Bharathi Connection Design (22.5 X 56)

Part-2
S.No Description Page
1 Design of connections E1 to E13 1 to 8

2 Purline Design 9 to 13
3 Bracing Design 14 to 19
4 Calculation of Dia and Number of Down take pipes 20 to 21
Connection Between R5 and R4 Rev.0
Building -2 Connection Design ( 22.5 x 56) Connection E1
300
16
10
900
16
Moment carrying capacity of the section = 890 kN-m
Combined Capacity of the connection = 0.783

2 2 0.5
890 300
1178.6 + 1456
360 45
90
1112
1022
90
45
Page 1
Connection Between R5 and R4 Rev.0
Grade of the bolt = 8.8 Grade
Area of the bolt = 245 sqmm
Capacity of the bolt in tension w.r.t ultimate stress = 156.8 kN
Capacity of the bolt in tension w.r.t yield stress = 182.8 kN
Shear carrying capacity of the bolt = 91 kN
Dia of the bolt = 20 mm
Hole clearance for 20 mm dia bolt = 3 mm
Fo fu = 800
γmo = 1.25
Allowable shear stress = 370
Total Number of bolts = 16 Nos

Capacity of the connection about major axis
Capa
city Mome
of nt
the Number Tension capacit
bolt of bolts capacity L.A y
Row-1 157 4 627.2 1022 641
row-2 157 4 627.2 932 533
row-3 157 0 0 842 0
row-3 157 0 0 511 0
157 0 0 180 0
157 4 627.2 90 4.5686
1178.6
Capacity of the bolts in tension = 2508.8 kN

Shear carrying capacity of the bolts = 1456 kN
Maximum bending moment due to bolt = 1.568 kN-m

Width of the Plate considered = 90 mm
Allowable stress in the Plate = 318.18 Mpa
Thickness of the plate required = 18 mm Provided 20 mm
Page 2
Design of Connection betweem R5 to R1 and R3 to column and R1 to R1 Rev.0
150
300
8
Moment carrying capacity of the section = 110.7 kN-m

1200 x 308 x 350
1.1 x 10^6
Maximum shear force in the web = 100 kN

2 2 0.5
110.7 100
211.2 + 728
190 45
100
506
416
100
45
Page 3
Design of Connection betweem R5 to R1 and R3 to column and R1 to R1 Rev.0
Fo fu = 800
γmo = 1.25
Capa
city Mome
of nt
Row-1 157 2 313.6 416 130
row-2 157 2 313.6 316 75
row-3 157 0 0 208 0
157 2 313.6 100 6.1976
211.2


Page 4
Rev.0
Clip connection to Wind Column R3 Connection E3
Design of Connection E3
Maximum Vertical reaction = 122 kN

Capacity of the bolt in tension w.r.t ultimate stress = 100 kN
Capacity of the bolt in tension w.r.t yield stress = 117 kN
Shear carrying capacity of the bolt ( Two way shear ) = 116 kN
Fo fu = 800
γmo = 1.25
Capacity of the Conncetion = 464 > 122 OK
From the above results the connection is only shear connection

hence we connect with the L - clips of 4 no with 16 mm dia bolts
Bottom flange
Page 5
Design of Connection betweem R6 to R6 Rev.0
Connection E4
225
10
500
10
Moment carrying capacity of the section = 358 kN-m
Tensition in the top plate = 358 = 702 kN

0.51
Maximum shear force = 200 kN

2 2 0.5
358 200
663.27 + 1456
Page 6
Connection E4
300 37.5
75
670
595
75
37.5
Fo fu = 800
γmo = 1.25
Page 7
Connection E4
Capa
city Mome
of nt
Row-1 157 4 627.2 595 373
row-2 157 4 627.2 520 285
row-3 157 0 0 445 0
row-3 157 0 0 297.5 0
157 0 0 150 0
157 4 627.2 75 5.2657
663.27


Page 8
Purlin design Rev.0
Basic wind speed = 39 m/sec

K1 = 1
K2 = 1
K3 = 1
K4 = 1
Wind speed = K1xK2xK3xK4 x Vb 39 m/s
area averaging factor ka = 1
wind directionality factor kd = 0.9
combination factor kc = 1
Pressure force = Ka x Kc x kd0.6xV2 = 821.34 N/sqm
Design of Side walls for wind
Design of Purlin for 8 m Span ( Inside the shed )
Wind pressure = 821 N/sqm
Span of the Purlin = 8m
Spacing between purlin = 1.5 m
Dead load of the sheet and purlin/sqm = 0.15 kN/sqm
Ground level = 0m
Roof angle ATAN 0.1 = 5.71 deg
Cpe ( from Table-5 of IS 875 part-3) = 0.8
Permeability of the building = 0.2
Cpi Clause 6.2.3.2 IS-875 part-3 = 0.5
Live load = 0.75 kN/sqm
Page 9
Purlin design Rev.0
Collateral load = 0.5 kN/sqm
Dead load/m 0.15 x 1.5 = 0.225 kN/m
Live load /m run 0.75 x 1.5 = 1.125 kN/m
Collateral load 0.5 x 1.5 0.75 kN/m
Wind load Cpe+Cpi 1.3 x 0.821 x 1.5 = 1.601 kN/m
Cpe-Cpi 0.3 x 0.821 x 1.5 = 0.3695 kN/m
1.5 DL + 1.5 CL +1.5 LL 0.225x 1.5 +1.125 x 1.5 +0.75 x 1.5 = 3.15 kN/m
0.9 DL +1.5 WL 0.9 x 0.225 + 1.60095 x 1.5 = 2.6039
the Design of Roof
Maximum Bending moment for support

3.15 x 8 ^2 = 25.2 kN-m
8
Maximum Bending moment for span

= 12.6 kN-m
3.15 x 8 ^2
16
Maximum shear force = 12.6 kN
3.15 x 8
2
Allowable design stress ST-42 fy = 318.18 Mpa
IS-801 table-2 and SP-6(5) 1.1
Allowable shear stress fy = 202.07 Mpa

(3)^0.5
Young's modulus of the steel = 200 Gpa
Section properties of the section IS-811 table-10
Section Z 200 x 60 20 2
Weight of the Section = 5.5892 kg/rm

Area of the Section = 7.12 cm2
Moment of inertia of the section Ixx = 425.79 cm4
Page 10
Purlin design Rev.0
Iyy = 52.9 cm4
Section modulus of the Section Zxx = 42.579 cm3

Zyy = 8.8167 cm3
Capacity of the section at support = 27.096 kN-m

> 25.2 OK
Capacity of the section at mid = 13.548 kN-m

> 12.6 OK
Check for the deflection wl^4 2 = 45.742 mm

384EI
Allowable deflection 8000 = 53.333 mm

150 > 45.742 OK
Check for the shear 12.6 1000 = 31.5 Mpa

200 2 < 202.07 OK
Design of Girt for 8 m Span

Wind pressure = 821 N/sqm
Span of the Purlin = 8m
Spacing between purlin = 1.55 m
Dead load of the sheet and purlin/sqm = 0.1 kN/sqm
Cpe ( from Table-5 of IS 875 part-3) = 0.7
Permeability of the building = 0.05
Cpi Clause 6.2.3.2 IS-875 part-3 = 0.5
Live load = 0 kN/sqm
Dead load/m 0.1 x 1.55 = 0.155 kN/m

Live load /m run 0.155 x 1.55 = 0 kN/m
Wind load Cpe+Cpi 1.2 x 0.821 x 1.55 = 1.5271 kN/m
Page 11
Purlin design Rev.0
Cpe-Cpi 0.2 x 0.821 x 1.55 = 0.2545 kN/m
Factored load = 2.2906 kN/m
the Design of Roof

Maximum Bending moment at support = 18.325 kN-m
2.29059 x 8 ^2
8
Maximum Bending moment due to DL+ WL at mid span
2.29059 x 8 ^2 = 9.1624 kN-m

16
Maximum shear force = 9.1624 kN

2.29059 x 8
2
Allowable design stress ST-42 fy/1.1 = 318.18 Mpa
IS-801 table-2 and SP-6(5)
Allowable shear stress fy = 202.07 Mpa

(3)^0.5
Bending moment due to self weight of the sheeting and puline at support
0.155 x 4 ^2 = 0.248 kN- m
10
Bending moment due to self weight of the sheeting and puline at support
0.155 x 4 ^2 = 0.155 kN - m
16
Young's modulus of the steel = 200 Gpa
Section properties of the section IS-811 table-10
Section Z 200 x 60 20 2
Weight of the Section 5.5892 kg/m

0
Area of the Section = 7.12 cm2
0
Moment of inertia of the section Ixx = 425.79 cm4
Iyy = 52.9 cm4
0
Section modulus of the Section Zxx = 42.579 cm3
Zyy = 8.8167 cm3
Page 12
Purlin design Rev.0
Moment carrying capacity of the section at support = 27.096 kN-m
> 18.325 OK
Moment carrying capacity of section at mid span = 13.548 kN-m

9.1624 OK
Moment carrying capacity of the section about minor axis 2.8053 kN-m
8.816667 x 318.2
1000
Moment carrying capacity of support = = 4.208 kN-m

2.805303 x 1.5 0.248
18.32472 + 0.248 = 0.7352

27.09579 4.208 < 1 OK
Check for the deflection wl^4 2 = 39.703 mm

185 EI
Allowable deflection 8000 = 53.333 mm

150 > 39.703 OK
Check for the shear 9.162 1000 = 22.91 Mpa

200 2 < 202.07 OK
Design of the sag rod

Horizontal component of the gravity load = 0.2089 kN/sqm
Total horizontal force = 0.209 x 35 = 3.6564 kN

2
Total horizontal force per bay = 3.656 x 8= 29.251 kN
Total force is distributed to 2 locations force at each location 14.626 kN

providing sag rods 1 Nos and one location directly to rafter
29.25
2
Capcity of the 12 mm dia sag rod = 25.704 kN
250 x 113.1
1.1 x 1000
Page 13
Connection Pipe 100 NB ( M)
Yield strength of the structural steel = 250 Mpa
Considering 100 NB ( M) ( IS1161 )

OD 114.3
Yield strength ( Hot rolled sections ) = 250 Mpa Table-3
IS 4923
ultimate tensile strength = 410 Mpa
Young's Modulus of the steel = 200 Gpa
Cross sectional area of the member = 15.5 sqcm
Bolt grade 8.8
Ultimate tensile strength = 800 Mpa
Yield strength = 640 Mpa
Maximum bending moment in the column =
Dia of the bolt d = 20 mm
Dia of the hole d0 = 22 mm
Area of the bolt ( gross Area ) = 314.1593 sqmm
Area of the bolt ( Net Area ) = 245 sqmm
ϒm1 = 1.1
ϒm0 = 1.25
Capacity of the bolt based on ultimate strength of the bolt

= 141 kN
Capacity of the bolt based on yield strength of the bolt

= 183 kN
Capacity of the bolt in shear = 91 kN
Thickness of the connecting plate t = 8 mm
Page 14
Edge distance e = 60 mm
Pitch of the bolts p = 100 mm
Ultimate tensile strength of the bolt fub = 800 Mpa
Ultimate tensile strength of the plate fu = 490 Mpa Table-1

IS 800-2007
e/3d0 = 60 / 66 = 0.91
P/3do -0.25 = 100/66- 0.25 = 1.27
fub/fu = 1.63
K = 0.91
Vnb = 178 kN
Vdpb = 142
Bolt capacity = 91 kN
Number of bolts provided = 2 Nos
Capacity of the connection = 182 kN

> 61 OK
Page 15

OD 165.1
IS 4923
Cross sectional area of the member = 24.2 sqcm
Bolt grade 8.8
ϒm1 = 1.1
ϒm0 = 1.25

= 141 kN

= 183 kN
Page 16

IS 800-2007
e/3d0 = 60 / 66 = 0.91
P/3do -0.25 = 100/66- 0.25 = 1.27
fub/fu = 1.63
K = 0.91
Vnb = 178 kN
Vdpb = 142

> 71 OK
Page 17

OD 193.7
IS 4923
Cross sectional area of the member = 32 sqcm
Bolt grade 8.8
ϒm1 = 1.1
ϒm0 = 1.25

= 141 kN

= 183 kN
Page 18

IS 800-2007
e/3d0 = 60 / 66 = 0.91
P/3do -0.25 = 100/66- 0.25 = 1.27
fub/fu = 1.63
K = 0.91
Vnb = 223 kN
Vdpb = 178

> 74 OK
Page 19
Calculation of Dia and Number of Down take pipes
Codes Manual for the Design of Roof Drainage Systems

A guide to the use of European Standard BS EN 12056-3-2000
Maximum Rainfall intensity = 120 mm/hr
Design intensity of the rain fall = 120 mm per hour
Width of the Building = 22.5 m
Length of the Building = 56 m
Roof area of the Building = 1260 sqm
Volume of the water per sec collected = 42 Lit/sec

1260 x 120
3600
Providing 12 Nos of the Down spouts
Area for each down spout = 105 sqm
Volume of the water per each drainage spout = 42 = 3.5 Lit/sec

12
Gutter discharge =
Total depth of the Gutter,Z = 250 mm
Minimum Freeboard,Y = 75 mm
Width of the Gutter,T = 350
W = Z-Y = 175 mm
FD = = 0.8409
Aw = 61250
Fs = 1
Page 20
Calculation_ of Dia and Number of Down take pipes
𝑄 𝑁=3.89 𝑥 〖10〗^(−5) 𝐹_𝐷 𝐹_𝑠 〖𝐴_^1.25〗
QN = 31.52
Spacing between the drainage spout L = 8m

L/w ratio = 45.714
FL = 1
Qc 0.9 x FL x QN = 28.368
> 3.5 OK
kB = 0.25 mm
f = 0.33
Providing 1 Nos of 150 mm dia = 17671

equalent dia of the pipe = 150
di = 150 mm
QRWP = = 31.585
> 3.5 OK
𝑄_𝑅𝑊𝑃=2.5 𝑥 〖10〗^(−4) 〖𝐾𝑏〗_^(−0.167) 〖〖𝑑𝑖〗
_^2.667 𝑓_^1.667〗_
Page 21

Bharathi Connection Design (22.5 X 56)

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Part-2

S.No Description Page

1 Design of connections E1 to E13 1 to 8

Moment carrying capacity of the section = 890 kN-m

Combined Capacity of the connection = 0.783

Grade of the bolt = 8.8 Grade

Area of the bolt = 245 sqmm

Capacity of the bolt in tension w.r.t ultimate stress = 156.8 kN

Capacity of the bolt in tension w.r.t yield stress = 182.8 kN

Shear carrying capacity of the bolt = 91 kN

Dia of the bolt = 20 mm

Hole clearance for 20 mm dia bolt = 3 mm

Allowable shear stress = 370

Total Number of bolts = 16 Nos

Capacity of the bolts in tension = 2508.8 kN

Maximum bending moment due to bolt = 1.568 kN-m

Thickness of the plate required = 18 mm Provided 20 mm

Moment carrying capacity of the section = 110.7 kN-m

Combined Capacity of the connection = 0.542

Grade of the bolt = 8.8 Grade

Area of the bolt = 245 sqmm

Capacity of the bolt in tension w.r.t ultimate stress = 156.8 kN

Capacity of the bolt in tension w.r.t yield stress = 182.8 kN

Shear carrying capacity of the bolt = 91 kN

Dia of the bolt = 20 mm

Hole clearance for 20 mm dia bolt = 2 mm

Allowable shear stress = 370

Total Number of bolts = 8 Nos

Capacity of the connection about major axis

Capacity of the bolts in tension = 1254.4 kN

Maximum bending moment due to bolt = 1.764 kN-m

Thickness of the plate required = 18 mm Provided 20 mm

Maximum Vertical reaction = 122 kN

Area of the bolt = 157 sqmm

Capacity of the bolt in tension w.r.t ultimate stress = 100 kN

Capacity of the bolt in tension w.r.t yield stress = 117 kN

Shear carrying capacity of the bolt ( Two way shear ) = 116 kN

Dia of the bolt = 16 mm

Hole clearance for 16 mm dia bolt = 2 mm

Allowable shear stress = 370

Total Number of bolts = 4 Nos

Capacity of the Conncetion = 464 > 122 OK

From the above results the connection is only shear connection

Moment carrying capacity of the section = 358 kN-m

Tensition in the top plate = 358 = 702 kN

Maximum shear force = 200 kN

Combined Capacity of the connection = 0.557

Grade of the bolt = 8.8 Grade

Area of the bolt = 245 sqmm

Capacity of the bolt in tension w.r.t ultimate stress = 156.8 kN

Capacity of the bolt in tension w.r.t yield stress = 182.8 kN

Shear carrying capacity of the bolt = 91 kN

Dia of the bolt = 20 mm

Hole clearance for 20 mm dia bolt = 2 mm

Allowable shear stress = 370

Total Number of bolts = 16 Nos

Capacity of the connection about major axis

Capacity of the bolts in tension = 2508.8 kN

Maximum bending moment due to bolt = 1.274 kN-m

Thickness of the plate required = 18 mm Provided 20 mm

Basic wind speed = 39 m/sec

Wind speed = K1xK2xK3xK4 x Vb 39 m/s

area averaging factor ka = 1