Professional Documents
Culture Documents
Service Manual RX Practix Convenio
Service Manual RX Practix Convenio
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3. Replacement
code: AL3009_E00R02.doc
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4. Adjustments
code: AL3011_E00R02.doc
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5. Faults finding
code: AL3013_E00R00.doc
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6. Service information
code: AL3015_E00R02.doc
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7. Parts list
code: AL3017_E00R00.doc
8. Electrical drawings
code: AL3019_E00R02.doc
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9. Programmed maintenance
PRACTIX CONVENIO code: AL3021_E00R01.doc
PMS 12NC: 9890 010 83631
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SERVICE MANUAL
PMS 12NC: 4512-988-00631 REV AA
10.
File name: AL3000_E00R02.doc
Revision Date: September 30, 2005
Philips PRACTIX CONVENIO – Technical data & labels -1
[File: AL3003_E00R02.doc]
Technical data & labels -1 - PRACTIX CONVENIO Philips
[File: AL3003_E00.doc]
Philips PRACTIX CONVENIO – Technical data & labels -1
TABLE OF CONTENTS
1. DESCRIPTION................................................................................................................................................ 2
1.1. Applications..................................................................................................................................................2
1.2. Versions/ Configurations ................................................................................................................................3
1.3. Traceability ...................................................................................................................................................3
1.4. Maintenance.................................................................................................................................................4
1.4.1. Components identification / arrangement ..................................................................................................... 4
2. PRE-INSTALLATION......................................................................................................................................... 5
2.1. Installation times............................................................................................................................................5
2.2. Environmental data for the shipment................................................................................................................5
2.3. Environmental data for standard use................................................................................................................5
3. TECHNICAL SPECIFICATIONS.......................................................................................................................... 6
3.1. Electrical data ...............................................................................................................................................6
3.2. Functioning data ...........................................................................................................................................6
3.3. Radiological data ..........................................................................................................................................7
3.4. Components data..........................................................................................................................................8
3.4.1. Tube-Housing group.................................................................................................................................... 8
3.5. Collimator ..................................................................................................................................................11
3.6. Monobloc - Collimator Assembly ..................................................................................................................11
3.7. Mechanical data .........................................................................................................................................12
3.7.1. Mechanical data ....................................................................................................................................... 12
3.7.2. Transport handle ....................................................................................................................................... 13
3.7.3. Bumper..................................................................................................................................................... 13
3.8. Unit sizes ....................................................................................................................................................14
3.9. Batteries and battery charger ........................................................................................................................15
3.10. Environmental data......................................................................................................................................15
3.11. Accessories and options ...............................................................................................................................16
3.11.1. X-ray infrared control ................................................................................................................................. 16
3.11.2. DAP (dose-area product meter - Optional)................................................................................................ 16
3.11.3. AEC (Automatic exposure meter) ................................................................................................................ 16
4. COMPATIBILITY............................................................................................................................................ 17
4.1. Compliance with directives and technical standards.........................................................................................17
4.2. Labels and symbols......................................................................................................................................18
4.2.1. Internal symbols ........................................................................................................................................ 20
4.2.2. Various symbols ........................................................................................................................................ 20
4.2.3. Symbols on display.................................................................................................................................... 20
DOCUMENT STATUS............................................................................................................................................... I
1. DESCRIPTION
1.1. Applications
PRACTIX CONVENIO is a mobile motorized x-ray system, independent of the mains, aimed to fulfil
a wide range of clinical applications.
The unit is intended for being used to perform radiological tests and diagnostic researches
dedicated to:
• operating theater
• sport medicine
• plaster room
• first aid
• pediatrics
• orthopaedics
The unit can operate in a data range from hard radiation (for example, chest tests) to soft radiation
(for example, extremities tests, pediatrics) that can be selected through APR programs.
The x-ray generator is assembled inside the trolley like the electronics for the generator and
movement control.
The x-ray exposure can occur through the x-ray control with cable extendible to two stages
(preparation and x-rays).
The x-ray tube-collimator group is assembled on a telescopic arm linked to the column so that the
weight is completely balanced.
In order to rotate the column it is enough to release the lock with the proper pushbutton on the
frontal controls panel, move vertically the telescopic arm and rotate the column in the intended
position.
The cassette-holder compartment can lodge to eight cassettes (exposed or non-exposed) with
dim.35x43cm (12x15inch) and a grid.
A control keyboard with graphic display is lodged on the control panel and it allows the full control
of all unit parameters. The movement controls are realized according to the “dead man” operating
principle.
Six groups of APR exams with six subgroups each are available, programmed with default data in
factory. These 36 exams are easily reprogrammable by service or directly by the user.
- Mobil-AID paddle
- X-ray remote control
- Dosimetric chamber
- Pediatric filter
1.3. Traceability
Part No Description
IN PROGRESS
1.4. Maintenance
The maintenance plan of PRACTIX CONVENIO consists of:
- tests that can be performed by the operator
- interventions of preventive maintenance that can be performed by qualified personnel.
The suggested maintenance plan guarantees safety for the patient and it satisfies the current
regulations.
1.4.1. Components identification / arrangement
6
9
8 7
1 – Right cover 7 8
2 – Right batteries cover
3 – CER receiver (opt.)
4 – Handle for unit movement
5 – X-ray handswitch
6
6 – Collimator
7 – Monobloc 9
8 – Telescopic arm 5
9 – Monobloc handle 4
1
2. PRE-INSTALLATION
No particular procedure is required for the pre-installation.
The unit is provided with a supply cable 6mt long (L + N + GND, 3x2,5mm2, AWG 10), a connector for the power
supply type IEC 83.
2.1. Installation times
Unpackage In progress
System setup, programming and acceptance of unit In progress *
Delivery of the unit In progress *
Standard use:
PRACTIX CONVENIO is able to work properly within the environmental limits mentioned below. In case
you operate outside the specified limits, faults or malfunctions of the unit can intervene.
The unit is not suitable for use in areas where there is a danger of inflammable mixtures of air or nitrous
oxide.
3. TECHNICAL SPECIFICATIONS
3.1. Electrical data
Description Data
Voltage From 115V -15% to 230V +10% AC standard monophase with
ground.
Automatic prearrangement of the unit in function of the mains line.
Frequency 50/60Hz ±5 standard
Absorbed current Max. 10A
Line compensation Automatic
Line resistance <1Ω @115/230Vac
Mains fuse 10A
Supply cord 6mt long
Isolation class Class I with applied parts type B
Use conditions Continuous functioning with intermitting load
The unit is not suitable for use in areas where there is a danger of inflammable mixtures of air or
nitrous oxide
Description Data
Monobloc PSM HF1/R7
Max. power (100kV – 300mA) 30kW
Max. tube voltage 125kV
Max. tube current 300mA
Max. power ripple <2%
kV Rise time at max.power <1.0ms
Half-value layer @ 75kV 2.0mmAl
Min. inherent filtration @75kV 1.00mmAl
Weight 19.0kg
Thermal capacity 600kJ
Thermal safety (thermal switch n.c.) 57°C ±3°C
Continuous thermal dissipation 75W
Max. housing temperature 60°C
X-ray insert
Description Data
X-ray tube IAE X22 0,8 x 1,3
Rotation speed 2850 rpm @ 50Hz
Nominal foci dimension (IEC 60336, EN 60336) 0,8mm small focus
1,3 mm large focus
Nominal anode power (IEC 613, EN 60613) 16kW small focus
32kW large focus
Anodic material Re, W, Mo (rhenium, tungsten,
molybdenum)
Anode diameter 64mm (2,52in.)
Anode angle 15°
Thermal anode capacity 80kJ (107kHU)
Max. continuous anode dissipation 300W
Max. anode cooling speed 22kJ/min (29,7 kHU/min)
Min. inherent filtration (IEC 522) 0,7mmAl eq.
Tube material glass
For any further information cfr. the Technical Data Sheet of the insert.
Tube seasoning
After a long idle period (3 months or more), it is necessary to proceed to the X-RAY TUBE SEASONING.
The necessary information for the tube seasoning is included in the “TECHNICAL MANUAL – Service
information §8.2.3 X-ray seasoning”.
250 50 kV 500
50 kV
60 kV 60 kV
70 kV 70 kV
200 400
80 kV 80 kV
(mA)
90 kV 90 kV
(mA)
100 kV 300 100 kV
150
110 kV 110 kV
120 kV
120 kV
200 130 kV
100 130 kV
50 100
0 0
0.01 0.1 1 10 0.01 0.1 1 10
Tempo di esposizione - Time - Temps (sec)
Tempo di esposizione - Time - Temps (sec)
Fig. 1 Fig. 2
Heating and cooling curves of anode
Stored energy (kJ) / Time (min)
80
Energia Accumulata - Stored Energy - Energie Emmagasinée
800 W
500 W
70
300 W
60
200 W
50
40 100 W
(kJ)
30
20
10
0
0 5 10 15
Tempo - Time - Temps (min)
Fig. 3
Monobloc heating curves Monobloc cooling curves
Stored energy (kJ) / Time (min) Stored energy (kJ) / Time (min)
Fig. 4 Fig. 5
Monobloc dimensions
Fig. 6
X-ray tube dimensions
Fig. 7
3.5. Collimator
Description Data
Type, brand and model Manual with internal light source (Ralco R232)
Collimator Square field, multilayers
Light source Halogen lamp 12V 100W with temporized ignition
Field covering 43x43cm (16,93x16,93in.) at 1m (39,37in.) DFF
Brightness intensity 160lux at 1m (39,37in.) DFF
Contrast ratio 4:1
Measure of focus-film distance Extensible measure
Rotation ±130°
Weight 9 ±0,2kg (19,84Lb ±0,44)
Sizes 183x168x256mm (7,20x6,61x10,08in.)
Accessories Prearrangement for dosimetric chamber insertion (DAP)
Pediatric filter (2,4 and 4,3mmAl equivalent)
Max protection against leakage radiation 125kV 4mA
(EN60601-1-3 par.29.204.3)
Indicator precision Corresponds to x-ray fields with tolerance lower than 2%
(EN60601-1-3 par.29.202.8) of used DFF
Inherent filtration 2mmAl @75kV
(EN60601-1-3 par.29.201.2/29.201.6)
Brightness field precision Corresponds to x-ray fields with tolerance lower than 2%
(EN60601-1-3 par.29.202.9) of used DFF
Classification EN60601-1 par.5
Protection against the electrical hazards Class I
Protection against direct and indirect contacts Unit with applied part Type B
Protection against water penetration Common protection
Description Data
Weight About 508kg (1025Lb)
Max. width 620mm (24,41in.)
Length in transport position 1363mm (53,66in.)
Max. height in transport position 1930mm (75,98in.)
Max. height with arm at the max.extension 2340mm (92,13in.)
Control console height 915mm (36,02in.)
Focus-floor distance (z-axis) 800 ÷ 2100mm (31,50 ÷ 82,68in.)
Arm rotation around the vertical axis ±180°
(a swivel)
Column rotation around the arm axis ±315°
(ß swivel)
Monobloc rotation around its axis 105° (+90°ahead, -15° back )
(? swivel)
Telescopic arm movement 350mm (800÷1150mm) [21,65÷45,25in.]
(x- axis)
Cassette-holder 8 cassettes format 35 x 43cm (12x15in) + 1grid
Movement Motorized
Speed ahead (tube in transport position) 0÷5km/h, proportional to the force impressed on the
handle
Speed ahead (tube not in transport position) 0÷2,5km/h, proportional to the force impressed on
the handle
Speed back 0÷2,5km/h, proportional to the force impressed on
the handle
Stationary slope (with brakes inserted) 0÷18%
Max speed on slope 0÷12% UP: >4km/h
0÷12% DOWN: <6km/h
Max height of a obstacle that can be overcome 30mm
Wheels diameter Front: ø200mm, cushioned
Rear: ø300mm
Description Data
Handle stroke (forwards/backwards) ±5mm
Thrust force (forwards/backwards) ±80N
3.7.3. Bumper
Safety device to limit the electromechanical collisions, placed on the unit front.
Description Data
Collision sensor:
Switch travel 2mm
Shock absorber:
Spring travel 50mm
Description Data
Type, brand and model Ionizing chamber Mobil-AID Paddle
Range kV 55÷125kV
Max.exposure time safety/ Max. mAs 3,2s / 450mAs ±10%
Clean the chamber only with a wet cloth and delicate detergent. Clean the chamber only with
the unit OFF.
Inspect regularly the chamber and check that there are not evident damages to it and/or the
cable.
Don’t use the chamber as lever to raise or turn the patient.
Don’t sterilize the chamber in autoclave. In case, use the chamber in a plastic sterile bag
during the exam.
Don’t open the chamber
4. COMPATIBILITY
4.1. Compliance with directives and technical standards
Reference Description
MDD 93/42/EEC Medical Devices Directive (CE mark)
IEC 60601-1 Medical devices safety
IEC 60601-1-2 Electromagnetic compatibility
IEC 60601-1-3 Protection against ionizing radiation
IEC 60601-1-4 Programmable electromedical systems
IEC 60601-2-7 2nd edition H.V. generators
IEC 60601-2-28 Tube-housing assemblies
IEC 60601-2-32 Units associated to x-ray systems
IEC 60336 X-ray tubes foci
FDA Food & Drug Administration (U.S. body)
UL 2601-1 Electrical and fire safety: X-ray equipment
CSA C22.2No. 0-M General equipment
CSA C22.2No. 114 X-ray equipment
Column release
Battery charge
Connection to mains Film/screen combination
status
Critical battery
Microprocessor standby Active window closing
charge level
DOCUMENT STATUS
[File: AL3005_E00R02.doc]
Installation & Acceptance -2 - PRACTIX CONVENIO Philips
[File: AL3005_E00.doc]
Philips PRACTIX CONVENIO – Installation & Acceptance -2
TABLE OF CONTENTS
1. Installation ..................................................................................................................................................... 2
1.1. Unpacking....................................................................................................................................................2
1.2. Description of the package content..................................................................................................................7
2. Preparation to operate................................................................................................................................... 10
2.1. Default configuration ...................................................................................................................................10
2.2. Mains connection ........................................................................................................................................10
3. Electrical functionality Tests (no x-rays).............................................................................................................. 11
3.1. Switching-ON - Start up - Ready ...................................................................................................................11
3.2. Movements check ........................................................................................................................................11
3.3. Mechanical functionality check......................................................................................................................11
3.4. Collimator check .........................................................................................................................................11
3.5. Data setting - Preparation.............................................................................................................................11
4. Tube preparation .......................................................................................................................................... 12
5. Unit configuration ......................................................................................................................................... 13
5.1. Default configuration ...................................................................................................................................13
5.2. Personalization of the configuration ...............................................................................................................13
5.2.1. Configuration sheet ................................................................................................................................... 14
5.3. Configuration..............................................................................................................................................15
Document status ...................................................................................................................................................... I
1. INSTALLATION
1.1. Unpacking
This procedure requires the intervention of 2 operators.
Before proceeding with the unit unpacking, check the reversal indicator (Fig. 1) that is on the unit
package (Fig. 2 pos.1). In case the indicator is red:
- Don’t reject the delivery
- Write on the document that the indicator marks red, then check if the package content is
damaged
- In case the content is damaged, please keep it in the original package and ask the carrier
for an inspection within three days as from the delivery.
- Contact immediately Philips.
Fig. 1 1
PACKING DIMENSIONS:
Dimensions: 1684 x 884 x 2102 cm (L x W x H)
Weight: approx. 760kg
The sides of the case are fixed with screws for wood and can be removed by using an electric cross
screwer.
1. Ref. Fig. 3:
Remove the package covering and the polyethylene bag that protects the unit.
Remove the belt that locks the column arm (pos. 1).
Remove the covers of the battery spaces (pos. 2).
With a hexagonal wrench d.13, remove the four safety locks that stop the unit (pos. 3 and pos. 4,
two for every side).
With a hexagonal wrench d.17, remove the safety lock that stops the unit on the rear side (pos.
5).
5
3
Fig. 3
2. Ref. Fig. 4:
Place the lever under the left part of the unit (pos.1).
Pay attention to pull the lever in the direction indicated by the arrow and lift the unit so that the
two wood shims, two for each side, can be removed (pos. A).
Put softly the unit on the loading platform of the packing.
A
Fig. 4
3. Ref. Fig. 5:
Place the lever under the right part of the unit (pos.2).
Pay attention to pull the lever in the direction indicated by the arrow and lift the unit so that the
two wood shims, two for each side, can be removed (pos. B).
Put softly the unit on the loading platform of the packing.
Fig. 5
4. Place the slide at the package base opposite the front part of the unit (Fig. 7).
WARNING!
For safety reasons during the transport, the general fuse (100A)
and the switching-ON key have been removed.
Both are inside the cassette-holder.
5. Ref. Fig. 6:
Open the cassette-holder and insert the fuse
(100A) in the fuse-holder F1.
Pay attention to close the cover of the fuse-
holder F1. Close the cover by pushing it with
force and decision in order to avoid an electric
arc.
F1
Fig. 6
6. Switch the unit ON by following the instructions in the User’s Manual – §4.1 Start up and
operative mode and §4.3 Transport.
With extreme caution, dump the unit from the loading platform of the packing by following the
direction indicated in the figure below.
Fig. 7
MOVE THE UNIT ONLY IN THE DIRECTION INDICATED BY THE ARROW AND ONLY IF YOU ARE BEHIND
THE UNIT. ON THE CONTRARY, ITS CONTROL COULD BE LOST AND, IN CONSEQUENCE, CAUSE
DAMAGES TO PEOPLE OR THINGS.
THE TELESCOPIC ARM, IF FIXED NOT VERY WELL, COULD GO OUT FROM ITS SEAT AND HIT THE
OPERATOR AND/OR THE PATIENT. DON’T REMOVE THE POLYSTYRENE PROTECTION (FIG. 7 POS.1)
BEFORE MOVING THE UNIT.
7. When the unit gets off the loading platform, switch the unit OFF and reassemble the covers of the
battery-bays.
Remove the polystyrene protection (Fig. 7 pos.1).
Proceed with the unit condition and operating checks.
AFTER THE INSTALLATION AND ACCEPTANCE PHASE, THE LEVER USED FOR THE UNPACKING AND THE
TWO WOODEN PIECES USED FOR KEEPING THE UNIT LIFTED OFF MUST BE PROPERLY PRESERVED IN A
PLACE FOR POSSIBLE NEXT INTERVENTIONS ON THE UNIT.
DISPOSE OF THE REST OF PACKAGE ACCORDING TO THE LAWS IN FORCE.
1 Mushroom SF6998
1 Silver
1 Spare Parts Set 4512 133 60411 Fuses, collimator lamp, straps, boards supports,…
1 CE Certificate ---
Accessories
1 MOBIL AID ---
1 X-ray remote control ---
1 DAP dose meter ---
1. S/N labels
2. Covers painting
3. Keyboard
4. Collimator and monobloc
5. Movement handles
6. Supply cable
7. X-ray handswitch cable and x-ray handswitch
8. Generator-monobloc-collimator connecting cable
2. PREPARATION TO OPERATE
2.1. Default configuration
PRACTIX CONVENIO is prearranged in factory with the following data:
Gauged monobloc, but it is possible that a tube seasoning is required, refer to SERVICE
INFORMATION §8.2.3. “TUBE SEASONING”
English language. In order to change it, see SERVICE INFORMATION §8.2 “SERVICE
MODE”
Max. kV set at 125kV
Default APR Data
Date and time set at GMT +1. In order to change it, see SERVICE INFORMATION §8.1
“Utility Mode”
Reset exposures count
Before connecting the unit to the mains, check the following conditions:
1. field of mains voltage : from 115V to 230V - monophase
2. mains frequency: 50Hz or 60Hz
3. available power: 3kW (max 16A)
4. presence of ground wire in the outlet
At this point it is possible to connect the unit to the mains. Pull out completely the supply cable
retractable from its seat and lay it completely. Connect the cable to the outlet by keeping the cable
completely extended.
The presence of supply voltage is indicated by the flashing of the green led placed next to the
switching-ON key and, on display, by the battery symbol that varies from 0% to 100% (Fig. 8). In
this phase all unit functions are disabled.
Fig. 8
In this first phase don’t control x-rays, it can be harmful for the unit.
4. TUBE PREPARATION
!!! WARNING !!!
POSSIBLE X-RAY EMISSION DURING THE FOLLOWING
OPERATIONS.
TAKE THE PROPER PRECAUTIONS IN ORDER TO NOT TO EXPOSE
ANY BODY PART TO DIRECT AND INDIRECT RADIATIONS.
Prepare the x-ray tube for the emission by performing the heating (Warm-up) and the kV rise (kV
step-up) kVup. Perform these procedures by following the TUBE SEASONING program (refer to
SERVICE MODE, chapt. “Service information”).
If during the Start up phase, the display shows the message “TUBE SEASONING” is because the
unit hasn’t been used for more than 3 months. Therefore, it is necessary to perform the x-ray tube
seasoning by following the TUBE SEASONING program (refer to SERVICE MODE, chapt. “Service
information”).
5. UNIT CONFIGURATION
5.1. Default configuration
The unit is set in factory in the following configuration:
Define the waiting time before that , if the unit is not used, switches off. ………………
DIAGNOSTICS à POWER SETUP à Power Off Time (5 ÷ 60min)
User’s signature: Technician’s signature:
5.3. Configuration
Now it is possible to configure the unit with the data reported in the CONFIGURATION SHEET.
Activate the configuration program according to the modes in the “Service Manual – Service
information §8.1, 8.2” and change the parameters.
DOCUMENT STATUS
REPLACEMENTS - 3
[File: AL3009_E00R02.doc]
Replacements - 3 - PRACTIX CONVENIO Philips
[File: AL3009_E00.doc]
Philips PRACTIX CONVENIO – Replacements - 3
TABLE OF CONTENTS
1. INTRODUCTION............................................................................................................................................ 2
2. REMOVAL OF THE COVERS............................................................................................................................. 2
2.1. Preparation...................................................................................................................................................2
2.2. Removal of the covers and sequence of reassembling........................................................................................2
2.2.1. Disassembly of the cassette-holder ............................................................................................................... 3
2.2.2. Lateral left cover.......................................................................................................................................... 4
2.2.3. Lateral right cover........................................................................................................................................ 5
2.2.4. Upper cover................................................................................................................................................ 6
2.2.5. Console...................................................................................................................................................... 7
2.2.6. Protection of the boards............................................................................................................................... 7
2.2.7. Protection of the motors ............................................................................................................................... 7
3. REPLACEMENTS OF THE ELECTRICAL PARTS ...................................................................................................... 8
3.1. Replacements of the electronic boards .............................................................................................................8
3.2. Replacement of the batteries ...........................................................................................................................9
3.3. Replacement of the collimator lamp...............................................................................................................11
4. REPLACEMENTS OF THE MECHANICAL PARTS ................................................................................................. 14
4.1. Bumper replacement....................................................................................................................................14
4.1.1. Bumper arms replacement ......................................................................................................................... 15
4.2. Replacement of the wheels and the motor group.............................................................................................17
4.2.1. Preparation ............................................................................................................................................... 17
4.2.2. Front wheels ............................................................................................................................................. 17
4.2.3. Rear wheels .............................................................................................................................................. 18
4.2.4. Motor group ............................................................................................................................................. 18
4.3. Column release...........................................................................................................................................19
4.4. Check of the arm support chain ....................................................................................................................19
4.5. Collimator replacement................................................................................................................................21
4.6. Monobloc replacement ................................................................................................................................25
4.7. Replacement of the inverter...........................................................................................................................30
DOCUMENT STATUS............................................................................................................................................... I
1. INTRODUCTION
This chapter describes the procedures necessary for the covers removal, the replacement of the
electronic boards and other generator parts.
When a connector is detached from its own board, make sure that it is properly identified,
otherwise, put a temporary label with the board and the connector description (for example “B2-
CM15”).
When a mechanical or electrical component has been replaced, perform the working tests of the
unit as described in the chapter “Acceptance & Installation – 2”.
PRACTIX CONVENIO satisfies the electrical safety standards and the EMC standards and, in
normal conditions, there is no risk of malfunction caused by electromagnetic interferences. For this
reason, when a board is replaced or you work inside the unit, at the end of the intervention, it is
necessary to restore all the safety devices that were removed.
Before performing any operation inside the unit without covers, wait for about
5 minutes after that the key is put in OFF position.
1. Ref. Fig. 1
• Pull out the cassette-holder till the max.
extension of the hinges.
• By using a male hexagonal wrench 3mm,
unscrew the four screws TCEI M4x10 (pos.
1) that fix the hinges to the cassette-holder.
1
• By using a male hexagonal wrench
2,5mm, unscrew the two central screws
TSEI M4x10 that fix the cassette-holder
(pos. 2).
Fig. 1
2. Ref. Fig. 2
• Pull out the cassette-holder at the max.
extension of the guides.
• If present, disconnect the cable of the x-ray
infrared control.
• By using a male hexagonal wrench
2,5mm, unscrew and remove the two
screws TSEI M4x10 (pos. 1, one for side)
that fix the cassette-holder to the support 1
guides.
2
• Thus the cassette-holder is fixed with only
two screws (pos.2, one for side).
Fig. 2
3. Ref. Fig. 3
• Insert the cassette-holder, unloose the two
remaining screws (pos. 1) and let rest the
cassette-holder on the end of the control
panel group support.
• Pay attention to not to let fall the cassette- 1
holder, remove the last two screws TSEI
M4x10 (pos. 1) that fix it to the guides.
Fig. 3
4. • Remove the cassette-holder.
5. • In order to reassemble the cassette-holder:
place the cassette-holder on the bottom of
the support and fix it with two screws TSEI
M4x10 (Fig. 3 pos.1).
• Repeat all the operations described above
in reverse order.
In order to disassemble the lateral left cover it is advisable to disassemble before the cassette-
holder (§2.2.1 page 3).
1. Ref. Fig. 4
• Disconnect the ground cable (pos. 1). The
connection is performed with a faston and
it does not need any tool to be removed.
• With a male hexagonal wrench 4mm, 2
remove the three screws TCEI M5x16 +
flat washer that are on the left of the
cassette-holder (pos. 2).
Fig. 4
2. Ref. Fig. 5
• Remove the supply cable from its seat for
about 1mt (pos.1).
• Use a male hexagonal wrench 4mm to
remove the screws TBEI M6x12 (pos.2)
that are on the frontal side of the unit. 1
Fig. 5
3. • In order to reassemble the cover follow the
instructions in reverse.
N.B.: For safety problems the connecting cable of the equipotential node must be disconnected
from the frame and not from the cover.
Fig. 6
2. Ref. Fig. 7
• By using a male hexagonal wrench 4mm
to remove the two screws TBEI M6x12
(pos. 1) that are on the frontal side of the
unit.
• Remove the cover in the direction
indicated by the arrow.
1
Fig. 7
3. • In order to reassemble the cover, follow
the instructions in reverse.
1. Ref. Fig. 8
• By using a male hexagonal wrench 4mm,
remove the four screws (pos. 1) placed
inside the cassette-holder in the upper
part.
Fig. 8
2. Ref. Fig. 9
• By using a male hexagonal wrench 4mm,
remove the four screw (pos. 1) placed on
the front of the unit.
Fig. 9
Ref. Fig. 10
• Remove the upper cover.
Fig. 10
2.2.5. Console
In order to disassemble the console it is advisable to disassemble the cassette-holder (§2.2.1 page 3).
1. Ref. Fig. 11
• By using a male hexagonal wrench 4mm,
remove the four screws TCEI M4x16 (pos.
1) placed inside the cassette-holder in the
upper part.
Fig. 11
Ref. Fig. 12
Fig. 12
PRACTIX CONVENIO is supplied with four battery packs consisting of three batteries each.
WARNING!
At the ends of the battery group there is a voltage of 144Vdc, whilst at the ends
of every single group of three batteries there is a voltage of 36Vdc.
By using the Allen wrench d.4mm, remove the six screws TCEI M5x10 (Fig. 13 pos.1) that fix the
covers of the batteries spaces both on the right side and on the left side.
Remove the ground connection from the covers.
Fig. 13
For any operation to be performed on the single batteries or on the battery groups,
follow these safety indications:
• Don’t smoke.
• Use insulated tools to close the connections of the single batteries.
• Check that the connections between the batteries and the groups are correct.
• Don’t put the metallic tools on the batteries.
• Don’t use synthetic cloths or sponges to clean the batteries. Use water (or a wet
cloth) without additives.
• Avoid strokes or shocks to the batteries.
• Don’t use the clamps to lift the batteries.
• Even when the battery/group is disconnected, at its ends there is a dangerous
voltage/current.
• Use always insulated gloves and protecting glasses.
RIGHT SIDE
LEFT SIDE
Fig. 14 – Topographic drawing of the Battery Group (Up
view)
§ On the right side of the unit, section the connector between pack1-pack2 and between
pack3-pack4.
§ On the left side of the unit, section the connector between pack2-pack3.
§ The connections between a pack and the other one are performed with stripping
terminals and they don’t need any tool to be removed.
§ With the help of the group handle, lift lightly the group and, by paying attention to not
to rub the cables against the metallic structure, remove one by one all groups.
WARNING!
Every pack of three batteries weights approx. 35kG. Pay attention to lift or move
the complete batteries pack.
§ The battery packs are pre-assembled in factory and they don’t need any further
adjustment and/or wiring.
§ Replace the battery packs and reassemble them inside the unit as indicated in Fig. 14.
§ Due to high voltages and very high currents present in the battery space, make sure
that the cables insulation is not damaged and that no cable enters in contact with the
metallic parts.
§ Rewire the packs as indicated in Fig. 14.
§ Switch the unit ON and check the proper working.
§ Reconnect the ground connections of the battery space covers.
§ Reassemble the covers.
§ If necessary, perform a complete recharge.
WARNING: before touching with hands the protection cover, the lamp and the
lamp-holder base, make sure that they are cold. They could cause burns.
Fig. 15 Fig. 16
USA – Canada Market Rest of the world
3. • Remove the rear shell (2 grub screws) by paying attention to the wirings.
• Remove the knobs (2 hexagonal embedded screws ∅2mm).
• Remove the grip of the roll-up meter (1 cross screw).
• Remove the connecting clamp of the lamp switch-ON push-button (clamp, 2 screws, non-
polarity) placed on the collimator side.
Fig. 17
4. Remove the front shell (pay attention to the flexible meter, it is very delicate).
Fig. 18
5. • Remove the 4 screws of the front cover (2 long ones, 2 short ones).
• Remove the front cover (pay attention it is not an easy operation).
Fig. 19
6. • Remove the 2 screws and the spacers of the lamp protection cover.
Fig. 20
7.
Before touching with hands the protection cover, the lamp or the base, make sure
that they are cold. Burns hazard.
THE LAMP, EVEN IF COLD, MUST NOT TOUCH WITH THE BARE HANDS
Fig. 21
8. Make sure that the lamp pins are completely inserted in the lamp-holder base
10. Follow the previous instructions in reverse and reassemble cover, shells, and…
11. Before reassembling the knobs, close both the shutters and adjust the indicating knob on zero.
1. Ref. Fig. 22
• Rotate the two front wheels of 45° as
indicated in the figure.
Fig. 22
Ref. Fig. 23
• By using a male hexagonal wrench 4mm,
remove the four screws TCEI M5x16 +
washer and grower (pos.1).
• Remove the bumper from the front part of
the unit.
Fig. 23
Ref. Fig. 24
• Remove the upper cross-beam of
connection between the two bumper sliding B
arms by using the male hexagonal wrench
4mm for the 4 TCEI M5x12 lateral lower
screws (Fig. 24 pos. A).
• Then remove the 4 screws TCEI M5x16 (Fig.
24 pos. B) on the upper side of the central
cross-beam by using the male hexagonal
wrench 5mm.
A
Fig. 24
Ref. Fig. 25, Fig. 26
• From the slots placed on the upper side of
the unit (Fig. 25 pos. A), unscrew the two
bolts with fixed wrench 8mm that connect the A
chain to the bar (Fig. 26 pos. A).
Fig. 25
A
Fig. 26
Ref. Fig. 27, Fig. 28
• Remove with pliers from the front side of
the unit the guides spring (Fig. 27).
Fig. 27
Ref. Fig. 28
• Then from the lower side of the unit,
remove the hexagonal screws that fix the
guide stop plate by using a hexagonal
wrench n° 5 (Fig. 28).
Fig. 28
Ref. Fig. 29, Fig. 30
• Extract completely the guide from its seat
that results to be free from any bond, by
recovering the bumper of white color
placed on the internal end (Fig. 29) in
order to reinsert it in the new guide (Fig.
30).
Fig. 29
• Insert the new guide by repeating in
reverse the operations described above.
Fig. 30
Pay attention! In case the operations are not performed properly, serious
consequences to the unit or people can occur.
In this condition the unit is potentially very dangerous, so the unit must be in
this condition as little as possible.
Nobody, except the technician that operates on the unit, must approach to
the unit.
Don’t leave the unit unattended.
For the procedure of wheels and motor group replacement are used the lever and four wood
stocks that during the unit installation have been kept in a proper place. Don’t proceed to the
intervention without these tools.
1. Ref. Fig. 31
• Place the unit in a level site fit to perform
the operations in complete safety.
• Place the unit in transport position and 1
switch the unit off.
Fig. 32
2 1
Fig. 33
Fig. 34
• Reassemble the new group by passing the
supply cable before, then by repeating in
reverse the sequence of operation
described above.
1. Ref. Fig. 35
• In order to lock the column mechanically,
remove the plastic cover (pos. 1) with a
small screwdriver.
• Insert a male hexagonal wrench 2mm in
the hole (pos. 1), pull till the telescopic
arm is free and the column can be turned. 1
Fig. 35
Fig. 36
2. Ref. Fig. 37
Place the arm at the max. height from ground.
With a battery torch, light up inside the column.
Check the usual assembly of the split pins that
fix the chain to the arm.
Fig. 37
Rif. Fig. 38
Place the arm at the min. height from ground.
With a battery torch, light up inside the column.
Check the usual assembly of the split pins that
fix the chain to the counterweight.
Fig. 38
3. Reassemble the upper cover previously
disassembled.
IMPORTANT: When the collimator/monobloc group is removed, at the arm end, a force
of about 60kgf/600N upwards will be present. Use the belt present/available in the tools
kit for the unit lifting (Service Information §2.2)
Fig. 39
2. Rotate upwards the monobloc/collimator group and at the same time rotate of 180° the
collimator.
Fig. 40 Fig. 41
USA – Canada Market Rest of the World
4. Remove the rear shell (2 grub screws) by paying attention to the wirings.
Fig. 42
6. Take out the cable from the hole placed on the rear shell.
Fig. 43
7.
In case the arm has not been locked previously, it could go up suddenly.
Unloose the 4 grub screws (by using a male hexagonal wrench 3mm) in the upper part of the
collimator (pay attention to not to let the collimator fall).
Fig. 44
M2
GND
M1
Note:
Remove the electrical
connection between M2-1
and M1-2 (white wire).
COLLIMATOR CABLE
Fig. 45
Fig. 46
IMPORTANT: When the collimator/monobloc group is removed, at the arm end, a force
of about 60kgf/600N upwards will be present. Use the belt present/available in the tools
kit for the unit lifting (Service Information §2.2)
Fig. 47
Fig. 48
Ref. Fig. 49
• Turn the monobloc with collimator
upturned and remove the cover upwards 1
(pos.1).
• Disconnect the supply cable of the
collimator (see par.4.5 Collimator points
2-6).
• Disconnect the supply cable of the possible
dosimetric chamber.
Fig. 49
Ref. Fig. 50
1
• Turn of 180° the monobloc group
(collimator upwards).
• By using a small screwdriver, remove the
four protecting caps (pos.1). 2
• By using a male hexagonal wrench 4mm,
unscrew the four screws TSPEI M5x10
(pos.2) and remove the collimator with the
proper support.
• By removing the collimator and the relative
support together it is avoided to recenter
the collimator in reassembling phase.
Fig. 50
3. Monobloc removal.
Ref. Fig. 51
• Check that the cables connected to the monobloc are properly marked, on the contrary put
some temporary labels to ease the following electrical connection.
• Disconnect the monobloc control cables (pos.1). It is not necessary to disconnect the cable of
the remote control panel (pos.2).
• The connection is performed through tear clamps, it is not necessary to use any tool.
• Disconnect the supply and ground cables by using a hexagonal wrench 10mm (pos.3).
1 2
3
Fig. 51
WARNING: the next points are the most dangerous for things or people.
The belt will be subjected to a sudden voltage of several kgf (>40kgf); if the
belt and the knots are not strong enough, the arm could raise suddenly with
very serious damages for the surrounding people and for the unit.
It is advisable to stretch very well the belt before removing the monobloc, in
this condition the belt will be subjected to less stresses.
Don’t remove or untie the belt for any reason.
Pay the max. attention to every operation performed.
In this condition the unit is potentially very dangerous, so arrange so that the
unit remains in this condition as little as possible.
Nobody, except the technician that operates on the unit, must approach the
unit.
Never leave the unit unattended.
Ref. Fig. 52
• By using a hexagonal T wrench 8mm,
unscrew the four nuts with Grower
washer and fix the monobloc to the
support, as indicated in the figure.
• Unloose the four internal nuts,
without removing them.
Fig. 52
Ref. Fig. 53
• Rotate of 180° with caution the
monobloc group.
• In order to avoid an accidental
rotation of the monobloc group
during the disassembly phase, place
under it a table at about 5
centimeters from the handles, as
indicated in the figure.
• Insert a shim of polystyrene or soft
material, so that the handles don’t
touch the table surface.
• Remove the last four fixing screws of
the monobloc.
• At this point the monobloc is
completely free and, with caution, it
can be removed.
Fig. 53
2. Ref. Fig. 54
Press the capacitors discharge pushbutton that
is placed on the front side of the inverter.
Wait at least five minutes before dewiring the
inverter.
Fig. 54
3. Ref. Fig. 55
• By using a male hexagonal wrench 4mm,
remove the plexiglass protection.
• By using a fork wrench 10mm, dewire the
cables on the terminals A-B (output
towards the monobloc, pos. 1). 2
• By using a fork wrench 10mm, dewire the
cables on the Battery terminals (battery
voltage, pos. 2). 1
Fig. 55
4. Ref.Fig. 56
• Check that all cables are well-identified, on the contrary put a temporary label with the board
number and the connector number (for example “B2-CM15”).
• Dewire the cables from the board:
CM1 --> B7-CM4 CM2 --> B7-CM5 CM3 --> MONOBLOC-CP1
Fig. 56
5. Ref. Fig. 57
• By using a male hexagonal wrench 3mm,
remove the two screws TCEI M4x16 (pos.
1) placed on the left side of the inverter.
Fig. 57
6. Ref. Fig. 58
• Open the support of the board B7 – GSC.
• Remove the three fixing screws TCEI M4x16
(pos. 1) on the bottom of the inverter.
• Make sure that the inverter is free from
every constraint and raise it.
Fig. 58
• Reassemble the new inverter by following the procedure in reverse.
• Check that on the new inverter the push-button of capacitors discharge is not pressed
• Perform the necessary x-ray adjustments by following the instructions at chapt. 4
“Adjustments”.
DOCUMENT STATUS
ADJUSTMENTS - 4
[File: AL3011_E00R02.doc]
Adjustments - 4 - PRACTIX CONVENIO Philips
[File: AL3011_E00.doc]
Philips PRACTIX CONVENIO – Adjustments - 4
TABLE OF CONTENTS
1. UNIT CONFIGURATION ................................................................................................................................. 2
1.1. “UTILITY MODE”...........................................................................................................................................3
1.2. “SERVICE MODE” .........................................................................................................................................5
2. ELECTRICAL ADJUSTEMENTS ........................................................................................................................... 8
2.1. X-ray tube calibration.....................................................................................................................................8
2.2. Potentiometers ..............................................................................................................................................8
2.3. Adjustment of the transport handle ..................................................................................................................9
2.4. Reading of the battery voltage.......................................................................................................................11
2.5. Starter adjustment........................................................................................................................................12
2.5.1. Check of adjustments ................................................................................................................................ 12
2.5.2. Working check .......................................................................................................................................... 12
2.6. Adjustment of the filament current .................................................................................................................14
2.6.1. Check of adjustments ................................................................................................................................ 14
2.6.2. Working check .......................................................................................................................................... 14
2.7. Adjustment of the collimator lamp voltage......................................................................................................15
3. MECHANICAL ADJUSTMENTS........................................................................................................................ 16
3.1. Arm balancing ............................................................................................................................................17
3.2. Adjustment of the stand rotation clutch...........................................................................................................17
3.3. Adjustment of the fork-monobloc clutch .........................................................................................................18
3.4. Adjustment of the telescopic arm clutch..........................................................................................................20
3.5. Collimator ..................................................................................................................................................21
3.5.1. Alignment between the x-ray beam and the rotating adapter ........................................................................ 21
DOCUMENT STATUS............................................................................................................................................... I
1. UNIT CONFIGURATION
F5
F4 MENU
In Fig. 1 the control panel is represented with underlined the keys that change their function.
The “UTILITY MODE” is accessible at any minute from the final user to modify/set the user’s data.
In order to enter “UTILITY MODE” it is necessary to press at the same time the keys “MENU” and
“F4”.
Fig. 2
With the keys “mAs -&+” it is possible to adjust the contrast/brightness of display.
With the keys “kV –&+” the value of the chosen field is modified.
In the last line a short explanation string is suggested
Fig. 3
Fig. 4
If the password is correct, the screen relative to the chosen page appears.
SETUP
Fig. 5
MAX KV Max. settable kV value
STARTUP KV kV value set at the unit switching-ON
MAX MAS Max. mAs value
STARTUP MAS mAs value set at the unit switching-ON
STARTUP FOCUS Focus setting at the unit switching-ON
ANODE BRAKE 0 = non-braked anode; 1 = braked anode
AEC 0 = not present; 1 = present
LANGUAGE It sets the messages display language
In order to modify the data, choose the interested item through the key aside and with the keys “kV
–&+” modify its value. In order to store the new data, press the key “MENU”.
In the last line a short explanation string and the accepted limits are suggested
ADJUSTMENTS
Fig. 6
kV DAC offset Correction of the kV offset value
mAs correct. Correction in percentage of the mAs value
Motors setup Program of setup/diagnostic of motors
DAP setup Program of dosimeter setup
Tube seasoning Program of x-ray tube seasoning
AEC calibration Program of automatic exposure system calibration
Tube calibration Program of x-ray tube calibration
Sfw update It allows to update the unit software
With the keys “kV –“ and “kV +” the value of the chosen field is modified. In order to store the
new data, press the key “MENU”.
DIAGNOSTICS
Fig. 7
DISPLAY It shows the test of the display
SFW VERSIONS It shows the version of the software
ERRORS It shows the errors list
BATTERY STATUS It shows the battery status
CHARGE STATUS It shows the battery charge status
POWER SETUP It shows the page for the management of the unit power part
2. ELECTRICAL ADJUSTEMENTS
The most important electrical adjustments are performed through the SERVICE MODE (see the
relative chapter). In this way it is possible to intervene on the operating parameters when the unit is
closed (so by minimizing the risks and the intervention times).
The adjustments that require the cover removal are performed in factory during the unit testing
and, in general, they don’t need any further adjustment.
2.1. X-ray tube calibration
See the chapt. “Service information”, SERVICE MODE, TUBE CALIBRATION option.
2.2. Potentiometers
All the potentiometers are adjusted in factory. Perform the possible adjustments only in case
of absolute need. Wrong adjustments can create dangerous situations.
Check that the distance of the proximity sensor from the fin is about 2,5mm (Fig.8 pos.A), otherwise
unloose the two screws TCEI M4x10 (Fig. 8 pos.B) and adjust the proximity sensor position. This
adjustment is preliminary and it must be performed only in case of proximity sensor replacement.
PROXIMITY
SENSOR RIGHT
INTERFACE
BOARD
Fig. 8
Fig. 9
P3
P2 Tp12
Tp9
Tp7
Tp8
Tp10
Tp11
Switch the unit ON and wait for the completion of the switching-ON procedures.
Check that the front wheels are straight.
Press the activation micros of the handle without impressing any force on the handle.
In case the unit tends to move:
- enter “Service ModeàAdjustmentsàMotors Setup (chapt. Service information §8.2.1)
- Press the keys “SET 0 LH” and “SET 0 RH” to take the values LhValue and RhValue again to
the value 0.
In order to check the proper adjustment of the battery voltage reading, proceed as described here
below.
In order to get access to the interface board, it is necessary to disassemble some parts of the unit:
Disassembly of the cassette-holder (to ease the access to the parts described below):
refer to chapter “Replacements - 3” par.2.2.1
Disassembly of the boards protection (to get access to the interface board):
refer to chapter “Replacements -3” par.2.2.6
At unit OFF, by connecting at the ends of the resistances R26, R27 there is a
voltage of 144Vdc. Pay attention to place the instrument probes to read the
voltage.
Place the probe (+) of a digital multimeter on the resistance R26 and the probe (-) on the
resistance R27 and note down the read voltage (i.e. Vbatt = 130Vdc).
Place the probe (-) on the Tp5 (0Vdc) and the probe (+) on Tp3.
Check that the voltage read on the multimeter is the previous reading VBatt/20 (i.e. 130/20 =
6,5Vdc). On the contrary, adjust the potentiometer P1.
R26 (+)
R27 (-)
Tp5 - 0Vdc
P1
TP3
Fig. 12
In order to check the proper adjustment of the starter, proceed as described here below.
In order to get access to the board B7-GSC, it is necessary to disassemble some parts of the unit:
Disassembly of the cassette-holder ((to ease the access to the parts described below):
refer to chapter “Replacements - 3” par.2.2.1
Disassembly of the right lateral cover (to get access to the board B7-GSC):
refer to chapter “Replacements -3” par.2.2.3
Fig. 13
Note: Concerning the measures at point 6, in case an oscilloscope is used instead of the DVM, use
probes type differential insulated (floating measurements) or make sure that the instrument is
insulated from the mains and it has not any measuring reference connected to the protection
ground.
If these conditions are not observed some risks of fulguration for people and/or damages to the
electronic parts and instruments could be.
TP23
TP0V15
TP24
B7 Board
Fig. 14
In order to check the proper adjustment of the filament, proceed as described here below.
In order to get access to the board B7-GSC, it is necessary to disassemble some parts of the unit:
Disassembly of the cassette-holder ((to ease the access to the parts described below):
refer to chapter “Replacements - 3” par.2.2.1
Disassembly of the right lateral cover (to get access to the board B7-GSC):
refer to chapter “Replacements -3” par.2.2.3
1. Connect a DVM (Digital Volt Meter) between B7-Tp14 (+) and B7-Tp0V15 (-)(see Fig. 14).
2. Select small focus (SF) and then large focus (LF)
3. Check that the voltage displayed by the instrument in both cases is -6,1Vcc (± 0,2V)
4. Connect the DVM between B7-TP16 (+) and B7-Tp0V15 (-)(see Fig. 14).
5. Select small focus and then large focus
6. Check that the voltage in both cases is 3,0Vcc (it must be equal to V_TP14 : 2)
7. Connect an oscilloscope between B7-Tp15 (+) and B7-Tp0V15 (-)(see Fig. 14).
8. Adjust the potentiometer B7-P8 to read a frequency of 17kHz (±100Hz)
9. The potentiometer B7-P7 is used only for the preliminary tests in factory and it has not to be
adjusted
In order to decide if the filament control circuit works properly, it is necessary to check that the
[relations] are true:
2. [(V_TP14 : 2) = V_TP16]
where: cal. point = calibration points (see par.8.2.4. à table “Relation between FIL DAC
OUT – FILAMENT CURRENT”)
k = 3100 = constant
V_Tp14 = voltage measured in B7-Tp14 (I Fil SET) (1V=100mA)
V_Tp16 = voltage measured in B7-Tp16 (I FIL) (1V=200mA)
Procedure:
1. Connect a DVM between B7-Tp14 (+) and B7-Tp0V15 (-)(see Fig. 14).
2. Enter in UTILITY MODE à ADJUSTMENTS à TUBE CALIBRATION (see Chapt. “Service
information” par. 8.2.4.)
3. Choose Cal. 9kW
4. With 40kV a Cal. Point (pts) of 3220 is proposed (default datum, but it could be also a different
number)
5. Apply the calculation [1]
6. Control only radiography preparation and check that the displayed voltage is equal to the result
obtained from [1] (± 0,2V)
7. Connect the DVM between B7-Tp16 (+) and B7-Tp0V15 (-)(see Fig. 14).
8. Apply [2]
9. Control only radiography preparation and check that the displayed voltage is equal to the result
obtained from [2] (± 0,1V)
In this way any calibration point can be checked
In the following tables you can find some examples of technical data obtained by using the Default
Cal. Point:
TP14
P8
TP16
P7
TP0V15
B7 Board
Fig. 15
Connect DVM between M2-3 (+) and M2-2 (-) inside the collimator.
Control the lamp lighting.
Wait for the stabilization of the voltage (approx. 10sec, heating time NTC B7-ZC8).
Adjust S2-P1 to get a voltage equal to 11,90 ± 0,1Vdc.
3. MECHANICAL ADJUSTMENTS
Pay attention, if the operations are not performed properly, serious consequences
to unit or people can occur.
In this condition the unit is potentially very dangerous, so the unit must be in this
condition as little as possible.
Nobody, except the technician that operates on the unit, must approach to the unit.
Don’t leave the unit unattended.
When the collimator and/or the monobloc are removed, the arm does not result balanced any
more and it can soar violently. Before proceeding with the collimator removal, move the arm in
work position and at the intended height, then bind properly the arm to the basement (Fig. 16).
Fig. 16
Fig. 17
Fig. 18
F ≤ 30 Nm
Fig. 19
F ≤ 10 Nm
F ≤ 10 Nm
Fig. 21
F ≤ 10 Nm F ≤ 10 Nm
Fig. 23
Fig. 24
With a small screwdriver, remove the
plastic cap.
With a male hexagonal wrench 4, adjust
the clutch so that a sliding movement is
obtained and the arm maintains the
intended position:
• Anticlockwise to unloose the clutch;
• Clockwise to fasten the clutch.
Check that the telescopic arm is free to
move according to the X axis direction by
performing a travel 350mm ±10mm and
by using a dynamometer (Fig. 26) with a
force =30Nm.
At the end of the adjustment, reassemble
the plastic cover.
Fig. 25
F ≤ 30 Nm F ≤ 30 Nm
Fig. 26
3.5. Collimator
3.5.1. Alignment between the x-ray beam and the rotating adapter
!!! WARNING !!!
POSSIBLE X-RAY EMISSION DURING THE FOLLOWING
OPERATIONS.
TAKE THE PROPER PRECAUTIONS IN ORDER TO NOT TO EXPOSE
ANY BODY PART TO DIRECT AND INDIRECT RADIATIONS.
Necessary instruments:
Instrument of collimator alignment (CAT) code nr. 4522 980 31521
X-ray cassette 18x24cm. The x-ray data change in function of the used cassette and shields
type. In alternative to the cassette, a high-persistence and graduated fluorescent screen can
be used (field position analyzer).
In order to perform a correct centering between the x-ray beam and the rotating adapter, perform
the following operations:
Switch the unit OFF.
Remove the collimator (ref. Chapt. Replacements).
Assemble the centering instrument on the rotating adapter.
Position the cassette at 100cm from the monobloc.
Switch the unit ON and select:
Small focus – 60kV and 2mAs
Perform an exposure and develop the film.
Measure the distances “P” and “Q” on the film (Fig. 28).
In case the distances are under 1mm, the collimator is centered on the monobloc and it does not
need any further adjustment.
On the contrary if the measures are over 1mm, perform the operations described below.
Fig. 28
DOCUMENT STATUS
FAULTS FINDING -5
[File: AL3013_E00R01.doc]
Faults finding -5- PRACTIX CONVENIO Philips
[File: AL3013_E00.doc]
Philips PRACTIX CONVENIO – Faults finding -5
TABLE OF CONTENTS
1. IDENTIFICATION / LAY OUT OF COMPONENTS................................
COMPONENTS................................................................
................................................................................................
................................................................2
................................ 2
2. GUIDANCE TO THE FAULTS REMOVAL ................................................................
................................................................................................
.............................................................................
.............................................5
............. 5
2.1. Non- displayed faults .................................................................................................................................... 5
2.2. Displayed faults ............................................................................................................................................ 6
2.2.1. BATTERY PACK ERROR .............................................................................................................................. 11
3. TOPOGRAPHICS ................................................................
................................................................................................
................................................................................................
..........................................................................
..........................................12
.......... 12
3.1. B1 - Interface Board.................................................................................................................................... 12
3.2. B2, B3 Motor Driver.................................................................................................................................... 12
3.3. B4 – Central System Control (CSC)............................................................................................................... 13
3.4. B5 – Lighting Board .................................................................................................................................... 13
3.5. B6 – Beeper Board ..................................................................................................................................... 13
3.6. B7 – Generator System Controller (GSC)....................................................................................................... 14
3.7. B8 – GP_DSP Board ................................................................................................................................... 15
3.8. B9 – Current Sense Board ........................................................................................................................... 15
3.9. B10 – CANBUS Switch Board....................................................................................................................... 15
3.10. B11 – Remote Keyboard Board .................................................................................................................... 15
3.11. BC1, BC2, BC3, BC4 Battery Charger .......................................................................................................... 16
3.12. PSM18 Inverter Board ................................................................................................................................. 17
4. COMPONENTS DESCRIPTION ................................................................
................................................................................................
.......................................................................................
.......................................................18
....................... 18
4.1. Leds .......................................................................................................................................................... 18
4.2. Test point................................................................................................................................................... 22
4.3. Fuses......................................................................................................................................................... 25
4.4. Jumpers..................................................................................................................................................... 26
4.5. Relays........................................................................................................................................................ 27
4.6. Internal connections .................................................................................................................................... 31
DOCUMENT STATUS ................................................................
................................................................................................
................................................................................................
...............................................................................
...............................................I
............... I
6
9
8 7
1 – Right cover 7 8
2 – Right cover of the batteries
bay
3 – CER receiver (opt.)
4 – Transport handle
6
5 – X-ray handswitch
6 – Collimator 9
7 – Monobloc 5
8 – Telescopic arm 4
9 – Monobloc handle 1
8 7 6 5
9 8
7
8
1
2
6
3
4
5
Severity level:
S = generic indication
W = warning
E = error
(see also the chapt. “Service information”)
3. TOPOGRAPHICS
3.1. B1 - Interface Board
k k
LD11
CM7 LD1
k
LD6 1 1 1 1
1 CM16 CM8 CM13 J2 TP1
CM12 k
JP1 k k
LD5
LD4 LD10
F5
F1
TP2k LD2 CF1
TP9 TP12
P2 P3
k LD8
k LD7
TP7 TP10
P1 k TP5
CM2
JP3
CM19 CM20 CM21 CM22
1 1 1 1 JP8 JP6
RD_CM9
CM23 LD_CM5 RD_CM5 JP7 JP9
k LD5
Faults finding -5- PRACTIX CONVENIO
TP3
CM15 CM3 1
1
CF1
CM14
k LD16 TP22
P1
1 FS11
TP9 TP10
TP15
3.6. B7 – Generator System Controller
CM19 FS12
TP1 TP2 P3 JP1
B JP3 P8
LD1 A 1 CP2
P2 C LD9 LD10
A P7 B TP14
JP9
k k
CM4/DSP
Controller (GSC)
TP11 JP5
P6 A
CM2/DSP
TP16
[File: AL3013_E00.doc]
JP6 CP1
B
k LD15 C
A
1
CM17 JP2 CNA
A B JP4
A B 4
C JP13 JP12
C 3
CM18 2
CM12
TP25 TP26
CM3/DSP
TP19 TP18
F5 CNB
JP10 JP11 4
CM1/DSP
TP24 TP23
3
TP4 2
P5
TP6
TP7 CM16
1
-15V
CM6 CM5 FS8 CM10 CM4 0V15
+15V F2
FS5 FS6 F1
LD6
LD7
LD8
LD11
LD12
LD13
1 k k FS10
Philips
Philips PRACTIX CONVENIO – Faults finding -5
J2-IN J2-OUT
4 4
3 3
2 2
1 1
CAN_A CAN_B
4 4
3 3
2 2
CM10 CM10
1
8
1
8
DL1
DL2
DL3
DL7
DL8
DL9
JP1
TP33
CN2
F3 F4 F2
TP0
T E CHN I X
CM6
1 6 TP2
5 9
CN1
CM5
TP15 TP50
TP16
TP5 TP14
DL4 TP3
TP4
TP12
F5
TP13
CM3
1
TP23
TP24 TP19
TP8
DL5 TP6
TP7
TP17 TP18
F6
TP22
TP25
TP26
TP11
DL6 TP9
TP10
TP20 TP21
F7
4. COMPONENTS DESCRIPTION
4.1. Leds
Green Led = G In the standard working they must be ON.
A G led OFF indicates a fault or busy condition.
Generally they indicate the presence of a power supply.
Yellow Led = Y They indicate the activity of a function.
Red Led = R In the standard working they must be OFF.
A R led ON indicates an anomalous or fault condition.
GP_DSP BOARD
correct format
format
B8 description Referred to range
value 1V=↓
1V=↓
Tp7 +3,3V GND +3,3V ±0,3 ---
Tp8 GND --- --- --- ---
INTERFACE BOARD
Correct format
B1 description Referred to range
range
value 1V=↓
1V=↓
Tp1 15Vdc Tp5 (0V-gnd) +15V ± 0,3V
Tp2 24Vdc “ +24V ±0,5
Tp3 Vbat / 20 “ 6,5/ 8,5V 5….8,5V 20V
Tp4 Itest / 5 “ 0/ 5,6V 0…6,2 5A
Tp5 0V(gnd) - -
Tp6 0V(gnd) - -
Tp7 Left proximity Tp9 (0V-gnd) 5V±0,15 0…12V
Tp8 Vref. left proximity “ 5V ±0,05 -
Tp9 0V(gnd) - -
Tp10 Right proximity Tp12 (0V-gnd) 5V±0,15 0…12V
Tp11 Vref. right proximity “ 5V ±0,05 -
Tp12 0V(gnd) - -
Correct format
B7 description
description Referred to range
value 1V=↓
1V=↓
Tp+15V +15Vdc Tp0V15 +15V ± 0,3V -
Tp0V15 0Vdc GND - - -
Tp-15V -15Vdc Tp0V15 -15V ± 0,3V -
Tp1 Freq. Starter “ 120Hz -2/+5Hz -
Tp2 Set Starter “ +2V ± 0,1V -
Tp3 V.base I_STR “ 3,5V ±0,1V -
Tp4 RAMP Ref. AEC Paddle “ - 0…6V -
Tp5 N.C.
Tp6 Anodic mA Tp0V15 - 0…6V 50mA
Tp7 Feedback kV “ - 2…6,25V 20kV
Tp8 N.C.
Tp9 DAC out I FIL SET Tp0V15 - 0…7V -
Tp10 SET kV “ - 2…6,25V 20kV
Tp11 Max_mAs Ref. “ 3V -0,2/+0V -
Tp12 PULS DOS “ - xx…yykHz -
Tp13 Max_Time “ High Logical Level during x-rays
Tp14 I FIL SET “ - 0…10,6V 100mA
Tp15 Freq. Filament “ 17kHz ± 100Hz -
Tp16 I FIL “ --- 0…5,3V 200mA
Tp17 Vref. Network CAN BUS “ 2,5V ± 0,1V -
Tp18 +5Vdc 0V5 +5V ± 0,1V -
Tp19 0V5 GND - - -
Tp20 Anodic mA RAMP Tp0V15 - 0…6V -
Tp21 0Vref GND - - -
Tp22 I_Max Filament Tp0V15 5,3V -0/+0,1V -
Tp23 STR_IP Tp0V15 > 6V - -
Tp24 STR_IS Tp0V15 > 6V - -
Tp25 I Sense 0Vref 460mV ± 20mV -
Tp26 I Sense 0Vref I batt / 100 + Vref
GP_DSP BOARD
Correct format
B8 description
description Referred to range
value 1V=↓
1V=↓
Tp7 +3,3V GND +3,3V ±0,3 ---
Tp8 GND --- --- --- ---
CURRENT SENSE
Correct format
B9 description Referred to range
value 1V=↓
1V=↓
Tp1 0V(gnd) -
Tp2 Ibat/100 Tp1 (0V-gnd) 0,005(*) 0 / 2,5 100A
Tp3 Vout =( Ibat/100) + Vref Tp1 (0V-gnd) 0,46/2,96
0,46V
Tp4 Vref Tp1 (0V-gnd)
±0,05
Tp5 Set Ibat for test (Jp1=close) Tp1 (0V-gnd) 2,00V
(*) = In working mode - generator on - stand by
INVERTER BOARD
Correct format
format
PSM18 description Referred to range
value 1V=↓
1V=↓
Tp1 STEP-UP FREQ Tp3 43kHz ±100Hz -
Tp2 +15Vdc Tp3 +15V ± 0,3V -
Tp3 0Vdc GND --- --- -
Tp4 +24Vdc Tp3 +24V ± 0,5V -
Tp5 -15Vdc Tp3 -15V ± 0,3V -
Tp6 COM PWM “ PWM Driver IGBT
Tp7 INV FREQ “ 43kHz ±100Hz -
Tp8 COM. “B” “ Driver IGBT “B“
COM. “A” “ Driver IGBT “A“
Tp10 I PRIM “ - ± 8V 50A
Tp11 HV- “ - 0…-6,25V -10kV
Tp12 HV+ “ - 0…6,25V +10kV
Tp13 mA RX “ - 0…6V 50mA
Tp14 HV “ - 2…6,25V 20kV
Tp15 HV SET “ - 2…6,25V 20kV
Tp16 SET IN “ -_ 2…6,25V 20kV
BATTERY CHARGER
BC1… Correct
description Referred to range format
…BC4 value
Tp0 0V(gnd) -
Tp1 MCU running Tp0 142Hz - -
Tp2 not used “ 0V
Tp3 V feedback “ - 1,8…2,4V 1,63V=10V
Tp4 Battery “A” Error amplifier output “ ~ 2,7V - -
Tp5 I feedback “ - 0…3V 0,6V=1A
Tp6 V feedback “ - 1,8…2,4V 1,63V=10V
Tp7 Battery “B” Error amplifier output “ ~ 2,7V - -
Tp8 I feedback “ - 0…3V 0,6V=1A
Tp9 V feedback “ - 1,8…2,4V 1,63V=10V
Tp10 Battery “C” Error amplifier output “ ~ 2,7V - -
TP11 I feedback “ - 0…3V 0,6V=1A
BATTERY
BATTERY CHARGER
BC1… Correct
description Referred to range format
…BC4 value
Tp12 0VA ---
DANGER! NOT GND
Tp13 Battery “A” - Positive pole Tp14 +13,8V 11…14,4V -
Tp14 Battery “A” - Negative pole -
Tp15 Set for charging Battery “A” Tp0 - 0…1,35V 0,3V=1A
Tp16 0V(gnd) -
Tp17 0VB ---
DANGER! NOT GND
Tp18 Battery “B” - Positive pole Tp19 +13,8V 11…14,4V ---
Tp19 Battery “B” - Negative pole ---
DANGER! NOT GND
4.3. Fuses
B1 (Interface Board)
Fuse Value Protection Notes
F1 2,5A Circuits powered by the batteries (144Vdc) 6,3x32
F4 1A Fan resettable
F5 4A-T 24dc 5x20
B4 Central
Central System Controller (CSC Board)
Fuse Value Protection Notes
F1 1,5A Display lamp resettable
F2 1,5A Power supply at 24Vdc resettable
4.4. Jumpers
B1 (Interface Board)
Jumper
B1-JP1 It must be in position “a-c”.
B1-JP3 It must be open.
It is closed only in the factory for test.
B1-JP6 open -not used
B1-JP7 open -not used
B1-JP8 open -not used
B1-JP9 open -not used
4.5. Relays
GENERATOR SWITCHING ON
SOFT START
K2
K1
2,5sec 2sec
1ms
f=400Hz
1,5ms
SOFT START
K2
K1
BAT TEST
start
1s 0,5s 0,5s 0,5s
AC line
BC1-K1
BC2-K1
BC3-K1
BC4-K1
DOCUMENT STATUS
SERVICE INFORMATION -6
[File: AL3015_E00R03.doc]
Service Information -6 - PRACTIX CONVENIO Philips
[File: AL3015_E00.doc]
Philips PRACTIX CONVENIO – Service Information -6
TABLE OF CONTENTS
N-Sheet N° Performed by …
Service-
Service- Remarks
Information Nr. Date Signature
2. SERVICE TOOLS
The data
data concerning the adjustments and/or settings here below are indicative and they can
be different from the data obtained on the installed units on the field.
2.1. Tools and measuring devices for the repair and the planned maintenance
2.1.1. Mechanical Tools
Metric standard tools (screwdrivers, wrenches, etc…)
2.1.2. Devices for electrical measurements
Digital Multimeter ..............................type Fluke 87 or equivalent
Digital Oscilloscope with Memory .......type Philips PM 3365A or equivalent
2.1.3. Devices for radiological measurements
mAs Meter.........................................type Philips PM 2618/32 or equivalent
Non-invasive kV and Time Meter .........type RTI MINI-X plus or equivalent
2.1.4. Devices for electrical safety measurements
Leakage current measure ...................type Bender 1100ST or equivalent
GND wire impedance measure ...........type Bender 1100ST or equivalent
64050
Wooden stock (nr.2)
3. USER’S INTERFACE
3.1. Control panel
Fig. 1
OFF
Unit ON
(removable ON key)
ON
Fig. 2
Direction keys (forwards, backwards, left, right).
They allow the movement of the unit, when it is near
the patient and it needs small position adjustments,
with low speed.
Forwards Backwards Left Right The movements are referred to the direction
indicated from the white arrow placed on the upper
unit cover.
BOOST key (pressed together with a direction key, it
moves the unit with a higher speed and it allows to
overcome possible obstacles).
READY
It signals that the unit is ready for radiography
(green)
X-RAY
It signals that an exposure is performed.
(yellow)
ERR
It signals the presence of an error.
(yellow)
Note: it is possible to deactivate the audible signals or adjust the volume (excluding the x-ray emission
signal).
In case a test does not succeed, the error screen appears on the display
5. FUNCTIONING
In this chapter the operations that the operator must perform during the normal use of the unit are
briefly described. It is suggested to read it entirely because it contains useful information even for
Service.
7. APPLICATION MODE
Press MENU + F4
page 1
DATE System date Format
MM.DD.YYYY
TIME System time Format hh.mm
page 2
APR EDIT It modifies kV and mAs values associated to the
exam
EXPOS. Parameters of the last two hundred exposures
HISTORY
PREVIOUS Previous page
In order to exit from the UTILITY MODE, press the key MENU.
FCS
Folder Exam name
name Focus kV mAs
[DIN]1
Thorax AP LF 110 2 400
1/6
Abdomen AP LF 81 16 400
BODY
Abdomen LAT LF 90 20 400
Thorax LAT LF 110 4 400
Sternum SF 85 4 400
Ribs SF 70 6,0 400
Skull AP SF 77 10 400
2/6
Dorsal spine AP SF 77 20 400
Lumbar spine AP SF 81 20 400
SKULL/SPINE
Cervical spine SF 66 8 400
Dorsal spine LAT LF 81 15 400
Lumbar spine LAT LF 90 20 400
Shoulder SF 66 5 400
3/6
Humerus SF 60 3,2 400
Elbow SF 55 4 400
UPPER
EXTREM Forearm SF 55 2 400
Wrist SF 50 2 400
Hand/Finger SF 46 1,6 400
Here is the table with the list of the programs and APR groups names in the five configurable
languages.
English (GB) German (D) French (F) Spanish (E) Italian (I)
BODY KOERPER CORPS TRONCO CORPO
Thorax AP Thorax AP Thorax AP Tórax AP Torace AP
Abdomen AP Abdomen AP Abdomen AP Abdomen AP Addome AP
Abdomen LAT Abdomen LAT Abdomen LAT Abdomen LAT Addome LAT
Thorax LAT Thorax LAT Thorax LAT Tórax LAT Torace LAT
Sternum Brustbein Sternum Esternón Sterno
Ribs Ruckens Côtes Costillas Costole
SKULL/SPINE
SKULL/SPINE Schaedel/HWS CRANE/Col. CRANEO/VERTEB. CRANIO/vertebre
Skull AP Schaedel AP Crâne AP Cráneo AP Cranio AP
Dors. spine AP BWS AP Col. dors. AP Vert. dors. AP Vert. dors. AP
Lumb. spine AP LSW AP Col. lomb. AP Vert. lumb. AP Vert. lomb. AP
Cervical spine HWS Col. cerv. Vert. cervic. Vert. cervic.
Dors. spine LAT BWS LAT Col. dors. LAT Vert. dor. LAT Vert. dor. LAT
Lumb. spine LAT LSW LAT Col. lomb. LAT Vert. lum. LAT Vert. lom. LAT
UPPER EXTREM OBERE EXTREMIT. EXTREMITES SUP. EXTREM. SUPER. ESTREMITÀ SUP.
Shoulder Schulter Epaule Clavícula Clavicola
Humerus Oberarmknochen Humérus Húmero Omero
Ellbow Ellenbogen Coude Codo Gomito
Forearm Unterarn Avant-bras Antebrazo Avambraccio
Wrist Handgelenk Poignet Muñeca Polso
Hand/Finger Hand/Finger Main/Doigts Mano/dedos Mano/Dita
LOWER EXTREM UNTERE EXTREMIT. EXTREMITES INF. EXTREM. INFER. ESTREMITÀ INF.
Hip/femur Huefte/OS Hanche/Fémur Cadera/Fémur Anca/Femore
Knee Knie Genou Rodilla Ginocchio
Patella Patella Rotule Patella Patella
Lower leg/ankle US/Fussgelenk Jamb inf/Chev. Pierna/Tobillo Gamba/caviglia
Foot Fuss Pied Pie Piede
Toe Zehen Orteils Dedos del pie Dita del piede
CHILDREN I KINDER I ENFANTS I NIÑOS I BAMBINI I
Thorax 0,5 kg Thorax 0.5 kg Thorax 0,5 kg Tórax 0,5 kg Torace 0,5 kg
Thorax 1,0 kg Thorax 1.0 kg Thorax 1,0 kg Tórax 1,0 kg Torace 1,0 kg
Thorax 2,0 kg Thorax 2.0 kg Thorax 2,0 kg Tórax 2,0 kg Torace 2,0 kg
Thorax 3,0 kg Thorax 3.0 kg Thorax 3,0 kg Tórax 3,0 kg Torace 3,0 kg
Thorax 4,0 kg Thorax 4.0 kg Thorax 4,0 kg Tórax 4,0 kg Torace 4,0 kg
Thorax 5,0 kg Thorax 5.0 kg Thorax 5,0 kg Tórax 5,0 kg Torace 5,0 kg
CHILDREN II KINDER II ENFANTS II NIÑOS II BAMBINI II
Thorax 8,0 kg Thorax 8.0 kg Thorax 8,0 kg Tórax 8,0 kg Torace 8,0 kg
Abdomen 4,5 kg Abdomen 4.5 kg Abdomen 4,5 kg Abdomen 4,5 kg Addome 4,5 kg
Abdomen 8,0 kg Abdomen 8.0 kg Abdomen 8,0 kg Abdomen 8,0 kg Addome 8,0 kg
Thorax 10 kg Thorax 10 kg Thorax 10 kg Tórax 10 kg Torace 10 kg
Abdomen 10 kg Abdomen 10 kg Abdomen 10 kg Abdomen 10 kg Addome 10 kg
Abdomen 15 kg Abdomen 15 kg Abdomen 15 kg Abdomen 15 kg Addome 15 kg
In order to exit from the DIAGNOSTICS mode, press the key MENU.
1Selection of focus can be possible only if: 0,56 mAs < STARTUP MAS < 220mAs.
Under 0,56mAs only SMALL FOCUS can be chosen, above 220mAs only LARGE FOCUS can be chosen.
NOTE: The signals “bumper” and “switch” don’t represent the status of the relative control micro,
but they represent the control signals status to the operations.
With the control “SET 0 LH” the Lproxy “Lh Value” value resets and at the same time “Lh zero pts”
value updates (handle offset zero setting).
With the control “SET 0 RH” Rproxy “Rh Value” value resets and at the same time “Rh zero pts”
value updates (handle offset zero setting).
The signal “Switch”, both “L” and “R”, is read only when the emergency key “STOP” is not active,
that is to say only when the movement is allowed.
The signal “Bumper”, both “L” and “R”, is read only when the relative signal “Switch” is active.
With the controls “SET 0 LTIME” and “SET 0 RTIME” the time of the left or right motor functionality
resets, respectively. Use this function only after the replacement of a motor.
Numeric example:
On the chamber calibration certificate and on the yellow label Tw = 24,51
TW Setting = Twx100 Æ 2451
Tolerance % Setting = 10
Acceptance limits (2451-10% )= 2206 and (2451+10%)= 2696
The DAP chamber will be suitable if to the test it will reply with a value included between 2206 and
2696.
You can choose to perform the program “Tube Seasoning” totally or in a partial way.
The management of the x-ray parameters, anode starting and braking, number of the exposures
and interval between them is automatically managed by the management program of the unit in
order to avoid:
• Unnecessary overheating and possible damages to the stator contained inside the monobloc
• Unnecessary contribution of heat inside the monobloc by limiting the thermal capacity.
The technician must only press the x-ray handswitch
The parameters kV, mA, mAs, exposures number and delay between exposures are in the following
tables.
Perform an exposure with the proposed data till the different sequences are finished and then pass
to the next program.
During the x-ray emission, it is possible, even if not necessary for the procedure, to check the
stability of the high voltage and the anodic current by using an oscilloscope connected to the
inverter control board “PSM18”:
In case during the operation there are some working irregularities or anomalies it is necessary to
interrupt the seasoning for not less than half an hour; then restart from the beginning.
Warm (Warm-
(Warm-up)
set data output
Exposures n° delay [s]
kV mA mAs
80 50 25 10 6
Seas (Seasoning)
set data output
n° seq. Exposures n° delay [s]
kV MA mAs
1 80 80 8 5 5
2 90 80 8 5 5
3 100 80 8 5 5
4 110 80 8 5 5
5 115 80 8 10 5
6 120 80 8 10 5
7 125 80 8 20 5
Even a possible permanent variation of dose, caused by an intense unit use, could be
compensated by performing a new calibration.
A well-performed calibration allows to the unit to work properly and it protects the tube from
overloads by making the life longer.
During the x-ray emission, it is possible, even if not necessary for adjustment, to check the stability
of the high voltage and the anodic current by using an oscilloscope connected to the inverter
control board “PSM18”:
Don’t perform x-
x-rays with unknown filament ON values.
The DAC output that determines the filament current and so the anodic current, can be selected
between 2000 and 4000 points. Every point of the DAC corresponds to a set voltage of the
filament current of 2mV on B7- TP14.
The program TUBE CALIBRATION suggests automatically, in function of the set kV, the following
starting points to perform the calibration:
Cal. 3kW (SF) Cal. 7kW (SF) Cal. 9kW (SF) Cal. 30kW (LF)
kV Request Cal. kV Request Cal. kV Request Cal. kV Request Cal.
mA point mA point mA point mA point
40 30 2420 40 70 2740 40 200 3220 40 300 3440
50 30 2385 50 70 2725 50 180 3100 50 300 3370
60 30 2365 60 70 2710 60 150 3000 60 300 3320
70 30 2345 70 70 2695 70 128 2900 70 300 3290
80 30 2340 80 70 2690 80 112 2800 80 300 3260
90 30 2335 90 70 2665 90 100 2750 90 300 3250
100 30 2320 100 70 2645 100 90 2700 100 300 3230
110 30 2390 110 70 2620 110 81 2670 110 260 3150
120 30 2300 120 70 2580 120 75 2650 120 220 3070
125 30 2290 125 70 2570 125 72 2590 125 200 3025
Place the filter, cassette with screen, AEC paddle and probe of the dosimeter as shown in Fig. 3 and Fig.
4. The focal distance (SID) must be of 100cm ±1.
Turn the unit ON as described in §4 - “Switching-ON & Start up” page 8 and proceed with the
calibration of the automatic exposure system as described below.
Offset adjustment
Adjustment
Fig. 3 Fig. 4
N.B.: Use a cassette with a screen equal to the sensibility that you want to calibrate.
YY = It is updated in case of modifications of software that are not concerned to the unit functions.
Alarm types
The PRACTIX CONVENIO foresees two types of alarms:
• the Warning (WARN)
• the Errors (ERR)
Warning (WARN) When this alarm appears, it does not leave any trace.
Error (ERR) When this alarm appears, it always leaves a trace, by recording in the unit memory the
information concerning the error (date, time, kV, mAs and Focus) and it can be recalled by the
service personnel so that the technical intervention is favoured.
F1 F5 -RESET
where:
Date Date in the format mm/dd/yyyy
Time Time in the format mm..ss
Code Error code
Sev Error type (severity):
S = Status
E = Error
W = Warning
Src Error cause source
CSC = B4 Board
GSC = B7 Board
BP1..BP4
LMC, RMC
or alternatively:
With the keys kV (- & +) the pages are scrolled forth or back.
With the keys mAs (- & +) you can pass to the first or the last page of the list.
In the middle of the last line the number of the current page and the total number of the list pages
are displayed.
Press the key MENU to go out and return to the previous screen.
It is possible that some alarms in Start up phase have a value of kV=0 and mAs=0.10,
because during the testing phase these two parameters are not still initialized.
It is possible that some alarms will have kV=---, mAs=---, F=--- because they do not refer
to the x-ray parameters (for example: alarms concerning motors).
In case of alarm intervention during the charge phase of the batteries, an icon concerning the
alarm is displayed
FAN ERR BATTERY PACK ERROR Battery ventilation alarm (steady fan)
Total Number of recharges performed by the battery pack mounted on the unit.
Completed Number of the performed complete recharges.
Life(days) It indicates the lifetime of the installed battery pack (in days)
New Pack Internal resistance of the whole battery pack when it is new.
Last Full ch. Internal resistance of the whole battery pack at the last complete charge.
Full Cap. Total available capacity in A/h of the battery pack
Avail. Remaining capacity in A/h of the battery pack
Ri (mOhm) Internal resistance of the whole battery group at the last test.
V0 No-load voltage of the whole battery group.
Vtest Loaded voltage (5ohm) of the whole battery group.
I0 Absorbed no-load current
Itest Absorbed loaded current
Efficency% Efficiency of the battery pack (100% - Max efficiency, <10% Batteries to be replaced)
Current Current consumption, instantaneous current absorbed by the unit.
D.o.d. Max. discharge reached by the battery group.
By pressing the relative key “YES”, the values concerning the battery group initialize, as if it
RESET
is new
By pressing the relative key, the battery test is performed and then the display with the new
TEST
values is updated
Possible choices
Time, expressed in minutes, after that the unit, if not used,
switches OFF. In order to switch the unit ON again, it is
Power Off Time 5..60min
necessary to put the ON key in OFF position and put it again in
ON position.
Batteries voltage under which the unit switches off and it is not
Batt. V limit 120..130V
possible to switch it on again any more.
Max. charge current of the batteries.
It is possible to select the max. charge current between the
following values: 3A - 3,5A - 4A - 4,5A
With selected low current values, there is low absorption but
long recharge times.
With a supply voltage of 115Vac and a current of 4,5A, the
current taken out in mains is about 12A, so it is possible the
intervention of the switch SWL1 of the unit (magneto thermic
Max Current 3..4,5A
10A).
In case the unit is connected to a line 115Vac, select a current
4A max or less.
Vline CHARGE SELECTION
[Vac]
3Adc 3,5Adc 4Adc 4,5Adc
115 7Arms 8,5Arms 10Arms 12Arms
230 4Arms 4,5Arms 5,5Arms 6,5Arms
Correction of the offset of the absorbed current reading circuit2
ADC Curr. Offset -1000..+1000
2 The arbitrary modification of these parameters could seriously damage the battery pack.
CommunicationÆ
CommunicationÆLoad From MachineÆ
MachineÆSetup
The unit data are put together in a board divided into four parts:
‘Setup’ General data (with possibility to print the ‘APR’ data concerning APR (exam names, x-ray
complete report) data)
‘Tube cal.’ data concerning the calibration of the ‘AEC cal.’ data concerning the calibration of the
x-ray tube mounted on the unit system of automatic exposure AEC.
Once the data have been downloaded from the unit, they can be modified in any moment and then
reloaded on the unit, first by saving the file from menu ‘FileÆSave as…’ and then by loading them on
the unit from the menu ‘CommunicationÆSave to machine’.
Communication
CommunicationÆ
ationÆLoad From MachineÆ
MachineÆBitmaps:
The names of the exams and the alarms appear on the unit display in five European languages. In order
to display the names and the alarms in a different language, normally an Oriental language, it is
possible to modify the bitmaps with a simple program of graphic editor.
By entering in the menu ‘CommunicationsÆLoad From MachineÆBitmaps’, the screen below appears.
Here both the names of the exams and the alarms are displayed. It is enough to click once with the
mouse on the screen or on the interested alarm and, if a graphic program has been previously
associated, it is opened and the datum chosen before can be modified.
Once the bitmaps have been modified, they can be reloaded on the unit, before by saving the file from
the menu ‘FileÆSave as…’ and then by loading them on the unit from the menu ‘CommunicationÆSave
to machine’.
CommunicationÆ
CommunicationÆLoad From MachineÆ
MachineÆLog:
Download the file concerning the errors and exposure data of the unit. When the file has been
downloaded, you can choose if display the errors report or the exposures report.
With ‘FileÆSave’ the file is saved as <Nome File.log>.
‘FileÆ
‘FileÆNewÆ
NewÆSetup
It creates a configuration file with the default data. It can be modified, saved and loaded on the unit
according to the procedures previously described.
‘FileÆ
‘FileÆNewÆ
NewÆBitmaps’
It creates a configuration file with the default bitmaps. It can be modified, saved and loaded on the unit
according to the procedures previously described.
‘FileÆ
‘FileÆOpen’
It opens a configuration file previously saved. It can be modified, saved and loaded on the unit
according to the procedures previously described.
UTILITY MODE
PAG.1 complete
SERVICE MODE
SETUP complete
ADJUSTMENTS kV DAC offset
mAs correct
DAP setup
AEC calibration (if present) with SHOW CALIBR. all the
values
TUBE CALIBRATION with SHOW CALIBR. only the
values 40kV and 125kV. The
other values are recalculated
automatically.
DIAGNOSTICS BATTERY STATUS only FULL CAP and AVAIL
POWER SETUP ADC CURR OFFSET,
ADC CURR GAIN
COM PORT
PC
Fig. 5
• Connect the other D-connector 9 poles to the COM port on the PC.
• Switch the Pc ON by following the usual startup procedures.
• Start the program “UBE FlashWriter” on the PC.
• Enter in the menu SetupÆCOM port setup by setting the COM port (from COM1 to COM4)
used by the cable and set a Baud Rate speed of 19200, (default value, see Fig. 6).
Fig. 6
• Switch the unit ON, press MENU key and, by holding it down, press the key F4 to enter in
UTILITY MODEÆPAG.2 (§8.1 - Utility Mode page 11), choose SERVICE
MODEÆADJUSTMENTS (§8.2 - Service Mode page 15) with the key F7, feed the password
[1247
1247]
1247 and confirm with menu key.
• By choosing “Sfw Update” with the key F8, the dialogue window “Software update? Yes No” will
appear.
• By pressing the key corresponding to “No”, the display returns to the previous screen.
• By pressing the key corresponding to “Yes”, a new password requirement appears.
• Feed the password [5718
5718]
5718 and confirm with the menu key.
• If the code has been inserted properly, the display of the unit switches OFF, whilst on the Pc the
following screen appears:
Fig. 7
WARNING!
During the Flash cancellation and during all the software updating phase,
DON’T switch the unit OFF absolutely
cable..
DON’T disconnect the cable
LOSS OF ALL DATA
• Press the key “Program erase command” (Fig. 8) on the tool bar to erase the Flash memory, at
the end of the process the following appears.
Fig. 8
• Load the file “base 0“ that includes the new software by clicking on the key “File open...”
present on the tool bar (Fig. 9).
Fig. 9
• At this point the program performs the loading phase of the new software.
• The loading procedure can last some minutes (Fig. 10).
Fig. 10
• Once the loading is finished, in case all succeeds, the writing “END” appears (Fig. 11).
Fig. 11
• Switch the unit OFF and disconnect the cable from the board B4.
• Switch the unit ON again.
• In case the software has been updated properly, at the unit switching-ON no alarm appears and
the unit switches ON in the usual mode.
• If during the switching-ON some alarms concerning the configuration are displayed and the
configuration data present in the unit are not accordant with the new loaded software, it is
necessary to perform the correct setting of the unit (by referring to the data and the unit features
transcribed before starting this procedure of upgrading). For the modes of access to these data,
refer to Par.3.3 and 3.4.
• In order to check the software version of the unit, enter in mode UTILITY MODEÆSERVICE
MODEÆDIAGNOSTICSÆ SFW Versions (§8.2.7 - Diagnostics – SFW Versions page 25).
• Reassemble the cassette holder.
Ref. Fig. 12
1. Put the switching-ON key in OFF position,
remove it and store it in a safe place. Place the
monobloc group in parking position (User’s
manual §4.4).
2. Open the cassette holder.
3. Identify the metallic cord for the motors brakes
release. It is marked in red color and placed
under the console.
Fig. 12
Ref. Fig. 13
Pull the metallic cord to release the motors brakes.
Fig. 14
Perform the battery recharge (User’s manual §4.8.2)
or call Service for the repair of the possible fault.
Fig. 15
Fig. 16
Fig. 17
Fig. 18
Fig. 19
Normal use
If the DAPmeter has been installed and it works properly, the first line of the display shows the
measure unit [cGycm2] and the measures summation:
F5
The measures summation is the sum of all the Area Dose Products ready by the ionization
chamber. By pressing the key F5, the value of the measures summation is reset.
n
∑ dosei ⋅ areai
i =1
where n is the number of the exposures performed after the last press of F5.
In order to know the Area Dose Product to which a patient is subjected, it will be necessary to press
F5 before beginning the examination.
The measuring field of the summation is included between 00000.0cGycm2 and 99999.9cGycm2.
Warning. The ionization chamber must be checked and adjusted every two years.
Contact Philips distributor.
The DAPmeter is OK if
pulses per second are
between 170 and 440
AEC is a device for the automatic exposure of x-rays by setting only the kV value.
PRACTIX CONVENIO foresees, as option, the connection to a measure chamber for the automatic
exposure.
The used measure chamber is type Mobil-AID Paddle.
The unit is already prearranged for the device assembly.
12.2.1. How to install the device
The installation of AEC consists in:
• Electrical connection of the measure chamber through wiring already prearranged in the unit;
• Enabling of the software program for the reading and display of the measures;
• Calibration of the automatic exposure system and x-ray cassettes;
Fig. 20
Fig. 21
3. Enter in “SERVICE MODE”, choose the page “AEC SETUP” and set at 1 the datum “AEC SETUP”.
4. Proceed with the system calibration of automatic exposure through SERVICE MODE ÆAEC
CALIBRATION ref. 8.2.4 Adjustments – Tube calibration.
The IR Remote Control is a device for the distance control of the x-ray release.
The unit is already prearranged for the device assembly.
In order to install the IR Remote Control, it is necessary to remove first the following covers of the
unit:
• Cassette Holder (cfr. Service Manual §2.2.1.).
• Right lateral cover (cfr. Service Manual §.2.2.3).
• Upper cover (cfr. Service Manual §2.2.4).
IR Receiver Assembly
Ref. Fig. 22
• The protections to be removed are on both sides of the unit.
Ref. Fig. 23
• Put the lever, that is inside the structure, in horizontal position (pos.A) and take off the lateral
protection of the receiver.
• Identify the connection cable that is hidden inside the metallic structure (pos.B).
A A
B
Fig. 22
Fig. 23
Ref. Fig. 24
• Insert the connection cable to the receiver connector.
Ref. Fig. 25
• Insert the receiver as in figure and fix it with four screws TSEI M3x8 (male hexagonal wrench
2mm).
• Clean with alcohol the part around the receiver (dotted area of the figure).
• Stick the adhesive label on the receiver area.
• Perform the same procedure for the receiver on the other side.
Fig. 24 Fig. 25
Ref. Fig. 26
• By using a male hexagonal wrench 3mm,
unscrew the two screws TCEI M4x10 that
fix the support that is on the right side of
the cassette holder.
Ref. Fig. 27
• Insert the Transmitter holder inside the
support.
• Fix it with two screws TCEI M3x8 + flat
washer, by using a male hexagonal wrench
3mm.
• Reassemble the support inside the cassette
holder. Fig. 26
Fig. 27 Fig. 28
Ref. Fig. 28
• Pass the cable of the Transmitter Holder in the hole that is under the support (pos. A).
• Fix the cable outside the cassette holder with two tie wraps, by using the proper slots (pos.
B).
• Remove the cassette holder.
• Connect the cable of the IR Remote Control to the connector B15-X6
Ref. Fig. 29
• Place the Timer Box with supply cable placed as in figure.
Timer Box
Fig. 29
Ref. Fig. 30
• Clean with alcohol the upper part of the Timer Box.
• Stick two VELCRO straps on the upper part of the Timer Box.
• Clean with alcohol the lower part of the Decoder Unit.
• Place the Decoder Unit on the Timer Box and connect the cable of the Timer Box to the
connector X2 of the Decoder Unit, as shown below:
Cables:
Tx Holder
IR Receveir
Decoder Unit
Timer Box
Fig. 30 Fig. 31
• Perform the connection between the connector B7-Cp2 and Decoder Unit-X1, as shown
below:
Note: Connect the jumper JP1 of the Decoder Unit in position 1-2
Ref. Fig. 31
• Identify the cables of the receivers and the Transmitter Holder and connect them in the
proper connectors of the Decoder Unit.
DOCUMENT STATUS
PART LIST - 7
[File: AL3017_E00.doc]
PRACTIX CONVENIO - Part list - 7 Philips
[File: AL3017_E00.doc]
PRACTIX CONVENIO - Part list - 7 Philips
[File: AL3017_E00.doc]
Philips PRACTIX CONVENIO – Electrical drawings -8
ELECTRICAL DRAWINGS -8
[File: AL3019_E00R02.doc]
Electrical drawings -8- PRACTIX CONVENIO Philips
[File: AL3019_E00.doc]
Philips PRACTIX CONVENIO – Electrical drawings -8
TABLE OF CONTENTS
1. DRAWINGS LIST............................................................................................................................................. 2
2. MNEMONIC INITIALS OF COMPONENTS......................................................................................................... 3
3. ASSEMBLY VIEW............................................................................................................................................. 4
DOCUMENT STATUS............................................................................................................................................... I
1. DRAWINGS LIST
FUNCTIONAL DRAWINGS
Mod. Code (#) Description Version
05904 UNIT GENERAL DIAGRAM
06151 GROUNDING
06070 MAINS & BATTERY CHARGER
06071 POWER SUPPLY
06072 MOVEMENTS
06073 STARTER & FILAMENT
06074 X-RAY GENERATOR
06075 X-RAY ORDER
06076 OPTIONAL DEVICES
06077 NETWORK
06078 KEYBOARD
06079 CURENT SENSE & TESTING
06080 INVERTER INTERFACE
TOPOGRAPHIC DRAWINGS
(#)Codes herein mentioned do not recall the reference peak after “interchangeable” modifications, but they are modified only in
case of new codes, in function of “non-interchangeable” modification. The complete code of possible peaks is mentioned on the
electrical or functional drawing of the component.
3. ASSEMBLY VIEW
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U S E R I N T E R UNIT
F A C EC
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TI M O T O R
o p t i o n a l E
R
T
Y
BATTERY
B
L
AI N E D E T ECTORPOWERUNIT
CHARGER
DOCUMENT STATUS
IR HOLDER
B15
IR DECODER
TIMER
BOX
HAND SWITCH
06075
1
"
06076
1
"
06077
1
"
CM2 CM2 CM1 CM1
+
CM10 CM10
A Z
B V
C U
D T
E F G Q R S
06078
"
06079
1
"
06080
"
A Z
B V
C U
D T
E F G Q R S
CF1 1
01704
"
left right
F F
UNLOCK
L R L R
BOOST BOOST
B B
CM10 1
01705
A
"
K
K
R82
C62
C24
C2 CM6
D50
D49
Y1
IC1 1
JP5 CP1
R55
R53
R43
R44
R45
R46
R47
R48
R49
R50
R54
R52
R51
R39
C7 C5
C6
R2 Q6 16
C1
R5 R7
1 2
CM2
R23
R24
IC5 C28 R30 R6
K
R32
2 R113 R3
BT1 L1
D2
IC11
1 B R72 R105
K A
IC9
R21
R17
R38
R12
C R99 R109
C3
D5 K
R33 R108
C39
C27
R61
R60
C29
R28
R29
G
C45
K N R98 R107
R18
R26
R8
D
D15 C33 R97 R106
R27
R10
R79
R78
Q1
R96 R110
CM5
R20
R16
R14
R71 R75
R9
9 10 9 10 9
C34
C15 R58 R95 R64
81
120 R57 R62 R31
R56 R94 R74
121 80
IC14 R42
R81 R63
C56
R66
R41
R40 R93 R92 1
C36
C37 CP2
C38 4
C58
TP2 C44
IC4 C13 3
R15 R83
R19 R84 2
IC15 IC2
C43
R22 Y2
R11 VRH CP3
R13 C42 R4 4
C57 R116
160 41
R1 3
1 40 R25
C66
R87 C20 R65 R100 2
CSC C4
IC13 PM C17
C18 IC10 IC8
C8
C16
K1 K 6 1 6 1
D3
8 CM7 1
R80 R36
CM9 CM10
5V 3 1
L2 CM8
K
K D52
C10 4 2
DZ1
C12
K D54 F2
K D51
K D53
SVR1
F1
K
GND
D1
C65 C9 1
Q9
CM3
01758
"
01759
"
01760
"
01761
A
"
01762
"
01763
A
"
CM2
Board Color Connector
CM10
Board Color Connector
01764
"
CM1 Color
01765
"
01766
"
01767
A
"
01768
A
"
01769
"
Philips PRACTIX CONVENIO – Planned Maintenance - 9
PLANNED MAINTENANCE - 9
[File: AL3021_E00R01.doc]
Planned Maintenance - 9 - PRACTIX CONVENIO Philips
[File: AL3021_E00.doc]
Philips PRACTIX CONVENIO – Planned Maintenance - 9
TABLE OF CONTENTS
1. Notes............................................................................................................................................................ 2
2. Planned maintenance sheet .............................................................................................................................. 3
DOCUMENT STATUS............................................................................................................................................... I
1. NOTES
• It is advisable to perform the planned maintenance of the unit yearly by following the
“Planned Maintenance Sheet”.
• Tools, instruments and diagnostic programs available on the unit are described in the
Technical Manual chapt. “Service information”.
• Checking and adjusting procedures are described in the Technical Manual chapt.
“Installation & Acceptance” and “Adjustment”.
• In case of worn parts replacement, always use original spare parts. For this purpose refer
to Technical Manual chapt. “Parts List”.
SF LF SF LF SF LF
a1 a1 a1
a2 a2 a2
b1 b1 b1
b2 b2 b2
Acceptance limit : 15 mm max (*) Acceptance limit : 15 mm max (*) Acceptance limit : 15 mm max (*)
(*) Specifica Philips = 15mm (Norma IEC 60601-1-3 § 29.202.3 = 2% Distanza Focale 20mm)
(*) Philips specification = 15mm (Standard IEC 60601-1-3 § 29.202.3 = 2% Focal Distance 20mm)
Condizione di test: Alimentazione Batterie - Con collimatore Distanza fuoco - strumento di misura = 50cm ± 3
Test condition: Power supply Batteries - With collimator Focus –measuring instrument distance = 50cm ± 3
Fuoco Grande Filtrazione totale 2.7 mm Al eq.
Large Focus Total filtration 2.7 mm Al eq.
kV Correction
kV 40 100 125 KV DAC OFFSET
B7- Tp10(+)
B7 -Tp21(-)
DOCUMENT STATUS