You are on page 1of 11

OffCon Time: 22:58

Version Beta 1 October 2002 Date: 22.02.24

About OffCon: OffCon is a MS EXCEL based checklist and calulation tool for verification of the design of
offshore containers. This program does not include any detailed analysis of the container framework. Detailed
frame analysis may be performed using DNV 3-D Beam or other beam calculation programs.supplement to
beam calculation.

The program is copyright by Det Norske Veritas, and is based on the rule requirements of DNV Certification Note 2.7-1
May 1995. This version is preliminary and is only intended for evaluation purposes. Feedback and comments will be
appricated: e-mail: per.dalsjo@dnv.com.

Identification
Client Project No.
Project Name/
Container Type

Max. gross mass kg Length mm


Payload kg Width mm
Tare mass kg Height mm
Sling leg angle °

Checklist: DNV Certificate Note 2.7-1 Chapter 3


Design details Comment
1. Clean outline, no snagging hazard
2. Continuity of force transmission in primary structure
3. Full penetration welding of primary structure
4. Min. material thickness & material requirements met
5. Padeye design
6. Fork lift pockets: bottom plates/ sufficent shear area side rail
7. No unacceptable rust traps
8. Doors, hatches and other loose structures secured
9. Doors can be secured in open position
10. Unit able to withstand 30º tilt angle

Calculations
11. Four point lift: 2,5xR (Only primary structure included)
12. Two point lift: 1,5xR for open frames (incl. all structure)
13. Fork pocket lift: 1,6xR
14. Frame analysis carried out (computer analysis)
15. Padeye stresses
16. Impact loads
17. Floor plate stress from internal loading: 2,5xP/A
18. Wall stress from internal loading: 0,6xP/A
19. IMDG Requirements (DG tank containers)

User PGDA
Design Loads
Client: 0 Time: 22:58
Project: 0 Date: 22.02.24
Project No.: 0

Main data for calculation


Max. gross mass 0 kg Safety factors
Payload 0 kg Chain, links and shackles 8.00
Tare mass 0 kg Wire rope 10.00
Sling leg angle 0 °

3.2 Structural strength


The required strength of a container is found by performing calculations using the below loads.

3.2.1.1 Lifting with lifting set


Design load
F=(2.5xR-T)g = 0.0 N
Resulting sling force
RSL=(3xRxg)/(n-1)xcos v = 0.0 N

3.2.1.2 Lifting with fork truck


Design load
F=(1.6xR-T)g = 0.0 N

3.2.2.1 Horizontal impact


Static equivalents to impact loads
F=0.25xRxg = 0.0 N Corner post, bottom frame
F=0.15xRxg = 0.0 N Other

3.2.2.2 Vertical impact


Static equivalents to impact loads
F=0.25xRxg = 0.0 N Bottom side/ end rails

Load cases
The calculated distributed loads are ment to be applied to a 3D -model of the unit made using frame analysis
software. The length of the load bearing elements in the bottom frame should be entered into the cell below.

Length of load-bearing members mm

Distributed Load Total Load


4 Point Lift
f=(2.5xR)g/l= #DIV/0! N/mm F=(2.5xR)g= 0.0 N
2 Point Lift/ Diagonal Lift
f=(1.5xR)g/l= #DIV/0! N/mm F=(1.5xR)g= 0.0 N
Fork Pocket Lift
f=(1.6xR)g/l= #DIV/0! N/mm F=(1.6xR)g= 0.0 N
Impact Loads
f=Rxg/l= #DIV/0! N/mm F=Rxg= 0.0 N

3.7 Prototype testing - Internal test masses

3.7.1.2 All point lifting


f=(2.5xR-T)= 0.0 kg
3.7.1.3 2 Point lifting (Diagonal lifting test)
f=(1.5xR-T)= 0.0 kg
3.7.2 Vertical impact test
f=P= 0.0 kg
3.7.3 Fork lift test
f=(1.6xR-T)= 0.0 kg
Padeye Design
Client: 0 Time: 22:58
Project: 0 Date: 22.02.24
Project No.: 0
Reference: Section 3.2.1.1 Lifting with lifting set, 3.4.1 Pad eyes and Appendix E. Examples of calculations for
lifting sets and padeyes

Decomposed pad eye forces


Sling leg angle v= 0°
Pad eye angle w= °
Number of pad eyes n=

Resulting sling force


RSF=(3xRxg)/(n-1)xcos v = 0.0 N

Fv = 0.0 N
Fh = 0.0 N
Fx = 0.0 N
Fy = 0.0 N

Pad eye strength

Click the desired padeye design to enter dimensions

Dimensions
Bolt hole diameter Dh = mm
Outer radius H= mm
Pad eye thickness t= mm
Total thickness tc = mm
Pipesection dia. Dp = mm

Yield stress of material Re = N/mm2

Denominator
Tear out stress
Contact stress, 4% clearence
Contact stress, 6% clearence

Calculated stresses
Tear out stress #DIV/0! N/mm2
Contact stress, 4% clearence #DIV/0! N/mm2
Contact stress, 6% clearence #DIV/0! N/mm2

Shackle dimensions
Minimum bolt diameter
DNV CN 2.7-1 Dmin = 0,96 * Dh = 0.00 mm
EN 12079 Dmin = 0,94 * Dh = 0.00 mm

Maximum shackle gap width


Wmax = tc / 0,75 = 0.00 mm

Minimum Breaking Load


Shackles, rings,links 0.00 tonn 0.00 kN
Impact Loads
Client: 0 Time: 22:58
Project: 0 Date: 22.02.24
Project No.: 0

Refrence: Section 3.2.2 Impact loads


Please note! Beam deflection and stress is calculated using simplified beam theory. If stresses exceed the yield
stress of the material or deflections exceeds the calculated maximum, more detailed analysis needs to be
performed.
Beam specification
Cross section dimensions
h= mm
b= mm
t= mm
,

Cross section properties


I= cm4
W= cm3

Beam span
L= mm
Yield strength of material
Re = N/mm2

Maximum bending stress and deflections due to simulated impact

Corner posts and side rails bottom structure: F = 0,25*R*g


Length Bending stress (N/mm2) Deflections (mm) Max. deflection
fixed - fixed free-free fixed - fixed free-free L/250 (mm) *
-500.00 #DIV/0! #DIV/0! #DIV/0! #DIV/0! -2.00
0.00 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.00
500.00 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 2.00

Other frame members of the side structure, including top rails: F = 0,15*R*g
Length Bending stress (N/mm2) Deflections (mm) Max. deflection
fixed - fixed free-free fixed - fixed free-free L/250 (mm) *
-500 #DIV/0! #DIV/0! #DIV/0! #DIV/0! -2.00
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.00
500 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 2.00
(*) Not necessarily the correct length to compare with
Lifting Set Calculations
Client: 0 Time: 22:58
Project: 0 Date: 22.02.24
Project No.: 0

Refrence: Chapter 7 Lifting sets

Strength requirements for lifting sets


Reduced safety factor 1.00

4 legs Minimum Breaking Load Min. SF


Wirerope sling 0.0 t 0.0 kN 10.00
Chain sling 0.0 t 0.0 kN 8.00
Shackles, rings,links 0.0 t 0.0 kN 8.00
Intermediate link 0.0 t 0.0 kN 8.00
Top link, forerunner 0.0 t 0.0 kN 8.00
Wirerope forerunner 0.0 t 0.0 kN 10.00

2 legs
Wirerope sling 0.0 t 0.0 kN 10.00
Chain sling 0.0 t 0.0 kN 8.00
Shackles, rings,links 0.0 t 0.0 kN 8.00
Intermediate link 0.0 t 0.0 kN 8.00
Top link, forerunner 0.0 t 0.0 kN 8.00
Wirerope forerunner 0.0 t 0.0 kN 10.00

1 leg
Wirerope sling 0.0 t 0.0 kN 10.00
Chain sling 0.0 t 0.0 kN 8.00
Shackles, rings,links 0.0 t 0.0 kN 8.00
Top link 0.0 t 0.0 kN 8.00
Special lifting set calculations
Client: 0 Time 22:58
Project: 0 Date 22.02.24
Project No.: 0

These calculations are for units where the centre of gravity is symmetric along one axis.
Rating = 0 kg

Semi-symmetric slings

a= mm
b= mm
w= mm
H= mm
Angles
α= #DIV/0! deg.
αh = #DIV/0! deg.
β= #DIV/0! deg.
βh = #DIV/0! deg.
Sling forces
Sα = #DIV/0! N
Sβ = #DIV/0! N

Modified Rating α leg


Rα = #DIV/0! kg

Reduced safety factor #DIV/0!

4 legs Minimum Breaking Load Min. SF


Wirerope sling #DIV/0! #DIV/0! 10.00
Chain sling #DIV/0! #DIV/0! 8.00
Shackles, rings,links #DIV/0! #DIV/0! 8.00
Intermediate link #DIV/0! #DIV/0! 8.00
Top link, forerunner #DIV/0! #DIV/0! 8.00
Wirerope forerunner #DIV/0! #DIV/0! 10.00

Modified Rating β leg


Rβ = #DIV/0! kg

Reduced safety factor #DIV/0!

4 legs Minimum Breaking Load Min. SF


Wirerope sling #DIV/0! #DIV/0! 10.00
Chain sling #DIV/0! #DIV/0! 8.00
Shackles, rings,links #DIV/0! #DIV/0! 8.00
Intermediate link #DIV/0! #DIV/0! 8.00
Top link, forerunner #DIV/0! #DIV/0! 8.00
Wirerope forerunner #DIV/0! #DIV/0! 10.00

You might also like