1.21 5
Base o il + 20 % P AM A additive 164 .8 I 29 .3 30 10 20W-60 395 458 14 2 1.160

Base oi l + 10 % PIB ad d iti ve


I 74 .0 10. 75 3 270 20W-3 0 122 l OS 129 0.859
Base oi l + 20 % PIB additive 142.4 19 .32 56 90 20W-50 328 268 134 0 .81 7
I
W
level. Although the ir reversible thixotropy of the bl end was u
repressed by the p olymer at the 10% le vel, it again b e- ~
I-
came evident at the 20% level. The d ecr easing viscous Ui
0 -
contribution of the P AMA fro m 0 0 to - 10°F is indi cative u
II)
5000 o 0 0 - 10 · F"
• •• o. o .o . o. o . c. o . o. ~ o 010 010 0
of the coiling o r con t ract ion of the mac ro molecu le w it h s
decreasing temperature m entioned ea rl ie r. It wo u ld see m
that the effect of the polyme r o n the thixotropy of the b ase
oil was to in crease the rate of stru ct u re re-fo rm ation, p os- o 1000 2000 3000 4000
SHEAR RATE,sec- 1
sibly by a su bstitution of p ol ymer coi ls fo r the b as e oi l's
original structural units (i.e ., w ax fibrils, etc.) . It is also
FIG. 8. Low temperature viscomet r ic analysis of base oil + 12. 6 %
PAMA diluent oil.
possible that so m e orien ta t ion of the p ol ymer molecu les
was occurring. 15 OOOr -- -- , -- ---,-- - - , -- - - - - - -----,
w
II)
o INC REA SING SH E A R
T AB L E 3 6o, • DE CRE A SIN G SHE AR
Crmeentration of Diluent Oil and Polymer in B ase Oil at 10 e INCR E A S ING AND DE CR EASI NG SH E AR
;:::
and 20% A dditive L ev el. f5 10 000
u

>--
Arb itr ary Result ant Result ant I-
Polymer V . I. imp rover diluent oil polymer Ui
I
! cone. in cone. in cone. In cone. In
8 5 000 -
0 0 0" 0
- IO' F
~
Polymer : V .I. imp rover base oil base oil base oil >
O' F
o " .. (1 0 " ", ,AI ,.

10 % 6. 3 % :3.7%
PAMA :l7 % 20 % 12.6 % 7.4 % o 10 0 0 20 0 0 3000 4000
SH E A R RATE , sec"!
10 % 8.0 % 2.0 % F IG. 9. Low temp erature viscorne t r ic analysis of base oil + 8%
PIB
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20 % 20 % 16.0 % 4.0 % PIB diluent oil.

15 OOO,---...----,--------,----,----~
T
15000r------.-----.---.,----~-----, oINCR E ASI N G SH E AR
,DE CREA S ING SH EA R
W
III w
(5 II)
n. 6 10 0 00 -
~ 10000 !!,
I-
w Z
o W
U
,;
.... >-- 5 0 0 0 0 0 00 - 10 ' F
iii ....
v; • • •• ::: ~ ~ i .0.0.0.0.0. 0. ~ O. 0
o 5 0 0 0 f- -10 OF
g •o. 0 .
0

0
.0.0. .? • i .0.0.0.0.0. o. ~ '- 0
0
u
II)
> s
OL-----,-,~--.l...---..L---..L---
10 0 0
0'"-- - -:-':-.,-----"..,-',-----'-- - - ' - - -- ---'
1000 2 000 3000 4 0 00
SHE AR RATE, s ec - 1 FIG . + 16 %
FIG. 6. Low temperatur e viseometrie analysis of base oil.

150 0 0'r-- - ---.----,,.-- - ..,.--- ---.- - - - 15 0 0 0 r-- - ---.-- ---,-- - .--- ---,--- - -
W • INCRE A SING SH E A R o INCR EASIN G SH EAR
III
• DECRE A SING SH E AR ~
~ 6c..
• DE CRE A SIN G SH E A R
;:::
~ 10 000 ;::: 10000f- -
U z.
W
,:- u
....
iii ~
o
~ ~ 5000 ·~"oooo 20 %
PA M A V. 1. IM PROV E R
s
5000. 0 -10 °F
. 0.° .~ .0 : : : .0 .0. 0. o . o .o. o . ~ '1 ~ 0
8 o O O ·" , . <a. o O C> O O O <:lo «l

O°F 5 Q ~ 0 • 0 ~Oo·/: ~~~~ ~•• I ; I ~~~~~ER 0

-- ---
--'B-A'SE'-OiL-:; -PAMA--6iC.UENf ---
O'--- - =' = - - =' = ----::-.l...---.l...-- -----J
10 0 0 2000 300 0 4000 10 0 0 2 000 3000 4 000
SHE A R RATE, s e c- ' SHEAR RATE, se c- '
Ftc. 7. Low temperature viseometrie analysis of base oil + 6 .3 % FIG. 11. Low temperature viscornet r ic analysis of base oil + 10 and
diluent oil. 20 % PAMA additive at OaF .
20'/. PAM A V. 1. IM PROVE R
0. o. o. " o. 0. 0 ~ Qt 0 0

40000

35000
o 1000 2000 3000 4000
SHEAR RATE, sec- 1

F IG. 12. L o w te mperature vi scomet ri c a nalys is of b ase o il + 10 a n d


20 % PAMA ad d it ive a t - 10 °F. w 30000
(J)

~
15 0 0 0 , - -- --,- - --,--- - --,- ---,------, >=
z
IN CREASING SH E A R
w
o u
• DECREASI NG SHEAR 25000
>--
l-
v;
o
u
20 '/, PIS V. 1. IM PROV E R !::2 0

,,:-
> 20 000 0 •

.. 20'/. PIS V.I . IMPROVER


l-
v;
o
u
• c. 0

.. ..
~
> 15000 o
~
-""----- -------SA- --SE----O---------
IL PIS DILU ENT o
o
0 0

100 0 200 0
SHEA R R ATE .
3000
s e c"
4 000
10000 ..... .. . . .. .. 10'/. P IS V. J. IM PROV E R
o 0 0

°
Downloaded by [Virginia Tech Libraries] at 01:13 14 March 2015

• • 0

F IG. 13 . L ow temperature visco metric a nalysi s of b ase o il + 1 and


20 % PIn ad d it ive a t O°F.
' - , SASE OIL+ P IS DILUENT
5000 ----- - --- ---------._----
The visco us influence of the PIB additive markedl y
exceeds that of the PA M A. At O°F, 10% PIE additive in-
creased t he viscosity of the diluent-oil /base- oil blend by
ab out 150% while 20% ad ditive incr eased the viscosity o 10 0 0 2000 3000 4000
SH EAR RATE, sec- t
b y 325% . At - 10°F , 10% PIE additive increased th e
bl end viscosity by again about 150 %, and, although at an F IG. 14 . L o w temperature vi sc omet r ic a n aly sis o f b ase oi l + 10 a
additive level of 20 % the viscome te r as set up for these 20 % additiv e at - 10 °F.
experiments was not cap ab le of yielding 4000 sec " , at
2300 sec - 1 the 20 % PIB additive increases the bl end vis-
cosity b y 26 0% . It will be n oted from th e abo ve dat a an d The most st riking effect of the PIB, however, is
from Table 2, columns 6 and 7, that the viscous cont rib u- thixotropic cont ribution it makes. At _ 10°F this effe
ti on of the p olymer to the blends is ap p rox imately the same becom es ext re me . The ob vious conclusion is that th e po
at 0° an d _ 10°F as it is at 100° and 210 °F, which in dicates m er itself is resp on sible for m ost of th e structural chara
that the p olymer coil is cont ract ing little, if at all. This in teri sti cs of the bl end at low t emperatures.
turn is ev iden ce that the oil bl end is a goo d solven t for the It might be mention ed that preliminary stu dies indica
polymer, even at low temperatures. that the differen ce in the effects of PAMA and PIB on t
The difference in the visco met ric effect of the PAM A and base oil cannot be attributed to differences in their P O
PIB polymers is even m ore interesting when it is noted in point depressin g ability.
Table 3 that the 20 % PIB add it ive has about the same
polymer concentration as the 10% PAMA additive. Thus,
Low remperature. engine cranking tests
since the ad ditiona l diluent oil effec t is negligible, at - 10°F ,
a 26 % in crease in the diluent-oil /b ase- oil viscosit y due to Con sidering t he marked vis cometric difference betwee
3. 7% PAM A (at 2300 jsec) m ay be contrast ed with the the effects of PAMA and PIB on a base oil, and noting t
260 % in cr ease due to 4.0% PIE (at 2300 jsec). It is quite these bl ends were not dis similar t o com me rcial rnuh
ev ide n t that a much lighter b ase oil wo uld have to be us ed g rade oils, it was of inter est t o see if engine cr anking te
with the PIB additive to make a bl end viscome t rically at low temper atures would qualitatively show the sam
eq u ivalen t to the PAM A additive bl end at an eq u ivalent viscome t ric differen ces. Blends of the base oil plus 2.0%
concentration of polymer. th e PAMA and PIB pol ymers wer e made up and crank
OaF Cranking Tests on Base Oil Plus 2% PAMA or PIB that a given p olym er will con tribu te to the load -carryin g
Polymer. cap acity of the blend under the high shear conditions.
normally found in bearings. There is no question in the
2.0 % PAMA 2. 0 % PIB author's mind that further in vestigation of vis cosity loss
(5.4 % PAMA A d d it ive) ( 10 % PIE A dditi ve) an d load-carrying ab ilit y is n eed ed under conditions closely
6 4.4 rpm 60 .2 rpm
65 .3 59. 5
app ro aching boundary lubrication.
70 .7 58 .7 R ega rding the import ance of the po lymer's visc ous contri-
62 .6 59.4 bution at low t emperatures, this prop erty will affect the
6 1.5 57 .0 manufacturer's cho ice of the base stock viscosity to b e used
65 .2 5 4 .7 with the p olym eric additive to produce a given g rade of oil.
66 .7 57.6
63 .2 58. 9 F or example, as previously pointed out, it is evide n t that
64 .8 P IB contributed much m ore low temperature viscosity to
a common b ase oil than an eq u ivalen t amount of PAMA;
Avera ge 64.8 Average 58. 2 therefore, in order t o prepare fini shed bl ends of equival ent
low temperature vis cosity, it is n ecessary to us e a much
lighter bas e stock with th e PIB. H owever, the use of less
It is apparent t hat the eng ine response agree s with the and less viscous base st ock s to m ake, for in stance, engine
viscometric data just presented. An ave rage differ ence of oils su itable to a low s hear classification syst em such as that
6.6 rpm is found at an equ ivalen t pol ymer con cen trat ion of th e SAE , must be caut ione d by the po ssibility of
of 2.0% and it m ay be ant icipate d fr om the viscomet ric increasing engine wear at high speeds, loads and tempera-
data that the average difference in cranking sp eed will be tures. Again, this caut ion points to the n eed of knowledge
greater at a 4.0 0/ 0 eq u ivalen t concentration. concerning the load-carrying ab ilities of pol ymer-containing
If one assumes that most of the viscous drag of the oil in oils .
the cranking engine is found in the cra nksha ft be arings and Also the tenden cy of a polym er to produce a structure in
on the cylinder walls and further ass u me s clear an ces in these the lubricant at low temperatures must b e con sidere d since
Downloaded by [Virginia Tech Libraries] at 01:13 14 March 2015

areas of 0.001 in ch , th en at 35 rpm the average shear rate b earing starva tio n may be the ultimat e result of difficulty
may be calcul at ed (10 ) t o b e ab out 25 00 jsec. Thus the in pumping th e st ru ctu re -bo un d lubricant through a
low-temperature viscome t ric dat a obta ine d fro m the forced- lubricati on n et wo rk at low shear.
ball viscometer wo u ld seem to em p hasize the importance The importan ce of polym er degradati on is also quite
of polymer- con tribu ted viscosity and t hixotropy to engine evide n t since it is p resumed that if there is suffic ien t re ason
oils designed for low temperature se rvi ce. for desiring th e be nefi ts of a p olym er ic ad dit ive, there is
su fficient reason to desire to ret ain these benefits.
CONCLUS I ONS
From the st andpoint of effect ive lubri cati on there are S UMMARY
several obser vations w hich should b e m ad e regarding the
non-Newtonian characterist ics of lubri cating oils. These T he no n-Newtonian characteristics of p ure m ine ral oils
observations can be cove re d by a di scussion of four visco- are main ly rest ricte d to temperatures b elow th eir cloud
metric properties of a lubric ating oil each of which is points whe re thixotropy b ecomes evident.
related to, or im portan t b ecause of, the presen ce of poly- Improvement of the viscosity-te m peratu re relationship
meric materials in the oil. of oil s is obv iously one of the basic reasons for the us e of
polymers as additives. The effective ne ss of different poly-
These four visco me tric p roperties are : meric materials varies with their physical and chemical
1. The viscosity-temperature relationship of the lubri- natures an d with t he solv ency an d other physical properties
cating oil. of the b ase oil. F or clarit y it has b een found desirab le t o
2. The base oil visco sity . divide pol ymeri c viscosity index impro ver ad d itives into
3. The low temperature V IS CO U S con t ribut ion of the t wo g rou ps : the thickeners an d the viscosity- tem peratu re
polymer. improvers.
4. The shear degradation resistance of the polym er. At t em peratures ab ove the cloud point under high and
The importance of the viscosity-te m pe ra tu re relati on- increasing shear rates an d st res ses , the viscosity of the
ship of the lubricating oil is obvious for oils op erating polym er-containing oil tends to app roach t he viscosity of
through a wid e temper ature ra nge. t he base oil. This vis cosi ty loss may be due t o eithe r a dis-
As for th e importance of the base oil viscosity ; in hydro- tortion an d orie n tation of the mo lecules, wh ich is temporary,
dynamically lubricat ed bearings the load that m ay be su p - or to shear degrad at ion, which is perm an ent.
ported is closely relat ed to the viscosity of t he lubricant. At temperatures above and be low t he clo u d p oint, the
Base oil viscosity shou ld then be come important when p olymer contributes sign ifican tly t o t he viscosity of the
macromolecular ori entati on m ark edl y reduces t he viscous blend. More im po rta ntly, the polym er may set up structures
It has been found that different pol ymers may have 2. C. W ALTHER; "Evaluating Lubricating Oils", Oel und K ah
q uite di fferent effec ts on b ase oils at low t emperatures. vo l. I , 1933 , pp. 71-74 .
A n ex pe rimen tal metho d using the forced-ball viscome te r 3 . G. K . M ALONE a nd T . W . SELBY; " Rela t io nsh ip of Lo
T em p erature C ra n ki ng Res istance to V iscos it y C hara cte r ist
has been applied which seems capable of separating and
of Multigrad e E ngine O ils", SAE Tran sact ions, vo l. 64 , 195
d et erm in ing the viscomet ric prop erties of lubrication oil pp . 602-60 7.
com po nen ts at lo w t emperatu res. 4 . E . K . F ISCHER; Colloidal D isp ersion s, (Joh n Wile y a nd So
One of the primar y purposes of V .I. improvers is t o In c. , New Y o rk ), 1st ed., 19 50 . , c hap ter V .
increas e the se rv iceab le t emperature range of engine oils 5 . E . W . D EAN a n d G . H . B . D AVIS ; " V iscosit y Varia t ions
and au to m at ic tran smission fluids. It seems prudent, then, O ils w it h T emperatures ", C hem . &f M et all. E ng ng ., vo l. 3
that the viscom et ric n ature of thes e p ol ymer-containing 19 29 , pp. 6 18- 169.
o ils an d fluids at low t emperatures sho u ld be in vestigated 6 . H . H. H OROWITZ; " P red ict in g the Effects of T emp erature a
S hea r R ate on the Viscos it y of V.1. Improved L u brica nts
ex pe rimen t ally in the compounding of such oils. This is present ed at the ACS P et roleum Division Symposiu
es pecially true since it has been p ointed out that informa- "Ad d itives in Lub r icants " , A tla n tic C ity, New Jerse
ti on gat here d fr om the em pirical ext ra po lat ion of low shear Sep te m ber, 1956.
v iscome t ric data obtain ed in the Newton ian sta te of these 7 . F . BUECHE ; " I n flu en ce of R ate o f S hear o n the A p pa re
oi ls (su ch as b y the u se of the W alther Equation) is ge nerally Vi scosit y o f A - D ilu te P ol ym er Solu t io ns , a n d B-Dul
P ol ym ers " , J . C hern , Phy s. , vo l. 2 2 , 19 54 , pp . 1570-1576.
m eaningless w he n the fluid p ass es into the non- N ewtonian
8 . A. P ETERLIN ; "Effect of the V el ocit y G radient o n th e Intrins
state . This latter state men t ap plies to pure mineral oils as
V iscosit y of P ol ym e rs in Solu t io n ", J . P oly m er Sci., vol.
we ll as p ol ymer- containing mineral oils . 195 2, p. 62 I.
There is littl e doubt that the visco me t ry of p olymer- 9 . E. E . K LAUS a n d M. R . F ENSKE ; " S o m e Viscosit y-Shea
co n ta ini ng lubricating oils is co mplica te d b y the su pe r- C haracte ristics of Lubri cants ", Lubrication E ngineerin
p osition of t he pol ym er's an d oil's non- N ewtonian beh avior. vo l. II, 195 5, pp . 101 -1 08 .
H owever, the visc ometr ic di sse cti on t echnique used in this 10 . C. \ V. GEORGI; "Viscos it y C h a racteris tic s of Moto rs O il
stu dy has seem ingly clarified t he roles of the compo ne n ts H igh e r R ates of S hear" , P roc. Fo ur th IVorld P et roleu
Co ng ress, Secti on V I, 1955, pp. 2 11-22 I.
and it is felt that it can b e used successfu lly on othe r m ix-
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1 1. A . O . DE HART ; Gen e ral Motors Research S taff , person


tu res of even greater complex it y. corres p o ndence .'
Ce rtain ly, it is hoped that t h is stu dy w ill ass ist in se ttling 12 . D UBOIS, O CVIRK a n d W EHE; N ation al A dviso ry Commissio
presen t d ifferences of opinion based on the profus ion an d for A e ronautics, Contract No. NAW-6 197, Progress R epo
confus ion of physi cal facts . No . .9 (Rev ised ), Augu st, 1953 .

DISCUS SION

H . H . H OROWITZ (Esso R esearch and E ngineering Company situatio n is no t q u ite so clear cu t . M illions of m iles o
Products R esearch Division, Linden, N ew Je rsey): au tomotive roa d test d ata have been obtained on the newe
typ e of lub rica nts. P ro perl y fo rm u lated, they are at leas
In reporting on low temperature viscosities of po lymer as good as co nventional m ineral lubricants of t he same vis
thickened oi ls, lVlr. Selby d eserves t o b e commended fo r cosi ty grade in thei r we ar p roperties, includin g bear in
d oin g wo rk in a di fficult fiel d where the re is ce rtainly a wea r, cy linder lin er wear, and wear of va lve train parts . I
dearth of so u nd data . H e also shou ld b e commended for ad d it ion, they have the ad de d advan tages o f reduce
recognizing an d emphasizi ng t hat th e subject is complicated octane re qu iremen t in crease, lower fu el con su m p ti on, an
by the existe nce of two d ifferent t yp es of n on- N ewtonian also eas ier cold st art ing an d low oil consu m p tion combine
behavio r-one of an ir reversible nature due to t he crysta l- in the same oil.
lization or ge lat ion of waxy m at erials in the oil and the ot he r I n regard to t he s pecific question of the bearing per
due to the ability of t he p olymer m olecules to align t hem- fo rmance of non- N ewtonian oils, we would like to em pha
selves in the d irection of t he shearing actio n . size the importan ce of the wo rk of D uB ois, Ocvirk an
H owever, it is usual to stimu late a d iscu ssion like this We he (1). This show ed that a bearing opera ted on a non
one to st ress p oints of d ifference rather than the man y Newto ni an, pol ymer- thicken ed oil showed reduced fric
p oints of ag reeme n t . It is the d ifferences t hat I wo u ld lik e t ion as comp ared to a mineral oil of the same viscosity. Bu
t o stress. F or on e, 1\1r. Se lby asserts that t he viscosity the p olymer oil produced n o in creas e in the b earing'
co ntrib u te d by t he pol ym er di sappear s under t he she aring eccen t ricity ratio . Other thin gs being eq ual, the hi g her th
con ditions prevailin g in a be ar in g, leaving the base oil to eccen t ricity rat io the hi gher the wear. T hus, in effec t, wit
carry t he lubri cation load. The implication is that this can a po lymer oil it ap pears that yo u can have you r cake an
lead t o in ad equ at e lu brication and increased we ar w it h eat it. The reason for this is n ot clea r , but it m ay be tha
po lymer oil s lik e t he new 1O\V- 30 multiviscosity gra de the polymer molecul es align themselves in the di recti on o
o ils. We are h appy that M r. Se lby indicat ed t hat the true mot ion , thus re d uci ng the viscosity in that di rection and th
Mr. de Hart' s p ri vat e co mmu n icat ion abou t his b earing
experiments, wh ich rep ortedly showe d that the pol ym er
contributes nothing to t he viscosity of t he base oil. Did the L ow T E:\IPEHATUHE PHOPEHTIES
bearings run at the same tem perature wit h t he polymer oil O F IOW- :30 O ILS
and the base oi l ? Sm all t em per ature differences woul d , of
A ll Oi ls C A . II CS at 2 10° F, C A . 70 CS at IOOO F
course, be reflected as differences in the apparen t vis cosi ties. A S T M ext ra po lated vi s./O°F. CA . 2400 CS
Was a control test ru n wi t h a m inera l oil whose viscosity
corresponded to that of the p ol ym er oi l so t ha t one cou ld P AMA PAMA
determine whether this p articul ar bearing was sen siti ve to V . I. I m p rover T yp e P Ill I T yp e I T yp e 2
changes in viscosity , o r whe t her fact o rs lik e dimi nution of Cra n kin g S peed
oil flow rate and in crease in film temperature made it at OO F (r p m) G6 I 57 49
insensitive to viscosity in creases ? It is hard for us to believe,
based on ou r own d at a an d d at a in the lit erature, t hat En gin e vis . at
complete loss in t he visco sity due to the pol ym er cou ld oc cur
O° F (CS ) l 20GO aoao 4 30 0

at only 50,000 reciprocal seco n ds shea r rat e. An d lastl y,


were eccentricit y ratio or m inimum clearan ce measu re - 1 U s ing engine as a v isco meter.
ments made to d et erm in e w he t he r the d ecr ease in fr iction
was accompani ed b y any cha nges in b earing operation that F IG. 15 . L ow temperature properties of I O\ V- 30 oils.
might lead to increased we ar? W e beli eve that m u ch more
work will have to be d one b efore the apparent con t ra dic tio ns The PIB oils are, of cou rse , made using lighter base oils
in theresults of Dubois an d of d e H art can be exp lained and b u t their vis cosi ty prop ert ies d o not suffer at all fro m this
the entire situa t ion clar ified. at hi gh temper atures. Figure 16 , using data fr om a p re-
There is a com m en t to be m ad e regarding lVIr. Se lby's vio us publicat ion (~~) , shows that actual viscosity of a
assertion th at oils m ade with pol yalk ylm ethacrylat es PIB oil as a functi on of t emperature on an ASTlVI- Walther
(PAMA) have better low-temperature p rop ert ies than oils
Downloaded by [Virginia Tech Libraries] at 01:13 14 March 2015

chart. The line is not quite st raigh t, as it would be for a


made with polyisobut yl en e (P IB) . It should be pointed out
that this conclu sion is due en t ir ely to the m anner in w hich
Selby formul at ed hi s t est oils . H is bl ends contai ned eq ua l
additive or polym er con cen t rat ions in a sin gle base oil.
He disregard ed the differen t bl ending charac te ristics of the
polymers whi ch are due to t heir d iffering m olecul ar we ights
and the rate of cha nge of t hei r thi cken in g power w it h tem-
perature. His bl ends, ther efore, ra nged wide ly in t heir ,:-
>--
viscosities at 100 ° and 2 10°F as well as at O°F an d were no t iii
o
comparable on an y reali st ic basis. In h is cold cra n king u 10
'0!2
tests, for exam ple, he co m pa red an SAE 10\V oil with a >
u
2OWoil. Naturally, t he lO\V oil cran ked fast er. ~ 5
::< oL------L--~L--___,."L,__-____='
Experience has s hown that o ils of eq ually good cold w 50 10 0 150 2 10
z TE M PE RAT URE , OF
cranking properties can b e m ad e wi th eit he r of the two typ es 52
of V.I. impr overs. In act ual p ract ice , formulators of lu b ri- FIG . 16. V iscos ity tem p erature cha racte rist ics 10 W-30 oil 13 %
cating oils design thei r oils to meet a given viscosity at 100 ° P Ill V I S /2 10° F = I U C S , V IS /l OO°F = 7 I CS .
and 210°F. This proced ure fixes th e q uantity of V. I. im -
prover requi red wh en base oils of va ry ing viscos ity but mi neral oil, but cu rves very ge n t ly u p war d. Also shown are
equal viscosit y-tem pe ratu re q ua lity are used . The V .I. t he viscosit y of t he base oil and the viscosity of the bl end at
improver ma nufacturers have adjusted t he p ro perties of 500 ,000 d yne sJcm 2 , a high but typi cal engine shear stress .
their additives so th at when t hey are used in thi s way the Abou t 50% of t he viscosity d ue to t he po lymer is lost due
optimum balance of polym er conce n t ra tion and shear to shear at any tem perat ure. F igu re 17 shows a P A lVIA oil
stability is ach ieved . (B y "shear sta b ility" we are referring blended to the same viscosity at 100 ° an d 210°F. The b ase
to the resistance of th e po lym er to perm anent d egradat ion oil is seen to be much heavier in this case . At O°F t he po ly-
due to high shea r rates or tu rb ul en ce. ) me r d oes very little t hicken ing; at 2 10°F it d oes abo u t two-
Blends made in the above man ne r do not sho w t he low t hirds as much as t he pol yb uten e d id . H owever, the PAlVIA
temperature properties of lVI r. Selby's arb itrari ly chosen suffers a greate r am ou n t of temporary viscos ity loss than
combinations. For exa mple, in a 1956 SAE pap er (2), we the P IB - about 80% at 500,000 d ynes /cm ''. This results in
showed that lO\V -:10 oils m ad e wit h PI B are at least equ al very little temperature viscosity d ecrease at O°F where the
and in fact supe r ior to PAlVIA oils of t he same b lend vis - polymer does littl e thickening, but co ns ide ra ble temporary
cosities at 100° and 210°F. Data were ob ta ine d at 0 °, _ 10°, viscosity loss at 210°F . In F ig. 18 the high shear viscosit ies
U
mobile engine under cold starting conditions does enoug
~ work on the lubricant to e lim inate the effect of wax almo
t:
Ul
0 immediat ely. Wax in an oil has repeatedly b een shown
U
Ul
s ha ve n o effect on its cold starting properties, though it m
U affect oil pumpability. This is why the SAE has just
~
::;:
fiabl y p referred the A ST M ext ra po lation method f
5
w 50 10 0 150 2 10 classifying winter grade mineral oils rather than actual lo
~ 0
'" TEMPER AT URE , 'F temperature v iscosi ty m easurements on waxy oils. (F
FIG. 17 . V iscosity temp e ra ture c h a ract e r ist ics 10 W-3 0 o il 5 .5 % polymer oils, of course, the A STM-Walther chart extra
P A MA V IS /2 10 °F = 10 .SC S , V IS / 100 °F = 6S CS . polation is ad equate, as we ha ve explaine d .)
1\1 r . Se lby implies that hi s viscome te r m easurements a
!:l 5000r:-------,- - ---.--- ,---------, applicable for pred icting the cold st arting chara cteristi
'" 2 000 ::;" of lubricants because they ac h ieve shear rate s com parable
~ 1000 :--.. ~
;::: 50 0 0- -, those encou n te re d during engine cranking. W e believe th
z "- .....
U
W
~
is su bje ct to question for two reasons - firs t of all, we ha
10 0 e-,
>--
calculate d that the average she ar ra te acting on an oil durin
12 .9 ' I,P I B:>"",
>- 50 cold cran king is about 25 ,OOOjs ec rather than 2500jse
iii
o '"'" as given by M r. Se lby ; secon d ly, the force d ball viscomet
u
Ul
'> has n o provisi on for centering itself. This m eans that th
bulk of the oil go ing past the ball is probably at a m aximum
rat e of she ar of abo u t one -e ight h the value re port ed by M
Se lby. Se lby 's shear rat e was calcul at ed on the basis of
perfectly cen tered ball. O verall then , we beli eve M
FI G. IS. H ig h Shear vi scosities o f I O\V - :~ o o ils , 500,000 d yn es /cme. Se lby 's m aximum she ar rate wa s probably about one
fifti eth of that p re vailing du ring cold cranking, to o Iow
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shear rat e to show any temporar y viscosity loss due


polym er m olecule align me n t. W e would con clud e that th
of t he two oils are see n to be q ui te comparabl e, with the forced ball visc ome te r appears to be an excellen t in strumen
PIB sho wing if anyt hing, a slig ht ly lower viscosity at low for obtaining low she ar, low temperature viscos ities of wax
temperatures w hile m aintaining a slig ht ly higher viscos ity oils b u t not for predicting cold st arting.
at hi gh temperatures. Althou gh we have taken issu e with parts of Mr. Selby'
The above figu res also d emonstrate that contrar y to Mr. presentat ion, we wish to commend him for doing pioneerin
Se lby's fea rs , petroleum re fine rs ar e well aware of the fact work in a difficult field.
that pol ymer oils d o not ex trapolate as straight lin es on the
A S T M -W alther chart. Co rre lat ions have been d evelop ed R E F ERE N CES
to predict the engine visco sit ies of polymer oils at low tem-
p eratures and the kn owl ed ge thus ob taine d is being used to 1. D UBOIS, OCVIRK an d WE HE; Natio nal Ad visory Com mitt
for Aeronautics, Con t ract No . N Aw-6 197, P rogr ess Repar
fo rm u la te oils of ex cellen t cold st arting p roperties . No .9 (Revised) , August, 195 3. .
O n anot he r point, Mr. Se lby has used waxy base oils and 2. F ISCHL, H OROWITZ and T UTWILER ; SAE T ran sactions, vol. 6
has pl otted the ap pa ren t viscosities of these waxy oils as 1956, p . 609.
if they we re a fun cti on of the rate of shear. Actually, this 3 . H OROWITZ; ACS Symposium on A ddi tives in Lubricants, vol.
No. 4, p . 32, Septem ber, 1956 , A t la n t ic City.
is on ly one of a lar ge number of va riables that control 4. J ONES a n d T YSON ; J. Coll. Sci., vol. 7 , 1952, p. 272 . G AVLIN
viscosity. These are ex cellen tly di scussed in several papers SWIRE a n d J ONES ; W right A ir D evelopment Cen ter Te chnu
by S . P. J ones and hi s coll eagu es (4) . These au thors show R eport , No . 53- 11, Ap r il, 195 3 p. 9 4 .
that the coo ling rat e is important as is the am ount of work
t hat had been d on e on the sample an d the rat e of she ar
J OSEPH E. F IELDS (M onsant o Chemical Comp any, Dayto
under which the wo rk was done. They found it m ost us eful
Ohio):
to pl ot the vis cosity of a waxy oil as functi on of the amo u n t
of wo rk done on the oil. When a certain am ou n t of work 1. Th e rat io of sp. oisc. 210 0 P j l OOOP as an exp ression of ti
had b een d one, the waxy st ructu re was irreversibly de- effec t of th e p olymer on the viscosity of th e oil blend system
stroyed and the vis cos ity reach ed a minimum. The am ou n t T h is ratio is an important and us eful term. W e have use
of work necess ar y was ext re me ly sm all, bein g m easured in this exp ressio n for ye ars in our laboratory and call it th
ergs pe r ern". (A n erg is abou t one forty millionth of a small "efficiency" (E ) of the pol ymer. H orowitz (6) us es it as i
calorie.) What this m eans, we beli eve, is that if Selby had reciprocal and calls it 8 1 0 0 , In a given oil, or sol vent,
alte re d his t est procedure eve n so slig htly as to include m ore exp resses the magnitude of the v iscosity component th
d ata points, hi s results would ha ve been different. If he polymer itself will lend to the oil between two temperatures
although minor va riat ions in these fact ors d o not illustrate schematically as follows :
this fact at first glan ce.
For a given solv ent polymers arrange themselves in three GOoD
u SO(
groups: (a) E > 1, percentage vis cosity increase at 2lOoF is Vl vF::i\I
greater than th at at lOO°F, (b) E approx. = I, viscosity in-
s to-. . ..,)
0.: I N DIFF E RE NT SOLVENT(E = l)(U N BIASED

I~
creases are perc entagewise approximatel y eq ua l at both MEAN)
temperatures, and (c) E < 1, visc osit y in cr ease at lOO°F is l€. 7 \)
greater percentagewise than at 2 10°F. « SO\.." ~
We should not lose sight of the fact that polymers with
w
a:
,?O~
u
E < I, in a given oil, are still us eful materials. They are z
'---- - - - - - - - - - - - - -
more "efficient" than the use of bright stock to give an oi l
IN CRE ASING TE MP
of higher viscosity in that t he b lend from a polymer of
E< I has better viscosity-temperature characteristics than F lor y presents a mathematical interpretation of chain
the bright stock blend. (Data Table 1.) configuration and the thermodynamics of po lymer so lu-
tions in some detail. Neglecting the extensive mat hematical
2. Variation of specific v iscosity with temperature deri vat ions of these re lationships the deductions are well
The author infer s that a polymer in a goo d so lven t might borne out by numerous observati ons on the temperature
actually contract upon heating . Much dat a ex ists which coefficients of intrinsic viscosities.
indicate that this is so : K emp and Pet er s; B ell T elephone F o x an d F LORY; J . A m . C hem, Soc., vo l. 7:l, 1951 , p . 19 09 .
Monograph B-1 361. Alfrey, Bartovics, an d Mark, J. Am . J. Ph ys, C olloid. C hem., vo l, 53 , 194 9, p . 197.
Chem. Soc., vol 64, 1942, p . 1557 ; Fl or y, Principles of
Polymer Chemistry, Co rnell U n ive rs ity Press, 1953. 3 . Thixotropy in low temperature viscosity measurements of
Alfrey et al. interpret the sol vent-temper ature effect on polymer-conta ining oils
specific viscosity ch ange as being due to changes in the The thixotropic effects noted by the author in these
mean molecular sha pe of the polymer m olecul es (int ra- particul ar oil blends at the temperatures noted are particu-
Downloaded by [Virginia Tech Libraries] at 01:13 14 March 2015

molecular agglom eration). A solution of long chain polymer larly inter esting . H ow ever, the dat a d o not conclusivel y
in an indiffer ent so lven t con tains p olymer molecules in all sep ar at e the effect of wax an d p olymers at the low tem-
different degre es of curling and ex tension but the con- per atures n ot ed. The author n ot es that preliminary studies
figuration of intermediate extension predominat es statisti - indicate the difference in the effects of PAMA and PIB on
cally. The mean value of any molecular property in such an the base oil can not be attributed to differences in their
indifferent solven t is called the "unbiased sta t istical mean" . pour-point depressing ability. N o actual data to support
IT the solvent is ene rge tically unfavorable (endothermic this statem en t is given. Similar data on the same oils de-
process of solut ion- p oor so lvent), then the polymer seg- wax ed below - 10°F would be most interesting. Si mi la r
ments attra ct eac h other and squeeze o ut the so lvent be - data should also be obtained with P IB in the .p resen ce of
tween them . T he cu rling forces (p olymer-polymer at- po ur depressant . Such data would indica te whe ther t he
traction between segments) predomi n ate, an d the properties irrever sib le t hixotropy no te d with P I B was due m ainly to
of the solution will be shifte d from the unbiased statist ical the P IB or to wax in the oils . If in the cas e of dewaxed oi ls,
mean (in this case to a lower viscosity). t he effect was still present, the irreversib le thixotropy would
On the oth er hand, if the so lvent is ene rge tically more be du e to orientation of P IB under shear stress an d should
favorable th an the indifferent sol vent; then in so lution the be re versible, dependent on time, unless the tempera tures
long chain mole cul e will be surrounded by a so lvated hull in volved wer e below a definite transition point for t h is
which tends to prevent polymer-polym er contacts. In th is particular system.
case the un curled con fig urat ions will be favored, and the It is quite po ssible that a portion of the high viscosity
mean value of any prop erty will represent a m ore extended n ot ed in P IB -wax containing oils may b e due to a combined
shape than th e unbi ased m ean (high vis cosi ty) . effect of wa x solva te d with highly viscous PIB oil which is
If the concen t ration is hi gh, then unfavorable solvents g rea te r than the sum of the tw o alone. Thus the wax
may lead to polymer-polymer contacts b etween different st ru ctu re would be m or e diffi cult to reform after relaxation
polymer chains (inte r-m olecu lar agglomeration) and result of shear (in com parison with a PAMA oil ) because of the
in gelation. higher visco sity of the PIB oil. It may further be expected
Raising th e temper ature of a polym er solution in an in - that the irreversible thixotropy would be absent with PAMA
different solven t should cause no change in the specific since it d oes have pour depressing properties and since the
viscosity. An in crease in t emperature of an unfavorable PAMA exists in highly coiled compact particles which
(poor) solvent so lu t ion would promote a shift toward the would not orient easily to give large viscosity decreases.
unbiased mean or an increase in sp ecific viscosity. In a U pon shear relaxation the time required to retu rn to its
very good solven t the energetic factors favor the ex tende d original state wo u ld be m uch smaller than fo r hi ghly
configuration and a temperature increase wo u ld lower the ori en ted P IB therefore resulting in reversible thixotropy.
points. D r. H or owitz in his p rese n ta tio n certainly cannot
To answer a specific question raised by Dr. F ields : considered remiss in raisi ng p oin ts of discussion a
The statemen t that the high viscosity contributio n of the although several of t he poi nts are interest ing I sincere
PIB at low temperatu res can no t be attrib u te d to its lack of ho pe t hat he has not m issed th e ma in ones.
p our-point depressing abi lity was indicat ed w hen 0.5% T he first major point to be not ed is th at th e low tem
of a P ~MA po~r depressant was adde d t o the 10 and 20 % perature study was direct ed toward det ermining th e visc
PIB- mlOer111 011 bl ends at - lOoF . T he res u lts of this me t ric influen ce of PAM A and PIB additives at 0° an
analysis is shown in Fig. 19 together wi th the previously - 10°F . The simplest an d most in form ati ve me tho d
p resented ana lysis of the mi xture without the pour de- doing t his was to make a blen d of equal amounts of eac
pressant. additive with a m ineral oi l and th en to eva lua te th e relati
The curves are almost ide ntical indicating that t he pour effects of th e polym eri c ad ditives so I selec ted what seeme
d epressant has n o effect on th e viscous influen ce of the to be a commo n m iner al oil from a mid-continent crud
PIB polymer. This obse rv at ion ma y be easily exte n de d to for the base oil. One of th e fac tors influencing my selectio
was th e information that this mineral oil or sim ilar produc
were u sed b y some oil m ark et ers for bl ending lOW·S
50000,- - - - . - - - - - - r - -- , -- --,-----. m ulti -grade engine oils. Thus, it was an d is my op inio n th
r
• INCREASING SHEAR th e effects of t he po lymeric addi tives 011 this particul ar bas
• DECREASING SHEAR oil is typi cal of th eir effects on other oils at and be low the
resp ect ive cloud poi n ts .
45000 Ce rtain ly it would see m th at this technique, in whic
one base oil is used to eva lua te th e effect of th e individua
polym ers, is preferable to va ryi ng both the viscosity of th
40000
base stocks and the conce nt ration of the polymers. D
H orowitz, who has followed t he latter p ractice in t he work
he re fers to in his discussion , thus pl aces reliance on
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comparison of one b ase-oil-polymer com bination with a


35000 ent irely differ ent com bina tion to in dicate the low tempera
ture superiority of th e PIB polym er. Cons ide ring the almos
infin ite number of base oils of differ ent viscosities and
w
VI
3 0 000 . viscosity indices th at can be used with varying conce ntn
tio ns of polymers, one can show almost any degree o
~ contrast be tween two different polymers in two differen
;::
z base oils.
w
u 25000 W hat D r. H orowitz has rea lly foun d is that 2 .6% PIB
...iii
>-- .. in a ligh t base oil will permit high er cra nking speeds in an
eng ine at O°F th an 2.1 % PAMA in a much heavier base o
0 20 "10 PI S V. I . IM PROV E R
u
+0 .5"10 PAMA POUR DEPRESSANT
and I have found th at 2.0 % PIB in a m od erately light bas
!Q 2 000 0
> oil causes lower cran king speeds at O°F th an 2.0% PAMA
in t he same base oil.
Our data do not conflic t; rat her it is quite obv ious tha
15 0 0 0 - the h ig her cranking speeds he records with PIB is com
pl et ely d ue to his cho ice of base stocks-a fac t which unfor
10 ·'. PIS V. 1. IMPROVER
. + 0 . 5 ·'. PAMA POUR
tunately he cou ld not observe from his data alone . More
10 0 0 0 .. . ..... DEPRESSANT ove r, th e p resent dat a strong ly indicates th at usin g equiva
lent concentratio ns of these po lymers in any given base
oil, the PIB will p roduce higher viscosities an d lowe
cranking speeds than the PAMA at low tem peratu res.
5 000 The fact that eq u ivalen t amoun ts of PAM A an d PIB in
given base oil will not p rod uce t he same viscosities at 100
and 2 10°F is of no conseque nc e in th e present dis cussion
since we are concerne d wit h t he low-temperature properties
1000 2000 3000 4000 of oils and th e effects of po lymers on t hese p rop erti es. It s
SHEAR RATE , sec- I presumed that an engine oil producer would be able to
select refin ed base oils capa b le of being made into multi
FIG . 19 . L ow temperature v iscornetr ic an a lvsi s of b ase oi l
+ 10 % an d 20 % PIE ad d it iv e at ~ l oaF . g rade eng ine oils us ing almost an y po lymeric viscosity
+
0. 5 % P AMA pour-point depressant in dex improver incl uding PAMA and PIE.
in degree of thixotrop y and in resist ance to mast icat ion . M y mi nd is open to we ll- found ed p ersuasion, howev e r, and
Without doubt this pol ymer ge lat ion has so me infl ue n ce on Dr. Horowitz 's va lue may be a b et ter est im ate .
cranking speed but a m ore important effec t mi ght be in its As to the q uestions on hig h spee d bear in g p erform an ce of
influence on the low temperature oil su p ply to the bearings pol ym er-containing oils, I feel there is a need for kn owled ge
and valve tr ain throu gh the oil ga lle ries w he re low shear of t he wear characterist ics at high s peeds . A recent pap er b y
rates may be expecte d . Savage an d Bowm an (2) wh ich lOW<30 engi ne oi ls have
Having now at some length rediscu ssed the m ai n points shown better wear cha rac te rist ics than a 30 g ra de oil has
of the paper which I b eli eve sho u ld ans we r m any of Dr. been reassuring.
Horowitz's apparen t p oints of difference, I would lik e to A sta te m en t b y Dr. Horowitz that petroleum refiners are
try briefly to answe r so me of the rest. aw ar e of the fact that pol ym er-containing o ils d o not extrapo-
Dr. Horowitz questions both the technique an d the calcu- late as straight lin es , should also be reassuring . But, in
lations applied to the force d -ball viscomete r. view of rec ent knowledge of single, double, and multi-grade
Considering t he questions on techniq ue firs t, he is con- oils from rep u table manufacturers whose respective p ro -
cerned with the infl uence of a very d elicate waxy structure ducts ha ve OaF viscosit ies much in ex cess of SAE lim its
on the viscom etric analysis . He states t hat the amoun t of even at m oderately high shear, I am not as confident as Dr.
work necessar y to break up this structure co m p lete ly and Horowitz seems to be that the inade q u acy of ext ra po lat ion
irreversibly is ve ry small. For the sak e of argument we will methods is gen er al kno wledge. I also feel that the so lution
assume that thi s wa xy gelation is important and ignore the of the problem is not to ap ply em p irical eq ua t ions of doubt-
evidence of a m uch greater polymer ge lat ion . ful valid ity at temperatures below the cloud point to correct
As Dr. Horowitz knows, since his g rou p ha s co ns t ru cte d the low t emperature erro rs of the em p irica l W alther 's
a forced-ball visco mete r accord ing to our blueprints, the ' eq uation . It would seem d efinitel y preferable to simply
minimum platform load on the b all is abo u t 750 g rams m easure the viscos ities of oils at OaF at sufficien tly h igh
although we ha ve applied as little as 50 gram s b y using a shear rates until fundamental rel at ionships are in vestigat ed
counter-balan ce. This b all, carrying a 50 g ra m load, must an d su ita b le theoretical eq uat ions develop ed .
fall through a di st ance of abou t 5.1 ern w hile forcin g 6 .5 Not to ignore the q uestio ns of Dr. H orowitz on M r.
Downloaded by [Virginia Tech Libraries] at 01:13 14 March 2015

em3 of fluid throu gh an annulus with a tot al area of 0.11 d e H art's bearing in vestigations, b ut I fee l that since these
em!. The work expen de d to move the 50 gra m b all through q uestions are m ostly con cerned wi t h t he t echniqu es of
2in. is 38,500 ergs and since eac h vo lu me ele me n t of fluid ob tain ing the information rather than with m y applicati on
must move throu gh the annulus, it is hard to imagine that of the informati on , I can do n o bette r than refer him to Mr.
awaxy structure as fr agile as the one Dr. H orowitz refers to d e H art w ho has wo rke d in t his area for a number of years .
would not be com p letely destroyed during the first fal l. I sho uld lik e to con clude b y stating t hat I feel the use of
Thus, his suggestion that more data p oints wo u ld change pol ym eri c m at eri als in mineral oi ls as V.l. improver,
the analytical results is gro u n d less in the face of h is own d et ergents, etc. , is w ithout a doubt a p rogr essive step in oil
arguments about the de licacy of the wax stru ct u re. technology. I further feel t ha t su ch us age is one of the first
However, if we consider the much m ore evide n t presence of m an y steps ye t to be taken to m eet the new and futu re
of the PIB polymer gelat ion, his sugge st ion may have some demands of lubricat ion .
validity since the structure d efinitel y see ms to be shear However, somet hin g that is new does n ot m ean usually
resistant. Certainly if his suggestion is va lid , such shear something that is perfect, rather, it usuall y m eans something
resistance would also indicate cran king resistance. U n - that is perfectabl e an d I believe the future w ill show us
fortunately, in thi s case one cannot have hi s cake and eat it com b ina tions of mineral oils and m an-mad e molecules much
too. su pe rio r to an yt h ing we now kn ow if we ha ve ability to
Considerin g the questions on shear rat e calcu lat ions- con ti n ue the adv ant ages of ou r p rod uct s and co n cep ts and
original calcul ati on s for she ar rat e ass u me d that the ball th e co u rag e to b e di ssati sfied with t hei r liabilities .
was centered du ring fall. However, sho rt ly thereaft er it was
experiment ally found that the b all was not cen tere d an d
this informat ion was pass ed on to the d iscusso r's company. R EFE R E N C E S
We have since found some experimental ev ide n ce that the
I . G . D UFFI:'>G; " M ess u n g d e r Z dhi gk eir d u rch G leichformige
error introdu ced b y the b all 's eccen tricity is m ino r. The K oac h s ia le 13e weg u n g ei n e r Kuge l in ei nem Kreiszylind er" ,
usual ball and ro d assem b ly was rep laced b y a rigid rod an d Z . ang eui, Math, II . Mech. , vol , I :~ , 1833 , p p. 366-373 .
floating ball asse m b ly by wh ich according to Duffing's
2 . lVI. \ Y. SAVAGE a n d L. O. BOW:\IA:--: ; " R ad ioactive Trace r
calculations (1) the b all should seek a concentric position. Meas urem en ts o f E ngi n e Bea ri ng \V ea r " , Paper No. 869 .
Preliminary results from this ass embly we re quite similar Presented a t the SAE N a t io na l F u el s a nd Lubri cants Meetin g,
tothose obtaine d from the previous ball and rod assembly. Tul sa , Ok la., Novem ber 8-9, 19 56.

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