JS Polymer Insulator

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JS Polymer Insulator
---Yangzhou Shuangbao Power
Equipment Co., Ltd.
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Quality First
Quick Technical Supports &
Competitive Price
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Introduction
 Shuangbao Power, do business as JS Polymer

Insulator, starting insulator business Since 1994.
 In 2016, have been acquired by Jiangsu Shuanghui

Power
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siemens
20+sansyears
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manpower.
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 Qualified supplier for SGCC (State Grid Corporation of

China), China Southern Power Grid Corporation, and
ABB.
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Company Location
Location: One hour and half drive to Nanjing.

Three hours and half drive to Shanghai.
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JS Polymer
Insulator.
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Facts
 No. of Employees: 89
 No. of Engineers: 12
 Workshop Area: 26,000 Square meters

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Catalogue
1) UHV(800kV-1100kV) Suspension Polymer Insulators
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Catalogue
2) Suspension Polymer Insulator for Transmission Line
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Catalogue
3) Distribution Polymer Insulator
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Catalogue
4) Line Post Insulator
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International Standard Conform
IEC 61109-2008 Insulators for overhead lines –

Composite suspension and tension insulators for a.c.
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systems
Definitions,
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test methods and acceptance criteria
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Domestic Customers Lists
State Grid Corporation of China (SGCC)
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Oversea Customers List
ABB Corporation
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Supply to ABB China

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Picture of Production Equipments
Mold Developing & Machining Equipment

Silcon Rubber Injection Molding
Machine
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Picture of Production Equipment
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Rubber Mixing Machine

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Assembly Machine
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Core Rod Grinding Machine

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Core Rod End Grinding Machine

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Picture of Factory Site
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High Voltage Suspension Insulator

Manufacturing Facility
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Picture of Factory Site
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High Voltage Post Insulator Manufacturing

Workmanship
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Quality Certificate
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Quality Certificate
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Quality Certificate
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Quality Control Key Points
➢ Insulator end area mechanical Strength
➢ Silicon Rubber, core rod and fittings coupling property
➢ Silicon Rubber physical, mechanical & electricity property

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➢ Core Rod mechanical & electricity property
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Quality Control
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To confirm the parts mechanical property, breaking

strength and dispensability by conduct massive
assembly, tolerance and breaking test.
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Quality Control
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Adhesion Performance testing methods

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Quality Control
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Silicon Rubber Performance &

Inspection
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Quality Control
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Larger Diameter Core Rod
Water Diffusion Test
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Quality Control
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siemens black italic Core Rod Performance &
Inspection
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Routine Test
Hardness test
The Shore hardness is determine no

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variation before and after boiling
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Routine Test
Volume, surface resistivity

test
Volume resistivity should no less than
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1.0×1012Ω·m
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Routine Test
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Split strength test
The split strength should no less than 10kN/m

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Routine Test
Tensile strength test
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The tensile breaking strength is no less than
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Routine Test
Puncture test
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is no less than 30kV/mm.
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Routine Test
Burning test
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level is FV-0 grade.
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Routine Test
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Anti-tracking test
The anti-tracking and anti-electrical-erosion

level is no less than TMA4.5 grade
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Routine Test
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Formulation
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We do research the rubber formula and workmanship that applied to different voltage
products and continuously optimizing to satisfy customers’ requirements on the quality.
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Routine Test
Hydrophobic test
Hydrophobic test mainly include product
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classification which level are from HC1 to HC6
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hydrophobicity, loss and recovery. The
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Routine Test
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Photopermeability
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To remove internal flaws of core rod such as impurity,

bubble, cracks and etc.
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Routine Test
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Current
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No breakdown or surface flashover should occurred and the test

current should not exceed 50uA.
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Routine Test
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Dye penetration test
The time of this penetration test should exceed 15 minutes.

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Routine Test
Power-frequency voltage-
withstand test
To Apply 80% dry power frequency

flashover voltage on sample for 30
minutes, no breakdown or surface
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flashover are occurred will consider
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pass this
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Routine Test
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Stress-corrosion-resistant test
Put on the larger one of 67%SML or 300MPa on material, then add 1N concentration of
nitric acid in acid containers immediately for 96 hours. It will consider pass this test if no
breakdown occurred of core rod within 96h.
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Routine Test
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To select 10 points on test sample and the acceptance requirement, the single point
galvanizing coating thickness must no less than 80um while the average coating thickness is no
less than 120um, and its galvanizing coating thickness of all 10 point should no less than 85um.
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Routine Test
Fitting pin test
Run three operational

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which the test value “F”
should be between
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Fmin50N and Fmax500N.
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Routine Test
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Go & No-go gauge test
The ball & Socket size should pass the go and no go gauge check.
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Routine Test
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Fitting hardness test:
The variation of fitting hardness before/after compression should be no larger
than ±20HBS..
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New Facility Aerial View
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The New Facility Aerial View which be move into in 2018

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USA&Canada:
JS North America Inc

4122 Chattahoochee Trace Suite 202, Duluth GA
30097
Tel: 678 878 2288
www.js-northamerica.com
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China:
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Shuang-xian-nan Road
Jiangdu City, Jiangsu Province, China
Tel:+86-514-86827848，85188869
Fax: +86-514-86827880
www.js-hardware.com

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 Shuangbao Power, do business as JS Polymer

 In 2016, have been acquired by Jiangsu Shuanghui

 Qualified supplier for SGCC (State Grid Corporation of

Location: One hour and half drive to Nanjing.

 Workshop Area: 26,000 Square meters

1) UHV(800kV-1100kV) Suspension Polymer Insulators

2) Suspension Polymer Insulator for Transmission Line

3) Distribution Polymer Insulator

4) Line Post Insulator

IEC 61109-2008 Insulators for overhead lines –

State Grid Corporation of China (SGCC)

Siemens sans Supply to ABB Poland

Supply to ABB China

Mold Developing & Machining Equipment

Rubber Mixing Machine

Core Rod Grinding Machine

Core Rod End Grinding Machine

High Voltage Suspension Insulator

High Voltage Post Insulator Manufacturing

➢ Insulator end area mechanical Strength

➢ Silicon Rubber, core rod and fittings coupling property

➢ Silicon Rubber physical, mechanical & electricity property

To confirm the parts mechanical property, breaking

Adhesion Performance testing methods

Silicon Rubber Performance &

The Shore hardness is determine no

Volume, surface resistivity

The split strength should no less than 10kN/m

Tensile strength test

The anti-tracking and anti-electrical-erosion

Hydrophobic test mainly include product

To remove internal flaws of core rod such as impurity,

No breakdown or surface flashover should occurred and the test

Dye penetration test

The time of this penetration test should exceed 15 minutes.

To Apply 80% dry power frequency

Fitting pin test

Run three operational

Go & No-go gauge test

The variation of fitting hardness before/after compression should be no larger

The New Facility Aerial View which be move into in 2018

JS North America Inc

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