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rcDEN
SERVICEMANUAL

MARINERADAR

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93841
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PRECAIITIONS

1. HIGH VOLTAGEWARNING

At several points in the scanner unit and dlsplay CRT mount of the
radar, there are high voltages enough to ki11 a person coming into
direct contact with thern. Although the equlpment 1s designed to
avoid danger in ordinary operation, care should be taken during the
maintenance works inside the units. Turn off the shiprs main swiLch
when checking the circuits or replacing components. Even after the
radar is switched off, some capacitors may take several minutes Lo
discharge. Before touching the magnetron and/or CRT HV circuits,
make sure to ground the capacitors with a clip cord or the 1lke.

2. MICROWAVE
HAZARI)

Take care to avoid possible harmful effects of mi-crowave radiation


from the radar to a human body. The eyes are particularly valner-
able to microwave. Never look directly into an open waveguide radi-
ating the power. Radar and other R.F. radiations can upset some
cardiac pacemakers. If a user of cardiac pacemaker suspects a mu1-
function, turn off the equipment and leave the vicinity of Lhe an-
tenna irnmediately. Whenever it is necessary to work on the scanner
unit, always set the controls t o S T A N D B Yo r R A D A RO F F .

3. FI]SES

Before starting the radar, confirm that properly raLed main fuses
according to the ship's main voltage are used. The rated maln and
other fuses for MD-3210 and MD-3220 are listed below.

Ship's Main I'tD-32r0 tfi-3220


(a) Main fuse T2 VDC 1 5 A Not applicable
24 VDC 8 A 1 0 A
( b ) C R TH V ( S e e N o t e ) Either 1
l- tl
A
i A
(c) Modulator HV Either 0.3 A 0.5 A .\:
(d) Antenna drive Either ?
J .
1 <
L J
A
N 3 . 1 5A
motor

4. MAGNETRON
PREHEATING

Before transmitting the microwave for the first transmission after


installatlon, or after 2 months or over pause of operation, preheat
the magnetron more than 30 minutes by keeping the radar in STANDBY
condition.

Note: CRT HV fuse is not used for the unit of serial numbers shown
be1ow, equipped with p o w e r supply I'{D-32I0/3220-6000M3.

MD-3210: No. 2100659 and thereafter


MD-3220: No. 3220336 and thereafter

M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - O l
Marine Radar MD-3210/ SZZO
INDEX
Page
PRECAUT IONS
1. GENERAL l-i
1.1 Major Performances
1 . 1 . 1 A n L e n n au n i t I-2
1.I.2 Display unit I-2
1.1 .3 Power supply 1-3
1.2 Composition
r . 2 . 1M D - 3 2 r 0 / 3 2 2 0 .... .... ...... r-4
I.2.2 Optional equipment 1-5
1 . 3 S y s t e mC o n f i g u r a t i o n o f M D - 3 2 I 0 / 3 2 2 0 .... 1-6
I.4 InterconnecLion of M D - 3 2 I 0 1 3 2 2 0 I -7
1.5 Modification of Speclfications
1 . 5 . 1 J u m p e rp i n s e t t i n g 1-8
L.5.2 DIP switch setting 1-B
2. FUNCTIONOF EACHUNIT
2 . I A n t e n n aU n i t .. .. 2-I
2 . f . 1 A e ri a 1 2-I
2 , I , 2 A n t e n n an o t o r 2-2
2 . I . 3 S H Fa n d A Z I g e n e r a t o r s .,.. 2 -2
2.I.4 Transmitting section 2-3
2.I.5 Duplexingassembly 2-5
2.I .6 Receiving sectj-on 2-5
2.2 Dlsplay Unit 2-l
2 . 2 . 1 P o w e r s u p p l y ( M D - 3 21 0 / 3 2 2 0 - 6 0 0 0) . . 2-7
2.2.2 Logic section .... .2-9
( i ) L o g i c u p p e r ( M D - 3 2 1 0 - 7 0 0 0.). . . . . 2-9
(2) Logic lower (MD-3210-7100) 2 -L3
t -
II 2.2.3 Control panel (MD-3210-7200) .... .... 2-I8
lf -- 3. ADJUST]'{ENT
,J 3 . 1 L o c a t i o no f C o n t r o l s .... .......... 3-i
3 . 2 A dj u s t r n e n t A f t e r I n s t a l l a l i o n 3-l
3.2.1 Tuning 3-1
3 , 2 . 2 P r e s e t g a i n ( n o i s e 1 e v e 1 ). . . . ........ . 3-2
3.2.3STC , . . . . . . . 3-2
3 . 2 . 4 T r i - g g e rd e l a y .. .. . 3 -z
3 . 2 . 5 S H Fa n d b e a r i n g. . . . ............ 3-3
3.3 Adjustment of Antenna Unit 3-3
3.4 Adjustrnent of Display
3 . 4 . 1 P o w e r s u p p l y ( M D - 3 2 L 0 / 3 2 2 0 - 6 0 0 0. ). .... 3-3
3.4.2 Logic upper (MD-3210-7000) 3-5
3 . 4 . 3 l o g i c l o w e r ( M D - 3 2 i 0 - 7 1 0 0. .). . . . . . . . . . .... 3-5
3 . 4 . 4 C R Tu n i t ( P \ ^ / D - i 0 5 0 A / P W D - 1 0 5 1 A ) 3-6

1 -
4. WAVEFORMS
4.I AntennaUnit
4 . t . 1 M R T - 1 3 (3M D - 3 2 1 0 ) .... ........ 4-I
4.L.2 mT-134 (MD-3220) 4-3
4.2 Display unit
4.2.1 Powersupply 4-4
4.2.2 Logic upper +-J

4.2.3 Logic lower 4-5


5. REPLACEMENT OF MAJORCOMPONENTS
5.1 Antenna unit J_L

5.1.1 Dismounting transmitler/receiver (TR) unit <


J - L
t

5 . I . 2 R e p l a c e m e n to f T R u n i t c o m p o n e n t s J_L

5 . 1 . 3 R e p l a c e m e notf S C O N. . . . . .. . .. . .. ... 5-4


5 . 1 . 4 R e p l a c e m e n to f m o t o r b r u s h )-+

5 . 1 . 5 R e p l a c e m e n to f m o t o r J-+

5.2 Display unlt


5 . 2 . 1 C o n t r o l p a n e l ( M D - 3 2 1 0 - 7 2 0 0 .) .
5.2.2 Logic upper (MD-3210-7000a ) nd 5-6
logic lower (MD-3210-7100)
5 . 2 . 3 P o w e r s u p p l y ( M D - 3 2 1 0 1 3 2 2 0 - 6 0 0 0. ).
- a
) - l

5 . 2 . 4 C R Tu n i t 5-8
6. TROUBLESHOOTING 6-1
6.I Troubleshooting by Observing Display 6-1
6.2 Operation Control Troubleshooting .... 6-4
6 . 3 A n t e n n aT r o u b l e s h o o t i n g ........ ....... 6-7
7. DIAGRAMS
-7
7.L Circuit Diagram ... ... ... . .. t - I
1

7,2 Drawings for parts location / -/-4

8 . P A R T SL I S T
8.1 Electrical Parts I

8 . 1 . 1 A n r e n n a u n i r M R T - 1 3 3( 1 0 k W ) 8-1
8 . I . 2 A n t e n n a u n i t M R T - 1 3 4( 2 5 k W ) 8-8
8 . 1 . 3 D i _ s p l a yu n i r M R D - 6 2 / M R D - 6 8 ........... 8-18
8.2 Mechanical Parts
8 . 2 . 1 A n t e n n a u n i t M R T - 1 3 3( 1 0 k W ) . . o . 8-28
8.2.2 Anlenna unir I'&T-r34 Q5 kW) .... 8-3 1
8.2.3 Display unir MRD-62/MRO-OS 8-32
8.3 ExplodedView
8 . 3 . 1 A n t e n n au n i t 8-3s
8.3.2 Display unit 8-42

: f J + J f * * * * : f * : f *

2
SERVICEMANUAL
for
MARINE RADAR MD_3210 / 3220

1. GENERAL

Koden MD-32L0/3220 series is a highly efficient marine radar which conform


Lhe IMO standards Lo be used for a primary radar of fishing boal, workboal,
and other vessel less than 10,000 gross weight Lons. The syslem consists of
only two units, i.e. the anLenna and display. Excepl for magnetron and CRT,
all Lhe active componenls are solid state which maintain high reliabiliLy
and mainLenabilitv.

The radar display uses a 20-inch diagonal high resolution green monochrome
CRT. It employs X-Y coordinates to digitally process the radar information
and diqnlav Lhe image with a built-in microprocessor. The radar screen is
divlded into number of picture elemenls, so ca1led pixels. Each pixel is
assigned wilh X-Y coordinates which corresponds to Lhe memory address. The
radar return echoes in polar coordinates for every pulse Lransmission are
converLed inlo X-Y coordinates i-n accordance wiLh Lhe distance and azimuth.
The distance is oblained from the time duralion between transmission and
recepllon of pulse, while the azimuth is given from the antenna unil. The
coordinates converted dala is stored inLo memory and Lhen read oul to dis-
play Lhe irnage in a raster scan melhod allowing the picLure to be monitored
by p1ura1 persons under daylight condiLion without viewing hood. According
to the LransrnitLing power, system is classified into Lwo models as be1ow.

M D - 3 201 10 kl,J
MD-3220 25 kW

Antenna unit

Antenna uniL consj-sls of a 6-fool sloLted array aerial, antenna drlve


unil, and transceiver unlt. The slotted array aerial is contained in a
reinforced plastic cylindrical case, providing smooth anfenna rotation
in a wind load of 100 knots. The antenna unit has been designed as
\','aLer-Light, vibration-proof, and weather-reslstant construction. The
ar^'l drive unil and Lransceiver unit are mounLed in a rigid alurninum cast an-
Lenna base. The Lransceiver uniL is a module Lype whlch enables speedy
a n d e a s v m ai n L e n a n c e.

Dis pla y unit

The radar picture is displayed on a 2O-inch diagonal high resolution CRT


wilh an effecLive diameLer of 12 inches (270 mm). The green mono-color
raster scan p i c L u r e presents crisp and clear irnage under bright daylight
condition. The display unit mainly consisls of CRT mount, logic circuil,
control, and power supply sections, all assembled Logether in a drip-
proof aluminum case. Each section is of a rnodule type providing easy
malnLenance capability. In addition to Lhe radar presentaLion, the
^ ^ - i + . i^ - . i
P U > a L r U l l r . ng daLa f rom an onboard navigational e q u i p m e n l s u c h a s G P S, a n d
Locan C can be digilally displayed on Lhe screen.

MD-32L0
/ 3220 Service Manual-Ol 1-1
1.1 Major Performances

1.1.1 Antenna unit


(1) Antenna system
Aerial MRA-37
Transceiver M R T - 1 3 3( M D - 3 2 1 0 )
M R T - 1 3 4( M D - 3 2 2 0 )
(2) Aerial 6-foot slotted array
(3) Antenna rotation 24 rpm
(4) Ivlaln beam width Horl zonLaT: 1.2" , Vertical: 22"
(5) Sidelobe 1eve1 Less than -23 dB from the maln beam
(6) Transmilting frequency 9 ,4rO t30 MHz
(7) Peak power output 10 k\,./(MRT-I33)
25 kW (MRT-134)
(B) Type of enission PON
(9) Spurious ernission Less than -40 dB from the main beam
of the fundamental frequency outpuL
( 10) 0ccupied bandwidth Within 110 NIHz
(11) Pulse width/repetition rate
S 0.08 Usec, 2,000 pps
M1 0.3 Usec, 1,500 pps
M2 0.6 usec, 1,000 pps
L I.2 usec, 500 pps (Unf-l33/134)
4 3 0 p p s ( M R T - 1 3 4a L 9 6 n m r a n o e )
(12) IF center frequency 60 Yfri,z
( 1 3 ) IF bandwidth 1 5 N I H z( S , M i )
3 Yfrlz (V12, L)
(14) Receiver front-end module M I C ( M i c r o r v a v eI n L e g r a L e d C i r c u i L )
( 15) Modulator Solid-state 11ne Lype pulser
( 16) Environmental conditions

Ambient temperature -250C ro 70'C


Relative humidity 957"at 35oC
Wind velocitv 100 knots (51.5 m/sec), relative

I.L.2 Display unit


(1) Display system 20-inch diagonal green monochrome CRT

MRD_62( I'D-3210)
MRD_68
(2) Effective diameter 270
(3) Range scale

MRD-62(MD-3210) L /4 , r / 2 , 3 / 4 , 1 . 5 , 3 , 6 , 1 2 , 2 4 , 4 8 , 7 2 n m
MRD-68(MD-3220) r / 4 , r / 2 , 3 / 4 , 1 . 5 , 3 , 6 , 1 2 , 24, 48, 96 nm

1 t
L-Z- M D - 3 2 I 0/ 3 2 2 0 S e r v i c e M a n u a l - O l
(4) Range ring interval
M R D - 6 2( M D - 3 2 1 0 ) r / 1 6 , r / 8 , r / 8 , r / 4 , r / 2 , 1 , 2 , 4 , 8 , 1 2 n m
M R D - 6 8( M D - 3 2 2 0 ) L / 1 6 , r / 8 , r / 8 , L / 4 , r / 2 , 1 , 2 , 4 , B , 1 6 n m
(5) Min. detection range Better than 23 m on I/4 nm range
(6) Range resolution Better than 20 m
( 7 ) V R Ma c c u r a c y 5 0 m o r 1 7 .o f t h e s e l e c t e d r a n g e , w h i c h e v e r
is the greater
(S) EBL Accuracy 1o, in 0.2" steps rotation
(9) Bearing resolution 1.8o
( 10) Bearing scal
. Marking 1o, 5o, 10" steps (0' to 359')
Read-out 10o steps
(ll) Environmental conditions
Temperature -15"C to 55oC
Relative humidity 9 5 7 "a t 3 5 " C
(I2) Rotary switch (S'BY, SP, LP, PM)
FUNCTION
(13) Rotary encoder VRM,EBL
(14) Operatioal controls T U N E , G A I N , S T C , F T C , V I D E OB R I L L , M A R K E R
BRILL,
P L O TB R I L L , N U M E R I C BRILL, and track ball
( 1 5) M e m b r a n es w i t c h R A N G E ,D I M , H M , R I N G S , M O D E( H U , C U ,
E B L, P O \ , , / ,E R
N U , T M ), G Y R O ,S P D , T R , E X P, B E A R I N G ,T R A I L ( O F F,
1 5 , 3 0 s e c , 1 , 3 , 6 , 1 2 m i n ) , A L A R M( O F F , 9 0 o ,
1 8 0 o , 3 6 0 o ) , S E T ( G Y R O ,A L A R M ) ,O F F C T R , F L T E B L ,
VECTOR,TRU/REL, DELETE, ALL CLR, ENTER , SYMBOL
( o, [], A, V, O, *)
( 16) Presentation mode Head-up
North-up (option, see Note 1)
Course-up (option, see Note 1)
T r u e m o t i o n ( o p t i o n , s e e N o t e 1)
Note 1: North-up, course-up, and true motion modesrequire built-in type op-
t i o n a l g y r o/ I o g i n t e r f a c e K S A - 0 8 .

1.1.3 Power supply

(1) Power requirements


MD-3210 1 i r o 1 8 V D Co r 2 L L o 3 6 V D C ( S e e N o r e 2 )
N o t e 2 ; l ' 1 D * 3 2 1 0o p e r a l e s o n 2 4 l Z Z V D C m a i n s a s t h e
standard. For operation on 12 VDC, change
taps of the power transformer in the power
supplv MD-32r0/ 3220-6000 '
MD-3220 24 VDC

(2) Power consumption


MD-3210 140 l{ at 24 VDC
MD-3220 1 6 0W

M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - O 1 1-3
L.2 Composition

L .2.1 MD-32IO/3220

( 1) Standard equiprnent list

No. Descriuption Rating Renarks Weight/Length Q'ty


1 Aerial MRA_37 6-foot span B k g ( 1 7. 6 l b ) 1
2 Transceiver unit MRT_133 For MD-3210 77 kg (37.s lb) 1
MRT_134 For MD-322O 2 0 k g ( 4 4 . o 1 b) 1
Dslplay unit MRD_62 For MD-3210 37 kg (81.4 1b) 1
MRD_68 For MD-3220 37 kg (81.4 1b) 1
4 Vinyl cover For display unit 1
5 Connecting cable 9CD-3292C 15 ( 4 9. 5 f r ) t
6 Power cable CW_89 250V-DPY2.O 5 ( 1 6 . sf r ) 1
8 . 5 m m0 , w i t h o n e
end connector
-,
Spare parts See spare parts list 1 SCL

8 Installation See installation 1 a n { -


J C L

materials maLerial list


9 Operation manual 1

(2) Spare parts l1st

No. Description Rating Use


PID-3210 | m4220 Q'ty

1 Fuse, main ls A (F-716s) For 12 VDC Not applicable 2


I
2 Fuse, main 8 A (F-716s) For 24 VDC I Not applicable Z
10 A (F-7165) Not applj-cab1e 24 VDC 2
lFor
F u s e , M O DH V 0 . 3 A (F-7165) For 10 kW TX I not applicable 2
0.s A (F-716s) Not applicable For 25 kW TX 2
I
4 Fuse, CRT HV 1 A (F-7r42) For MD-32I0/3220, see Note z
-
J Fuse, motor 3 . 1 s A ( T L C 3 . 1 s A )For antenna, lulD-32I0/3220 L

6 Lamp KCDS_05 For control panel, MD-32I0/3220 L


-l
Molor brush 242125209 For antenna motor, MD-32I0/3220 I set

Note CRTHV fuse is not applied for the serial numbers shown be1ow,
equipped wirh power supply I'lD-32I0/3220-6000M3.

M D - 3 2 1 0 : N o . 2 1 0 0 6 5 9a n d r h e r e a f r e r
V I D - 3 2 2 0 :N o. 3 2 2 0 3 3 6 a n d r h e r e a f r e r

L-4 M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - O 1
-

(3) Installation material list

No. Description Rating Use Q'ty

I Coach screw CW9x 50S For display unit 6


Plain washer W 1O S 6
Spring washer SWlOS 6
z Hexagonal bolt BLz x 55U For antenna unit 4

Plain washer 2\]IzU B


Spring washer sh/12u 4
NUL N1 2 U B
J Anti-corrosion 30 a For antenna unit 4
washer

Anti-corrosion 50 For antenna unit 4


washer

I .2.2 Optional equipment

No. Description Rating Remarks Weight/Length

1 Gyro/Log interface KSA_OB Built-in type kg (2.2 1b)


I Hood HD-1100
-)
Base 0 019 - r 2 r 9 Bulkhead mounting
4 Rectifier PS-00s 8 kg (17.6 1b)
5 Navigator connect- CW-94 With BNC/6-pln plugs 5 m (16.5 ft)
ing cable
CW_i53A With 6-pin plugs 5 m
cl,\I-155 With BNC/6-pin plugs 5 m

MD-32I0/3220 Service Manual-01 t


L-J
\
1. 3 System Configuration of I'[D-3210/ ZZZO

Antenna Unit
Aerial
MRA-37 6-foot

T ra n s c e i v e r
l'tRT-r33 (t'tD-3210)
t"tRT-134(lrD-3220)

Antenna cable
9CD-3292A t0 m
9CD-32928 20 m
9CD-3292C 1s m, standard
9CD-3292D 2L t o 4 0 m

D i s p l a y Unit
l"{RD-62 (r'fD-32r0)
MRD-68 (t'tD-3220)
From
NavigaLor (opt ion)

-l

I Gyro-1og Interface

: - - -l *ro-ou
fJ _::::
--
-::: ff;'=il::i'
Log signal
l----;- - tl to 4o vDC
(BuilL in the display unit)

Power cable
ct.J-89
1 l ro 18, 2t ro 36 V D C (MD -3210)
24 VDC !tO7" (t{t-322o)

Rectifier
-----
r l
- -l ps-oosl- - 100/1L5/2oo/230vAC
, I
I r

Dotted lines--- show option.

Model Antenna Unit Display Unit


A e ri a l Transcei ver

I'lD-3210 MRA_37 MRT_133 I'[RD-62


t{D'-3220 I'[RA-37 l,tRT-134 I'{RD-68

1-6 M D - 3 2I O/ 3 2 2 0 S e r v i c e M a n u a l - O l
I.4 Interconnection of MD-321O/322O

Wire Color
VIOtff Lef t
ANTENNAIINIT BRorrN t
Green I
\Jhire
BTdCK
1}.b.-l r J----rr--!rl---4 BOLD:Thick wire
i4'-"-ll ll I PINK
Lighr: Thin wire
SCANNERCONNECTION
BOARDr-- Vi o l e t
'€ (s coN) h l h i t e / g r e en

'T.?ff
pt , . , x r . , xl L )
(f_|d

.rsn*:
' | t
o

tSQ'E^l
'O
* | |
r[r>
;' ffi
I
I
r
Gray
GREEN
BLT]E
ru-t
No connecLion
No connecLion
$'q{
nP \Vhire/red
Y e1 1 o r i
Cable clamP Brorvn
Coax. GND
RED
Insert wire ends lnto 0range
terminals and fix them
rviLh a screw driver.
Red
GRAY
Coax. GND
I Ri ght
Anttlntra cable
) 292
9CL)-- KSA-Os-6200
DISPT-AYTJNIT 14 Synchro Step type
Q l
Lype Gyro Qr
G1'ro
s2 s2
qa qa

R1 R1
R2 ru See para. | .5.2
coM C'M
for selting DIP
GND GND
LOGl suiLch Lo select
Contact type log
LOC2 Lype of Gyro.
LOG3 Photo-coupler
LOG4 type log

I /i\
or
(z+,
)<
Signal v D C( M D - 3 2 r 0 )
\1, Shield !to7" (l,tD-3220)
C W - 1 5 5o r

24 V D C Ship's mains
100/l 15/200/230 vAc

Rectifier
PS-005 (option)

MD-32I0/3220 Service Manual-Ol L-7


r.4 Interconnection of MD-321O/3220

Wire Color
VIOI-ET LCL L

ANTENNAI.INIT BRCft'lN
Green I
\{hi re
BLACK
5,l-li' G;ffi, J-------r.:--!r-L--4 BOLD:T h i c k w i r e
i.l I ik -u; I PII{K I i o h t .
Thin wire
e , SCANNERC0NNECTION BOARDr-- Viol et
.FF (s coN) -] llhi tel green
-lc ir
lI[-J gg' lt-) ll'r) r Gray
- l'o
:rf-.r*.r. 3l* -g,_^ -= I
GREE}I

Fd,ffi ,-ff1*Y'*1 BLTIE


No connecLion
No connecLion
\Vhire/red
Y e1 1 o r , '
Cable clamP Brorvn
Coax. GND
RED
Insert wlre ends into 0range
terminals and fix them Red
with a screw driver. GRAY I
Coax. GND Right
Antrlrrrra cable
9C t)--t2 9 2 KSA-O5-6200
DTSPI-AY
TINIT I4 Synchro Step type
S1 type G;'ro qr G yr o
S2 S2
qa
JJ

R1 R1
n< ru Seepara. I .5.2
coM @M
GND
for setting DIP
GNO
LOGl swiLch to select
Contact type 1og
LOG2 rype of Gyro.
LOG3 P h o t o - c o up l e r
LOG4 type 1og

f?^;3u,;"i;;"@
E ffi[l]
;3.3;;,Tiir;
@a ffi[1]
(*-) ll to lB or
e)
)<
Signal
Power cable
c\V-89 2I Lo 36 VDC(MD-3210)
t) Shield 2 4 V D Ct 1 0 Z ( t ' t D - 3 2 2 0 )

C r i -1 5 5
24 VDC Ship's mains
100/l rs/200/230 vAc

Rectifier
PS-005 (option)

MD-32I0 / 3220 Service Manual-0l t-7


I .5 M odif ic ati o n of S p e c i fi c a ti o n s

1 . 5. I J um p e r p i n s e tti n g

fn order to set operational conditions of the unit, flve jumper pins are
provided on the logic lower board (MD-3210-7100).Functions and initial
setting status of those pins are listed as follows:

Jarper I nitial
Pin llo. Function settins Modification
JP1 Level of plottins image ll: 3rd and 4th lev- H : 0 n 1 yt h e h i g h e s t
ei of quantized (4th) level video
4-level videosig- signal is plotted.
nal are plotted.
JP2 Selectionof trigger OFF:Internal Olf: External
JP3 C o m p o s i t i oonf v i d e o s i e - EX0R:Video signal lf0Rll:Video signal
n a l a n dm a r k e ri i n e s ( E B L , i e v e l b e c o m e[s1 o w ] and markerI ines
VRM,SHF',and fixed range wheremarkerlines are superirnposed.
markerrings) ride on.
JP4 Statusof output video Ml{: Rawvideo PR0:Videosignal
processed
on STC,
FTC,andgain
JP5 Number of horizontai scan- 1 , 1 5 3 :F o r 2 0 - i n C R T 1 , 0 8 9 :F o r 1 5 - i n C R T
ning iines

1.5.2 DIP switch setting

T h r e e D I P s w i t c h e s , f r o m S W l t o S W 3a r e m o u n t e d o n t h e l o g i c u p p e r b o a r d
( M D - 3 2 1 0 - 7 0 0 0 )i n o r d e r L o p r e s e L t h e o p e r a L i o n o f e q u i p m e n t . F u n c t i o n s
set by those switches and their standard settings are listed below.

SH1
Elerent Function
lfo.
1
I Input data oN-r NMEA_ OFF_-l KODEN-0N r NMEA- OIF1 No
2 format O N J 0i83 0N r 7r7 J 0182
OFF QlPr isp*t

3 Speedlog 0 NI 100 ','200. 0N -l 400


6Xp:1,. -l
OFF 500
4 p u l s er a t i o 0Nr fllrf J -J
OFF I
OFF

5 Bearingdata 0 N : S e r i a l ( L o r a n ,G P S ) QIP;::P6sa1,le:I
: (XSA-08)
6 Gyrodata 0N: Connected
for NU,CU,or TM 0IF::::Not [611xsc[sfl

7 GyroBOar 0 NI 3 6 : 1 OF_
F1 9 0 : 1 0N I 180:1
8 ratio 0Nr ON-J OFF'I

1-B IO/ 3220 Service Manual-O1


t"lD-32
DIP switch setting, continue

sHz
Elenent Function
l{o.

1 Rangesetting ON: , u t 4 , B nmseries 0F8,1.,,,3.,,,


0,;,.,.12.,.qil:,:S,elle-$i
2 Maximum
range _1 Not
0 N t 6 4 n m OFF
I
,0t+1" 0rr,;,.,96,;p.
,72;.,*,,
3 OFF _J used
OFF ONr': : Qlif J
MD-3210 t4D-3220
4 EXPeffect range 0N: Above3 or 4 nmrange AII
q
Trail mode 0N;::[ateSt:
four:traCks O F F :C o n t i n u e
all tracks
6 T r a i l s a m p l i n g 0N: Everyantennarotation QF.E, g.rvaI s.,.
i,,,,.l.Q-t sg-t,.,,h
y.,.hp.
-
7 VRMunit 0N: km/hour Nautlcalmile
8 Performance
monitorl Oll: Connected

sH3
Elenent Function
lfo.

1 Notused.
,
u
Notused.
3 Speeddata 0 N : S e r i a l ( L o r a n ,G P S ) 1.,.(K$4.:0S
,,,P_aral,le ):,.
4 Off-centering 0f!1 Mqve213radiusto stern
mode 0[{,;,,,,M0ye..t0:
:ant,.,p-o,in!,. ,with,,,iurSoi',
Ui[.h,ilf.i,rl3,:,iadi,us,
5 P a r a1l e l 0 N : P a r a l l e l c u r s o ra n d E B La r e s e l e c t i v e l yd i s p l a v e d
curs0r 1.Iy.,,E8,[-,.,
Q[I, ;,.,,0. d,i ! p1-a.y
i .q,. dd,..,.
A Wavpoint 0 N : D i s p l a yW P( w a y p o i n t )
7 CRT 0N, 15" Note)MD-3210-7100 jumperpin JpSmustbe
size 0F_{ii.,.,2(!.]:'i
set to 1,089for 15" b. t,fSS for 20" CRT.
B Resettine 0N: Sweep 0rrgrnreturnsscopecenterwhentraveiled
true motion \'!P- 213radiusahead.
tq
di splay OIF::: :$weep: oi,igin,,' f :fism:'Scope:
i'S'.:iet :':2rc"iadius,'of ':.:
center ',,,,,,,
,-,-,coR-!Qf

M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - O 1 r-9
2. FI]NCTION OF EACH T]NIT

2. L A nt e n n a U n i t

The antenna unit consists of the slotted array aerial, antenna drlve mecha-
nism, transrnitter, receiver, and T/R switching assembly. The transmitter
consists of the magnetron and modulator circuit with HT supply and trigger
amplifier. Fig.2.1 illustrates the block diagram of the antenna unit, and
Table 2.I lists the composition of antenna unit.

AeriaL

S HF G e n . Scanner
Connec-
Dnf : nrr
Motor tion
Jo'int
A ZI G e n . (s c0N)
1 4 a g n er to n
Fig. 2.I ircuIator'
Block Diagram of
Antenna Unit HT Supply &
ModuLator L'imiter' I F Amp.

Table 2.I Composition of Antenna Unit

Part No.
N o . Description Function
t[RT-133 I'[RT-134
1 Aerial RF emission and recep- MRA-37 MRA_37
tion (6-fr ) (6-ft )
^ r I r r '
L SHF gener- Ship's heading flash FRS-901-3 FRS-901-3
ator generation

Motor with Aerail rotation and 23G53203 23G53203


ni ni nn AZI pulse generation

Modulator HT supply and pulse 239U522368 229U25361.


modulation ( 10 k1,{) (25 k\,\/)
5 Magnetron X-band RF oscillation MSF1
4258 E3564A
6 Circulator RF sigal duplexing FCX6B FCX68
'7
L i mi te r Protection of receiver NJS6930 S_LX17
B MIC RF amplification and NJT1946 S_RX34
frequency conversion

9 L o g IF a m p L o g a r i t h m i cIF amplifi- 239U52512 239U52512


c-ation and detection

2.I .I Aerial

The antenna unils of MD-3210 and MD-3220 are respectively provided with a
6-foot aerial for transmitting and receiving radiowave. The aerial is a non
resonant type slotted array waveguide whlch radiates and receives an X-band
horizonLal polarization microwave.One end of the aerial is connected to
the magnetron via rotary joint and circ-u1ator, while the other end is ter-

M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - 0 1 2-1
minated with a matching 1oad. The vertical beam width 22o is wide enough
to avoid losing target echoes when the ship is rol1ing. The horizontal beam
width I.2" of 6-foot aerial gives good bearing resolution. Fig. 2.I.I 11-
lustrates an example of slotLed array waveguide aerial.

SL o t t e d w a v e g u ' i d e

M ai n b e a m
di rection

&
Fig. 2.I.1 Slotted Array Waveguide Aerial 7 / -
F e e d in g e n d

2.1.2 Antenna motor

The antenna motor rotates at a speed of 2,160 rprn. It has built-in 15:1 re-
duction gears, and the plnion shaft is coupled to the main gear with reduc-
tion rate of 6: I to rolate the aerial at 24 rpm. The motor is powered from
24 V DC with power consumption of 15-watt. A photo-interrupLer is mounled
on the motor to generate azimuth (AZI) pulses. Fig. 2.I.2 shows a simplifi-
ed schematic of the antenna motor assembly.

SL o t t e d A r r a y A e r i a L
Pini on
Reduction
Motor^
to r
A ZI G e n er ^ a
Fig. 2.I .2 Antenna Motor Assenbly

2.I .3 SIIF and AZI generators

(1) SHF

A lead switch associated wlth a magnet is provided for generaLing the


ship's heading f lash (SHF) signal. At the moment when the rnagnet rnounted
on the main gear passes by the lead switch, the contact closes and gen*
erates negative phase SHF pulse signal. The signal is fed to the buffer
amplifier Ql-d of the scanner connection board (S CON), and then deliv-
ered to the display unit via pin #18 of E1.

(2) AZr

0n the end of the motor shaft opposit to the pinion gear, a hole is made
along the diameter. As shown in Fig. 2.I.3.1, the holed end of the shaft
is inserted into the photo interrupter Q3 which produces two pulse sig-
nals at every rotation of the shaft. As the motor normally rotates at
a speed of 36 revolutions per second, the repetition rate of signal 1s
72 pps. The aerial is rotated at one 90tfr of the motor revolution with
the built-in reduction gears and pinion/main gears, 180 pulse singals
are produced per one revolution of the aerial. The signal is fed to the
buffer amplifier Ql-b, and then to Q4 of the PLL frequency multiplier in

1 1
z-- z- t " l D - 3 I20 / 3 2 2 0 S e r v i c e M a n u a l - 0 1
the scanner connection (S CON) board. The multiplier Q4 consists of a
phase comparator and voltage controlled oscillator (VCO). When the AZI
pulse train from the motor is fed to Q4 pin #L4 via AZI IN terminal E3,
the circuit made of C7, CB, Q2, Q3, and R8 through R10 lowers the level
of Q4 pin #5 which makes Q4 to start operation. The Q4 output frequency
is ordinarily divided into I/S by dividers Q5 and Ql-a. The phase dif-
ference between output signals of the divider and buffer Qi-b is detect-
ed by the phase comparator. The error voltage is fed to the VCO so that
the output frequency of Q4 is held at five times of the input. The out-
put of Q4 is delivered as 360 Hz azimuth pulse signal (AZIP) to the dis-
play via buffer Qi-c.

S H Fs w i t c h

Motor Shaft
HoLe
Photo
Interrupter Divider Buffer SHF
03 1/6or 1/5 0 1- d puLSe
Q5, Q1-a

Buffer Azimuth
o 1- b puLSe

Fig.2.1.3.1
L'
B1ock Diagram of SI#/AZI Circuir (S CON)
F i g . 2 . I . 3 . 2 s h o w st h e w a v e f o r m s o f t h e A Z I c i r c u i t .
E3

04-3 F [-1 f 72Hz


04-4 _fl_Itj-l 360 H2
-.--l F- 2-8 msecapprox
o 5 - 15
o5-9
(Load)
Fig. 2.I .3.2 Waveformsof AZI Circuit

2.L .4 Transmitting section

The transmitting section mainly consists of the nodulator, pulse transform-


e r , a n d m a g n e t r o n . M R T - 1 3 3f o r M D - 3 2 1 0i s b u i l t w i t h a 1 0 k W m o d u l a t o r , a n d
M R T - 1 3 4f o r M D - 3 2 2 0w i t h 2 5 k W m o d u l a t o r . T h e o p e r a t i o n a l t h e o r y o f m o d u l a -
tor is similar to both models; however, number and ratings of some compo-
nents are different. In the following description, the ratings and compo*
nents with brackets t ] apply to 25 kW modulator. Fig. 2.I.4 showsa sim-
plified block diagram of 10 kW modulator together with pulse transformer,
magnetron, and protection diodes. Refer to respective circ.uit diagrams for
detailed numbersof the circuit comDonents.

( 1) Modulator

A Itwo] thyristor is used for producing hfgh voltage negative pulses to


actuate the magnetron. Capacitors C9 to C16 [C9 to C22] of the pulse
f o r m i n g n e t w o r k ( P F N ) a r e c h a r g e d u p b y t h e + 3 0 0 V ( M O DS ) s e n t f r o m t h e

. \ 2
MD-32I0/ 3220 Service Manual-O1 L_J
display power supply, via charging choke T1 [Ll] and series diode Q7.
The charging operation utilizes the resonant frequency determined by
inductance of the charging c.hoke and capacitance of PFN. The charging
current flows only in the positive half-cycle of the resonant sinusoidal
wave and the voltage reaches twice as much of the source voltage. The
series diode Q7 blocks reverse current flow in the falling perlod so
that the line is held in high voltage.

I
I Ch a r g ' i n g
Seli es t--KTlTK-ZII-Ksl
I,chokT
e1
L-J L--J

| - d ' io d e Q 7 llagnet ron


H.T,
M icr o w a v e
s u p pL y
ChokeL9

Thyli ster Q9
Trigger Protecti on
Trigger
P r o t e c ti o n
i nput diodes
diode Q10
GND

M a g n e tr o n Mag. Cur.
heater P ut s e
detector
t ransformer
I
Fig, 2.I.4 Sinplified Block Diagram of 10 kW Modulator

S h o r t l y a f t e r t h e c h a r g i n g v o l t a g e b e c a m e m a x i m u m ,a t r i g g e r p u l s e i s
given to the gate of thyristor Q9 [Q9, Q10] and then Lhyristor conducts
d i s c h a r g i n g t h e P F N . T h e L a n d C o f P F N a r e s w i t c h e d b 1 , 'r e 1 a 1 ' s K l t o K 3
as shown in the list below to determine the pulse lensLh.

Table 2.I.4 Pulse Length Switching


Pulse length R el ay
( u s e c) K1 K2 K3
0.08 OFF OFF' OF'F'
0.3 ON OF'F OF'F
0.6 ON ON OFF'
r.2 ON ON ON

The protection d i o d e Q l 0 I Q l 1 ] a v o i d s d a m a g eo f t h y r i s t o r caused by a


reverse voltage. Choke L9 IL9, L10] protects the thyristor from a rush
current at the momenl when i t i s t u r n e d o n .

The circuit around T2 [L13] and Q11 [Q13] i" provided to detect the mae-
netron current for monitoring the performance of the transmitLer.

(2) Pulse transformer and magnetron

When the thyristor conducts, a discharging currenL flows from PFN capa-
citors through the primary winding of pulse transformer (PT), producing
high voltage negative pulse. The output voltage of PT is Lhen stepped up
to 5.8 kV [7.8 kV] to energize the magnetron Vi. As the PFN impedance is
designed as matching to the magnetron impedance via pulse transformer,
the energy from PFN is efficiently transferred Lo the 1oad. Unavoidable
s11ght mismatching between them may cause to induce a reverse voltage at
the magnetron cathode. Protection diodes Ql and Q2 with Rl are provided
to shunt the reverse voltage to protect the magnetron.

2-4 l4D-32L0/ 3220 Service Manual-Ol


2.I.5 Duplexing assenbly

The duplexing assembly consists of circulator V4 and limiter V5. Circulator


FCX68 for both type scanners functions to switch the microwave signal among
the rotary joint, transmitter, and receiver. During the transmitting peri-
od, the circulator feeds the high power magnetron output to the slotted ar-
ray aerial without leakage to the receiving section. In the receiving peri-
od, the clrculator transfers the receiving microwave signal to the front
end module via limiter with verv 1ow loss of the po\,{er.

T h e l i m i t e r d l o d e N J S 6 9 3 0[ S - L X 1 7 ] p r o t e c t e s L h e f r o n t e n d m o d u l e M I C f r o m
a high power microwave invasion, internally from Lhe magnetron or external-
1y from other radars.

2.I .6 Receiving section

The receiving section consists of the front end module (FEM) and IF unit
with a logarithmic amplifier.

( I ) Front end module (FEM)

A rnicrowave integrated clrcuit so cal1ed MIC is used for the front end
module (FEM) of the receiving section. The i0 kW output scanner MRT-133
uses the MIC type NJTi946, while 25 kW scanner MRT-134 uses type S-RX34.
Both types require separate limiter, i.e. NJS6930 for MRT-133 and S-LXI7
f o r M R T * I 3 4 . T h e I V I I Cm a i n l y c o n s i s t s o f a w a v e g u i d e - t o - c o a x i a l convert-
er, 1ow nolse fronl end GaAs FET amplifier, FET 1ocal osci-llalor, ba1-
anced mixer, moniLor circulL, and power supply. A11 elements are mounled
in a single module, making the FFM so compact. The GaAs FET amplifier
directly amplifles the X-band microwave of the returned echo signal. The
FET 1oca1 oscillator frequency in 9,470 MHz is simply controlled by
varying the tuning voltage. The balanced mixer converts the receivlng
signal f requency to 60 NH,z intermediate f requency ( IF) . Fig . 2.I .6
illustrates the block diagram of MIC front end module.

M o n it o r

M o n it o r
C ' ri c u i t

W a v e g u 'di e - B aL a n c e d IF
RF GaAs FET
to-coaxi aL Mixer out put
i nput AmpLifier
Converter

P o w er F E T L o c aL
S u p pt y 0sci t tator

O p er a t i o n GND T u n ' in g
V oL t a g e V oL t a g e
(+5 V) (+4 V to +24 V)

Fig. 2.L.6 Block diagram of MIC Front End Module

MD-32IO/ 3220 Service Manual-0l 2-5


(2) IF unit

The IF unit mainly consists of the low-noise linear preamplifier, band-


pass filter, logarithmic amplifier, and tuning indication circuit.

Transistor Q6 makes low-noise preamplifier with approx. 20dB gain. The


rrQrr
receiving bandwidth of the amplif ier is determined by of the band-
pass filter ( B P F ) r f Q r f
made of Ll and C54. The is controlled by BW signal
sent from the dlsplay, according to transmitting pulse width as shown
in Table 2.1,6. In long ranges, BW signal becomes 12 V and diode Q5 is
fr Q r r t r Qrf
cut of f increaslng of the circult. High brings sharp resonance
and high gain to the amplifier. In short ranges, BW signal becomes 0 V
frQfr
turning Q5 to conduct, lowering of the circuit. L o w f f Q r rb r i n g s b r o a d
resonance with high fidelity for clearly presenting short range images.

Table 2.L.6 Tx Pulse Width vs IF Bandwidth


Tx Pulse l{idth IF Bandwidth
( u s e c) BW Signal
( M H z)
0.08& 0.3 15 O V
0 . 6& r . 2 5 +L2V

The logarlthmic IF amplifier circuit is made of cascade connected seven


dual-gain log-amplifiers having high fidelity of pulse signal anplifica-
tion. The IF signal is amplified by Q6 through Q35, and then detected by
Q37. The detected signal is then amplified by the video amplifiers Q39,
Q40, a n d Q41.

Amplifiers Q43 through Q51 receive partial output of Q6. The transmit-
ting pulse leaked from circulator and converted to 60 NIHz IF by FEM is
delecled by this circuit and transformed into DC voltage for tuning in-
dication in the display. The bandwldth 5 Wlz of the circuit is given by
C74 and T2. In order to avoid interferences of other radars for stable
tuning indicati-on, Q43 is enabled only for Lhe Lransmitting period when
TRIG signal is applied.

The front end module MIC tuning voltage +25 t5 V is supplied from the
display. The semifixed resistor Rl is adjusted so that the receiver is
tuned to the best polnt on the long range when the voltage is +25 V.

2-6 M D - 3 2 I 0/ 3 2 2 0 S e r v i c e M a n u a l - 0 1
2.2 Display unit

The display unil consists of the following printed circuit boards and as-
semblles.

(1) Power supply MD-32 LO/ 3220-6000


(2) Line filters M D - 3 2 1 0 - 6 1 0&0 L F 2 i 5 N E W
(3) Logic upper MD-32 10-7000
(4) Logic lower M D - 3120 - 7 10 0
(5) Control panel with MD-32 10-7200
membranesheet
( 6 ) C R Tu n i t KzOMM-O
1B

The block diagram of the display unit ls illustrated in Fig. 2.2

From
Gyro'-"-)
I

r-----",-_-i--l
I
I G Y R OI N T E R F A C E
I

I KsA-08
i i'iiA-iit-7ooo'l
iipl-qi-qp.go_:
I

I i'i{ir:cis:a2oo-r

To/from
ANTENNA
UNIT

Fig. 2.2
Block Diagran of
Display Unit

1 2 1 2 4 1 3 2V D C( i l D - 3 2 1 0 )
24 VDCt10Z 0{D-3220)

2.2.I Power supply (l'lD-321O/322O-6000)

M D - 3 2 1 0i s o p e r a t e d b y t h e s h i p t s m a i n s o f 1 1 L o 1 8 , o r 2 I t o 3 6 V D C , w h i l e
M D - 3 2 2 0b y 2 4 V D C I I O Z . T h e s h i p ' s m a i n i s f e d v i a l i n e f i l t e r s (MD-3210-
6100 and LF-215). The power supply MD-32I0/3220-6OOO is used for both type
radars. The power supply converls the ship's mains to several kinds of sup-
p 1 y v o l t a g e s b y m e a n so f a p u l s e c o n t r o l l e d s w i t c h i n g r e g u l a t o r . F i g . 2 . 2 . I
(a) shows the block diagrarn of the power supply and line filters.

(f) Control circuit

The control circuit (IC3) functions Lo oscillates the swltching square


wave signal and controls the duty of that signal in order Lo regulate
the output voltage 1eve1. When the power is Lurned 0N by pressing the
POWER switch, approx. i0 V starting vollage is given lo the control cir-
cuil. According to the CR constant (CB, R20, and VRl) connected to the

') -7
M D - 3 2 I O/ 3 2 2 0 S e r v i c e M a n u a l - 0 1 L - t
IC, the circuit oscillates a switching signal ln a frequency of 70tlkHz.
Half-c.ycles of the signal are alternately applied to push-pu11 switching
circuit 1 and 2 respectively. The width of applied square wave is con-
trolled so that the output voltage of the circuit is stabilized.

+ 8 V
S w it c h i n g
L'ineFiLters R e g uL a t e d
Circuit 1
12/?1V tYlD-3210-6100 Q 1, 2 , 1 1, 1 2 + 5 V
!10t & R e g uL a t e d
L F - 2 15 Reg.+/-1? V & +12V
Const.Current 1 4 a g n er to n
Switching Rectifier heater
Circuit ? D 1, 3 3 , 3 4 , r c l , 5 r 4 R e g uL a t e d
Q 3, 4 , 1 3 , 11 -12 V
+ 10 0 v
Rect'ifier +100 V
O v e rV o L t . D 4 t o 7
Q9, 10 Error
VoLtage
Detector +50 v
P o w er 0 N C o n tr o L Q 1 9, 2 0 , 2 8
a 5 t o 8
R e g uL a t e d
Circu'it +15 v

POI"JER Power 0FF


+300 v
Switch Q 16 , 1 7 rc3 + 300 V
Rectifier Tx
Soft Start
D 1 2t o 1 9 S w i t c h
c11 P<'1 <7 Q23to
?6,29

?4U Floating
Rectifier
2 4 V D C
D3

Fig. 2.2.I (a) Block Diagram of Power Supply and Line Filters

Just after the power is turned 0N, the soft-starL circuit gradually ac-
tivates IC3 preventing rush current and ringing of the switching circuit
to protect the switching FETs, and r e c t i f l e r diodes. Typical waveforms
a r e s h o w ni n F i g . 2 . 2 . 1 ( b ) .

0 s c i LL a t i o n I C 3 - 5

Soft-start IC3-4

Switching-1 IC3-8

S wi t c h ' in g - 2 I C 3 - 1 1

Error detect IC3-1

Fig. 2.2.L (b) Waveformsof Control Circuit

Whenthe soft-start p e r i o d c o m p l e t e s a n d t h e D C v o l t a g e s b e c o m es t a b l e ,
a part of the +100 V output is fed to the error voltage detector (Qi9,
20, D36). VR3 [V ADJ] sets the reference point of the voltage regulator
circult. The error voltage is fed back by photo-coupler Q2B to the con-

2-8 MD-32I0/ 3'220 Service Manual-Ol


trol circuit IC3 to automatically adjust the duty of switching waveform
so that the error voltaee is minimized.

If the ship's main supply is higher than 42 V, over-voltage detector-l


(Q9, 10) doesn't al1ow IC3 to start switching oscillation. Over-voltage
detector-2 (Q30) monitors the output voltage of the motor power 24 V
rectifier diode D3. The voltage is adjusted by VR2 [V LMT] and fed to
Q30 via zener diode D2B. If the ship's main supply or oscillating output
1eve1 become excessively high, Q30 conducts to stop operation of IC3.
Fu11y clockwise position of VR2 corresponds the ship's main of 4L V.

W h e n P 0 W E Rs w i t c h i s p r e s s e d f o r m o r e t h a n 3 s e c o n d s , C 1 3 i s c h a r g e d u p
first ^.'d then CL4 ls charged up through Q16 and D25. Q17 and Q15 then
conduct consequently to stop IC3 switching operation.

(2) Rectifier circuits

Stepped up/down switching wave voltages derived from secondary windings


of transformer T1 are rectified and smoothed by fu11-wave or bridge-type
rectifiers into various DC supply voltages. +I2 V, -I2 V, and +5 V are
furLher regulaLed by respecLive Lhree LerminaL volLage regulaLors.

The magnetron heater vollage is supplied from IC5 through R45, 46, 82,
and VR4. The circuit delivers 0.55 A constant currenl in short range and
0.44 A in long range operaLion Lo the magnetron heater. The output volt-
age at TP5 is approx. 7 V for obtaining 6,3 V at magnetron heater. VR4
adjusls the currenl Lo 0.55 A constant in short range operation. In long
'high'
range, the logic board CPU delivers IH.C.: heater control] sig-
na1, which actuates photo-coupler Q32 to shunt VR4. As a result, the
circuit becomes to deliver O.44 A constant current to the nagnetron.

2.2.2 Logic section

The logic section is composed of the logic upper and logic lower boards.
The logic upper board basically functions with a CPU to digitally control
the sysLem. The logic lower board mainly functions to process the radar
video signal, os well as to produce trigger pu1se.

(1) Logic upper (MD-3210-7000)

The logic upper board consists of the following circuits:

CPU and peripheral circuit


Advanced CRT controller (ACRTC)
A C R T Cc o n t r o l circuit
Character video memory
Character output circuit
DIP switch reading circuit
Others

( a ) C P Ua n d p e r i p h e r a l circuit

A 1 6 - b i t m i c . r o p r o c e s s o r U P D 7 0 2 0 B( V 4 0 ) i s u s e d a s CPU with 64-k ROMand


8-k RAI'I.The CPU transfers B-bit dala through Lhe d a t a b u s . A d d r e s s b u s
c o n t a i n s A 0 t h r o u g h A 1 9 . A 0 t o A 7 a r e l a t c h e d a t I C Z C ( H C 3 7 3) , A 1 6 t o
A19 at IC2H (HC373), while A8 to A15 are directly transferred from CPU.

M D - 3 2 L 0 /3 2 2 0 S e r v i c e M a n u a l - O l 2-9
C P Uo p e r a t e s w i t h 1 0 M H z c l o c k m a d e f r o m t h e 2 0 W l , z o s c i l l a t o r output.

When the power is turned otr, the power-on-clear (POC) IC4K holds RESET
terminal ( pi. #7I) of CPU in "1ow" for several milllseconds after the
l o g i c v o l t a g e h a s b e e n s t a b i l i z e d . C P Ui s r e s e t ( c l e a r e d ) i n t h i s p e r i o d
u n t i l t h e l e v e 1 b e c o m e s " h i g h " . A t t h e s a m e t i m e , P O Cs i g n a l d e l i v e r e d
f r o m P O Ct e r m i n a l r e s e t s o t h e r d i g l t a l circuits s u c h a s R A Ma n d A C R T C .

CPU is provided with built-in serial data control unit (SCU) to accept
a s e r i e s i n p u t d a t a d i r e c t l y f r o m n a v i g a t o r s v l a R X Dt e r m i n a l .

T h e b l o c k d i a g r a m o f C P Ui s s h o w n i n F i e . 2 . 2 . 2 . I .

AddresB
s us D a l aB u s

D0-

DIP
P o w e r-0 n - S wti c h
+5V C l e a r( P O C ) RESET R Ol E
| nabl e

ACRTC
S e r ia l D a t RXD

AZP I NTP2 RAMEnabI e


Tntorlrrrrt
r r r u r . r r v l r v { I NT3 I NTP3
t I NT6 i N T P 6 P O C--t
, ROM
Enable
I
POCt o
oth devi ce

Fig. 2.2 .2 . l Block Diagram of CPU

T h e C P Ua c c e p t s f o l l o w i n g inLerrupt signals.
rNTPZ AZP sent from logic lower board (Reformed AZrP)
INTP3 Transfer end slgnal from KCD-24
INTP6 Request from gyro interface uniL
AZP and Lransfer end signal control the timing of data transfer from LSI
to radar memory. The azimuth pulses are generated in the antenna drive
motor. The signal is applied to the PLL 6-time frequency multiplier in
t h e S C O Nb o a r d a s m e n t i o n e d i n p a r a . 2 . 1 . 3 ( 2 ) , a n d 1 , 0 8 0 A Z I P p u l s e s
are senl to the display per one antenna revolution. AZIP is reformed in
t h e l o g i c l o w e r b o a r d i n t o A Z P a n d s e n t t o C P U . B e t w e e n A Z Pp u l s e s , C P U
generates final timing pulse AZI to transfer 6-sweep dala from LSI to
the video memory. A total of 6,480 sweep data transfer completes one
antenna revolution, i.e. 360' rotation. Fig. 2.2.2.2 shows the data
transferring tlming chart.

AZP
r Data setting

AZI

IIII}

transfer

Fig.2.2.2.2 Data Transferring Timing Chart

2*ro M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - 0 l
(b) Advanc.ed CRT controller (ACRTC) and character video memory

Under CPU control, ACRTC IC9C (HC63484) generates all images other than
radar images. Those images include 1ines, rings, symbols, marks, &s well
as alpha-numerical characters such as range scales, VRM/EBL values, and
other data. The produced image data are written into the characler video
memories from IC5A to IC12A. Ihe operating clock is 2CLK whic.h is made
by dividing the reading clock DCK of video RAM into I/8. Fig. 2.2.2.3
illustrates the block diagram of ACRTC, video RAM (VRAM) and their peri-
oheral devices.

D0-D7 ADO-AD15, R a da r
A. IC R T C Display
a o , ,{ f qC Address
LREADY-L lf-$yfi] Address
InterfaceF- DTACK
I r c g H , 3 IF Latch VRAH P a r a. - t o -
CRTunr t \/D <_- IC8C,8D Serial C h a r aLc e r
E. SYNC- I C s A 6, A , Converler Video
nuOu, ]A , 8 A , IC3A,4A, 0uLpuL
L S fI VCK--- 9 A ,1 0 A , r3A,138
DCK
1 H1

Fig. 2 .2 .2 .3 Block D i agran of A C R TC and P eri pheral D evi ces

E.SYNC synchronizes the presentation of radar echo image and charac.ter


v i d e o . I t h a n d l e s t h e r a d a r L S I a s m a s t e r d e v i c e a n d A C R T Cs l a v e ; h o w -
ever, 3s the horizontal scanning line number 1,153 for 2O-inch CRT ex-
ceeds the radar LSI maximum scanning line number I,024, the vertical
sync and v e r l i c a l address of A C R T C are u s e d f o r r a d a r p i c t u re display,
insLead of such signals of radar LSI. Fig. 2.2.2.4 illustrates the tim-
i n g c h a r t o f A C R T Co p e r a t i o n , w h e r e A d e s i g n a t e s ' a d d r e s s t a n d Dtdatat.

T C L K( I C g C - 5 0 )

AS ( ICgC_53)

A D O - A D 1(6I C g C )
( E X C E PATD B )
A D B ,A 1 7 - A D 1 9
(IC9C)
HCYC ( ICgC-52)

HRD ( ICgC-55)

D E A l (i I C g C - 5 4 )
t l l
I write cycie I R e a dc v c l e I
F i g . 2 .2 .2 .4 A C R TC Ti mi ng C hart

As shown in Fig. 2.2.2.5, the character video memory consists of four


memory groups. Those groups include the memories for markers, plotting
images, and alpha-numerical letters, plus one group named tmask' which
determines the presentation area of the radar image picture. Contents
of the video RAM is adminlstrated by ACRTC which writes and reads the
data in accordance with the command or data sent from CPU.

M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - O 1 2-r1
2 , 0 4 8( 5 1 2x a ) b i t s - - -[,,,
l

bits

I,, bits

Fig. 2 .2 .2 .5 C o mp o si ti on of C haracter V i deo Memory

One chlp of the video RAM (TC5242562) is a device ca11ed 'dua1 port RAM'
commonly used for memory of images. In addition to ordinary IIO port, it
has series data output port to deliver the data in series. The memory
consists of RAM and SAM (series access memory) portions, each of them
is further divided into four blocks. One block comprises 5I2 x 5L2 bits
R A I ' Ia n d 5 L 2 b i t s S A M . W h e n r e a d i n g t h e c o n t e n t s o f R A M , 2 , 0 4 8 b i t s m e m o -
ries for one CRT sweep line (5I2 in four blocks) are transferred to re-
spective SAM in para11e1 as shown in Fig. 2.2.2.6. The data in SAM can
be read out in series, like a shift register, by the series clock SC.
Four bits para11e1 output of SAM is then fed to a paral1el/series con-
verter (F915) to finally deliver the data in series. Once the data is
transferred from RAM to SAM, both memory portions become independent.
That means, during relatively long period when the data is being read
from SAM, RAM can be freely read or written by CPU control.

Random
A c c e s sP u i t

3 i'i4

RADiCAI]
5 1 2 x 5 1 2 512x572
RAS
CAS
cn

s r 0 I4
S I 0 3| S e r i a l
S I 0 2| P o r t
SC sr01
J
Fig. 2.2.2.6 Block Diagram of Dual Port RAM
(.) DIP swltches
Three D I P s w i t c h e s , S W 1 , S 1 , i l 2 ,a n d S W 3 a r e p r o v l d e d o n t h e l o g i c u p p e r
board in order to preset the function of the equipment. Refer to para.
I.5.2 for details of the functions set by Lhese switches. The status of
three switches is read by the CPU via data bus, D0 through D7.

(d) Panel interface circuit


The panel data signal (PDT) delivered in series from the control panel
is converted into B-bit para1le1 data in the panel lnterface circuit.

2-r2 M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - 0 1
The panel clock (PCK) and panel strobe signal (RCK) are used for timing.
The output pulse of VRM, EBL and track-ba11 encoders are respectively
c o u n t e d a n d r e a d b y C P U t h r o u g h t h e d a t a b u s. F i g . 2 . 2 . 2 . 7 s h o w s t h e
timing chart of the panel i n t e r f a c e c i r c u i t .

R C K( I C s E - l 2
P C K( I C B E - 1 1 m
P D T( r C S E - 1 4 M
Fig. 2.2.2.7 Timing Chart of Panel Interface Circuit

Five pieces B-bit shifr reglsrers wirh larch HC595 (ICBE, 5H, 3H, 6H,
and 4H) are provided for panel interface circuit to receive the signals
from control panel. The PDT signal train is shifted lnto the registers
connectedin series. Every time when the 41st data (alwaystlowtnamed
d a m m yd a t a 0 ) i s e n t e r e d , a l l t h e d a t a b i t s a r e l a t c h e d b y t h e s t r o b e
pulse PCK.

(2) Logic lower (MD-3210-7100)


T h e l o g i c l o w e r b o a r d M D - 3 2 1 0 - 7 1 0 0c o n t a i n s a n a l o g c i r c u i t s to produce
the antenna control signals such as trigger, tune signal, p ulse width
relay control, and others. It also has analog circuits to process radar
return echo video signal entered from the antenna. Application specified
IC (ASIC) LSI KD-24 is mounted in the circuit to digitally process the
echo signals for samplirg, scan conversion, interference rejecLion, eX-
p a n s l o n , a n d t o w r i t e L h e r a d a r v i d e o d a t a i n t o t h e v i d e o m e m o r yu n d e r
the control of CPUin the logic upper board. The radar video data in the
v i d e o m e m o r y i s t h e n c o m p o s e dw i t h t h e c h a r a c t e r v i d e o p r o d u c e d i n t h e
logic upper, and sent to the CRTunit to displuy.

For understanding the ASIC LSI for radar Type KCD-24, refer to Appendix.

(a) Analog signal processing circuit (Circuit diagram 3/3)


Fig. 2.2.2.8 illustrates the block dlagram of analog signal processing
circuit. The front end of the circuit j-s designed to accept video sig-
nals of 2 Vp-p maximum 1eve1. As the raw video signal sent from the
antenna unit is about 3 . 5 V p - p , the l e v e 1 i s a p p r o p r i a t e l y adjusted to
2 Vp-p by the potentiometer VRl IVIDEO IN].

The FTC circuit suppresses the rain or snow echo images by attenuating
the low frequency component of the slgnal. Transistor Q2 detects rapidly
falling edge of the incoming video signal. The FTC control voltage sent
from the display 1s given to Q40 and varies the current flowing through
diodes D2 and Dl. In other words, the operating voltage 1eve1 at Q4 base
is determined by diodes according to the FTC control, and front edges of
echo signals are selectively amplified by the following circuit. Tran-
sistor Q3 stops the current of echo front to flow through D2 and Dl.

The STC waveform is made from the trigger pulse fed to ICIL. Ttre maximum
amplitude of STC waveform is adjusled by VR2 ISTCLEV], while the start-
ing time by VR3 [ STC TIME] . The discharging curve of STC waveform is de-
termined by the CR time constant given by C10 to C13, and R22 to R25.
When the STC voltage is applied to Q7, the load resistance of Q5 is 1ow-

M D - 3 2 1 O / 3 2 2 0S e r v i c e M a n u a l - 0 1 2-r3
ered and the video gain is decreased. According to the recovering volt-
sBe, the gain of distant echoes is recovered. STC knob of the control
panel varies the 1eve1 of STC curve to adjust the effective area of STC.

3.5Vp-p DVz')
I na x . DV6i R adarL SI
A nt enna DV7)
-r
Video
VR1 tr C o n tro i C o n tro l C onl rol
1
fr
Q 2, 3, 4 0 Q 8 -1 0 , Q39,D10
Conlr oi D 5 I, C l L
Panel FTC
STC
GAIN
S T Cl e v e l VR 2
STCtime VR3
Tri.gger Threshol dV R 4

F iB. 2 .2 .2 .8 Bl o c k D i a g ram of A nal og S i gnal P rocessi ng C i rcui t

The voltage given from GAIN control varies the operational resistance
of Q16 Lo adjust the amplitude gain. The bandwidth of low-pass filter
is varied by Ll and varicap diode D9 with the control signals PWO and
P \ , ^ / 1d e l l v e r e d f rom CPU according to RANGE.

The EXP circuit enhances the size of target images by holding the peak
value to the length determined by the CR constant of C26, C29 and R54
to R60. The CR constant is switched over so Lhat image enhancement stays
u n c h a n g e d o n t h e s c r e e n e v e n R A N G Ei s v a r i e d . C o n t r o l s i g n a l s E X P , E X P O ,
EXP1, and EXP2 are delivered from CPU.

The amplifled analog signal is finally converted into 3-dlgit digital


signals by high speed comparators ICZL, 3L, and 4L. The reference 1eve1
of comparator is given from the threshold circuit. The threshold is deep
in short range whl1e shallow in long range, So Lhat the noise densitiy
on the screen becomes uniforrn. The Lhreshold leve1 is adjusted by VR4
ITHRESHOLD], 3s well as controlled by signals THO, TH1, THz, and TH3
sent from CPU. The digitalzed video signals, DV2, DV6, and DV7 are
sampled by 77.673 Nfrfz high frequency sampling circult composed of IC6X,
6Y, and 62. The output of these circuits is sent to the sampling circuit
of t he ra d a r L S I KC D -2 4 .

(b) Radar LSI (KCD-24, ICTT)

The application specified IC (ASIC) radar LSI KCD-24(IC7V) is control-


1ed by the CPUthrough data bus. The radar LSI contains major radar s1g-
na1 processing circuits as listed be1ow.

Sampling circuit and sampling clock divider


High speed buffer memorj-es
Interference rejection circuit
Polar to X-Y coordinates converter
CRT drive control
Others

Fie. 2.2.2.9 illustrates the block diagram of radar LSI KCD-24.

2-r 4 MD-32L0
/ 3220 Service Manual-O1
CKIF' Divider

EXCK

SST 1st Buffer Z n dB u f f e r GDO


DV7 Sampling M e mr o
y l ' Iemo
ry -GD2
uvo
DV2 x 0 ,x 1
nDnn Buffer r- O lo X-Y A ddress KO
ry
l'|emo Coordinates Selector -K7
ControI Converter
Horizontal
VCK Ad d re s s
C o u n te r

V e r ti c a l
Address
Counter

ConLro I
signals

Fig. 2 .2 .2 .9 B l ock D i agram of R adar LS I K C D -24

Flow of signals in radar processing operation is explained as fo1lows.

i) Sampling
The di qi tal radar video signals DVz, DV6, and DV7 sampled 1n the high
frequency sampling ICs IC6X, 6Y, and 6Z are further sampled in the
LSI, starting at the leading edge of SST timing p u l s e . Nurnber of the
samples per one radar s\^/eep is set to 800 constant by CPU. Because
the radar sweep period differs according to range sca1e, the sampling
frequency is determined by the selected range. The reference signal
for sampling clock pulse is generated by the 77.673 MHz oscillator
(Y1), divided by IC7Z,7Y, and 7X, then fed to LSI as CKIF at ICTT-
1. CKIF is divided within the LSI to make correct sampling intervals
in accordance with the selec-ted radar range.

ii) High speed buffer memories

The sampled radar video signal is converted to 8-bit para1le1 data


and w r i t t e n i n t o t h e l s t b u f f e r m e m o r y . T h e m e m o r y h a s a capacity for
holding two sweeps video data. T h e m e m o r y a r e a i s a l t e r e d at the tirn-
ing of transmitting trigger ( S S T ) . W h e n o n e c y c l e o f 8 0 0 bits sampl-
ing is completed, the data i s i m m e d i a t e l y t r a n s f e r r e d t o t h e Znd buf-
fer memory. When the interference rejection ( I R ) i s turned otr, two
s\{eep data memories are simultaneously r e a d , c o r r e l a t ed, and then
written into the Znd buffer. T h e r a d a r v i d e o i s d e l i v e r e d from the
2nd buf fer memory as digital s i g n a l s , G D Ot o G D z . F i g . 2 . 2 . 2 . I 0 shows
the timins chart of data transfer in LSI.

SST( TC7T-2)
DV0-DV? to
1st Buffe
t"rl5tfiiirl: vzzz %z%A
Fig. 2.2 .z.LO Data Transf er Tining in ISI

I'lD-32LO/ 3220 Service Manual-0l 2-r5


iii) Coordinates conversion
Memory transfer from the 2nd buffer Lo the radar video RAM is start-
ed by the control pulse AZI made of AZP, the reformed pulse of AZI|
sent from the antenna unit. (Refer to Fig. 2.2.2.2 Data Transferring
Timing Chart.) When the data is Lransferred, address of the radar vil
deo RAM is produced by the coordinates converter. That is, the polar
coordinates of each bit radar video is converted into X-Y address re-
ferring the sine/cosine data set by CPU at every AZI timing. The X-y
address codes X0, X1, and K0 through K7 are delivered from LSI. The
data is transferred bit by bit 1n 206 ns intervals, B tlmes longer
p e r i o d o f C R C Oc l o c k i n t e r v a l s . Fig. 2.2.2.1I shows the timing chart
of data transfer from LSI Lo radar video RAM.

AZI(IC7T-59)
2ndBuffer to
videoslsv%i77,v7v,%v,,%v7.v777,777777V%i777,777V,%V%
I N T( I C 7 T - 4 3 )

Fig. 2.2.2.Lr Data Transfer Timing from LSr ro VRAM


iu) Radar video RAMand peripheral circuits
Six chips of 1 M-bit dual port RAM (1PD42274V, ICTF ro 7H, 7J ro 7L)
are provided for radar rmage, while four chips of the same RAM (IC7B
to 7E) for trail image video. A total of I,024 x 1,024-bit memories
are allocated t o w h o l e C R T s c r e e n . A r n o n gt h e m , a c i r c l e with 9BO bits
horizontal or vertical diameter is assigned to the radar irnage area.
In a conventional method, one radar video memory area was directly
up-dated regarding the existence or not of the echo signals on the
latest pulse transmission. This method has a disadvantage that the
radar information in the pixels near the sweep center may be reduced.
The reason is that such a pixel participales in many sweeps and if
the latest sweep does not contain echo, previous return signal in the
same pixel is 1ost. In order to improve such disadvantage, the memory
for radar image is divided into two groups, and used simultaneously
as shown in Fig. 2.2 .2.I2. O n e g r o u p c o n s i s t s o f I C T F, 7 H a n d 7 K ' ,
while the other group IC7G, 7J and 7L. When one 1s writing radar echo
images, the other is erasing previous image data. The siatus is a1-
tered by SHF pu1se.

SHF SHF

W r it e

E r a s e di n L a s t M e m o r yo f L a s t
a n t e n n ar o t a t i o s c a n n in g

M e m roy Memory
Composed
Video
0ut put

Fig. 2.2.2.12 Read/Write Method of Radar Video Menory

2-16 f'lD-32I0/ 322A Service Manual-OI


Two radar memories are read simultaneously and composed as shown in
the drawing. In this method, writing any pixel does not affect pre-
vious stored memory and loslng target near scope center is avoided.
When the radar sweep origin does not coincide with the display cent-
of, for example when off-centering is turned ofl, CPU generally cal-
culates appropriate transferring amount of video images from Znd buf-
fer to video RAM. This method, however, gives heavy duty to CPU espe-
'true
cia11y in motiont mode, ES it should continuously carry out
such calculations. In this radar,800-bit memories per one sweep are
transferred every time to the video RAM, covering ful1 extent of
off-centering image. When reading out the data from RAM on the other
hand, the portion of memories outside Lhe radar scope area is masked
by the CRT video composer. Furthermore, if LSI delivered any wrong
address exceeding the video RAM area, ICBN, BP, 6N, and 6P functions
to cancel the write enable pulse (WEDK) derived from LSI ICTT-64.

v) CRT video composer

Fig. 2.2.2,I3 shows the block diagram of CRT video composer. The clr-
cuit mixes the radar video and character video by synchronlzing them
with the dot clock occuring in the same timing of CRCO.The radar vi-
deo irnages ouLside the effective radar scope of 960-dot dia. circle
are rejected by MASK data fed from ACRTCof the logic upper board,
MD-3210-7000.

R a d a rv i d e o Di e i t a l -
to-Analog C R TV i d e o
C onverter 0uI put
C h a ra c te rv i d e o Q27-34

D o Lc l o c k ( D C K )
Brilliance control
Fig. 2.2.2.L3 CRT Video Composer

When jumper JP3 IMARKER] i" set to IEXOR], part of irnages superimpos-
ed wlth markers such as rlngs, EBL, and VRM becomes dark. When JP3 is
set to IN0RM], such part becomes more bright. IC4AA also actuated by
the dot clock synchronizes all the gate output. Brilliance of radar
video images, rnarkers, trail images, and alpha-numeral letters are
independently adjusted by respecLive controls on the control pane1.
Signals are combined with respective data aL the digj-La1-to-analog
converter. The analog voltage ouLput of the converter is amplified
in the current amplifiers Q27 through Q34. Collectors of these tran-
sistors are connected in parallel composing a wired 0R circuit, thus
the highest 1eve1 signal is senl to CRT for image presentation.

iv) TUNEcircuit

Under CPU control, the logic lower board provides automatic tuning
function to supply the optimum MIC tuning voltage to the antenna. In
manual tuning mode, a tuning voltage is manually delivered from VR4
ITUNE] of the control pane1. i{hen ITUNE] knob is turned to AUTO, CPU
automatically adjusts the tuning voltage to the point where the
tuning meter shows maximum. In order to make coincidence of the re-
ceiver optimum tuning point and tuning meter maximum point, VR5 ITUNE
AUTO] i" carefully adjusted. If the tuning meter reaches fu11 scale
or exceeds the sca1e, AUTO TUNE does not function properly. In suc,h
a case, adjust VR7 ITUNE MET] so that the tuning meter maximum point

M D - 3 2I O/ 3 2 2 0 S e r v i c e M a n u a l - O 1 2-r7
b e c o m e sf r o m 7 0 L o B O Z o f L h e f u 1 1 s c a 1 e .

2 .2 .3 Control panel (l'lD-321O-72OO)

Control panel MD-3210-7200 is built in a tilting type case unit. The unit
is connected to the display with a 75 cm long standard cab1e. The unit can
be dismounted from Lhe display unit enabling remote control. The cable can
be extended up to five meters on optional order. The circuj-t is divided in-
to para11el/series converter , EBL VRM encoder ltrac.k-bal1 controller, and
contro 1s .
( 1) ParalTeL/ series converter
IC3, R3 and C3 compose an oscillater for serial shift clock. IC4 is a
programable counter with fu11 count set to 40. fCl, IC5, IC7, IC9, and
ICl1 are B-bit shift regisLers to hold 40 bits of panel switch status.
When a strobe pulse is delivered from IC4 #15, all the registers latch
the panel switch slatus in paral1el. The held data are then shifted via
IC1 #13 (QH) bit by bit with Lhe clock pulse from IC3 #2. When the final
40th bit is delivered, Lhe counter resels and produces next strobe. The
serial data signal is sent to Lhe logic upper vla logic lower for CPU
p r o c e s s . R e fe r L o p a r a . 2 . 2 . 2 ( 1 ) ( d ) .
(2) EBL VRM enco der/ Lrack-ba11 controller
The phase of output signal from EBL/VRM encoder differs 90o between ro-
tations in CW (clockwise) and CCW(counter-clockwise). CR c.ircuits made
of R5/7 and C4/5, 3s well as R9/11 and C6l7 eliminate chatlering of the
encoder signal. The track-ba11 is provided wlth a buill-in chattering
eliminator. T h e s i g n a l s r e f o r m e d i n I C B a r e f e d t o C W / C C Wd e t e c t o r I C 1 0 .
C I , { o r C C \ , {o f t r a c k - b a 1 1 i s d e t e c t e d b y I C 6 . C W / C C Ws i g n a l and encoder
pulse output are senL to parallel/serial converter IC11. Waveforms of
those signals are shown in Fig. 2.2.3.

rc10-12
rc10-11 -

rc10-9
C tl R o ta t i on CCtl Rotat i on

Fig. 2.2.3 EBL/VRMEncoder Waveforms


(3) Controls
V R l ( G A I N ) , V R 2 ( S T C ) , a n d V R 3 ( F T C ) a r e p r o v i d e d t o c o n t r o l t h e ampli-
fication of the analog signal circuit of logic lower board. VR3 is pro-
v i d e d w i t h F T C 0 N / 0 F F s w i t c h . T h e v o l t a g e f r o r n V R 4 ( T U N E ) i s s e n t to the
MIC of antenna unit for varying the 1oca1 oscillation frequency to ob-
t a i n f i n e t u n l n g p o i n t . W h e n t h e c o n t r o l i s t u r n e d f u 1 l y C C \ I It o A . TUNE
(automatic tuning) position, the status is fed to IC7 #I4 to be sent to
the CPUof logic upper. VR5 (NUMERIC)V , R 6 ( P L O T ) , V R 7 ( M A R K E R ) and
, VR8
(VIDE0) control the brilliance of respectlve video signals. The marker
i s n o t t u r n e d t o c o m p l e t e d a r k a s t h e m i n i m u m 1 e v e 1 i s l i m i t e d b y R l 2.
( 4 ) L a r n pc o n t r o l

Qi controls the brilliance of lamps from DSl through DS6 with the signal
s e n t f r o m C P Uv i a J 7 2 0 I # I 4 ( D I M M E R ) .

2_IB M D - 3 2I 0 / 3 2 2 0 S e r v i c e M a n u a l - O 1
becomes from 70 to BO%of Lhe full sca1e.

2. 2. 3 Cont ro l panel (I' 1 D -3 2 1 O -7 2 OO)

Control panel MD-3210-7200 is built in a tilting type case unit. The unit
is connected to the display wlth a 75 cm long standard cab1e. The unit can
be dismounted from Lhe display unit enabling remote control. The cable can
be extended up to five meters on optional order. The circuit is divided ln-
to para11e1/series converter, EBL VRM encoder/track-bal1 conlroller, and
controls.
(1) Para11el/series converter
IC3, R3 and C3 compose an oscillater for serlal shift c1ock. IC4 is a
programable counter wilh ful1 count seL to 40. ICl, IC5, IC7, IC9, and
ICl1 are 8-bit shift regislers to hold 40 bits of panel switch status.
When a strobe pulse is delivered from IC4 #15, all the regisLers latch
the panel switch status ln para11el. The held data are then shifted vla
ICl #I3 (QH) bit by bit with the clock pulse from IC3 #2. When the final
40th bit is delivered, the counler resets and produces next strobe. The
serial data signal is sent to Lire logic upper via logic lower for CPU
proc.ess. Refer to para. 2.2.2 (1) (d).
(2) EBL VRMencoder/Lrack-ba11 controller
The phase of ouLput signal from EBL/VRM encoder differs 90o between ro-
tations in CW (clockwise) and CCW(counter-clockwise). CR circuits made
of R5/7 and C4/5, 3s well as R9/11 and C6/7 eliminate chatlerlng of the
encoder signal. The track-bal1 is provided with a buill-in chattering
elimlnator. T h e s i g n a l s r e f o r m e d i n I C B a r e f e d t o C W / C C Wd e t e c t o r I C 1 0 .
C W o r C C W o f L r a c k - b a 1 1 i s d e t e c t e d b y I C 6 . C W / C C Ws i g n a l a n d e n c o d e r
pulse output are sent to para11e1/serial converter IC11. Waveforms of
those s i g n a l s are shown in F i g . 2 . 2 . 3 .

r c 1 0 -21
rc10-11 -

rc10-9
Cll Rotation CCI Rotation

Fig. 2.2.3 EBL/VRMEncoder Waveforms


( 3) Controls
VR1 (GAIN), VR2 (STC), and VR3 (FTC) are provided to control the ampli-
fication of the analog signal circuit of logic lower board. VR3 is pro-
vided with FTC 0N/0FF swiLch. The voltage from VR4 (TUUE) is sent to the
MIC of antenna unil for varying the 1ocal oscillation frequency to ob-
t a i n f i n e t u n l n g p o i n t . W h e n t h e c o n t r o l i s t u r n e d f u 1 l y C C WL o A . TUNE
(automatic tuning) position, the status is fed to IC7 #I4 to be sent to
t h e C P Uo f l o g i c u p p e r . V R 5 ( N U M E R I C ) V , R 6 ( P L 0 T ) , V R 7 ( M A R K E R ) and
, VRB
(VIDEO) control the brilliance of respective video signals. The marker
is not turned to complete dark as the minimum 1eve1 is limlted by R 1 2 .
(4) Lampcontrol

Q1 controls the brilliance of lamps from DSI through DS6 wlth the signal
sent from CPUvia J72OI #14 (DII'tvlER).

2_IB M D - 3 2I 0 / 3 2 2 0 S e r v l c e M a n u a l - 0 l
3. ADJUST},IENT

C A U T I O N S

(1) High voltages are applied to the antenna and display units.
(2) Ship's mains supply is applied to a certain internal unit even when the
power is turned off.
(3) Confirm that the rated fuses are used according to the shiprs mains.
( 4 ) P r e h e a t m a g n e t r o n i n S T A N D B Ym o r e t h a n 3 0 m i n u t e s , f o r t h e f i r s t tirne
turning the power on after installation, or magnetron j-s replaced.
(5) Before adjustment, a11ow the equipment about 30 minutes in the trans-
mitting condition.

3. 1 Location of Controls

Adjusting controls and switches are located on logic upper (MD-3210-7000)


and logic lower (MD-32I0-7i00) boards mounted right hand inside the display
unlt as shown in Flg.3.1. By removing fourteen (14) fixing screws, the
display cover can be removedto access these controls and switches.
L o g ic u p p e r
(ND-320 1-7000)
Log'ic Lower
(MD-3210 - 7 10 0 )

D I Ps w i t c h
si.J2
)wl
stJ3
V RO
1
(P.R.F.)
VR1
( V I D E OI N )
VR2
(LEVEL)
VR3
Stl2 VR4 (TIME)
VR5 (THRESHOLD)
VR7 VR6 (AUTO)
VR9 VR8 ( I ' I E T E) R( M A N U A L )
( C O N T R A S T( T) X D E L A Y )

Fig. 3.1 Location of Controls and Switches

3.2 Adjustnent After Installation

I M P O R T A N T

After installation, do not fail to rnake initial adjustment of controls as


mentioned be1ow.

3.2.L Tuning

MD-32I0/3220 is provided with automatic tuning facility. W h e n T U N Ec o n t r o l


i s t u r n e d f u l 1 y c o u n t e r - c l o c k w i s e t o A U T Op o s i t i o n , the image gain should
b e m a x i m u ma s p r e s e n t e d i n m a n u a l t u n i n g m o d e s e t a t t h e m a x i m u mp o i n t b y
T U N Ec o n t r o l . I f A U T Ot u n i n g o p t i m u m p o i n t i s a b n o r m a l , c a r r y o u t f o l l o w i n g
adjustment in order.

MD-32I0/3220 Service Manual-O1 3-1


1 ) W i t h R A N G Ek " y , s e l e c t 2 4 n m ( 1 o n g p u l s e ) r a n g e .
2) Set the pointer of TIINE control on the control panel at
TUNE the center position as shown 1eft.
^A 3 ) S 1 o w 1 y t u r n V R 6 ( M A N U A L )o f M D - 3 2 1 0 - 7 1 0 0 t o t h e p o i n t
'/4 S-'
-.// \z
where targets are most strongly visible on the screen.
(( (+25 t1V at pin #3 of the rear panel connector J6005)
\_ 4) Adjust VR5 (AmO) so that the tuning meter shows maximum
indication. (+5 t0.5V at pin #9 of the rear panel con-
nector J6006)
5) If the tuning meter lights up all the way and the rnaxi-
AU T O m u mp o i n t c a n n o t b e d i s c r i m i n a t e d , s d j u s t V R 7 ( l " l E T E R )s o
that the maximumindicaLion becomes about 807" of fu11
scale, then repeat step (4).

3.2.2 Preset gain (noise level)

This adjustment is required to clearly display relatively s m a 1 1t a r g e t s .

(1) Rotate GAIN control of the control panel fu11y clockwise.


(2) Rotate STC, FIC and lllilE controls fu11y counter-clockwise.
(3) W i t h R A N G Ek u y , s e l e c t t h e m a x i m u mr a n g e .
(4) T u r n I R . E X P a n d P I I O To f f w i t h r e s p e c t i v e c o n t r o l k e y s .
(5) Adjust VR4 (THRESH0LDo ) f MD-3210-7100so that noise speckle becomes
just visible.

3.2.3 STC

(1) R o t a t e F I I C a n d T U N Ec o n t r o l s f u 1 1 y c o u n t e r - c l o c k w i s e .
(2) Turn IR.EXP and PLOToff with respective control keys.
(3) W i t h R A N G Ek " y , s e l e c t L 2 n m r a n g e .
(4) Rotate GAIN control of the control panel fully clockwise.
( s )R o t a t e S T C c o n t r o l s o t h a t n o j - s e s p e c k l e s a r e s u p p r e s s e d u p t o 6 D f l ,
and a few strong echoes remain near center of the screen.

If adjustment (5) above is difficult caused by excessive images, take fo1-


lowing steps:

(5) Rotate STCcontrol fu11y clockwise.


( 6 ) A d j u s t V R 3 ( T H E ) a n d V R 2 ( L E V E L ) o f l o g i c l o w e r I ' 1 D - 3 2 1 0 - 7 1 0 0a s b e l o w .
( a ) S e t R A N G Et o 0 . 2 5 n m a n d a d j u s t V R 3 f r o m c l o c k w i s e t o c o u n t e r - c 1 o c k -
w i s e , s o t h a t t h e s t a r t i n g p o i n t o f S T C b e c o m e st h e c e n t e r o f s c r e e n .
( b ) S e t R A N G Et o 1 2 n m a n d a d j u s t V R 2 s o t h a t n o i s e i s s u p p r e s s e d u p t o
6 nm on the screen.

3.2.4 Trigger delay

If the image of a straight target, such as breakwater is deformed as shown


below, it rnay be caused by improper trigger de1ay, according to the length
of antenna cable.

Short deLay N o r m aL E x c e s s iv e d e L a y

3-2 I'D-32I0/ 3220 Service Manual-O1


In such a case, adjustment is madeas follows:

(1) With RANGE key, select 0.25 nm.


(2) Adjust VR6 (TX DELAY) of MD-3210-7100so that the image on the screen
b e c o m e sn o r m a l a s f o 1 l o w s .
(a) The straight targets are correctly presented.
(b) A target with known distance 1s presented at correct position. Use
V R Mf o r r a n g e m e a s u r e r n e n t .

3 .2 .5 SI{F and bearing

After installation adjustments mentioned above are completed, confirm SHF


and adjust bearing, if necessary, as fo11ows.

( 1) When the ship is mooring or calrnly anchoring, find some stationary vis-
ible targets in a distance of 4 to B nm.
(2) Measure the bearing of targets on the compass as well as on the radar
screen. If the radar bearing deviates more than +1o from the compass
bearing, correction can be made as be1ow.
(3) Bearing error within +11" can be corrected to tlo by rotary switches
SW2 (coarse) and SWl (fine) of MD-3210-7100. If error is more Lhan
+11o, further +5o adjustable range is provided in the antenna unlt.
(4) Bearing adjustrnent in antenna unit is made as follows:
f) First of all, note that images are
Lo be rotaLed clockwise (CW) or
counter-clockwise ( CCW) f or cor-
SIIF switch
recting error.
if) Turn off the power.
iii) Open the antenna rear cover.
irr) Find the SHF lead switch as shown
in the right. Loosen fixing screws
and move the board ful1y leftwards
f or CW irnage rotation, or right-
w a r d s f o r C C Wr o t a t i o n .
v) Fix the board with fixing screws
and restore the rear c.over. Turn
on the power and transmil.
vi) Readjust SWZ and SWl of MD-3210-
7100 so that the bearing error
+ 1 o
becomes less than on the
scope.

N o t e : I f bearing error exceeds +16", check the direction of antenna unit


-;^ aligned with the bow line or not.
I b

3.3 Adjustment of Antenna Unit

No adjusting point exists 1n the antenna for ordinary rnaintenance, excepL


for initial bearing adjustment by SHF swilch mentioned i n p a r a . 3 . 2 . 5 ,

3.4 Adjustment of Display

3 .4 .l Power supply (l'fD-321O/ 3220-6000 )

The power supply board is adjusted for the switching regulator osc.illating
frequency, +100 V output 1eve1, and magnetron heater vollage. Adjustment

M D - 3 2 I 0/ 3 2 2 0 S e r v i c e M a n u a l - O l J_J
is made as following procedure. Access to the board can be made by disas-
sembling the rear panel of the dlsplay. Fig.3.4.1 illustrates the location
of measuring/adjusLing polnts of power supply board.

( 1) Oscillating f requency

( a ) W i t h R A N G Ek e y , s e l e c t 2 4 n m r a n g e .
( b ) C o n n e c t a f r e q u e n c y c o u n t e r b e t w e e n I C 3 p i n # 9 [ E 1] a n d # 7 [ D C ( - ) o f
input line].
( . ) A d j u s t V R I s o L h a t t h e f r e q u e n c y b e c o m e s3 5 t O . 5 k L l z .

(2) 100 V output voltage

(a) Connect a DC voltmeter or circuit tester measurable 150 V DC. between


TP3 and TP6 (GND).
( b ) A d j u s t V R 3 s o t h a t t h e v o l t a g e b e c o m e s+ 1 0 0 t O . 1 V .

(3) Magnetron heater current

(a) Connect a DC voltmeter or circuit tester rneasurable 3 V DC, between


TP4 and TP5 t (-) sidel.
( b ) A d j u s t V R 4 s o t h a t t h e v o l t a g e b e c o m e sa s f o l l o w s :
M D - 3 2 1 0 :+ 1 . 8 7 t 0 . 1 9 V
M D - 3 2 2 :0 + I . 7 7 t 0 . 1 8 V

VR4 TP4 TP6

rc3

VR1

VR3 TP3 R54

Fig. 3 . 4. r Measuring/aaiusting Points of Power Supply

3-4 I " l D - 3 2 I 0/ 3 2 2 0 S e r v i c e M a n u a l - O l
3.4.2 Logic upper (MD-3210-7000)

A s s h o w n i n F i g . 3 . 1 , t h r e e D I P s w i t c h e s , S W I t h r o u g h S W 3a r e m o u n t e d o n
the logic upper board (MD-3210-7000)in order to preset the operation of
equipment. Functions set by those switches and their standard settings are
listed in para. 1.5.2.

3.4.3 Logic lower (1.{D-3210-710O)

A d j u s t i n g c o n t r o l s a n d s w i t c h e s o f l o g i c l o w e r b o a r d ( M D - 3 2 1 0 - 7 1 0 0 )a r e i 1 -
lustrated in Fig.3.1. Most of the adjustments should be carried out just
after installation, which are explalned in para. 3.2.

(i) Pulse repetitlon frequency (PRF)

I The pulse repetition frequency (PRF) adjustment is madeas fo11ows.

t ( a ) W i t h t h e f u n c t i o n s w i t c h s e t a t S T A N D B Y c, o n n e c t a f r e q u e n c y c o u n t e r
to TP3.
i
( b ) A d j u s t V R 1 0 ( P R F ) s o t h a t t h e f r e q u e n c y b e c o m e s6 , 0 0 0 + 5 0 H z .

(2) Tuning

Refer to para. 3.2.I.

(3) Video input 1evel

In order to optimize the effect of STC, FTC and galn control, the input
level of video signal from the IF unit is adjusted as follows:

(") Connect an oscilloscope to TP6 (base of Q2).


( b ) S y n c h o r n j - z et h e o s c i l l o s c o p e t o t h e p o s l t i v e p h a s e r a d a r t r i g g e r .
(.) Turn the radar to transmission and observe the video input signal.
A d j u s t V R l s o t h a t t h e i n p u t s i g n a l 1 e v e l b e c o m e s2 V p - p .

(4) Preset gain (noise level)

l' (s) src


R e fe r t o p a r a . 3 . 2 . 2 .

Refer to para. 3.2.3.

(6) Trigger delay

Refer to para. 3.2.4.

(7) SHFand bearing

Refer to para. 3.2.5.

(B) Jumper pin setting

In order to set operational conditions of the unit, five jurnper pins


a r e p r o v i d e d o n t h e l o g i c l o w e r b o a r d ( F f D - 3 2 I 0 - 71 0 0 ) . F u n c t i o n s a n d
initial setting status of those pins are explained 1n para. 1.5.1.

M D - 3 2 I 0/ 3 2 2 0 S e r v i c e M a n u a l - O l 3-5
3.4.4 CRTunit (PWD-1050A/PI{D-1051A)

The CRT unit adjustment is roughly divided into four categories, i.e. syn-
chronization, pi-cture size, brilliance, and focus. As the CRT uniL applies
extra high tension, extrerne care should be taken when adjusting controls.

(1) Access to controls

(a) Remove all the fixing screws of the display cover and open it.
(b) At the bottom of displuy, the main b o a r d P W D - 1 0 5 0 Ac a n b e s e e n .
(c) Find various controls as shown in Fig. 3.4.4.L. Also find coil LAO2
[H.WIDfiI] . PWD-I051A is mounted on the CRTsocket.

R sztE:FOml R3sl-tT:EO-tE

@ @ grrP=*-r
R4s1tE:ffiEl
L4O2IIT:ETtrMI
R3s4
rs.eoffil a
R3s3
rT-In@l

^R3ss |v:eEFF-l
R2 5l- IEm:ddml ?)
Flyback
@ Tilansf oriner
@"nss [Gr:m'Jl
lEeus-l
Fig. 3.4.4.I Location of Controls on CRT Main Board

(2) Adjustment

(a) Turn 0N the radar transmitter,


after 3 minutes STANDBY.
(b) Display some letters or sym-
bols at four corners of the
CRT, with EBL, VRM, (or any
o t h e r s y m b o l ) , a n d E N T E Rk e y s .
( . ) S 1 o w 1 yr o t a t e R 4 5 5 [ G l . A D J ] t o
show back raster on the CRT.
(d) By adjusting R451 [H.PHASE],
make the spaces at left and
right edges of back raster
equal to each other as shown
in Fig. 3.4.4.2.
( e ) B y L 4 O Z [ H . W I D T I I ] , a dj u s t t h e
width of back raster to almost
fu11 of the CRTscope.
Fig. 3.4.4.2 Back Raster

3-6 M D - 3 2 I 0/ 3 2 2 0 S e r v i c e M a n u a l - O 1
(f) By adjusting R353 [V.LIN], make the size of top letteres 000 and bot-
tom letters 180 of the bearing scale equal to each other.
(\ o ) Al ion tr^rs magnet rings around the CRT neck on a line along which
o / the
center of back raster is wanted to move, os shown in Fig. 3.4.4.3.
By nanipulating two magnets carefully, shift the back raster to the
center of CRT, so that top/bottom and lefr/right gaps between CRT and
raster are balanced. Also adjust R355 [V.CENT], if necessary. After
adjustment, fix the rnagnets with silicon rubber or the 1ike.

Magnet

V
ll

,/i

I
I
I
I
I

Fig. 3.4.4.3 Back Raster Centering

( h ) \iiLh R352 [V.SIZE] conrrol , sdjusL Lhe verlical diameter of the radar
scope circle to 274 t2 mm (20 rnches) . If upper and lower radii are
unbalanced as shown in F.g. 3.\.4.! (a ), adSusL R353
[V.LINl ro make
correct marker rings rn real circles.
( r ) If the linearity o n r a d i u s i s a b n o r m a l a s s h o i v ni n F i g . 3 . 4 . 4 . 4 ( b ) ,
correct it by R354 [S.CORRE].

a> a>b>
(a) (b)

Fig. 3.4.4.4 Abnornal Linearilty

(j) If Lhe display at corner of the raster is deformed as shown in Fig.


3 . 4 . 4 . 5 ( u ) , c o r r e c t i t b y r o t a t i n g m a g n e t s m o u n t e da t f o u r . o r n . i "
o f t h e d e f l e c t i o n y o k e a s s h o w ni n F i g . 3 . 4 . 4 . 5 ( b ) .

( k ) R o t a t e R 2 5 1 [ S U B . C O N T ]f u 1 1 y c o u n t e r - c l o c k w i s e t o o b t a i n r h e m a x i m u m
contrast, and then s1ow1y lower the brightness of back raster with
R 4 5 5 [ G l . A D J ] s o t h a t t h e b a c k r a s t e r h a s j u s t b e c o m ei n v i s i b l e .

M D - 3 2 L 0 / 3 2 2 0S e r v i c e M a n u a l - O 1 3-7
E -#?i+sr--I
t

Magnet

(a) (b)

Fig. 3.4.4.5 C o r n e r D i s p l a y Alignrnent

( 1 ) A d j u s t [ F 0 C U S ] c o n t r o l ( s o r n e u n i t m a y b e m a r k e d I S C R E E N) ] o n t h e f 1 r ' -
back transformer to obtain fine focus of the picture on the CRT.
i

3-B M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - O 1
4. IIIAVEFORMS
4.I Antenna Unit
4.1. I I'[RT-133 (t[D-3210)

( 1 ) H V short pulse (SP)


( a ) Modulator 239U52236
E5: TX trigger
X scale: 500 nsec/dtu OV
e \
\ -r

Y scale: 5 Y/div OV
L
(b) Pulse transformer T1 I
Pin #6 (YEL): SP to magnetron I
X scale: 500 nsec/dlv
tl
Y scale: 2,000 V/div

(2) HV long pulse (LP)


(a) Modulator 239U52236
E5: TX trigger \
\
X scale: 500 nsec/dtv OV

Y scale: 5 V/div O V
i-

(b) Pulse transformer T1 I


Pin #6 (YEL): LP to magnetron I
X s c a l e : 5 0 0 n s e c/ d i u
L- /

Y scale: 2,000 V/div

(3) HV charging waveform


(u) Modulator 239U52236
E5: TX trigger ||

X scale: 100 usec/div _l i


I
L__ IL
Y scale: 5 V/div
/
(c) Modulator 239U52236 7 {
T

E6: H.V. charglng / /

X scale: 100 usec/d:-v I lt


Y scale: 200 V/div

(4) AZr pulse


( d ) Scanner connection (S CON)

E3: AZI input


X scale: 2 msec/dtu
Y scale: 5 V/div
( e ) Scanner connection (S CON)

E4: AZI output


X scale: 2 msec/a:-v
Y scale: 5 V/div

MD-32I0/3220 Service Manual-01 4-r


Checklng points

frfrnn rO
l F

l " l " l "


l.l0D

tF
l F
.(\,,
l F
239U5
2236Y3
1n
I F

1 " f 1 " f
t.t
I F
ltn
I F
t\o
I F

--JF ctc i" l


T
t
r
T
t
l
T
l
T
t t
I tT I l
I'b,rln t t l

[[nn
R15 L5 L6 L7 LE
L2 L3 L4
.l Q10

--4^!Lo

_=/TTL
L9

E rr
F

E,
o

r * !i- x t )1 {t t t E(
t i i | I I
c5..
{F-
_-/*
l l
e, GNS

*o t \ ) l I 1, lz
" t l
f I1
I

(\
c21 a)
F

J2 G E,
II.I JAPAI{

(.) (a)

Fig.4.1.I.1 l0 kW Type Modulator

JI
FtrDI"LATOR
+' Ir
U2
10 KIdTYPE
?39U522368
li'
:r h

6 €!r
z
Y
- 3 U

s333 U
U
U
F

i
]
J
)
UJ
)
J

U
TCOGJ
trJ lrJ LrJ
-
t!
;
,rl
E2 -L
o l l 1 AZr.OuTfi2
{ r l
9+' I
r l
PtI-SE
TRANSFMTER ?
- n ,, l I q
T1 S H FO U T
2 4 T1 2 2 0 9 8 O.: E

6 i g
(b) E60 !*'?l gl* jur_ E*"!
I
t-ivl-?HzRt
3.lo-.u,
HvR-3Hz33o-",,
\4, S/ q{3ff\,-.ff aFP*'u';;*
2 3 9 U s 2 3 5 2Y 6 MADE IN JAPAN

I S K I {T Y P E (e) (d)
HSFI4?58
Fig.4.1.1.3 Scanner Connection
Fig. 4.I .I .2 Pulse Transformer Board (S CON)
of 10 kW TR Unit

4-2 M D - 3 2 I 0/ 3 2 2 0 S e r v i c e M a n u a l - O 1
4 . 1 .2 I'IRT-134 (l'lD-3220)

( 1 ) HV short pulse (SP)


(a) Modulator 229U2536L W a v e fo r m i s s a m e a s m T - 1 3 3.
E5: TX trigger
(b) Pulse transformer T1 Waveform is similar to I"RT-
133, but the peak voltage is
Pin #6 (YEL): SP to magnetron
about 7.8 kV.

(2) HV long pulse (LP)


(u) Modulator 229U2536I Waveform is same as MRT-133.
E5: TX trigger
(b) Pulse transformer T1 Waveform ls similar to MRT-
133, but the peak voltage is
Pin #6 (YEL): LP to magnerron
about 7.B kV

(3) HV charging waveform


(c) Modulator 229U2536I Waveform is same as MRT-133
E6: H.V. charging See para . 4. 1 . 1 ( 3 ) .

(4) AZI pulse


Scanner connection (S CON) Waveform is same as MPT
r r.t\ l._
1
l- JJ
"?

E3: AZI input & E4: AZI output See para . 4. 1 . 1 ( 4 ) .


Checking points

INDULATOR
U2

0r 02
f{VR-
lX-408lfvp-lX-{08

RI
lil[GluETRo[ 1?/rfr/

25rlV TYPE
E i ' , 5 1R,

Fig. 4.l .2.1 Pulse Transformer Fig. 4.L.2.I 25 kW Type Modulator


of 25 ktl TR Unit

M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - 0 1 4-3
4.2 Display Unit
4.2.1 Power suppty (MD-32f 0/?ZO-6000)
(1) Swilching waveform
r
(a) Swltching transistor Q1
GaLe: Input
OV
L
ib
I r
t
fr
X scale: 5 psecldtv
f scale: 5 V/div I t
(b) Switching Lransistor Ql \
Drain: 0utput OV
T I
scale: 5 psec/dl_v
I
Y scale: 5 V/div
(2) T1 secondary square wave
(c) +50 V fullwave rectifier t -l I
D9 anode: Input
F
l* n
I
scalet
l^p:"c/d:_v
OV l_
f scale: 50 Y/div
(d) Switching transistor Ql -l I
'F

Dl1 anode: fnput


X scale: 5 psec/dl-v
Y scale: 50 V/div

(a) Ql
(b) Ql t_Ll__i
L_l L_.lL__l Lli_J

--1
I
I

II
I
I
t.
---5;
---;
(.) D9 ]t --..;
- *
l-- , o"
(d) Dll r -5;
l o e

I o,o

Fig. 4.2.1 P o w e r Supply

4-4 MD-321.0/3220 Service M a n u a l - 0 1


4.2.2 Logic upper (1.[D-3210-7000)
Signal from control panel
I
(u) Data transfer clock n
ICSE#I2: RCK
X s c a l e : 5 0 F S e c/ d i u l
Y scale: 2 V/div
t:
tr n
i

(b) Data signal r a -


T I
T T
I I
1

ICBE #I4: PDT llr tl


X s c a l e : 5 0 p s e c/ a t ,
tl ll_U]
Y scale: 2 Y/div

Checking points
(a) IcsE #12

r:_l
triar tr tr.(llt

z:+l-l:+f--l
)rialtr
7ar(1ti tr ia air

rr rc r tt I )ri( lrt

- - - r 1

ti.( ltt t.l

tracr)r tlrtir!

7 ; '.ic),, i,.",rr\ 'ri.r'r rri(!'. 3 1


;, | | ^irr" l:::ii: .

Fig. 4.2.2 Logic Upper

4.2.3 L o g i c l o w e r ( M D - 3 2 f0 - 7 1 0 0 )
(1) Synchro signals
-l
(a) Vertical synch I

TP5: VD
X s c a l e : 5 0 p s e c/ d ' t u
L
Y scale: 2 V/div
(b) Horizontal synch
TP4: HD
X s c a l e : 5 0 F S e cI d : . _ v
Y scale: 2 V/div
Jt IHH tl tl
ILlJlJtJI
JLIL
II il

MD-32I0/3220 Service Manual-O1 4-5


(2) Video signal Lo CRT unit
(b) HorizonLal synch
TP4: HD

X scale: 5 pse c/ d:_v


Y scale: 2 V/div
(c) CRT video

R 1 3 2( J 7 1 0 5 )
X scale: 5 psec/div llrll ilhrr
illlr' llnr
illlnnrilllrlllh llrrrl
Y scale: 0.5 V/div

(3) Video input from antenna


(d) Trigger pulse
R1: TRIG \
X scale: 0.5 psec/d:v
Y scale: 5 V/div
(e) Vldeo inpur

Q 2 b a s e : V I D E OI N I
X s c a l e : 0 . 5 t r r s e /cd i v \f
Y scale: 1 V/div

(4) src
(d) Trigger pulse I

R1: TRIG
X s c a l e : 0 . 1 m s e c/ A i u rv
L
Y scale: 5 V/dtv
(f) sTC
D5 cathode: STC
X scale: 0.1 msec/dl-u -l-! N-- I
Y scale: 5 V/div

(5) Dlgital vldeo


(d) Trigger pulse I
R1: TRIG

X scale: 0.5 FSec/dru


Y scale: 5 V/div
(g) Digital video \
IC2L #7: DV7 I
X scale: 0.5 psec/dtv
Y scale: 2 Y/dtv

4-6 MD-32I0/3220Service Manual-01


(6) AZI pulse
(h) Azimuth input pulse _l F

R120: AZIP I
IL
I
I
X scale: 0.5 msec/div
Y scale: 5 V/div l-
(i) Mulriplied AZI pulse I

rl
i
IC6T #I3z AZI
X scale: 0.5 msec/d:.v _1, I l j L] l__l_t I
Y scale: 2 V/div I

(7) Tansfer signal from LSI to RAM


(b) Horizontal synch
TP4: HD
X scale: 5 psec/dl_v
n
Y scale: 2 V/div
(j) Video transfer signal
ICBA #15: SPLS
X s c a l e : 5 p s e c ./ d t v
Y scale: 2 V/di-v

(8) Rowaddress selection


(j) Video transfer signal
I
t l
ICBA #15: SPLS U
X scale: 100 nsec/div
t^t
Y scale: 2 V/div
(k) Rowaddress selection 1 +a q.
1 /n I
I I
-L"f^lf tJ-_tJ- L
ICSA #L4: RAS
X scale: 100 nsec/div
Y scale: 2 V/div l r

( 9 ) V i d e o R A Mw r i t e enable
,i _ I

(j) Video transfer signal lt


ICSA #15: SPLS I
X s c a l e : 1 0 0 n s e c/ d t , I
Y scale: 2 V/di-v
(*) Write enable signal
ICTB IO 7L #I4Z WE
X scale: 100 nsec/div IJJ LI
Y scale: 2 V/div

M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - O l 4-7
Checking points

50

3
tilg,35 T
q p g
v @
L-/
IP64 v s N
m
9
i
d F

t l E r---l r-l l
t
l
l
tt tt n t l
: |
t l
.
:
t
t
t t
t
t
t
t
l
l r" tl ll*": l
l
|
l
l l l l " l l
l
|
l
l
-
: l
l
l
r
:
ol l . l l .
lt l t st l l l :
t t
|
t l " t t
t
t
l
lr- l l - r - l | | l r l l - , - I
- lnl l -l l l -r
lnl - lnl -
- t t t t l r I I l - l
t l = l l l l - LLrr lnl lnl lnl
tnr lnl ln I
BB; AR 3 7 'Y :X t{ R -P I
a
l l r c a
^ rl
lln T-l T -t l ll
l l l l n l l t t _ t l TI
tt ll
t
tt t l
: ll l l l l| -lr - I; Il l It l t : t l Il r t I
t
l l e l
l
/11X,
I l T -
ll Inl - l.'l
I t - ! t -' I E lI l l r l
. f H *
Ld [-ol t l lnl I
g ! : g N Lt Jl + l
L
; | . - - - 1
- [l H I I U
\_-/ ;
( ) N

:- r l l - l l
6
t-l Tr tl t l
(i) rc6T #13 r l l r l I n l
t l
I

tI lt l "l tI r'l l l ll - 5! l l II
I t : t I a l
a t
I
I

tI Il
l.nj - lnj ' L-.1
- l l - l l
tnl Ld L J . o Cl?O

;'.'_ - -lF m
I s
: ; lf crrs E U U

d -.
; <

t--l
t t t
r-r l
T-l
t l
t--l
I I
l l " l l .
-
o
l
l
l
l t l o
lt 1 t 3 t
l ll C I
(b) rP4 J "
u l l t l t n I l - ' LT I l - !
t l T
( ) - r
r - l
t

LI-U
I
l
I

T tt n l l -r I

t l
!
IU -r |
|
l n l
|
|
l-l
|"U

? ,:.-
qi: I l r T l N

'll: q g 3r-r
n n
t 1
r f -

[l l.-l
t-t
t t
n r-t
t t t l
| | t l
n nntl
t t t l t t t l
(a) TPs t l
I t l tt || i | l | |t t| ll
I t l
t t t t t t c
B l l l l ; l l s tt t
l
" l
rl
l l l u l l ut l || || tt l l. l l l l l l l l i
- l n |i | l - . ' - l l - . r -l
l
I n l - l n l - t.nl l l s l | l| 3
I r l l
t l t | | | L
I t r t lr l l l l l l l l . .
-l I crsz -
l.nJ Lrr.l p l n l - l n l
EtdE
3 sp
(h) Rl20 I'
:

Eri.l!.!$*..
JPzt-,
:pr[-l
rx,-

ora*--
o3v-\
6ii
r.x
_
\|.i,|'.l*v
D+r'

oaE
-\

&
I
o
F
tl - lt s' nl s l T
l l s l --l E l l
I l r - l
ln | - hJ
l
r T-t
l l

:rr: lJ TI
r - l
l-oj
I

-l-l

tJ-Jd
u I
Jr
u fFr.rl.
*-:7-\
034'-\
o o
c{E
, ct, 5 ,s. c5r attu\-/

nn
031,/-\
p{ o
. l7^\ i-\
o:.){ -

-
u
D{' TY.V .Y,.Y
1 1 1 i "1r -1r !'(
o.J={ g
--__o}4

o.r){ -prH
(.) R132 ^-">:<'!:1
'
N
l"l=|?fi
catt

ta7

o l
c l

5S
a9

F---15-___r_i

Fig. 4.2.3.I Logic Lower (I/2)

4-B IO/ 3220 Service Manual-Ol


I'1D-32
Checking point, continued

E o
:Q
x F 3 3 - TP6
1 - - H H H
I I t-l t-l t-t t-t t-l
s l l n l l ; l l n l l x l l ; l ttl
t
l
l
r l l r l l ; l l ; l l r l l ; l l I
t l
l
I 9 (m) ICTB ro 7L
l l -r- l l-.r- l rr r r r r r lt l
-r- | I |
- lnl - lnl - lnl - lnl - lnl - lnl| | | | | -! | | -! I I t
tt
l
l
#I4 each
l
ln r
L K J H G F E D C B
pPDr?z7. X tO A

(j) rc8A #ls

(k) rcsA #r4

n 6 n f

ts 3 s 3 * 3 n I
! r r H T l ? n x H
n l l nl l nl l n n
l l d l ll l el l l l s l l l el l l G
l',l*H [-l*[.][,]+H*Lju
- i i

r_.n
r-r
F U
I

l t i t i t t t
t t i t t t t l
I r i l t t l
l t r l l "r t l
l l i i l s| | I
l l l l F ; l Il
I l_l t_l rnr Ltr
-J LIIJ L-J
l
i ::l' :
i; {l
g t t * (f) D5 Cathode
t.
: l l - T
v l l " (,
" ,I l ( l
; r l _ l
tl'-'
)16l-\

)15/z\
, : ,-. , r ( l l ; , &
lo
, , ; lr
i ',.F{ !;li
1r-l l;/-\ (e) rCzL#7
+'u )ta
| .:- I i l \d - 'l l c r'b^o-
l l
i_. tr rf
. -rf-\, | |
t o . p . F t ' | |
-'A
-<' -l_u
| 1",. )-i
, r o r ' ' Jc t s :ir -t lr ! 3 l $ l J^

'..V lo:
f / f

+
F ( 9
l-l 1 9 \

_,-- _| |
i- t+il ldl
t u r u t t d
l @ r {
o \
(") Q2 Base
I N I I I
l-c1.8 I I
JIF rr; | | -.1
tEq
,. r--r d'' t-C'l5-
t, -
.\_-/
\ ,
: . " h c
C l a T N @ Rrg

; r' : rLf \ r A , - 3 , i-rz


/'\-)-

lI
tl t t l l (d) Rl
YR9 YR? VR6 YRs VRl
VR8 VR3 VR? V RI
.',ii -_. :;l
.--1lgJ-
xrrr !!II! ruro-
I rntsxdp I
I t{
_([YfL
L1J!}J I i

lcffrrasrll tr xL.Y| -l!e iJ

Fig. 4.2.3.2 Logic Lower (212)

M D - 3 2I O / 3 2 2 0 S e r v i c e M a n u a l - 0 1 4-9
4-10 I t l D - 3 2 I O3/ 2 2 0 S e r v i c e M a n u a l - O l
4-l 0 I " 1 D - 3 2 I 03/ 2 2 0 S e r v i c e M a n u a l - O 1
5. REPLACEMENT
OF MAJOR COMPONENTS

5.1 Antenna unit

When replacing any component of the antenna unit, be sure to turn off the
power completely, and take out the antenna drive motor fuse. Place a notice
like ttAntenna is Under Inspectiontt near the power switch of the display r so
that nobody turns the power on carelessly.

Referring to Fig.5.1, loosen each four (tota1 eight) fixing screws of the
front and rear antenna covers. and remove covers.

Cover Bow Bow

+ +
(MD-3210)
MRT-133 (MD-3220)
MRT-134
F i x i n g s c r e t ^ t( 4 ) + ( 4 )
Fig. 5.1 l.[RT-133and I'iRT-134

5. 1. 1 D i s mo u n ti n g trn a s m i tte r/recei ver (TR ) uni t

(a) The TR unit is mounted rear inslde the antenna unit. At first disconnect
connectors J1 of cable W1, and J4 of \12 shown in F i g . 5.1.1 ( a ) .
(b) Remove Lwo fixing screws of lhe TR unit.
(c) Take out the unit as shown in Fig. 5.1.1 (b).

Fixingscrew (2)

J4 of Wz
T R u n it

of t.J1

(a) (b)
Fig. 5. I . I Dismounting Transmitter/Receiver (TR) Unit

5.I.2 Replacement of TR unit components

F i g . 5 . I . 2 . I i l l u s t r a t e s t h e 1 0 k W T R u n i t f o r M R T - 1 3 3( M D - 3 2 1 0 ) ,a n d F i g .
5 . I . 2 . 2 r h e 2 5 k W T R u n i r f o r M R T - 1 3 4( M D - 3 2 2 0 ) .

M D - 3 2 L 0 / 3 2 2 0S e r v i c e M a n u a l - O 1 5-1
( 1 ) M a g n e t r o n I M S F I4 2 5 8 ( 1 0 k \ t / ) o r 8 3 5 6 4 A ( 2 5 k W )]

CAUTION
(a) Keep steel or iron tools such as wrench and screw driv-
ers more than 2.5 cm apart from the magnetron. Use non-
magnetizing screw driver for replacement of magnetron.
(b) Although the magnetron looks so1id, it has delicate in-
ternal structure. Handle with care and do not apply
heavy shock.
(c) After the magnetron is replaced, be sure to preheat the
heaLer of new magnetron at least 20 minules on STANDBY
condition.

(a) Place the TR unit with the magnetron side up.


(b) Cut off Lhe tie-1ap fixing the nagnetron 1eads.
(c) Desolder two magnetron lead wiro. ( nroa., ^.nd ye11ow) from the pulse
transtormer.
(d) By removing four fixing s c r e w s , disrnount and take out the magnetron.
( e ) Fix a nel^/ magneLron to the
chassis, and solder Lhe yel1ow
lead to pin #4, and green lead
to #6 of Lhe pulse transformer.
In order to avoid corona dis-
charging, the magnetron leads
should be cut to possible mini-
mum length and the wire ends
must be correctly soldered to
terrninals.
(f) Referring to para. 3.2.1, carry
out the tuning adjusLment.
CircuLator

L i m ' ti e r
P uL s e t r a n s f o r m e r
C o v er

Modu
Lator

I F u n ' it
Diode 01

Diode 02
F cover
R e s is t o r R 1

M a g n e rt o n

Fig. 5.1.2.1 Components of 10 kW TR Unit

5-2 I ' l D - 3 2I O/ 3 2 2 0 S e r v i c e M a n u a l - 0 1
(2) Modulator 1239U522368( 10 k\,{) or 229U25361 (25 kw)l
( a ) R e fe r r i n g t o F i g . 5 . I . 2 . I a n d J4
Fig. 5.1.2.2, disconnect E1 to
F,4. In case of 25 kW modulator,
also disconnect J3 and J4.
(b) Remove seven fixing screws of
the 10 kW modulator or nine
25 ktl r|TR uni t
screws of 25 kl{ modulator. then
take out the board.
E1 to E4

P uL s e t r a n s f o r m e r

M o d uL a t o r Charging choke
Ci r c u L a t o r

Limiter
"1
C o v er

Spacer MIC

Diode o1
Diode o2 u n ' it

R e si s t o r R1

I F cover
Fanmotor

f v l a g n erto n

Fig. 5.I .2.2 Components of 25 kW TR Unit

(3) IF unir (239U525r2)


( a ) R e m o v et w o I F c o v e r f i x i n g s c r e w s a n d r e m o v e t h e c o v e r .
(b) Disconnect J2, remove six fixing screws of the IF unil, and then Lake
out the board. Mount new unit in reverse steps.
(c) Whennew IF unit is mounted, carry out the tuning adjustment r e f e r r i n g
to Dara. 3.2.I .

(4) MIC (NJT1946 or S-RX34)


(") Remove three fixing screws (NJTI946) or four (S-RX34) of the MIC cover,
and dismount the cover.
(b) Remove four fixing screws and nuts of the MIC, then take out the MIC.
Mounl new MIC in reverse steps.
(.) When new MIC is mounted, carry out the Luning adjustment referrlng to
para. 3.2.I .

MD-32I0/3220Service Manual-Ol 5-3


5.1.3 Replacement of S CON (scanner connection) board

The S CON (scanner c,onneclion) board


j,nterfaces the antenna and displ.y, J2
as well as other boards in the an- J1
tenna unit. IL also contains the SHF
and AZI reforming clrcuits. As shown J3
i n F i g . 5 . 1 . 3 , f o l l o w i n g c o n n e c t o r s N y L o nc L i P
are mounted on Lhe board for trans-
ferring various signals.

S C O Nb o a r d
E I : Interconnection of antenna and
display with anlenna c.able.
il
E2: Sends out drive motor power and
rec.eives SHF input signal.
2
Fixing screw(4)
T 1
l l .
Interface with IF unit
J2: Interface wlth modulator board
J3: fnterface with AZI pulse genera-
Lor at the boLtom of drive motor
ntenna cabLe
Replacement is done as follows:
Fig - 5.1.3 Replacement of S CONBoard
( 1 ) R e f e r r i n g t o F l g . 5 . 1 , o p e n the
bow side antenna cover.
(2) Remove all
DisconnecL connectors
wires of El and E 2 .
J1. J2, 'g
B oL t ( 4 )

and J 3 , a s w e 1 1 .
(3) Remove four fixing s c r e w s and Bracket
take out the board.
(4) Whennew board is mounted, con-
f i r m t h a t J U M P E Rw i r e i s s e t t o
the same slatus of old board.

5. I .4 Replacement of motor blush

When the motor brush is worn, pair


of them should be renewed.

(1) Referring Lo Fig. 5.1, open the


bow side antenna cover.
(2) Referring to Fig. 5.I.4, unscrew
both sides motor brushes and re-
place with new ones.

5. I . 5 Rep l a c e me n t of mo to r f4oto r

( 1 ) R e f e r r i n g t o F i g . 5 . 1 , o p e n t h e P h o t o - in t e r r u c t e r
bow side antenna cover.
( 2 ) R e f e r r i n g L o F i g . 5 . 1 . 3 , r e m o v e C o v er Fixing
s c r e r . /( 4 )
all wires of Ei and F,2. Discon-
nect connectors Jl, J2, and J3,
as we11.
(3) Removeall nylon clips for cable
Nr:r:n Brush
and binds of motor wires.
F i x ' in g s c r e w \
(4) Remove four fixing bolts for the
bracket and take out the brackeL F i g . 5 . I . 4 Replacement of Motor

5-4 M D - 3 2 10 / 3 2 2 0 S e r v i c e M a n u a l - O l
together with the drive motor.
(5) Detach the motor from the bracket by removing four flxing screws.
(6) When replacing the motor, detach the photo-coupler of AZI pulse genera-
tor by removing two fixing screws of the cover, and then mount the gen-
erator to the new motor.
(7) Take reverse steps of the above procedure for assembling new motor. In
order Lo fix the motor at correct position, insert a sheet of paper be-
tween the main gear and pinion before tightening the fixing bolts of
the bracket. Carefully adjusl Lhe gearing so that the paper 1s taken
out by rotating the aerial by hand, and then securely fix the bolts.

5.2 Display Unit

5.2.1 Control panel (MD-3210-7200)

The conLrol panel MD-3210-7200 is


built in a Lilting type case unit.
The unit is connected to the dis-
play wilh a 75 cm long standard
cable. The uniL can be dismounted
from the display uniL enabling up
t o 75 c m l o n g r e m o l e c o n L r o l . T h e
cable can be extended up to five
meters on optional order for I ono
distance remoLe control.

5 2.I.I, the

W
Referring Lo Fig.
-.i ^
control panel unit L 5 dismounLed
as follows:

( 1 ) Disconnect the display side


connec-tor of the control uniL
Fixing
cab1e. screw (?)
( ) \ Remove two side fixing screws
and take out the unit. C o n tr o L
p a n eL
The fronL frame and rear cover en- unit

capsulate the circuit components.


C a bL e
As shown in Fig. 5 .2.1 .3, the mem-
brane sheet with track ba11, chas- Connector
sis, board of control panel with 3
F i g . 5 . 2 . L. l Detaching Control Unit
switches and 8 controls are assem-
bled lnside the case. For disassembling those comDonents. fo11ow the fol-
lowing procedure:

(3) Remove eleven knobs of the con-


trols and switches as fo11ows.
(a) Carefully remove the cap of
each knob wlth a cutter blade
or 11ke. See Fig. 5.2.I.2.
(b) Loosen the center hexagonal
head screw by rotating counl-
er-clockwise wlth a box span-
ner or screw driver and remove
the knob.
(c) Take out the packing. Fig. 5.2.1 .2 R e m o v i n gK n o b s

l" iD- 32L 0 / 3 2 2 0 Se rv i c e Ma n u a l - O1 5-5


( 4 ) Remove eight fixing screws of the rear cover and open the unit.
( s )D i s c o n n e c t connectors J720I, J7202, J72O3, and J7204 on the
control
panel board.
(6) Remove ten screws fixing the control panel board to Lhe chassis, and
take out the board. The track ball is disassembled by removi-ng four
screws fixing the component to the membrane sheet frame.

R e ar c o v e r R e ar c o v e r
C o n tr o a L b o a r ' d

C h a s s si

Fixing scretJ
<x TrackbaLl

"%a
Knobs and packings Cp
6o Gc

d sR
M e m b r a n es h e e t
ilV
Fr a i n e
Fig. 5.2.1.3 Disassembling Control Panel Unit

5.2.2 Logic upper (l'[D-3210-700O) and logic lower (t'lD-3210-7100)

The logic boards are mounted on the right side of displa]'. Dismounti-ng Lhe
boards are carried out as follows:

(1) Referring to Fig. 5.2.2 (a), remove 14 fixing screws, and open the dis-
play cover.
(2) Referring to Fig. 5.2.2 (b), disc.onnect J7001 of the logic upper. When
optional gyro/tog interface is used, also disconnect J7OO2.
(3) Remove nine fixing screws of the logic upper and take out the board.

upper
J7 0 0 1

D ' is p La y c o v en

17105
J7002

J7103
F i x i n g s c n e w( 4 )

(a)
J 71 0 2 Ioyer
(b)

Fig. 5.2.2 Dismounting Logic Upper/tower

s-6 I ' l D - 3 2I 0 / 3 2 2 0 S e r v i c e M a n u a l - O l
CAUTION

The logic upper is assembled with a back-up batlei:y. Do not place


the board on conductive materials such as metallic olate or foil.

(4) Disconnect J7IO2, J7103, J7I04, J7105, and J7106 of the logic lower
board.
( 5 ) R e m o v en i n e s p a c e r s a n d t h r e e f i x i n g s c r e w s o f t h e l o g i c l o w e r a n d t a k e
out the board.

When the logic upper (MD-3210-7000) is replaced with new board, setting of
three DIP switches SWl, SW2, and SW3 should be checked. If the setting dif-
fers from previous board, restore the setting, if necessary. Functions set
by DIP switches and their standard settings are listed in para. 1.5.2.

When the logic lower (MD-32I0-7 100) is replaced with new board, settings of
five jumper pins should be checked, and corrected if necessary. Functions
and initial setting status of those pins are explained in para. 1.5.1. Fur-
thermore, ten controls and two switches are assembled on logic lower board
as shown in Ffg. 3.1.1. Adjustment of those controls as well as setting of
switches should be made when the board is renewed. The ad justment includes:

(a) Pulse repetition frequency (PRF) See p a r a . 3 . 3 . 3( 1)


( b) Tuning See para. 3 . t . 2
(c) Video input 1evel See para. 3 . 3 . 3( 3)
(d) Preset gain See
-
para. J . I . J 1 -

(e) STC See para. 3 . r . 4


(f) Trigger delay See para. 3 . 1 . 5
(g) S H Fa n d b e a r i n g See para. 3 . 1 . 6

5.2.3 Power supply (lID-3210/ 3220-6000)

The power supply board is rnouned inside the rear pane1. Dismounting the
board is carried out as follows:

R e fe r L o F i g . 5 . 2 . 3 . I

( 1) Remove four fixing screws of the cover for terminals of the optional
gyro/Iog interface board on the rear panel, and open the cover.

O p ti o n b o a r d
T e r m in aL c o v e r t e r m in aL c o v e r
fixing screw(4
0ption board
i a L c o v er
T er m ' n
t e r m ' i n aL c o v e r
J600 fixing screw(4)
J6004
J6005 Powerconnector
R e a n p a n eL E a r t h t e r m i n aL
Data i nput R e a r p a n eL
c o n n ec t o n f i x ' i n g s c r e t ^ r( 1 0 )

Fig. 5.2.3.1 Disassenbling Display Rear Panel

MD-32IO/ 3220 Service Manual-Ol 5-7


(2) Remove four fixing screws of the terminal cover on the rear panel, and
open the cover. Disconnect the antenna cable connectors J6004. J6005.
and J6006.
(3) Disconnect the power cable connector and earLh terminal.
(4) Disconnect the data input connector from optional navigator, if used.
(5) Remove ten fixing screws of the rear pane1, and s1ow1y open the pane1.

R e fe r t o F i g . 5 . 2 . 3 . 2 .

( 6 ) D i s c o n n e c t c o n n e c t o r s J 6 0 0 1 , J 6 0 0 2 , a n d J 6 0 0 3 . I n c a s e o f l q D - 3 2 2 0 ,a l s o
dlsconnect J6009.
(7) Detach the rear panel from the display unit.
( B ) F i n d t h e p o w e r s u p p l y b o a r d r n o u n t e do n t h e r e a r p a n e 1 . D i s c o n n e c t t e r -
minals E1,F.2, E9, E10, E1l, and EL2, as well as connector J6007.
( 9 ) R e m o v ef i f t e e n ( 1 5 ) f i x i n g s c r e w s o f t h e p o w e r s u p p l y b o a r d , a n d t a k e
out the board from the chassis.

D ' is p La y
unit

J6 0 0 9
J6 0 0 7
J5 0 0 1
J6 0 0 2

E1?
E10
E11
E9
J6 0 0 3

Fig. 5.2.3.2 Dismounting Power Supply Board

When the power supply (MD-3210-3220-6000) is replaced with new board, the
switching regulator oscillating frequency, +100 V output 1eve1, and magne-
tron heater current should be adjusLed. Refer to para. 3.3.1.

5.2.4 C R Tu n i t

CAUTION

EHT (extra high tension) charge may be remained on the CRT anode
cap. Prior to dismount the CRT unit, discharge the anode voltage
wlth a clip cord or like.

(1) Removethe display cover by removing L4 fixing screws.


(2) Open the r e a r p a n e l w i t h p o w e r s u p p l y . I R e fe r t o p a r a . 5 . 2 . 3 . l
Disc onnect J6001, J6oo2 and J6003 of the power supply and derach rhe
rear panel from the display unit.

5-8 M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - O 1
(3) Find two circuit boards, the CRTmain board PWD1050A (bottom), and CRT
n e c k b o a r d P W D 1 0 5 1(AC R T s o c k e t ) i n s l d e t h e d i s p l a y u n i t . F i g . 5 . 2 . 4 . I
s h o w s l a y o u t o f t h e C R Tc i r c u i t b o a r d s .
(4) Disconnect connectors J7105 and 7LO6 on the logic lower MD-3210-7100.
Pu11 the cables onto the CRTmain board inside the unit.
(5) Disconnect pin #16 of the CRT neck board and carefully remove the CRT
s o c k e t f r o m t h e C R Tn e c k .
(6) Disconnect connecLor P46I of the cable to CRTdeflection yoke.
( 7 ) D i s c o n n e c L t h e C R Ta n o d e c a p .

CRT
Fr " o m L o g i c L o w e r J 7 1 0 6
C R Ta n o d e c a p
\l P201
t P202 M o u n t i n gp L a t e

P461

F r o m L o g i c L o w e rJ 7 1 0 5
CRTmain board
V ' id e o ' in p u t

Pin #16
To J6003
J6 0 0 1
CRTSocket
J6002 CRT neck board
o

\
PoHer supply o e a r p a n eL

F i g . 5 . 2 . 4. I Layout of CRT Unit Boards

(8) When optlonal gyro/Iog interface board is mounted on the left hand side
of the display unit, detach the board. Removefour (4) fixing screws of
the mounLing plate, referring to Fig. 5.2.4.I. Carefully take out Lhe
mountlng plate with CRT main board and neck board through the left hand
side openning of the display chassis as shown in Fig. 5.2.4.2.
(9) Remove twelve (I2) fixing screws of the CRT main board and deLac.h Lhe
board from the mounting p1ate.
(10) Referring to para. 5.2.I, dismount the control panel unit. Dismount the
bracket by removing five (5) flxing screws.
(11) Remove ten (10) screws fixing the front frame to the display chassis.
Securely hold the front frame and carefully draw it out with CRT. Be
sure that the CRT is so heavy.
Place the CRT with the front face of the frame bottom.
(I2) Remove four (4) fixing nuts of the CRT at its corners, and take out as-
soclated washers.
(13) Slow1y lift up the CRT and detach from the front frame.
(14) Fo11ow the reverse procedure for mounting new CRT and CRT boards.

M D - 3 2 1 0 /3 2 2 0 S e r v i c e M a n u a l - O l 5-9
C R Tn e c k b o a r d
Hncde cao Cush'ion

F i x i n g s c r e b r( ? )

C R Tm a i n b o a r d

Fixing screw @/U;


D i s p L a yc h a s s i s

l'lounti ng p L a t e

Fr o n t f r a r n e R e ar p a n - ' L

-I
F ' ix l n g s c r e t J (1 0 )

Fig. 5.2.4.2 Dismounting CRT and CRT Boards

s-10 M D - 3 2I 0 / 3 2 2 0 S e r v i c e M a n u a l - O l
6. TROUBLESHOOTING

As rnost circuits of this radar are composed of integrated circuits (IC), iL


is rather difficult to locate defective components with usual instruments
such as an oscilloscope or multi-meter. In order to restore the system in
trouble to normal operation as quickly as possible, this section explains
flowcharts and tables for lroubleshooting based on replacement of printed
c-ircuit boards.

For troubleshooting measurement, prepare an oscilloscope, frequency counter,


and/or a multi-meter with internal resistance of 20 kn/V DC, according to re-
spective descriptions.

6. f Troubleshooting by Observing Display

If the radar shows abnorrnal operation, sometimes the cause of malfunction


can be found by carefully observing images shown on the CRT of the display
uniL. Refer to flowcharts and tables in this paragraph for analysing Lhe
faults.

(1) Radar does not come oo, although P O W E Rs w i t c h is pressed.

S T A R T

S h i p ' s p o w e rs o u r c e
i s s h i p ' s m a i n sv o l t a g e
+ 10%of normalvalue ? S h i p ' sm a i n ss u p p l yi s t r o u b l e .
PowersupplyMD-321013220-6000
Yes
I s t h e m a i nf u s e F E TQ 1t o Q 4 , o r d i o d eD 1 t o D 1 9 ,
blown ? D33,D34maybe defective.

ControlpanelMD-3210-7200
Is the voitaee between
J 7 1 0 4# 1 a n d# 2 o f l o e i c l o w e r C h e c kf o r c o n t i n u i t yo f c a b i e s .
MD-3210-7000 as belolt? Checkthe membrane sheet.
POI.JER switch pressed:0 V
P0WER switch open: 12124Y PowersupplyMD-3210/3220-6000
Yes C h e c kE 3 - E 4& E 6 - 8 7c o n n e c t i o n s .
IC3 and its related components may
be defective.
( 2 ) C R Ti s n o t 1 i t u p

S T A R T
s u p p l yMD-3210i
3220-6000
D4 to D11maybe defective.
Are +100V and +50V +100Vand/or +50V1ine maybe short-
normal? circuited to ground.

M D - 3 2 L 0 / 3 2 2 0S e r v i c e M a n u a l - O 1 6-1
7

CRTunit
DoesCRTfilament N e c kb o a r di s i m p r o p e r l yf i t t e d .
l isht ? CablebetweenCRTunit and J6003
of powersupplymaybe defective.
Yes
C R Tu n i t
Is waveform at J7105 Yes
#1 as shownin para. I n p r o p e rf i t t i n g o f t h e n e c kb o a r d .
4 . 2 . 3 ( 2 ) ( c?) CablebetweenCRTunit and J7105
o f l o g i c l o w e rm a yb e d e f e c t i v e .
M D - 3 2 1 0 - 7 1V0R0gm a yb e d e f e c t i v e .
Are +12Y, -72 V and PowersupplyMD-3210/3220-6000
+ 5 V s u p p l i e sn o r m a ?
l
R e s p e c t i vree c t i f i e r c i r c u i t s .
Yes
C o n t r o lp a n e lM D - 3 2 1 0 - 7 2 0 0
Are voltagesof J7104#7 to
#10 as shownbelow? MD-3210-7200 maybe defective.
B r i l l i a n c ec o n t r o l I m p r o p ecr a b l e c o n n e c t i o n .
f u 1 l y C C l l l0: V
fully CW:5 V Logic upperMD-3210-7000
Logic lowerMD-3210-7100
Yes
Logic upperboardmaybe defective.
Videooutput of logic lowerboard
maybe abnormal.
Checkcable between J7001and J7106.

(3) Abnormal display on CRT

No. Trouble Cause Action

1 Picture on CRT is (a) Improper setting of T u r n O F F S W 3# 7 o f


not stabll:.zed and CRT size logic upper.
moves up/down or
left/right contin- (b) Improper setting of Set Jumper JP5 of 1og-
uously. horizontaT- scanning ic lower to 1,153.

(.) Loose connection of Securely connecL the


cable between J7106 cable plugs.
a n d C R Tu n i t .

(d) Improper adjustment Adjust correctly.


o f V . H O L Da n d H . H O L D
o f C R Tm a i n b o a r d .

(e) Fault of logic lower Replace the board.

2 Marker rings in (a) Improper adjustment AdjusL correctly.


the picture are of V.SIZE, V.LINE,
distorted. S . C O R R Ea, n d H . W I D T H .

(b) Improper adjustment AdjusL correctly.


o f C R Tn e c k c o r e s .

6-2 M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - 0 1
(4) IAZI FAILI i" displaYed.

S T A R T
Yes
Is the voltase approx. Antennamotoris defective.
24 VDCbetweenJ6006 Motorbrushesare wornout.
Doesthe antenna # 5 ( + )a n df 7 ( - ) ? Antennacable is defective,
rotate ? or improperconnection.

Yes Yes
Is the motorfuse
blown ? Checkthe motorandbrush.
Checkshort-circuit of mo-
t o r p o w e rl i n e .
Yes
Is the voltase at PowersupplyMD-32I013220-6000
J6001#13 as below ?
M o t o r0 N : 0 V Q23to Q25maybe faulfv.
M o t o r0 F F : 1 2 U impropercable connection
betweenJ6001and J7102.
Losic iowerMD-3210-7100

I s A Z I Ps i g n a l a t J 6 0 0 4# 9 IC4Tmaybe defective.
of powersupplyas beiow ? Antenna
A m p l i t u d e1: 2 V p - p
Frequency:432Hz AZIphoto-interrupteris defective.
P L Lc i r c u i . t o f S C O Ni s d e f e c t i v e .
Yes Antennacable is broken0r improper
connection.
I s s i e n a l a t I C 4 Z* I 2
logic lower as below L o e i c l o w e rM D - 3 2 1 0 - 7 1 0 0
A m p l i t u d e5: V p - P
Frequency:432Hz I C 4 Zo r I C 5 Yi s d e f e c t i v e .
improperconnectionbetween J6001
Yes a n dJ 7 1 0 2 .

Logic upperMD-3210-7000
I
r-.* C P Ua n d / o rp e r i p h e r a lc i r c u i t i s
|
-r/
defective.
Inproperconnectionbetween J7101
a n dJ 7 0 0 1 .

( 5 ) [ S I I FF A I L ] i " displayed.

S T A R T Antenna

P o s i t i o no f l e a d s w i t c hi s a b n o r m a i .
Q1 of S CONis defective.
is SHFsienal at J6005#2 Antennacable is broken0r improper
of powersupplyas below ? connection.
A m p l i t u d e1: 2 V p - p
F r e q u e n c y1: p u ls e l 2 . 5 s e c . L o e i c l o w e rM D - 3 2 1 0 - 7 1 0 0

Yes I C 4 Zi s d e f e c t i v e .
Improperconnectionbetween J6001
a n dJ 7 1 0 2 .

MD-32I0/3220Service Manual-O1 6-3


(6) Poor sensitivity, even gain and video controls are set Lo maximum. while
STC and FTC suppression Lo minimum.

S T A R T Control panel
Yes / R r . v o l t a g e s
at every\vut Impropercontact of con-
# 7 o f I C Z L3 , 1, 4L t-- t r o l p a n e lc a b l e .
Is the voltage ut, , A / D . t r " . . t . d 5 V ?t V I D E 0c o n t r o l o f t h e c o n -
i/ J6004#2 as below \ t r o l p a n e ii s d e f e c t i v e .
1 N o i s ei e v e l: 0 . 6
\ V i d e ol e v e i : 3 . 5 ,l-,/ lNo
Controlpanei
No
I re voltages a t J 6 0 0 4# 3 , \ Y . t
il4, and #5 a s b e l o w?
# ( G A I N )5: Vmaxto 0V min l-
\
Impropercontact of con-
t r o i p a n e lc a b l e .
Fault of respectivecon-
4 ( S T C ) 5: Vmaxto 0V min I trols of the control
\ 5 (FTC)0 : Vm a xt o 5 V m i n / panel.

No Loeic lowerMD-3210-7100
Improperadjustmentof the
,' / ^ a n a l o gv i d e oc i r c u i t .
Doestune metershow Yes
'\ t u n i n- e p o i n t ? Logic lowerMI- 3 2 1 0 - 7 1 0 0
I ^ -
bu5
T n
rr dlilp.
I t
nlenna)
No
Improperadjustmentof iogic lower.
Go to Antenna of Log IF amp.
Improperadjustment
L r o u b l e s h o o t i n6g. 3 .

6 .2 O per at ion C o n tro l T ro u b l e s h o o t i ng

Tf ^nA12t.iona1 control of the radar shows malfuncLion, troubleshooLlng is


carried out as follows.

( 1 ) A U T OT U N E d o e s n o t operaLe.

S T A R T
Ed j u s t m e nf itr s t i n p a r a . 3 . 2 . 1 .
TUNa
Try AUT0

Control panel
CanTUNE control
select AUT0or l'lAN c o n t r o l ( V R 4 )i s d e f e c t i v e .
TUNE
t u n i n gd i s p l a y ?
Yes Yes Logic lowerMD-3210-7100
Is manuaituning Doestuning indi- Yes Adjustment
of tuning cir*
o p e r a t i o np o s s i b l e? cator operate ? cuit is not correct.
I C 5 Ri s d e f e c t i v e .

Loeic lowerMD-3210-7100
I s TUNE.M vol t,aee Yes
at J6005#4 approx. I C 3 N ,I C 5 Ka r e d e f e c t i v e .
0 to 3.5V ?
Antenna
Tunemeterline is broken.
L o g I F a m p . u n i ti s f a u l t y .

6-4 M D - 3 2 I O3/ 2 2 0 S e r v i c e M a n u a l - O 1
Powerunit MD-3210/3220-6000
LoeiclowerMD-3210-7100
I s T U N E 'v0o i t a e e
at J6005S3 aPProx. Powerunit +35V suPPlYis faultY.
22to30V? Logic lower IC3Nis defective.

Yes Antenna
Improperconnectionof antennacable.
L o g I F a m p . ,M I C ,o r M a g n e t r omna y
be defective. R e f e rt o Para. 6 . 3 .

(2) GAINcontrol does not oPerate.

S T A R T
L o e i c l o w e rM D - 3 2 1 0 - 7 1 0 0

I s G A I Nc o n t r o l v o l t - Yes G a i nc o n t r o l c i r c u i t Q 3 9 ,Q 1 6 ,D 1 0 ,
age at J7104#3 varies or related parts maybe defective.
f r o m 5 t o 0 V?
C o n t r o lp a n e lM D - 3 2 1 0 - 7 2 0 0
G A I Nc o n t r o l V R 1m a yb e d e f e c t i v e .
Improperconnectionof cable between
J7201and J7104.

( 3 ) S T Cc o n t r o l d o e s n o t o P e r a t e .

S T A R T Logic lowerMD-3210-7100
VRz
Improperadjustmentof I-STC-TETI
vm. Rererto s.z.s.
anhrcTe-TT[El
I s S T Cc o n t r o l v o l t - Yes S T Cc i r c u i t Q 8t o Q 1 0 ,I C 1 Lo r r e -
age at J7104#4 varies lated parts maybe defective.
from5to0V?
ControlpanelMD-3210-7200
STCcontrol VRZmaybe defective.
Improperconnectionof cable between
J7201and J7104.

(4) FTC control does not oPerate.

S T A R T
Loeic lowerMD-3210-7100
I s F T Cc o n t r o l v o l t - Yes F T Cc o n t r o l c i r c u i t Q Zt o Q 4 , Q 4 0 ,
ase at J7104#3 varies or related parts maybe defective.
f r o m 0 t o 5 V?
Control panel MD-3210-7200
FTCcontrol VR3maybe defective.
Improperconnectionof cabie between
J7201and J7104.

MD-32LO/3220 Service Manual-Ol 6-s


( 5 ) V R Md o e s n o t o p e r a t e .

S T A R T
ControlpanelMD-32i0-7200
Membrane sheet or its con-
DoesVRM0N/0FF I s s i g n a l a s b e l o w? n e c t i o nc a b l e i s d e f e c t i v e .
switch operate? 0N:0U/OFF:5V
Yes Yes ControlpanelMD-3210-7200
maybe defective.
ControlpanelMD-3210-7200
point
Measuring Is waveformof VRM
MD-3210-7200 encoderoutput as EBL SltI1may be defective.
Sl.l1
#3: Sisnal shownleft ?
#2: Ground Losic upperMD-3210-7000
+ 5v - n Yes
Loeic upperMD-3210-7000
OV - J L maVbe defective.

(6) EBL does not operate.

S T A R T
Control panelMD-3210-7200
Membrane sheet or its con-
DoesEBL0N/0FF Is signal as below n e c t i o nc a b l e i s d e f e c t i v e .
switch operate? 0N:0V/0FF:5

Yes Yes ControlpanelMD-3210-7200


maybe defective.

Controlpanel MD-3210-7200
Measuring point Is waveformof EBL
MD-3210-7200 encoderoutput as EBLSW2maybe defective.
Sltlz#3: Signal shownleft ?
#2: Ground Loeic upperMD-3210-7000
+ 5V - n Yes
t l upperMD-3210-7000
OV--l L defective.

(7) Track ball does not operate.

S T A R T
Controlpanel MD-3210-7200
T r a c kb a l l i s d e f e c t i v e .
Is waveform of track Improperconnectionof track bali
ball output as shown andJ7202.
b e l o w?
Logic upperMD-3210-7000
Yes
Loeic upperboardmaybe defective.
MeasurinB point
MD-3210-7200 Trackball +5V
#3, #4, f5, #6: Sienal
#2: Ground O V _Jl
6-6 M D - 3 2I O/ 3 2 2 0 S e r v i c e M a n u a l - O 1
(8) Dimmer lamps cannot be turned 0N.

S T A R T

Controlpanel MD-3210-7200
I s D i Ms w i t c ho u t p u t
voltage as beiow ? Membrane
sheet maybe defective.
0N:0V/OFF:5V
Yes L o g i c i o w e rM D - 3 2 1 0 - 7 1 0 0
DoesDIMMER voltage D I M M Ec R
o n t r o l c i r c u i t I C 5 P ,I C 3 N
at TP1of loeic lower or related parts maybe defective.
variescorrectly ?
ControlpanelMD-3210-7200
Yes
T r a n s i s t o rQ 1m a yb e d e f e c t i v e .
Doesvoltage at com- Improperconnectionbetween J7201
mon1ine of DS1to DSg a n dJ 7 1 0 4 .
variescorrectly ?

Yes Lapms
DS1throughDSgmaybe blown.

6.3 Antenna Troubleshooting

When it is estimated that malfunction of radar is due Lo Lrouble of antenna


unit, troubleshooLing is performed as follows:

( 1) Antenna does nol rolate.

Follow Lhe f lowchart in para . 6.L (4) AZI FAIL troubleshooting .

(2) Poor sensiLivily caused by Lransmtter/receiver Lrouble is antlclpated.

S T A R T

PowersupplyMD-32I013220-6000
I s M O D .+S3 0 0V a t K Z o r Q 2 6m a yb e f a u l t y .
S CON E 1 # 1 7O K ? Improperconnectionof an-
t e n n ac a b l e .
Yes Is l'lODfuse F3 of
powersupplyblown ?
P u l s el e n e t h i s n o t s e l e c t -
Yes ed with detectionrange.
Is magnetron heater L o g i cl o w e r : I C 5 V ,I C 4 T ,
voltage betweenlead Q 3 5 ,Q 3 6 ,Q 3 7
w i r e s6 . 3 V + 1 0 %? Powersupply M o d u l a t o rK: l , K 2 , K 3
MD-3210/3220-6000 Improperadjustmentof [TRl'-]
V R 1 0o f l o g i c l o w e r .
Magnetron heater constant ModulatorSCR/diode are de-
c u r r e n tc i r c u i t I C 5 , 8 3 2 , fective.
or related parts maybe 10 kltl:Q9, Q10
defective . 2 5 k l t l :Q 9 , Q 1 0 ,Q 1 1

MD-32IO/3220Service Manual-O1 6-7


/. DIAGRAMS
Diagram
7.1Gircuit

ANTENNA
UNIT DISPLAYUNIT
J6006
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APPENDIX
RADARI,sI
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1. BIOCKDIAGRAU

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V D D :+ 5 V s o u r c e
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99. 102, 108, 11't.
vSS: Ground (GND)
98, 101, 105, 107. 110, 114, 1'16,119.
',132
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56. 57, 58. 130
G N D :T e s t p i n s , c o n n e c t e dt o G N D .
3. 29. 54, 55, 75, 77. 1O4. 1O9, 112. 113.
115, 133, 134
Not used in l'lD-321C/3220.connected to GND.
49 (A6>

I4D-32IO/ 3220 Service Manual-Ol A-I

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