Professional Documents
Culture Documents
rcDEN
SERVICEMANUAL
MARINERADAR
L !>
II
lf,:' '--z-
r
562
93841
7
tI
PRECAIITIONS
1. HIGH VOLTAGEWARNING
At several points in the scanner unit and dlsplay CRT mount of the
radar, there are high voltages enough to ki11 a person coming into
direct contact with thern. Although the equlpment 1s designed to
avoid danger in ordinary operation, care should be taken during the
maintenance works inside the units. Turn off the shiprs main swiLch
when checking the circuits or replacing components. Even after the
radar is switched off, some capacitors may take several minutes Lo
discharge. Before touching the magnetron and/or CRT HV circuits,
make sure to ground the capacitors with a clip cord or the 1lke.
2. MICROWAVE
HAZARI)
3. FI]SES
Before starting the radar, confirm that properly raLed main fuses
according to the ship's main voltage are used. The rated maln and
other fuses for MD-3210 and MD-3220 are listed below.
4. MAGNETRON
PREHEATING
Note: CRT HV fuse is not used for the unit of serial numbers shown
be1ow, equipped with p o w e r supply I'{D-32I0/3220-6000M3.
M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - O l
Marine Radar MD-3210/ SZZO
INDEX
Page
PRECAUT IONS
1. GENERAL l-i
1.1 Major Performances
1 . 1 . 1 A n L e n n au n i t I-2
1.I.2 Display unit I-2
1.1 .3 Power supply 1-3
1.2 Composition
r . 2 . 1M D - 3 2 r 0 / 3 2 2 0 .... .... ...... r-4
I.2.2 Optional equipment 1-5
1 . 3 S y s t e mC o n f i g u r a t i o n o f M D - 3 2 I 0 / 3 2 2 0 .... 1-6
I.4 InterconnecLion of M D - 3 2 I 0 1 3 2 2 0 I -7
1.5 Modification of Speclfications
1 . 5 . 1 J u m p e rp i n s e t t i n g 1-8
L.5.2 DIP switch setting 1-B
2. FUNCTIONOF EACHUNIT
2 . I A n t e n n aU n i t .. .. 2-I
2 . f . 1 A e ri a 1 2-I
2 , I , 2 A n t e n n an o t o r 2-2
2 . I . 3 S H Fa n d A Z I g e n e r a t o r s .,.. 2 -2
2.I.4 Transmitting section 2-3
2.I.5 Duplexingassembly 2-5
2.I .6 Receiving sectj-on 2-5
2.2 Dlsplay Unit 2-l
2 . 2 . 1 P o w e r s u p p l y ( M D - 3 21 0 / 3 2 2 0 - 6 0 0 0) . . 2-7
2.2.2 Logic section .... .2-9
( i ) L o g i c u p p e r ( M D - 3 2 1 0 - 7 0 0 0.). . . . . 2-9
(2) Logic lower (MD-3210-7100) 2 -L3
t -
II 2.2.3 Control panel (MD-3210-7200) .... .... 2-I8
lf -- 3. ADJUST]'{ENT
,J 3 . 1 L o c a t i o no f C o n t r o l s .... .......... 3-i
3 . 2 A dj u s t r n e n t A f t e r I n s t a l l a l i o n 3-l
3.2.1 Tuning 3-1
3 , 2 . 2 P r e s e t g a i n ( n o i s e 1 e v e 1 ). . . . ........ . 3-2
3.2.3STC , . . . . . . . 3-2
3 . 2 . 4 T r i - g g e rd e l a y .. .. . 3 -z
3 . 2 . 5 S H Fa n d b e a r i n g. . . . ............ 3-3
3.3 Adjustment of Antenna Unit 3-3
3.4 Adjustrnent of Display
3 . 4 . 1 P o w e r s u p p l y ( M D - 3 2 L 0 / 3 2 2 0 - 6 0 0 0. ). .... 3-3
3.4.2 Logic upper (MD-3210-7000) 3-5
3 . 4 . 3 l o g i c l o w e r ( M D - 3 2 i 0 - 7 1 0 0. .). . . . . . . . . . .... 3-5
3 . 4 . 4 C R Tu n i t ( P \ ^ / D - i 0 5 0 A / P W D - 1 0 5 1 A ) 3-6
1 -
4. WAVEFORMS
4.I AntennaUnit
4 . t . 1 M R T - 1 3 (3M D - 3 2 1 0 ) .... ........ 4-I
4.L.2 mT-134 (MD-3220) 4-3
4.2 Display unit
4.2.1 Powersupply 4-4
4.2.2 Logic upper +-J
5 . I . 2 R e p l a c e m e n to f T R u n i t c o m p o n e n t s J_L
5 . 1 . 5 R e p l a c e m e n to f m o t o r J-+
5 . 2 . 4 C R Tu n i t 5-8
6. TROUBLESHOOTING 6-1
6.I Troubleshooting by Observing Display 6-1
6.2 Operation Control Troubleshooting .... 6-4
6 . 3 A n t e n n aT r o u b l e s h o o t i n g ........ ....... 6-7
7. DIAGRAMS
-7
7.L Circuit Diagram ... ... ... . .. t - I
1
8 . P A R T SL I S T
8.1 Electrical Parts I
8 . 1 . 1 A n r e n n a u n i r M R T - 1 3 3( 1 0 k W ) 8-1
8 . I . 2 A n t e n n a u n i t M R T - 1 3 4( 2 5 k W ) 8-8
8 . 1 . 3 D i _ s p l a yu n i r M R D - 6 2 / M R D - 6 8 ........... 8-18
8.2 Mechanical Parts
8 . 2 . 1 A n t e n n a u n i t M R T - 1 3 3( 1 0 k W ) . . o . 8-28
8.2.2 Anlenna unir I'&T-r34 Q5 kW) .... 8-3 1
8.2.3 Display unir MRD-62/MRO-OS 8-32
8.3 ExplodedView
8 . 3 . 1 A n t e n n au n i t 8-3s
8.3.2 Display unit 8-42
: f J + J f * * * * : f * : f *
2
SERVICEMANUAL
for
MARINE RADAR MD_3210 / 3220
1. GENERAL
The radar display uses a 20-inch diagonal high resolution green monochrome
CRT. It employs X-Y coordinates to digitally process the radar information
and diqnlav Lhe image with a built-in microprocessor. The radar screen is
divlded into number of picture elemenls, so ca1led pixels. Each pixel is
assigned wilh X-Y coordinates which corresponds to Lhe memory address. The
radar return echoes in polar coordinates for every pulse Lransmission are
converLed inlo X-Y coordinates i-n accordance wiLh Lhe distance and azimuth.
The distance is oblained from the time duralion between transmission and
recepllon of pulse, while the azimuth is given from the antenna unil. The
coordinates converted dala is stored inLo memory and Lhen read oul to dis-
play Lhe irnage in a raster scan melhod allowing the picLure to be monitored
by p1ura1 persons under daylight condiLion without viewing hood. According
to the LransrnitLing power, system is classified into Lwo models as be1ow.
M D - 3 201 10 kl,J
MD-3220 25 kW
Antenna unit
MD-32L0
/ 3220 Service Manual-Ol 1-1
1.1 Major Performances
MRD_62( I'D-3210)
MRD_68
(2) Effective diameter 270
(3) Range scale
MRD-62(MD-3210) L /4 , r / 2 , 3 / 4 , 1 . 5 , 3 , 6 , 1 2 , 2 4 , 4 8 , 7 2 n m
MRD-68(MD-3220) r / 4 , r / 2 , 3 / 4 , 1 . 5 , 3 , 6 , 1 2 , 24, 48, 96 nm
1 t
L-Z- M D - 3 2 I 0/ 3 2 2 0 S e r v i c e M a n u a l - O l
(4) Range ring interval
M R D - 6 2( M D - 3 2 1 0 ) r / 1 6 , r / 8 , r / 8 , r / 4 , r / 2 , 1 , 2 , 4 , 8 , 1 2 n m
M R D - 6 8( M D - 3 2 2 0 ) L / 1 6 , r / 8 , r / 8 , L / 4 , r / 2 , 1 , 2 , 4 , B , 1 6 n m
(5) Min. detection range Better than 23 m on I/4 nm range
(6) Range resolution Better than 20 m
( 7 ) V R Ma c c u r a c y 5 0 m o r 1 7 .o f t h e s e l e c t e d r a n g e , w h i c h e v e r
is the greater
(S) EBL Accuracy 1o, in 0.2" steps rotation
(9) Bearing resolution 1.8o
( 10) Bearing scal
. Marking 1o, 5o, 10" steps (0' to 359')
Read-out 10o steps
(ll) Environmental conditions
Temperature -15"C to 55oC
Relative humidity 9 5 7 "a t 3 5 " C
(I2) Rotary switch (S'BY, SP, LP, PM)
FUNCTION
(13) Rotary encoder VRM,EBL
(14) Operatioal controls T U N E , G A I N , S T C , F T C , V I D E OB R I L L , M A R K E R
BRILL,
P L O TB R I L L , N U M E R I C BRILL, and track ball
( 1 5) M e m b r a n es w i t c h R A N G E ,D I M , H M , R I N G S , M O D E( H U , C U ,
E B L, P O \ , , / ,E R
N U , T M ), G Y R O ,S P D , T R , E X P, B E A R I N G ,T R A I L ( O F F,
1 5 , 3 0 s e c , 1 , 3 , 6 , 1 2 m i n ) , A L A R M( O F F , 9 0 o ,
1 8 0 o , 3 6 0 o ) , S E T ( G Y R O ,A L A R M ) ,O F F C T R , F L T E B L ,
VECTOR,TRU/REL, DELETE, ALL CLR, ENTER , SYMBOL
( o, [], A, V, O, *)
( 16) Presentation mode Head-up
North-up (option, see Note 1)
Course-up (option, see Note 1)
T r u e m o t i o n ( o p t i o n , s e e N o t e 1)
Note 1: North-up, course-up, and true motion modesrequire built-in type op-
t i o n a l g y r o/ I o g i n t e r f a c e K S A - 0 8 .
M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - O 1 1-3
L.2 Composition
L .2.1 MD-32IO/3220
Note CRTHV fuse is not applied for the serial numbers shown be1ow,
equipped wirh power supply I'lD-32I0/3220-6000M3.
M D - 3 2 1 0 : N o . 2 1 0 0 6 5 9a n d r h e r e a f r e r
V I D - 3 2 2 0 :N o. 3 2 2 0 3 3 6 a n d r h e r e a f r e r
L-4 M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - O 1
-
Antenna Unit
Aerial
MRA-37 6-foot
T ra n s c e i v e r
l'tRT-r33 (t'tD-3210)
t"tRT-134(lrD-3220)
Antenna cable
9CD-3292A t0 m
9CD-32928 20 m
9CD-3292C 1s m, standard
9CD-3292D 2L t o 4 0 m
D i s p l a y Unit
l"{RD-62 (r'fD-32r0)
MRD-68 (t'tD-3220)
From
NavigaLor (opt ion)
-l
I Gyro-1og Interface
: - - -l *ro-ou
fJ _::::
--
-::: ff;'=il::i'
Log signal
l----;- - tl to 4o vDC
(BuilL in the display unit)
Power cable
ct.J-89
1 l ro 18, 2t ro 36 V D C (MD -3210)
24 VDC !tO7" (t{t-322o)
Rectifier
-----
r l
- -l ps-oosl- - 100/1L5/2oo/230vAC
, I
I r
1-6 M D - 3 2I O/ 3 2 2 0 S e r v i c e M a n u a l - O l
I.4 Interconnection of MD-321O/322O
Wire Color
VIOtff Lef t
ANTENNAIINIT BRorrN t
Green I
\Jhire
BTdCK
1}.b.-l r J----rr--!rl---4 BOLD:Thick wire
i4'-"-ll ll I PINK
Lighr: Thin wire
SCANNERCONNECTION
BOARDr-- Vi o l e t
'€ (s coN) h l h i t e / g r e en
'T.?ff
pt , . , x r . , xl L )
(f_|d
.rsn*:
' | t
o
tSQ'E^l
'O
* | |
r[r>
;' ffi
I
I
r
Gray
GREEN
BLT]E
ru-t
No connecLion
No connecLion
$'q{
nP \Vhire/red
Y e1 1 o r i
Cable clamP Brorvn
Coax. GND
RED
Insert wire ends lnto 0range
terminals and fix them
rviLh a screw driver.
Red
GRAY
Coax. GND
I Ri ght
Anttlntra cable
) 292
9CL)-- KSA-Os-6200
DISPT-AYTJNIT 14 Synchro Step type
Q l
Lype Gyro Qr
G1'ro
s2 s2
qa qa
R1 R1
R2 ru See para. | .5.2
coM C'M
for selting DIP
GND GND
LOGl suiLch Lo select
Contact type log
LOC2 Lype of Gyro.
LOG3 Photo-coupler
LOG4 type log
I /i\
or
(z+,
)<
Signal v D C( M D - 3 2 r 0 )
\1, Shield !to7" (l,tD-3220)
C W - 1 5 5o r
24 V D C Ship's mains
100/l 15/200/230 vAc
Rectifier
PS-005 (option)
Wire Color
VIOI-ET LCL L
ANTENNAI.INIT BRCft'lN
Green I
\{hi re
BLACK
5,l-li' G;ffi, J-------r.:--!r-L--4 BOLD:T h i c k w i r e
i.l I ik -u; I PII{K I i o h t .
Thin wire
e , SCANNERC0NNECTION BOARDr-- Viol et
.FF (s coN) -] llhi tel green
-lc ir
lI[-J gg' lt-) ll'r) r Gray
- l'o
:rf-.r*.r. 3l* -g,_^ -= I
GREE}I
R1 R1
n< ru Seepara. I .5.2
coM @M
GND
for setting DIP
GNO
LOGl swiLch to select
Contact type 1og
LOG2 rype of Gyro.
LOG3 P h o t o - c o up l e r
LOG4 type 1og
f?^;3u,;"i;;"@
E ffi[l]
;3.3;;,Tiir;
@a ffi[1]
(*-) ll to lB or
e)
)<
Signal
Power cable
c\V-89 2I Lo 36 VDC(MD-3210)
t) Shield 2 4 V D Ct 1 0 Z ( t ' t D - 3 2 2 0 )
C r i -1 5 5
24 VDC Ship's mains
100/l rs/200/230 vAc
Rectifier
PS-005 (option)
1 . 5. I J um p e r p i n s e tti n g
fn order to set operational conditions of the unit, flve jumper pins are
provided on the logic lower board (MD-3210-7100).Functions and initial
setting status of those pins are listed as follows:
Jarper I nitial
Pin llo. Function settins Modification
JP1 Level of plottins image ll: 3rd and 4th lev- H : 0 n 1 yt h e h i g h e s t
ei of quantized (4th) level video
4-level videosig- signal is plotted.
nal are plotted.
JP2 Selectionof trigger OFF:Internal Olf: External
JP3 C o m p o s i t i oonf v i d e o s i e - EX0R:Video signal lf0Rll:Video signal
n a l a n dm a r k e ri i n e s ( E B L , i e v e l b e c o m e[s1 o w ] and markerI ines
VRM,SHF',and fixed range wheremarkerlines are superirnposed.
markerrings) ride on.
JP4 Statusof output video Ml{: Rawvideo PR0:Videosignal
processed
on STC,
FTC,andgain
JP5 Number of horizontai scan- 1 , 1 5 3 :F o r 2 0 - i n C R T 1 , 0 8 9 :F o r 1 5 - i n C R T
ning iines
T h r e e D I P s w i t c h e s , f r o m S W l t o S W 3a r e m o u n t e d o n t h e l o g i c u p p e r b o a r d
( M D - 3 2 1 0 - 7 0 0 0 )i n o r d e r L o p r e s e L t h e o p e r a L i o n o f e q u i p m e n t . F u n c t i o n s
set by those switches and their standard settings are listed below.
SH1
Elerent Function
lfo.
1
I Input data oN-r NMEA_ OFF_-l KODEN-0N r NMEA- OIF1 No
2 format O N J 0i83 0N r 7r7 J 0182
OFF QlPr isp*t
5 Bearingdata 0 N : S e r i a l ( L o r a n ,G P S ) QIP;::P6sa1,le:I
: (XSA-08)
6 Gyrodata 0N: Connected
for NU,CU,or TM 0IF::::Not [611xsc[sfl
7 GyroBOar 0 NI 3 6 : 1 OF_
F1 9 0 : 1 0N I 180:1
8 ratio 0Nr ON-J OFF'I
sHz
Elenent Function
l{o.
sH3
Elenent Function
lfo.
1 Notused.
,
u
Notused.
3 Speeddata 0 N : S e r i a l ( L o r a n ,G P S ) 1.,.(K$4.:0S
,,,P_aral,le ):,.
4 Off-centering 0f!1 Mqve213radiusto stern
mode 0[{,;,,,,M0ye..t0:
:ant,.,p-o,in!,. ,with,,,iurSoi',
Ui[.h,ilf.i,rl3,:,iadi,us,
5 P a r a1l e l 0 N : P a r a l l e l c u r s o ra n d E B La r e s e l e c t i v e l yd i s p l a v e d
curs0r 1.Iy.,,E8,[-,.,
Q[I, ;,.,,0. d,i ! p1-a.y
i .q,. dd,..,.
A Wavpoint 0 N : D i s p l a yW P( w a y p o i n t )
7 CRT 0N, 15" Note)MD-3210-7100 jumperpin JpSmustbe
size 0F_{ii.,.,2(!.]:'i
set to 1,089for 15" b. t,fSS for 20" CRT.
B Resettine 0N: Sweep 0rrgrnreturnsscopecenterwhentraveiled
true motion \'!P- 213radiusahead.
tq
di splay OIF::: :$weep: oi,igin,,' f :fism:'Scope:
i'S'.:iet :':2rc"iadius,'of ':.:
center ',,,,,,,
,-,-,coR-!Qf
M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - O 1 r-9
2. FI]NCTION OF EACH T]NIT
2. L A nt e n n a U n i t
The antenna unit consists of the slotted array aerial, antenna drlve mecha-
nism, transrnitter, receiver, and T/R switching assembly. The transmitter
consists of the magnetron and modulator circuit with HT supply and trigger
amplifier. Fig.2.1 illustrates the block diagram of the antenna unit, and
Table 2.I lists the composition of antenna unit.
AeriaL
S HF G e n . Scanner
Connec-
Dnf : nrr
Motor tion
Jo'int
A ZI G e n . (s c0N)
1 4 a g n er to n
Fig. 2.I ircuIator'
Block Diagram of
Antenna Unit HT Supply &
ModuLator L'imiter' I F Amp.
Part No.
N o . Description Function
t[RT-133 I'[RT-134
1 Aerial RF emission and recep- MRA-37 MRA_37
tion (6-fr ) (6-ft )
^ r I r r '
L SHF gener- Ship's heading flash FRS-901-3 FRS-901-3
ator generation
2.I .I Aerial
The antenna unils of MD-3210 and MD-3220 are respectively provided with a
6-foot aerial for transmitting and receiving radiowave. The aerial is a non
resonant type slotted array waveguide whlch radiates and receives an X-band
horizonLal polarization microwave.One end of the aerial is connected to
the magnetron via rotary joint and circ-u1ator, while the other end is ter-
M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - 0 1 2-1
minated with a matching 1oad. The vertical beam width 22o is wide enough
to avoid losing target echoes when the ship is rol1ing. The horizontal beam
width I.2" of 6-foot aerial gives good bearing resolution. Fig. 2.I.I 11-
lustrates an example of slotLed array waveguide aerial.
SL o t t e d w a v e g u ' i d e
M ai n b e a m
di rection
&
Fig. 2.I.1 Slotted Array Waveguide Aerial 7 / -
F e e d in g e n d
The antenna motor rotates at a speed of 2,160 rprn. It has built-in 15:1 re-
duction gears, and the plnion shaft is coupled to the main gear with reduc-
tion rate of 6: I to rolate the aerial at 24 rpm. The motor is powered from
24 V DC with power consumption of 15-watt. A photo-interrupLer is mounled
on the motor to generate azimuth (AZI) pulses. Fig. 2.I.2 shows a simplifi-
ed schematic of the antenna motor assembly.
SL o t t e d A r r a y A e r i a L
Pini on
Reduction
Motor^
to r
A ZI G e n er ^ a
Fig. 2.I .2 Antenna Motor Assenbly
(1) SHF
(2) AZr
0n the end of the motor shaft opposit to the pinion gear, a hole is made
along the diameter. As shown in Fig. 2.I.3.1, the holed end of the shaft
is inserted into the photo interrupter Q3 which produces two pulse sig-
nals at every rotation of the shaft. As the motor normally rotates at
a speed of 36 revolutions per second, the repetition rate of signal 1s
72 pps. The aerial is rotated at one 90tfr of the motor revolution with
the built-in reduction gears and pinion/main gears, 180 pulse singals
are produced per one revolution of the aerial. The signal is fed to the
buffer amplifier Ql-b, and then to Q4 of the PLL frequency multiplier in
1 1
z-- z- t " l D - 3 I20 / 3 2 2 0 S e r v i c e M a n u a l - 0 1
the scanner connection (S CON) board. The multiplier Q4 consists of a
phase comparator and voltage controlled oscillator (VCO). When the AZI
pulse train from the motor is fed to Q4 pin #L4 via AZI IN terminal E3,
the circuit made of C7, CB, Q2, Q3, and R8 through R10 lowers the level
of Q4 pin #5 which makes Q4 to start operation. The Q4 output frequency
is ordinarily divided into I/S by dividers Q5 and Ql-a. The phase dif-
ference between output signals of the divider and buffer Qi-b is detect-
ed by the phase comparator. The error voltage is fed to the VCO so that
the output frequency of Q4 is held at five times of the input. The out-
put of Q4 is delivered as 360 Hz azimuth pulse signal (AZIP) to the dis-
play via buffer Qi-c.
S H Fs w i t c h
Motor Shaft
HoLe
Photo
Interrupter Divider Buffer SHF
03 1/6or 1/5 0 1- d puLSe
Q5, Q1-a
Buffer Azimuth
o 1- b puLSe
Fig.2.1.3.1
L'
B1ock Diagram of SI#/AZI Circuir (S CON)
F i g . 2 . I . 3 . 2 s h o w st h e w a v e f o r m s o f t h e A Z I c i r c u i t .
E3
( 1) Modulator
. \ 2
MD-32I0/ 3220 Service Manual-O1 L_J
display power supply, via charging choke T1 [Ll] and series diode Q7.
The charging operation utilizes the resonant frequency determined by
inductance of the charging c.hoke and capacitance of PFN. The charging
current flows only in the positive half-cycle of the resonant sinusoidal
wave and the voltage reaches twice as much of the source voltage. The
series diode Q7 blocks reverse current flow in the falling perlod so
that the line is held in high voltage.
I
I Ch a r g ' i n g
Seli es t--KTlTK-ZII-Ksl
I,chokT
e1
L-J L--J
Thyli ster Q9
Trigger Protecti on
Trigger
P r o t e c ti o n
i nput diodes
diode Q10
GND
M a g n e tr o n Mag. Cur.
heater P ut s e
detector
t ransformer
I
Fig, 2.I.4 Sinplified Block Diagram of 10 kW Modulator
S h o r t l y a f t e r t h e c h a r g i n g v o l t a g e b e c a m e m a x i m u m ,a t r i g g e r p u l s e i s
given to the gate of thyristor Q9 [Q9, Q10] and then Lhyristor conducts
d i s c h a r g i n g t h e P F N . T h e L a n d C o f P F N a r e s w i t c h e d b 1 , 'r e 1 a 1 ' s K l t o K 3
as shown in the list below to determine the pulse lensLh.
The circuit around T2 [L13] and Q11 [Q13] i" provided to detect the mae-
netron current for monitoring the performance of the transmitLer.
When the thyristor conducts, a discharging currenL flows from PFN capa-
citors through the primary winding of pulse transformer (PT), producing
high voltage negative pulse. The output voltage of PT is Lhen stepped up
to 5.8 kV [7.8 kV] to energize the magnetron Vi. As the PFN impedance is
designed as matching to the magnetron impedance via pulse transformer,
the energy from PFN is efficiently transferred Lo the 1oad. Unavoidable
s11ght mismatching between them may cause to induce a reverse voltage at
the magnetron cathode. Protection diodes Ql and Q2 with Rl are provided
to shunt the reverse voltage to protect the magnetron.
T h e l i m i t e r d l o d e N J S 6 9 3 0[ S - L X 1 7 ] p r o t e c t e s L h e f r o n t e n d m o d u l e M I C f r o m
a high power microwave invasion, internally from Lhe magnetron or external-
1y from other radars.
The receiving section consists of the front end module (FEM) and IF unit
with a logarithmic amplifier.
A rnicrowave integrated clrcuit so cal1ed MIC is used for the front end
module (FEM) of the receiving section. The i0 kW output scanner MRT-133
uses the MIC type NJTi946, while 25 kW scanner MRT-134 uses type S-RX34.
Both types require separate limiter, i.e. NJS6930 for MRT-133 and S-LXI7
f o r M R T * I 3 4 . T h e I V I I Cm a i n l y c o n s i s t s o f a w a v e g u i d e - t o - c o a x i a l convert-
er, 1ow nolse fronl end GaAs FET amplifier, FET 1ocal osci-llalor, ba1-
anced mixer, moniLor circulL, and power supply. A11 elements are mounled
in a single module, making the FFM so compact. The GaAs FET amplifier
directly amplifles the X-band microwave of the returned echo signal. The
FET 1oca1 oscillator frequency in 9,470 MHz is simply controlled by
varying the tuning voltage. The balanced mixer converts the receivlng
signal f requency to 60 NH,z intermediate f requency ( IF) . Fig . 2.I .6
illustrates the block diagram of MIC front end module.
M o n it o r
M o n it o r
C ' ri c u i t
W a v e g u 'di e - B aL a n c e d IF
RF GaAs FET
to-coaxi aL Mixer out put
i nput AmpLifier
Converter
P o w er F E T L o c aL
S u p pt y 0sci t tator
O p er a t i o n GND T u n ' in g
V oL t a g e V oL t a g e
(+5 V) (+4 V to +24 V)
Amplifiers Q43 through Q51 receive partial output of Q6. The transmit-
ting pulse leaked from circulator and converted to 60 NIHz IF by FEM is
delecled by this circuit and transformed into DC voltage for tuning in-
dication in the display. The bandwldth 5 Wlz of the circuit is given by
C74 and T2. In order to avoid interferences of other radars for stable
tuning indicati-on, Q43 is enabled only for Lhe Lransmitting period when
TRIG signal is applied.
The front end module MIC tuning voltage +25 t5 V is supplied from the
display. The semifixed resistor Rl is adjusted so that the receiver is
tuned to the best polnt on the long range when the voltage is +25 V.
2-6 M D - 3 2 I 0/ 3 2 2 0 S e r v i c e M a n u a l - 0 1
2.2 Display unit
The display unil consists of the following printed circuit boards and as-
semblles.
From
Gyro'-"-)
I
r-----",-_-i--l
I
I G Y R OI N T E R F A C E
I
I KsA-08
i i'iiA-iit-7ooo'l
iipl-qi-qp.go_:
I
I i'i{ir:cis:a2oo-r
To/from
ANTENNA
UNIT
Fig. 2.2
Block Diagran of
Display Unit
1 2 1 2 4 1 3 2V D C( i l D - 3 2 1 0 )
24 VDCt10Z 0{D-3220)
M D - 3 2 1 0i s o p e r a t e d b y t h e s h i p t s m a i n s o f 1 1 L o 1 8 , o r 2 I t o 3 6 V D C , w h i l e
M D - 3 2 2 0b y 2 4 V D C I I O Z . T h e s h i p ' s m a i n i s f e d v i a l i n e f i l t e r s (MD-3210-
6100 and LF-215). The power supply MD-32I0/3220-6OOO is used for both type
radars. The power supply converls the ship's mains to several kinds of sup-
p 1 y v o l t a g e s b y m e a n so f a p u l s e c o n t r o l l e d s w i t c h i n g r e g u l a t o r . F i g . 2 . 2 . I
(a) shows the block diagrarn of the power supply and line filters.
') -7
M D - 3 2 I O/ 3 2 2 0 S e r v i c e M a n u a l - 0 1 L - t
IC, the circuit oscillates a switching signal ln a frequency of 70tlkHz.
Half-c.ycles of the signal are alternately applied to push-pu11 switching
circuit 1 and 2 respectively. The width of applied square wave is con-
trolled so that the output voltage of the circuit is stabilized.
+ 8 V
S w it c h i n g
L'ineFiLters R e g uL a t e d
Circuit 1
12/?1V tYlD-3210-6100 Q 1, 2 , 1 1, 1 2 + 5 V
!10t & R e g uL a t e d
L F - 2 15 Reg.+/-1? V & +12V
Const.Current 1 4 a g n er to n
Switching Rectifier heater
Circuit ? D 1, 3 3 , 3 4 , r c l , 5 r 4 R e g uL a t e d
Q 3, 4 , 1 3 , 11 -12 V
+ 10 0 v
Rect'ifier +100 V
O v e rV o L t . D 4 t o 7
Q9, 10 Error
VoLtage
Detector +50 v
P o w er 0 N C o n tr o L Q 1 9, 2 0 , 2 8
a 5 t o 8
R e g uL a t e d
Circu'it +15 v
?4U Floating
Rectifier
2 4 V D C
D3
Fig. 2.2.I (a) Block Diagram of Power Supply and Line Filters
Just after the power is turned 0N, the soft-starL circuit gradually ac-
tivates IC3 preventing rush current and ringing of the switching circuit
to protect the switching FETs, and r e c t i f l e r diodes. Typical waveforms
a r e s h o w ni n F i g . 2 . 2 . 1 ( b ) .
0 s c i LL a t i o n I C 3 - 5
Soft-start IC3-4
Switching-1 IC3-8
S wi t c h ' in g - 2 I C 3 - 1 1
Whenthe soft-start p e r i o d c o m p l e t e s a n d t h e D C v o l t a g e s b e c o m es t a b l e ,
a part of the +100 V output is fed to the error voltage detector (Qi9,
20, D36). VR3 [V ADJ] sets the reference point of the voltage regulator
circult. The error voltage is fed back by photo-coupler Q2B to the con-
W h e n P 0 W E Rs w i t c h i s p r e s s e d f o r m o r e t h a n 3 s e c o n d s , C 1 3 i s c h a r g e d u p
first ^.'d then CL4 ls charged up through Q16 and D25. Q17 and Q15 then
conduct consequently to stop IC3 switching operation.
The magnetron heater vollage is supplied from IC5 through R45, 46, 82,
and VR4. The circuit delivers 0.55 A constant currenl in short range and
0.44 A in long range operaLion Lo the magnetron heater. The output volt-
age at TP5 is approx. 7 V for obtaining 6,3 V at magnetron heater. VR4
adjusls the currenl Lo 0.55 A constant in short range operation. In long
'high'
range, the logic board CPU delivers IH.C.: heater control] sig-
na1, which actuates photo-coupler Q32 to shunt VR4. As a result, the
circuit becomes to deliver O.44 A constant current to the nagnetron.
The logic section is composed of the logic upper and logic lower boards.
The logic upper board basically functions with a CPU to digitally control
the sysLem. The logic lower board mainly functions to process the radar
video signal, os well as to produce trigger pu1se.
( a ) C P Ua n d p e r i p h e r a l circuit
M D - 3 2 L 0 /3 2 2 0 S e r v i c e M a n u a l - O l 2-9
C P Uo p e r a t e s w i t h 1 0 M H z c l o c k m a d e f r o m t h e 2 0 W l , z o s c i l l a t o r output.
When the power is turned otr, the power-on-clear (POC) IC4K holds RESET
terminal ( pi. #7I) of CPU in "1ow" for several milllseconds after the
l o g i c v o l t a g e h a s b e e n s t a b i l i z e d . C P Ui s r e s e t ( c l e a r e d ) i n t h i s p e r i o d
u n t i l t h e l e v e 1 b e c o m e s " h i g h " . A t t h e s a m e t i m e , P O Cs i g n a l d e l i v e r e d
f r o m P O Ct e r m i n a l r e s e t s o t h e r d i g l t a l circuits s u c h a s R A Ma n d A C R T C .
CPU is provided with built-in serial data control unit (SCU) to accept
a s e r i e s i n p u t d a t a d i r e c t l y f r o m n a v i g a t o r s v l a R X Dt e r m i n a l .
T h e b l o c k d i a g r a m o f C P Ui s s h o w n i n F i e . 2 . 2 . 2 . I .
AddresB
s us D a l aB u s
D0-
DIP
P o w e r-0 n - S wti c h
+5V C l e a r( P O C ) RESET R Ol E
| nabl e
ACRTC
S e r ia l D a t RXD
T h e C P Ua c c e p t s f o l l o w i n g inLerrupt signals.
rNTPZ AZP sent from logic lower board (Reformed AZrP)
INTP3 Transfer end slgnal from KCD-24
INTP6 Request from gyro interface uniL
AZP and Lransfer end signal control the timing of data transfer from LSI
to radar memory. The azimuth pulses are generated in the antenna drive
motor. The signal is applied to the PLL 6-time frequency multiplier in
t h e S C O Nb o a r d a s m e n t i o n e d i n p a r a . 2 . 1 . 3 ( 2 ) , a n d 1 , 0 8 0 A Z I P p u l s e s
are senl to the display per one antenna revolution. AZIP is reformed in
t h e l o g i c l o w e r b o a r d i n t o A Z P a n d s e n t t o C P U . B e t w e e n A Z Pp u l s e s , C P U
generates final timing pulse AZI to transfer 6-sweep dala from LSI to
the video memory. A total of 6,480 sweep data transfer completes one
antenna revolution, i.e. 360' rotation. Fig. 2.2.2.2 shows the data
transferring tlming chart.
AZP
r Data setting
AZI
IIII}
transfer
2*ro M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - 0 l
(b) Advanc.ed CRT controller (ACRTC) and character video memory
Under CPU control, ACRTC IC9C (HC63484) generates all images other than
radar images. Those images include 1ines, rings, symbols, marks, &s well
as alpha-numerical characters such as range scales, VRM/EBL values, and
other data. The produced image data are written into the characler video
memories from IC5A to IC12A. Ihe operating clock is 2CLK whic.h is made
by dividing the reading clock DCK of video RAM into I/8. Fig. 2.2.2.3
illustrates the block diagram of ACRTC, video RAM (VRAM) and their peri-
oheral devices.
D0-D7 ADO-AD15, R a da r
A. IC R T C Display
a o , ,{ f qC Address
LREADY-L lf-$yfi] Address
InterfaceF- DTACK
I r c g H , 3 IF Latch VRAH P a r a. - t o -
CRTunr t \/D <_- IC8C,8D Serial C h a r aLc e r
E. SYNC- I C s A 6, A , Converler Video
nuOu, ]A , 8 A , IC3A,4A, 0uLpuL
L S fI VCK--- 9 A ,1 0 A , r3A,138
DCK
1 H1
T C L K( I C g C - 5 0 )
AS ( ICgC_53)
A D O - A D 1(6I C g C )
( E X C E PATD B )
A D B ,A 1 7 - A D 1 9
(IC9C)
HCYC ( ICgC-52)
HRD ( ICgC-55)
D E A l (i I C g C - 5 4 )
t l l
I write cycie I R e a dc v c l e I
F i g . 2 .2 .2 .4 A C R TC Ti mi ng C hart
M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - O 1 2-r1
2 , 0 4 8( 5 1 2x a ) b i t s - - -[,,,
l
bits
I,, bits
One chlp of the video RAM (TC5242562) is a device ca11ed 'dua1 port RAM'
commonly used for memory of images. In addition to ordinary IIO port, it
has series data output port to deliver the data in series. The memory
consists of RAM and SAM (series access memory) portions, each of them
is further divided into four blocks. One block comprises 5I2 x 5L2 bits
R A I ' Ia n d 5 L 2 b i t s S A M . W h e n r e a d i n g t h e c o n t e n t s o f R A M , 2 , 0 4 8 b i t s m e m o -
ries for one CRT sweep line (5I2 in four blocks) are transferred to re-
spective SAM in para11e1 as shown in Fig. 2.2.2.6. The data in SAM can
be read out in series, like a shift register, by the series clock SC.
Four bits para11e1 output of SAM is then fed to a paral1el/series con-
verter (F915) to finally deliver the data in series. Once the data is
transferred from RAM to SAM, both memory portions become independent.
That means, during relatively long period when the data is being read
from SAM, RAM can be freely read or written by CPU control.
Random
A c c e s sP u i t
3 i'i4
RADiCAI]
5 1 2 x 5 1 2 512x572
RAS
CAS
cn
s r 0 I4
S I 0 3| S e r i a l
S I 0 2| P o r t
SC sr01
J
Fig. 2.2.2.6 Block Diagram of Dual Port RAM
(.) DIP swltches
Three D I P s w i t c h e s , S W 1 , S 1 , i l 2 ,a n d S W 3 a r e p r o v l d e d o n t h e l o g i c u p p e r
board in order to preset the function of the equipment. Refer to para.
I.5.2 for details of the functions set by Lhese switches. The status of
three switches is read by the CPU via data bus, D0 through D7.
2-r2 M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - 0 1
The panel clock (PCK) and panel strobe signal (RCK) are used for timing.
The output pulse of VRM, EBL and track-ba11 encoders are respectively
c o u n t e d a n d r e a d b y C P U t h r o u g h t h e d a t a b u s. F i g . 2 . 2 . 2 . 7 s h o w s t h e
timing chart of the panel i n t e r f a c e c i r c u i t .
R C K( I C s E - l 2
P C K( I C B E - 1 1 m
P D T( r C S E - 1 4 M
Fig. 2.2.2.7 Timing Chart of Panel Interface Circuit
Five pieces B-bit shifr reglsrers wirh larch HC595 (ICBE, 5H, 3H, 6H,
and 4H) are provided for panel interface circuit to receive the signals
from control panel. The PDT signal train is shifted lnto the registers
connectedin series. Every time when the 41st data (alwaystlowtnamed
d a m m yd a t a 0 ) i s e n t e r e d , a l l t h e d a t a b i t s a r e l a t c h e d b y t h e s t r o b e
pulse PCK.
For understanding the ASIC LSI for radar Type KCD-24, refer to Appendix.
The FTC circuit suppresses the rain or snow echo images by attenuating
the low frequency component of the slgnal. Transistor Q2 detects rapidly
falling edge of the incoming video signal. The FTC control voltage sent
from the display 1s given to Q40 and varies the current flowing through
diodes D2 and Dl. In other words, the operating voltage 1eve1 at Q4 base
is determined by diodes according to the FTC control, and front edges of
echo signals are selectively amplified by the following circuit. Tran-
sistor Q3 stops the current of echo front to flow through D2 and Dl.
The STC waveform is made from the trigger pulse fed to ICIL. Ttre maximum
amplitude of STC waveform is adjusled by VR2 ISTCLEV], while the start-
ing time by VR3 [ STC TIME] . The discharging curve of STC waveform is de-
termined by the CR time constant given by C10 to C13, and R22 to R25.
When the STC voltage is applied to Q7, the load resistance of Q5 is 1ow-
M D - 3 2 1 O / 3 2 2 0S e r v i c e M a n u a l - 0 1 2-r3
ered and the video gain is decreased. According to the recovering volt-
sBe, the gain of distant echoes is recovered. STC knob of the control
panel varies the 1eve1 of STC curve to adjust the effective area of STC.
3.5Vp-p DVz')
I na x . DV6i R adarL SI
A nt enna DV7)
-r
Video
VR1 tr C o n tro i C o n tro l C onl rol
1
fr
Q 2, 3, 4 0 Q 8 -1 0 , Q39,D10
Conlr oi D 5 I, C l L
Panel FTC
STC
GAIN
S T Cl e v e l VR 2
STCtime VR3
Tri.gger Threshol dV R 4
The voltage given from GAIN control varies the operational resistance
of Q16 Lo adjust the amplitude gain. The bandwidth of low-pass filter
is varied by Ll and varicap diode D9 with the control signals PWO and
P \ , ^ / 1d e l l v e r e d f rom CPU according to RANGE.
The EXP circuit enhances the size of target images by holding the peak
value to the length determined by the CR constant of C26, C29 and R54
to R60. The CR constant is switched over so Lhat image enhancement stays
u n c h a n g e d o n t h e s c r e e n e v e n R A N G Ei s v a r i e d . C o n t r o l s i g n a l s E X P , E X P O ,
EXP1, and EXP2 are delivered from CPU.
2-r 4 MD-32L0
/ 3220 Service Manual-O1
CKIF' Divider
EXCK
V e r ti c a l
Address
Counter
ConLro I
signals
i) Sampling
The di qi tal radar video signals DVz, DV6, and DV7 sampled 1n the high
frequency sampling ICs IC6X, 6Y, and 6Z are further sampled in the
LSI, starting at the leading edge of SST timing p u l s e . Nurnber of the
samples per one radar s\^/eep is set to 800 constant by CPU. Because
the radar sweep period differs according to range sca1e, the sampling
frequency is determined by the selected range. The reference signal
for sampling clock pulse is generated by the 77.673 MHz oscillator
(Y1), divided by IC7Z,7Y, and 7X, then fed to LSI as CKIF at ICTT-
1. CKIF is divided within the LSI to make correct sampling intervals
in accordance with the selec-ted radar range.
SST( TC7T-2)
DV0-DV? to
1st Buffe
t"rl5tfiiirl: vzzz %z%A
Fig. 2.2 .z.LO Data Transf er Tining in ISI
AZI(IC7T-59)
2ndBuffer to
videoslsv%i77,v7v,%v,,%v7.v777,777777V%i777,777V,%V%
I N T( I C 7 T - 4 3 )
SHF SHF
W r it e
E r a s e di n L a s t M e m o r yo f L a s t
a n t e n n ar o t a t i o s c a n n in g
M e m roy Memory
Composed
Video
0ut put
Fig. 2.2.2,I3 shows the block diagram of CRT video composer. The clr-
cuit mixes the radar video and character video by synchronlzing them
with the dot clock occuring in the same timing of CRCO.The radar vi-
deo irnages ouLside the effective radar scope of 960-dot dia. circle
are rejected by MASK data fed from ACRTCof the logic upper board,
MD-3210-7000.
R a d a rv i d e o Di e i t a l -
to-Analog C R TV i d e o
C onverter 0uI put
C h a ra c te rv i d e o Q27-34
D o Lc l o c k ( D C K )
Brilliance control
Fig. 2.2.2.L3 CRT Video Composer
When jumper JP3 IMARKER] i" set to IEXOR], part of irnages superimpos-
ed wlth markers such as rlngs, EBL, and VRM becomes dark. When JP3 is
set to IN0RM], such part becomes more bright. IC4AA also actuated by
the dot clock synchronizes all the gate output. Brilliance of radar
video images, rnarkers, trail images, and alpha-numeral letters are
independently adjusted by respecLive controls on the control pane1.
Signals are combined with respective data aL the digj-La1-to-analog
converter. The analog voltage ouLput of the converter is amplified
in the current amplifiers Q27 through Q34. Collectors of these tran-
sistors are connected in parallel composing a wired 0R circuit, thus
the highest 1eve1 signal is senl to CRT for image presentation.
iv) TUNEcircuit
Under CPU control, the logic lower board provides automatic tuning
function to supply the optimum MIC tuning voltage to the antenna. In
manual tuning mode, a tuning voltage is manually delivered from VR4
ITUNE] of the control pane1. i{hen ITUNE] knob is turned to AUTO, CPU
automatically adjusts the tuning voltage to the point where the
tuning meter shows maximum. In order to make coincidence of the re-
ceiver optimum tuning point and tuning meter maximum point, VR5 ITUNE
AUTO] i" carefully adjusted. If the tuning meter reaches fu11 scale
or exceeds the sca1e, AUTO TUNE does not function properly. In suc,h
a case, adjust VR7 ITUNE MET] so that the tuning meter maximum point
M D - 3 2I O/ 3 2 2 0 S e r v i c e M a n u a l - O 1 2-r7
b e c o m e sf r o m 7 0 L o B O Z o f L h e f u 1 1 s c a 1 e .
Control panel MD-3210-7200 is built in a tilting type case unit. The unit
is connected to the display with a 75 cm long standard cab1e. The unit can
be dismounted from Lhe display unit enabling remote control. The cable can
be extended up to five meters on optional order. The circuj-t is divided in-
to para11el/series converter , EBL VRM encoder ltrac.k-bal1 controller, and
contro 1s .
( 1) ParalTeL/ series converter
IC3, R3 and C3 compose an oscillater for serial shift clock. IC4 is a
programable counter with fu11 count set to 40. fCl, IC5, IC7, IC9, and
ICl1 are B-bit shift regisLers to hold 40 bits of panel switch status.
When a strobe pulse is delivered from IC4 #15, all the registers latch
the panel switch slatus in paral1el. The held data are then shifted via
IC1 #13 (QH) bit by bit with Lhe clock pulse from IC3 #2. When the final
40th bit is delivered, Lhe counter resels and produces next strobe. The
serial data signal is sent to Lhe logic upper vla logic lower for CPU
p r o c e s s . R e fe r L o p a r a . 2 . 2 . 2 ( 1 ) ( d ) .
(2) EBL VRM enco der/ Lrack-ba11 controller
The phase of output signal from EBL/VRM encoder differs 90o between ro-
tations in CW (clockwise) and CCW(counter-clockwise). CR c.ircuits made
of R5/7 and C4/5, 3s well as R9/11 and C6l7 eliminate chatlering of the
encoder signal. The track-ba11 is provided wlth a buill-in chattering
eliminator. T h e s i g n a l s r e f o r m e d i n I C B a r e f e d t o C W / C C Wd e t e c t o r I C 1 0 .
C I , { o r C C \ , {o f t r a c k - b a 1 1 i s d e t e c t e d b y I C 6 . C W / C C Ws i g n a l and encoder
pulse output are senL to parallel/serial converter IC11. Waveforms of
those signals are shown in Fig. 2.2.3.
rc10-12
rc10-11 -
rc10-9
C tl R o ta t i on CCtl Rotat i on
Qi controls the brilliance of lamps from DSl through DS6 with the signal
s e n t f r o m C P Uv i a J 7 2 0 I # I 4 ( D I M M E R ) .
2_IB M D - 3 2I 0 / 3 2 2 0 S e r v i c e M a n u a l - O 1
becomes from 70 to BO%of Lhe full sca1e.
Control panel MD-3210-7200 is built in a tilting type case unit. The unit
is connected to the display wlth a 75 cm long standard cab1e. The unit can
be dismounted from Lhe display unit enabling remote control. The cable can
be extended up to five meters on optional order. The circuit is divided ln-
to para11e1/series converter, EBL VRM encoder/track-bal1 conlroller, and
controls.
(1) Para11el/series converter
IC3, R3 and C3 compose an oscillater for serlal shift c1ock. IC4 is a
programable counter wilh ful1 count seL to 40. ICl, IC5, IC7, IC9, and
ICl1 are 8-bit shift regislers to hold 40 bits of panel switch status.
When a strobe pulse is delivered from IC4 #15, all the regisLers latch
the panel switch status ln para11el. The held data are then shifted vla
ICl #I3 (QH) bit by bit with the clock pulse from IC3 #2. When the final
40th bit is delivered, the counler resets and produces next strobe. The
serial data signal is sent to Lire logic upper via logic lower for CPU
proc.ess. Refer to para. 2.2.2 (1) (d).
(2) EBL VRMencoder/Lrack-ba11 controller
The phase of ouLput signal from EBL/VRM encoder differs 90o between ro-
tations in CW (clockwise) and CCW(counter-clockwise). CR circuits made
of R5/7 and C4/5, 3s well as R9/11 and C6/7 eliminate chatlerlng of the
encoder signal. The track-bal1 is provided with a buill-in chattering
elimlnator. T h e s i g n a l s r e f o r m e d i n I C B a r e f e d t o C W / C C Wd e t e c t o r I C 1 0 .
C W o r C C W o f L r a c k - b a 1 1 i s d e t e c t e d b y I C 6 . C W / C C Ws i g n a l a n d e n c o d e r
pulse output are sent to para11e1/serial converter IC11. Waveforms of
those s i g n a l s are shown in F i g . 2 . 2 . 3 .
r c 1 0 -21
rc10-11 -
rc10-9
Cll Rotation CCI Rotation
Q1 controls the brilliance of lamps from DSI through DS6 wlth the signal
sent from CPUvia J72OI #14 (DII'tvlER).
2_IB M D - 3 2I 0 / 3 2 2 0 S e r v l c e M a n u a l - 0 l
3. ADJUST},IENT
C A U T I O N S
(1) High voltages are applied to the antenna and display units.
(2) Ship's mains supply is applied to a certain internal unit even when the
power is turned off.
(3) Confirm that the rated fuses are used according to the shiprs mains.
( 4 ) P r e h e a t m a g n e t r o n i n S T A N D B Ym o r e t h a n 3 0 m i n u t e s , f o r t h e f i r s t tirne
turning the power on after installation, or magnetron j-s replaced.
(5) Before adjustment, a11ow the equipment about 30 minutes in the trans-
mitting condition.
3. 1 Location of Controls
D I Ps w i t c h
si.J2
)wl
stJ3
V RO
1
(P.R.F.)
VR1
( V I D E OI N )
VR2
(LEVEL)
VR3
Stl2 VR4 (TIME)
VR5 (THRESHOLD)
VR7 VR6 (AUTO)
VR9 VR8 ( I ' I E T E) R( M A N U A L )
( C O N T R A S T( T) X D E L A Y )
I M P O R T A N T
3.2.L Tuning
3.2.3 STC
(1) R o t a t e F I I C a n d T U N Ec o n t r o l s f u 1 1 y c o u n t e r - c l o c k w i s e .
(2) Turn IR.EXP and PLOToff with respective control keys.
(3) W i t h R A N G Ek " y , s e l e c t L 2 n m r a n g e .
(4) Rotate GAIN control of the control panel fully clockwise.
( s )R o t a t e S T C c o n t r o l s o t h a t n o j - s e s p e c k l e s a r e s u p p r e s s e d u p t o 6 D f l ,
and a few strong echoes remain near center of the screen.
Short deLay N o r m aL E x c e s s iv e d e L a y
( 1) When the ship is mooring or calrnly anchoring, find some stationary vis-
ible targets in a distance of 4 to B nm.
(2) Measure the bearing of targets on the compass as well as on the radar
screen. If the radar bearing deviates more than +1o from the compass
bearing, correction can be made as be1ow.
(3) Bearing error within +11" can be corrected to tlo by rotary switches
SW2 (coarse) and SWl (fine) of MD-3210-7100. If error is more Lhan
+11o, further +5o adjustable range is provided in the antenna unlt.
(4) Bearing adjustrnent in antenna unit is made as follows:
f) First of all, note that images are
Lo be rotaLed clockwise (CW) or
counter-clockwise ( CCW) f or cor-
SIIF switch
recting error.
if) Turn off the power.
iii) Open the antenna rear cover.
irr) Find the SHF lead switch as shown
in the right. Loosen fixing screws
and move the board ful1y leftwards
f or CW irnage rotation, or right-
w a r d s f o r C C Wr o t a t i o n .
v) Fix the board with fixing screws
and restore the rear c.over. Turn
on the power and transmil.
vi) Readjust SWZ and SWl of MD-3210-
7100 so that the bearing error
+ 1 o
becomes less than on the
scope.
The power supply board is adjusted for the switching regulator osc.illating
frequency, +100 V output 1eve1, and magnetron heater vollage. Adjustment
M D - 3 2 I 0/ 3 2 2 0 S e r v i c e M a n u a l - O l J_J
is made as following procedure. Access to the board can be made by disas-
sembling the rear panel of the dlsplay. Fig.3.4.1 illustrates the location
of measuring/adjusLing polnts of power supply board.
( 1) Oscillating f requency
( a ) W i t h R A N G Ek e y , s e l e c t 2 4 n m r a n g e .
( b ) C o n n e c t a f r e q u e n c y c o u n t e r b e t w e e n I C 3 p i n # 9 [ E 1] a n d # 7 [ D C ( - ) o f
input line].
( . ) A d j u s t V R I s o L h a t t h e f r e q u e n c y b e c o m e s3 5 t O . 5 k L l z .
rc3
VR1
3-4 I " l D - 3 2 I 0/ 3 2 2 0 S e r v i c e M a n u a l - O l
3.4.2 Logic upper (MD-3210-7000)
A s s h o w n i n F i g . 3 . 1 , t h r e e D I P s w i t c h e s , S W I t h r o u g h S W 3a r e m o u n t e d o n
the logic upper board (MD-3210-7000)in order to preset the operation of
equipment. Functions set by those switches and their standard settings are
listed in para. 1.5.2.
A d j u s t i n g c o n t r o l s a n d s w i t c h e s o f l o g i c l o w e r b o a r d ( M D - 3 2 1 0 - 7 1 0 0 )a r e i 1 -
lustrated in Fig.3.1. Most of the adjustments should be carried out just
after installation, which are explalned in para. 3.2.
t ( a ) W i t h t h e f u n c t i o n s w i t c h s e t a t S T A N D B Y c, o n n e c t a f r e q u e n c y c o u n t e r
to TP3.
i
( b ) A d j u s t V R 1 0 ( P R F ) s o t h a t t h e f r e q u e n c y b e c o m e s6 , 0 0 0 + 5 0 H z .
(2) Tuning
In order to optimize the effect of STC, FTC and galn control, the input
level of video signal from the IF unit is adjusted as follows:
M D - 3 2 I 0/ 3 2 2 0 S e r v i c e M a n u a l - O l 3-5
3.4.4 CRTunit (PWD-1050A/PI{D-1051A)
The CRT unit adjustment is roughly divided into four categories, i.e. syn-
chronization, pi-cture size, brilliance, and focus. As the CRT uniL applies
extra high tension, extrerne care should be taken when adjusting controls.
(a) Remove all the fixing screws of the display cover and open it.
(b) At the bottom of displuy, the main b o a r d P W D - 1 0 5 0 Ac a n b e s e e n .
(c) Find various controls as shown in Fig. 3.4.4.L. Also find coil LAO2
[H.WIDfiI] . PWD-I051A is mounted on the CRTsocket.
R sztE:FOml R3sl-tT:EO-tE
@ @ grrP=*-r
R4s1tE:ffiEl
L4O2IIT:ETtrMI
R3s4
rs.eoffil a
R3s3
rT-In@l
^R3ss |v:eEFF-l
R2 5l- IEm:ddml ?)
Flyback
@ Tilansf oriner
@"nss [Gr:m'Jl
lEeus-l
Fig. 3.4.4.I Location of Controls on CRT Main Board
(2) Adjustment
3-6 M D - 3 2 I 0/ 3 2 2 0 S e r v i c e M a n u a l - O 1
(f) By adjusting R353 [V.LIN], make the size of top letteres 000 and bot-
tom letters 180 of the bearing scale equal to each other.
(\ o ) Al ion tr^rs magnet rings around the CRT neck on a line along which
o / the
center of back raster is wanted to move, os shown in Fig. 3.4.4.3.
By nanipulating two magnets carefully, shift the back raster to the
center of CRT, so that top/bottom and lefr/right gaps between CRT and
raster are balanced. Also adjust R355 [V.CENT], if necessary. After
adjustment, fix the rnagnets with silicon rubber or the 1ike.
Magnet
V
ll
,/i
I
I
I
I
I
( h ) \iiLh R352 [V.SIZE] conrrol , sdjusL Lhe verlical diameter of the radar
scope circle to 274 t2 mm (20 rnches) . If upper and lower radii are
unbalanced as shown in F.g. 3.\.4.! (a ), adSusL R353
[V.LINl ro make
correct marker rings rn real circles.
( r ) If the linearity o n r a d i u s i s a b n o r m a l a s s h o i v ni n F i g . 3 . 4 . 4 . 4 ( b ) ,
correct it by R354 [S.CORRE].
a> a>b>
(a) (b)
( k ) R o t a t e R 2 5 1 [ S U B . C O N T ]f u 1 1 y c o u n t e r - c l o c k w i s e t o o b t a i n r h e m a x i m u m
contrast, and then s1ow1y lower the brightness of back raster with
R 4 5 5 [ G l . A D J ] s o t h a t t h e b a c k r a s t e r h a s j u s t b e c o m ei n v i s i b l e .
M D - 3 2 L 0 / 3 2 2 0S e r v i c e M a n u a l - O 1 3-7
E -#?i+sr--I
t
Magnet
(a) (b)
( 1 ) A d j u s t [ F 0 C U S ] c o n t r o l ( s o r n e u n i t m a y b e m a r k e d I S C R E E N) ] o n t h e f 1 r ' -
back transformer to obtain fine focus of the picture on the CRT.
i
3-B M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - O 1
4. IIIAVEFORMS
4.I Antenna Unit
4.1. I I'[RT-133 (t[D-3210)
Y scale: 5 Y/div OV
L
(b) Pulse transformer T1 I
Pin #6 (YEL): SP to magnetron I
X scale: 500 nsec/dlv
tl
Y scale: 2,000 V/div
Y scale: 5 V/div O V
i-
frfrnn rO
l F
tF
l F
.(\,,
l F
239U5
2236Y3
1n
I F
1 " f 1 " f
t.t
I F
ltn
I F
t\o
I F
[[nn
R15 L5 L6 L7 LE
L2 L3 L4
.l Q10
--4^!Lo
_=/TTL
L9
E rr
F
E,
o
r * !i- x t )1 {t t t E(
t i i | I I
c5..
{F-
_-/*
l l
e, GNS
*o t \ ) l I 1, lz
" t l
f I1
I
(\
c21 a)
F
J2 G E,
II.I JAPAI{
(.) (a)
JI
FtrDI"LATOR
+' Ir
U2
10 KIdTYPE
?39U522368
li'
:r h
6 €!r
z
Y
- 3 U
s333 U
U
U
F
i
]
J
)
UJ
)
J
U
TCOGJ
trJ lrJ LrJ
-
t!
;
,rl
E2 -L
o l l 1 AZr.OuTfi2
{ r l
9+' I
r l
PtI-SE
TRANSFMTER ?
- n ,, l I q
T1 S H FO U T
2 4 T1 2 2 0 9 8 O.: E
6 i g
(b) E60 !*'?l gl* jur_ E*"!
I
t-ivl-?HzRt
3.lo-.u,
HvR-3Hz33o-",,
\4, S/ q{3ff\,-.ff aFP*'u';;*
2 3 9 U s 2 3 5 2Y 6 MADE IN JAPAN
I S K I {T Y P E (e) (d)
HSFI4?58
Fig.4.1.1.3 Scanner Connection
Fig. 4.I .I .2 Pulse Transformer Board (S CON)
of 10 kW TR Unit
4-2 M D - 3 2 I 0/ 3 2 2 0 S e r v i c e M a n u a l - O 1
4 . 1 .2 I'IRT-134 (l'lD-3220)
INDULATOR
U2
0r 02
f{VR-
lX-408lfvp-lX-{08
RI
lil[GluETRo[ 1?/rfr/
25rlV TYPE
E i ' , 5 1R,
M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - 0 1 4-3
4.2 Display Unit
4.2.1 Power suppty (MD-32f 0/?ZO-6000)
(1) Swilching waveform
r
(a) Swltching transistor Q1
GaLe: Input
OV
L
ib
I r
t
fr
X scale: 5 psecldtv
f scale: 5 V/div I t
(b) Switching Lransistor Ql \
Drain: 0utput OV
T I
scale: 5 psec/dl_v
I
Y scale: 5 V/div
(2) T1 secondary square wave
(c) +50 V fullwave rectifier t -l I
D9 anode: Input
F
l* n
I
scalet
l^p:"c/d:_v
OV l_
f scale: 50 Y/div
(d) Switching transistor Ql -l I
'F
(a) Ql
(b) Ql t_Ll__i
L_l L_.lL__l Lli_J
--1
I
I
II
I
I
t.
---5;
---;
(.) D9 ]t --..;
- *
l-- , o"
(d) Dll r -5;
l o e
I o,o
Checking points
(a) IcsE #12
r:_l
triar tr tr.(llt
z:+l-l:+f--l
)rialtr
7ar(1ti tr ia air
rr rc r tt I )ri( lrt
- - - r 1
tracr)r tlrtir!
4.2.3 L o g i c l o w e r ( M D - 3 2 f0 - 7 1 0 0 )
(1) Synchro signals
-l
(a) Vertical synch I
TP5: VD
X s c a l e : 5 0 p s e c/ d ' t u
L
Y scale: 2 V/div
(b) Horizontal synch
TP4: HD
X s c a l e : 5 0 F S e cI d : . _ v
Y scale: 2 V/div
Jt IHH tl tl
ILlJlJtJI
JLIL
II il
R 1 3 2( J 7 1 0 5 )
X scale: 5 psec/div llrll ilhrr
illlr' llnr
illlnnrilllrlllh llrrrl
Y scale: 0.5 V/div
Q 2 b a s e : V I D E OI N I
X s c a l e : 0 . 5 t r r s e /cd i v \f
Y scale: 1 V/div
(4) src
(d) Trigger pulse I
R1: TRIG
X s c a l e : 0 . 1 m s e c/ A i u rv
L
Y scale: 5 V/dtv
(f) sTC
D5 cathode: STC
X scale: 0.1 msec/dl-u -l-! N-- I
Y scale: 5 V/div
R120: AZIP I
IL
I
I
X scale: 0.5 msec/div
Y scale: 5 V/div l-
(i) Mulriplied AZI pulse I
rl
i
IC6T #I3z AZI
X scale: 0.5 msec/d:.v _1, I l j L] l__l_t I
Y scale: 2 V/div I
( 9 ) V i d e o R A Mw r i t e enable
,i _ I
M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - O l 4-7
Checking points
50
3
tilg,35 T
q p g
v @
L-/
IP64 v s N
m
9
i
d F
t l E r---l r-l l
t
l
l
tt tt n t l
: |
t l
.
:
t
t
t t
t
t
t
t
l
l r" tl ll*": l
l
|
l
l l l l " l l
l
|
l
l
-
: l
l
l
r
:
ol l . l l .
lt l t st l l l :
t t
|
t l " t t
t
t
l
lr- l l - r - l | | l r l l - , - I
- lnl l -l l l -r
lnl - lnl -
- t t t t l r I I l - l
t l = l l l l - LLrr lnl lnl lnl
tnr lnl ln I
BB; AR 3 7 'Y :X t{ R -P I
a
l l r c a
^ rl
lln T-l T -t l ll
l l l l n l l t t _ t l TI
tt ll
t
tt t l
: ll l l l l| -lr - I; Il l It l t : t l Il r t I
t
l l e l
l
/11X,
I l T -
ll Inl - l.'l
I t - ! t -' I E lI l l r l
. f H *
Ld [-ol t l lnl I
g ! : g N Lt Jl + l
L
; | . - - - 1
- [l H I I U
\_-/ ;
( ) N
:- r l l - l l
6
t-l Tr tl t l
(i) rc6T #13 r l l r l I n l
t l
I
tI lt l "l tI r'l l l ll - 5! l l II
I t : t I a l
a t
I
I
tI Il
l.nj - lnj ' L-.1
- l l - l l
tnl Ld L J . o Cl?O
;'.'_ - -lF m
I s
: ; lf crrs E U U
d -.
; <
t--l
t t t
r-r l
T-l
t l
t--l
I I
l l " l l .
-
o
l
l
l
l t l o
lt 1 t 3 t
l ll C I
(b) rP4 J "
u l l t l t n I l - ' LT I l - !
t l T
( ) - r
r - l
t
LI-U
I
l
I
T tt n l l -r I
t l
!
IU -r |
|
l n l
|
|
l-l
|"U
? ,:.-
qi: I l r T l N
'll: q g 3r-r
n n
t 1
r f -
[l l.-l
t-t
t t
n r-t
t t t l
| | t l
n nntl
t t t l t t t l
(a) TPs t l
I t l tt || i | l | |t t| ll
I t l
t t t t t t c
B l l l l ; l l s tt t
l
" l
rl
l l l u l l ut l || || tt l l. l l l l l l l l i
- l n |i | l - . ' - l l - . r -l
l
I n l - l n l - t.nl l l s l | l| 3
I r l l
t l t | | | L
I t r t lr l l l l l l l l . .
-l I crsz -
l.nJ Lrr.l p l n l - l n l
EtdE
3 sp
(h) Rl20 I'
:
Eri.l!.!$*..
JPzt-,
:pr[-l
rx,-
ora*--
o3v-\
6ii
r.x
_
\|.i,|'.l*v
D+r'
oaE
-\
&
I
o
F
tl - lt s' nl s l T
l l s l --l E l l
I l r - l
ln | - hJ
l
r T-t
l l
:rr: lJ TI
r - l
l-oj
I
-l-l
tJ-Jd
u I
Jr
u fFr.rl.
*-:7-\
034'-\
o o
c{E
, ct, 5 ,s. c5r attu\-/
nn
031,/-\
p{ o
. l7^\ i-\
o:.){ -
-
u
D{' TY.V .Y,.Y
1 1 1 i "1r -1r !'(
o.J={ g
--__o}4
o.r){ -prH
(.) R132 ^-">:<'!:1
'
N
l"l=|?fi
catt
ta7
o l
c l
5S
a9
F---15-___r_i
E o
:Q
x F 3 3 - TP6
1 - - H H H
I I t-l t-l t-t t-t t-l
s l l n l l ; l l n l l x l l ; l ttl
t
l
l
r l l r l l ; l l ; l l r l l ; l l I
t l
l
I 9 (m) ICTB ro 7L
l l -r- l l-.r- l rr r r r r r lt l
-r- | I |
- lnl - lnl - lnl - lnl - lnl - lnl| | | | | -! | | -! I I t
tt
l
l
#I4 each
l
ln r
L K J H G F E D C B
pPDr?z7. X tO A
n 6 n f
ts 3 s 3 * 3 n I
! r r H T l ? n x H
n l l nl l nl l n n
l l d l ll l el l l l s l l l el l l G
l',l*H [-l*[.][,]+H*Lju
- i i
r_.n
r-r
F U
I
l t i t i t t t
t t i t t t t l
I r i l t t l
l t r l l "r t l
l l i i l s| | I
l l l l F ; l Il
I l_l t_l rnr Ltr
-J LIIJ L-J
l
i ::l' :
i; {l
g t t * (f) D5 Cathode
t.
: l l - T
v l l " (,
" ,I l ( l
; r l _ l
tl'-'
)16l-\
)15/z\
, : ,-. , r ( l l ; , &
lo
, , ; lr
i ',.F{ !;li
1r-l l;/-\ (e) rCzL#7
+'u )ta
| .:- I i l \d - 'l l c r'b^o-
l l
i_. tr rf
. -rf-\, | |
t o . p . F t ' | |
-'A
-<' -l_u
| 1",. )-i
, r o r ' ' Jc t s :ir -t lr ! 3 l $ l J^
'..V lo:
f / f
+
F ( 9
l-l 1 9 \
_,-- _| |
i- t+il ldl
t u r u t t d
l @ r {
o \
(") Q2 Base
I N I I I
l-c1.8 I I
JIF rr; | | -.1
tEq
,. r--r d'' t-C'l5-
t, -
.\_-/
\ ,
: . " h c
C l a T N @ Rrg
lI
tl t t l l (d) Rl
YR9 YR? VR6 YRs VRl
VR8 VR3 VR? V RI
.',ii -_. :;l
.--1lgJ-
xrrr !!II! ruro-
I rntsxdp I
I t{
_([YfL
L1J!}J I i
M D - 3 2I O / 3 2 2 0 S e r v i c e M a n u a l - 0 1 4-9
4-10 I t l D - 3 2 I O3/ 2 2 0 S e r v i c e M a n u a l - O l
4-l 0 I " 1 D - 3 2 I 03/ 2 2 0 S e r v i c e M a n u a l - O 1
5. REPLACEMENT
OF MAJOR COMPONENTS
When replacing any component of the antenna unit, be sure to turn off the
power completely, and take out the antenna drive motor fuse. Place a notice
like ttAntenna is Under Inspectiontt near the power switch of the display r so
that nobody turns the power on carelessly.
Referring to Fig.5.1, loosen each four (tota1 eight) fixing screws of the
front and rear antenna covers. and remove covers.
+ +
(MD-3210)
MRT-133 (MD-3220)
MRT-134
F i x i n g s c r e t ^ t( 4 ) + ( 4 )
Fig. 5.1 l.[RT-133and I'iRT-134
(a) The TR unit is mounted rear inslde the antenna unit. At first disconnect
connectors J1 of cable W1, and J4 of \12 shown in F i g . 5.1.1 ( a ) .
(b) Remove Lwo fixing screws of lhe TR unit.
(c) Take out the unit as shown in Fig. 5.1.1 (b).
Fixingscrew (2)
J4 of Wz
T R u n it
of t.J1
(a) (b)
Fig. 5. I . I Dismounting Transmitter/Receiver (TR) Unit
F i g . 5 . I . 2 . I i l l u s t r a t e s t h e 1 0 k W T R u n i t f o r M R T - 1 3 3( M D - 3 2 1 0 ) ,a n d F i g .
5 . I . 2 . 2 r h e 2 5 k W T R u n i r f o r M R T - 1 3 4( M D - 3 2 2 0 ) .
M D - 3 2 L 0 / 3 2 2 0S e r v i c e M a n u a l - O 1 5-1
( 1 ) M a g n e t r o n I M S F I4 2 5 8 ( 1 0 k \ t / ) o r 8 3 5 6 4 A ( 2 5 k W )]
CAUTION
(a) Keep steel or iron tools such as wrench and screw driv-
ers more than 2.5 cm apart from the magnetron. Use non-
magnetizing screw driver for replacement of magnetron.
(b) Although the magnetron looks so1id, it has delicate in-
ternal structure. Handle with care and do not apply
heavy shock.
(c) After the magnetron is replaced, be sure to preheat the
heaLer of new magnetron at least 20 minules on STANDBY
condition.
L i m ' ti e r
P uL s e t r a n s f o r m e r
C o v er
Modu
Lator
I F u n ' it
Diode 01
Diode 02
F cover
R e s is t o r R 1
M a g n e rt o n
5-2 I ' l D - 3 2I O/ 3 2 2 0 S e r v i c e M a n u a l - 0 1
(2) Modulator 1239U522368( 10 k\,{) or 229U25361 (25 kw)l
( a ) R e fe r r i n g t o F i g . 5 . I . 2 . I a n d J4
Fig. 5.1.2.2, disconnect E1 to
F,4. In case of 25 kW modulator,
also disconnect J3 and J4.
(b) Remove seven fixing screws of
the 10 kW modulator or nine
25 ktl r|TR uni t
screws of 25 kl{ modulator. then
take out the board.
E1 to E4
P uL s e t r a n s f o r m e r
M o d uL a t o r Charging choke
Ci r c u L a t o r
Limiter
"1
C o v er
Spacer MIC
Diode o1
Diode o2 u n ' it
R e si s t o r R1
I F cover
Fanmotor
f v l a g n erto n
S C O Nb o a r d
E I : Interconnection of antenna and
display with anlenna c.able.
il
E2: Sends out drive motor power and
rec.eives SHF input signal.
2
Fixing screw(4)
T 1
l l .
Interface with IF unit
J2: Interface wlth modulator board
J3: fnterface with AZI pulse genera-
Lor at the boLtom of drive motor
ntenna cabLe
Replacement is done as follows:
Fig - 5.1.3 Replacement of S CONBoard
( 1 ) R e f e r r i n g t o F l g . 5 . 1 , o p e n the
bow side antenna cover.
(2) Remove all
DisconnecL connectors
wires of El and E 2 .
J1. J2, 'g
B oL t ( 4 )
and J 3 , a s w e 1 1 .
(3) Remove four fixing s c r e w s and Bracket
take out the board.
(4) Whennew board is mounted, con-
f i r m t h a t J U M P E Rw i r e i s s e t t o
the same slatus of old board.
5. I . 5 Rep l a c e me n t of mo to r f4oto r
( 1 ) R e f e r r i n g t o F i g . 5 . 1 , o p e n t h e P h o t o - in t e r r u c t e r
bow side antenna cover.
( 2 ) R e f e r r i n g L o F i g . 5 . 1 . 3 , r e m o v e C o v er Fixing
s c r e r . /( 4 )
all wires of Ei and F,2. Discon-
nect connectors Jl, J2, and J3,
as we11.
(3) Removeall nylon clips for cable
Nr:r:n Brush
and binds of motor wires.
F i x ' in g s c r e w \
(4) Remove four fixing bolts for the
bracket and take out the brackeL F i g . 5 . I . 4 Replacement of Motor
5-4 M D - 3 2 10 / 3 2 2 0 S e r v i c e M a n u a l - O l
together with the drive motor.
(5) Detach the motor from the bracket by removing four flxing screws.
(6) When replacing the motor, detach the photo-coupler of AZI pulse genera-
tor by removing two fixing screws of the cover, and then mount the gen-
erator to the new motor.
(7) Take reverse steps of the above procedure for assembling new motor. In
order Lo fix the motor at correct position, insert a sheet of paper be-
tween the main gear and pinion before tightening the fixing bolts of
the bracket. Carefully adjusl Lhe gearing so that the paper 1s taken
out by rotating the aerial by hand, and then securely fix the bolts.
5 2.I.I, the
W
Referring Lo Fig.
-.i ^
control panel unit L 5 dismounLed
as follows:
R e ar c o v e r R e ar c o v e r
C o n tr o a L b o a r ' d
C h a s s si
Fixing scretJ
<x TrackbaLl
"%a
Knobs and packings Cp
6o Gc
d sR
M e m b r a n es h e e t
ilV
Fr a i n e
Fig. 5.2.1.3 Disassembling Control Panel Unit
The logic boards are mounted on the right side of displa]'. Dismounti-ng Lhe
boards are carried out as follows:
(1) Referring to Fig. 5.2.2 (a), remove 14 fixing screws, and open the dis-
play cover.
(2) Referring to Fig. 5.2.2 (b), disc.onnect J7001 of the logic upper. When
optional gyro/tog interface is used, also disconnect J7OO2.
(3) Remove nine fixing screws of the logic upper and take out the board.
upper
J7 0 0 1
D ' is p La y c o v en
17105
J7002
J7103
F i x i n g s c n e w( 4 )
(a)
J 71 0 2 Ioyer
(b)
s-6 I ' l D - 3 2I 0 / 3 2 2 0 S e r v i c e M a n u a l - O l
CAUTION
(4) Disconnect J7IO2, J7103, J7I04, J7105, and J7106 of the logic lower
board.
( 5 ) R e m o v en i n e s p a c e r s a n d t h r e e f i x i n g s c r e w s o f t h e l o g i c l o w e r a n d t a k e
out the board.
When the logic upper (MD-3210-7000) is replaced with new board, setting of
three DIP switches SWl, SW2, and SW3 should be checked. If the setting dif-
fers from previous board, restore the setting, if necessary. Functions set
by DIP switches and their standard settings are listed in para. 1.5.2.
When the logic lower (MD-32I0-7 100) is replaced with new board, settings of
five jumper pins should be checked, and corrected if necessary. Functions
and initial setting status of those pins are explained in para. 1.5.1. Fur-
thermore, ten controls and two switches are assembled on logic lower board
as shown in Ffg. 3.1.1. Adjustment of those controls as well as setting of
switches should be made when the board is renewed. The ad justment includes:
The power supply board is rnouned inside the rear pane1. Dismounting the
board is carried out as follows:
R e fe r L o F i g . 5 . 2 . 3 . I
( 1) Remove four fixing screws of the cover for terminals of the optional
gyro/Iog interface board on the rear panel, and open the cover.
O p ti o n b o a r d
T e r m in aL c o v e r t e r m in aL c o v e r
fixing screw(4
0ption board
i a L c o v er
T er m ' n
t e r m ' i n aL c o v e r
J600 fixing screw(4)
J6004
J6005 Powerconnector
R e a n p a n eL E a r t h t e r m i n aL
Data i nput R e a r p a n eL
c o n n ec t o n f i x ' i n g s c r e t ^ r( 1 0 )
R e fe r t o F i g . 5 . 2 . 3 . 2 .
( 6 ) D i s c o n n e c t c o n n e c t o r s J 6 0 0 1 , J 6 0 0 2 , a n d J 6 0 0 3 . I n c a s e o f l q D - 3 2 2 0 ,a l s o
dlsconnect J6009.
(7) Detach the rear panel from the display unit.
( B ) F i n d t h e p o w e r s u p p l y b o a r d r n o u n t e do n t h e r e a r p a n e 1 . D i s c o n n e c t t e r -
minals E1,F.2, E9, E10, E1l, and EL2, as well as connector J6007.
( 9 ) R e m o v ef i f t e e n ( 1 5 ) f i x i n g s c r e w s o f t h e p o w e r s u p p l y b o a r d , a n d t a k e
out the board from the chassis.
D ' is p La y
unit
J6 0 0 9
J6 0 0 7
J5 0 0 1
J6 0 0 2
E1?
E10
E11
E9
J6 0 0 3
When the power supply (MD-3210-3220-6000) is replaced with new board, the
switching regulator oscillating frequency, +100 V output 1eve1, and magne-
tron heater current should be adjusLed. Refer to para. 3.3.1.
5.2.4 C R Tu n i t
CAUTION
EHT (extra high tension) charge may be remained on the CRT anode
cap. Prior to dismount the CRT unit, discharge the anode voltage
wlth a clip cord or like.
5-8 M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - O 1
(3) Find two circuit boards, the CRTmain board PWD1050A (bottom), and CRT
n e c k b o a r d P W D 1 0 5 1(AC R T s o c k e t ) i n s l d e t h e d i s p l a y u n i t . F i g . 5 . 2 . 4 . I
s h o w s l a y o u t o f t h e C R Tc i r c u i t b o a r d s .
(4) Disconnect connectors J7105 and 7LO6 on the logic lower MD-3210-7100.
Pu11 the cables onto the CRTmain board inside the unit.
(5) Disconnect pin #16 of the CRT neck board and carefully remove the CRT
s o c k e t f r o m t h e C R Tn e c k .
(6) Disconnect connecLor P46I of the cable to CRTdeflection yoke.
( 7 ) D i s c o n n e c L t h e C R Ta n o d e c a p .
CRT
Fr " o m L o g i c L o w e r J 7 1 0 6
C R Ta n o d e c a p
\l P201
t P202 M o u n t i n gp L a t e
P461
F r o m L o g i c L o w e rJ 7 1 0 5
CRTmain board
V ' id e o ' in p u t
Pin #16
To J6003
J6 0 0 1
CRTSocket
J6002 CRT neck board
o
\
PoHer supply o e a r p a n eL
(8) When optlonal gyro/Iog interface board is mounted on the left hand side
of the display unit, detach the board. Removefour (4) fixing screws of
the mounLing plate, referring to Fig. 5.2.4.I. Carefully take out Lhe
mountlng plate with CRT main board and neck board through the left hand
side openning of the display chassis as shown in Fig. 5.2.4.2.
(9) Remove twelve (I2) fixing screws of the CRT main board and deLac.h Lhe
board from the mounting p1ate.
(10) Referring to para. 5.2.I, dismount the control panel unit. Dismount the
bracket by removing five (5) flxing screws.
(11) Remove ten (10) screws fixing the front frame to the display chassis.
Securely hold the front frame and carefully draw it out with CRT. Be
sure that the CRT is so heavy.
Place the CRT with the front face of the frame bottom.
(I2) Remove four (4) fixing nuts of the CRT at its corners, and take out as-
soclated washers.
(13) Slow1y lift up the CRT and detach from the front frame.
(14) Fo11ow the reverse procedure for mounting new CRT and CRT boards.
M D - 3 2 1 0 /3 2 2 0 S e r v i c e M a n u a l - O l 5-9
C R Tn e c k b o a r d
Hncde cao Cush'ion
€
F i x i n g s c r e b r( ? )
C R Tm a i n b o a r d
l'lounti ng p L a t e
Fr o n t f r a r n e R e ar p a n - ' L
-I
F ' ix l n g s c r e t J (1 0 )
s-10 M D - 3 2I 0 / 3 2 2 0 S e r v i c e M a n u a l - O l
6. TROUBLESHOOTING
S T A R T
S h i p ' s p o w e rs o u r c e
i s s h i p ' s m a i n sv o l t a g e
+ 10%of normalvalue ? S h i p ' sm a i n ss u p p l yi s t r o u b l e .
PowersupplyMD-321013220-6000
Yes
I s t h e m a i nf u s e F E TQ 1t o Q 4 , o r d i o d eD 1 t o D 1 9 ,
blown ? D33,D34maybe defective.
ControlpanelMD-3210-7200
Is the voitaee between
J 7 1 0 4# 1 a n d# 2 o f l o e i c l o w e r C h e c kf o r c o n t i n u i t yo f c a b i e s .
MD-3210-7000 as belolt? Checkthe membrane sheet.
POI.JER switch pressed:0 V
P0WER switch open: 12124Y PowersupplyMD-3210/3220-6000
Yes C h e c kE 3 - E 4& E 6 - 8 7c o n n e c t i o n s .
IC3 and its related components may
be defective.
( 2 ) C R Ti s n o t 1 i t u p
S T A R T
s u p p l yMD-3210i
3220-6000
D4 to D11maybe defective.
Are +100V and +50V +100Vand/or +50V1ine maybe short-
normal? circuited to ground.
M D - 3 2 L 0 / 3 2 2 0S e r v i c e M a n u a l - O 1 6-1
7
CRTunit
DoesCRTfilament N e c kb o a r di s i m p r o p e r l yf i t t e d .
l isht ? CablebetweenCRTunit and J6003
of powersupplymaybe defective.
Yes
C R Tu n i t
Is waveform at J7105 Yes
#1 as shownin para. I n p r o p e rf i t t i n g o f t h e n e c kb o a r d .
4 . 2 . 3 ( 2 ) ( c?) CablebetweenCRTunit and J7105
o f l o g i c l o w e rm a yb e d e f e c t i v e .
M D - 3 2 1 0 - 7 1V0R0gm a yb e d e f e c t i v e .
Are +12Y, -72 V and PowersupplyMD-3210/3220-6000
+ 5 V s u p p l i e sn o r m a ?
l
R e s p e c t i vree c t i f i e r c i r c u i t s .
Yes
C o n t r o lp a n e lM D - 3 2 1 0 - 7 2 0 0
Are voltagesof J7104#7 to
#10 as shownbelow? MD-3210-7200 maybe defective.
B r i l l i a n c ec o n t r o l I m p r o p ecr a b l e c o n n e c t i o n .
f u 1 l y C C l l l0: V
fully CW:5 V Logic upperMD-3210-7000
Logic lowerMD-3210-7100
Yes
Logic upperboardmaybe defective.
Videooutput of logic lowerboard
maybe abnormal.
Checkcable between J7001and J7106.
6-2 M D - 3 2 I 0 /3 2 2 0 S e r v i c e M a n u a l - 0 1
(4) IAZI FAILI i" displaYed.
S T A R T
Yes
Is the voltase approx. Antennamotoris defective.
24 VDCbetweenJ6006 Motorbrushesare wornout.
Doesthe antenna # 5 ( + )a n df 7 ( - ) ? Antennacable is defective,
rotate ? or improperconnection.
Yes Yes
Is the motorfuse
blown ? Checkthe motorandbrush.
Checkshort-circuit of mo-
t o r p o w e rl i n e .
Yes
Is the voltase at PowersupplyMD-32I013220-6000
J6001#13 as below ?
M o t o r0 N : 0 V Q23to Q25maybe faulfv.
M o t o r0 F F : 1 2 U impropercable connection
betweenJ6001and J7102.
Losic iowerMD-3210-7100
I s A Z I Ps i g n a l a t J 6 0 0 4# 9 IC4Tmaybe defective.
of powersupplyas beiow ? Antenna
A m p l i t u d e1: 2 V p - p
Frequency:432Hz AZIphoto-interrupteris defective.
P L Lc i r c u i . t o f S C O Ni s d e f e c t i v e .
Yes Antennacable is broken0r improper
connection.
I s s i e n a l a t I C 4 Z* I 2
logic lower as below L o e i c l o w e rM D - 3 2 1 0 - 7 1 0 0
A m p l i t u d e5: V p - P
Frequency:432Hz I C 4 Zo r I C 5 Yi s d e f e c t i v e .
improperconnectionbetween J6001
Yes a n dJ 7 1 0 2 .
Logic upperMD-3210-7000
I
r-.* C P Ua n d / o rp e r i p h e r a lc i r c u i t i s
|
-r/
defective.
Inproperconnectionbetween J7101
a n dJ 7 0 0 1 .
( 5 ) [ S I I FF A I L ] i " displayed.
S T A R T Antenna
P o s i t i o no f l e a d s w i t c hi s a b n o r m a i .
Q1 of S CONis defective.
is SHFsienal at J6005#2 Antennacable is broken0r improper
of powersupplyas below ? connection.
A m p l i t u d e1: 2 V p - p
F r e q u e n c y1: p u ls e l 2 . 5 s e c . L o e i c l o w e rM D - 3 2 1 0 - 7 1 0 0
Yes I C 4 Zi s d e f e c t i v e .
Improperconnectionbetween J6001
a n dJ 7 1 0 2 .
S T A R T Control panel
Yes / R r . v o l t a g e s
at every\vut Impropercontact of con-
# 7 o f I C Z L3 , 1, 4L t-- t r o l p a n e lc a b l e .
Is the voltage ut, , A / D . t r " . . t . d 5 V ?t V I D E 0c o n t r o l o f t h e c o n -
i/ J6004#2 as below \ t r o l p a n e ii s d e f e c t i v e .
1 N o i s ei e v e l: 0 . 6
\ V i d e ol e v e i : 3 . 5 ,l-,/ lNo
Controlpanei
No
I re voltages a t J 6 0 0 4# 3 , \ Y . t
il4, and #5 a s b e l o w?
# ( G A I N )5: Vmaxto 0V min l-
\
Impropercontact of con-
t r o i p a n e lc a b l e .
Fault of respectivecon-
4 ( S T C ) 5: Vmaxto 0V min I trols of the control
\ 5 (FTC)0 : Vm a xt o 5 V m i n / panel.
No Loeic lowerMD-3210-7100
Improperadjustmentof the
,' / ^ a n a l o gv i d e oc i r c u i t .
Doestune metershow Yes
'\ t u n i n- e p o i n t ? Logic lowerMI- 3 2 1 0 - 7 1 0 0
I ^ -
bu5
T n
rr dlilp.
I t
nlenna)
No
Improperadjustmentof iogic lower.
Go to Antenna of Log IF amp.
Improperadjustment
L r o u b l e s h o o t i n6g. 3 .
( 1 ) A U T OT U N E d o e s n o t operaLe.
S T A R T
Ed j u s t m e nf itr s t i n p a r a . 3 . 2 . 1 .
TUNa
Try AUT0
Control panel
CanTUNE control
select AUT0or l'lAN c o n t r o l ( V R 4 )i s d e f e c t i v e .
TUNE
t u n i n gd i s p l a y ?
Yes Yes Logic lowerMD-3210-7100
Is manuaituning Doestuning indi- Yes Adjustment
of tuning cir*
o p e r a t i o np o s s i b l e? cator operate ? cuit is not correct.
I C 5 Ri s d e f e c t i v e .
Loeic lowerMD-3210-7100
I s TUNE.M vol t,aee Yes
at J6005#4 approx. I C 3 N ,I C 5 Ka r e d e f e c t i v e .
0 to 3.5V ?
Antenna
Tunemeterline is broken.
L o g I F a m p . u n i ti s f a u l t y .
6-4 M D - 3 2 I O3/ 2 2 0 S e r v i c e M a n u a l - O 1
Powerunit MD-3210/3220-6000
LoeiclowerMD-3210-7100
I s T U N E 'v0o i t a e e
at J6005S3 aPProx. Powerunit +35V suPPlYis faultY.
22to30V? Logic lower IC3Nis defective.
Yes Antenna
Improperconnectionof antennacable.
L o g I F a m p . ,M I C ,o r M a g n e t r omna y
be defective. R e f e rt o Para. 6 . 3 .
S T A R T
L o e i c l o w e rM D - 3 2 1 0 - 7 1 0 0
I s G A I Nc o n t r o l v o l t - Yes G a i nc o n t r o l c i r c u i t Q 3 9 ,Q 1 6 ,D 1 0 ,
age at J7104#3 varies or related parts maybe defective.
f r o m 5 t o 0 V?
C o n t r o lp a n e lM D - 3 2 1 0 - 7 2 0 0
G A I Nc o n t r o l V R 1m a yb e d e f e c t i v e .
Improperconnectionof cable between
J7201and J7104.
( 3 ) S T Cc o n t r o l d o e s n o t o P e r a t e .
S T A R T Logic lowerMD-3210-7100
VRz
Improperadjustmentof I-STC-TETI
vm. Rererto s.z.s.
anhrcTe-TT[El
I s S T Cc o n t r o l v o l t - Yes S T Cc i r c u i t Q 8t o Q 1 0 ,I C 1 Lo r r e -
age at J7104#4 varies lated parts maybe defective.
from5to0V?
ControlpanelMD-3210-7200
STCcontrol VRZmaybe defective.
Improperconnectionof cable between
J7201and J7104.
S T A R T
Loeic lowerMD-3210-7100
I s F T Cc o n t r o l v o l t - Yes F T Cc o n t r o l c i r c u i t Q Zt o Q 4 , Q 4 0 ,
ase at J7104#3 varies or related parts maybe defective.
f r o m 0 t o 5 V?
Control panel MD-3210-7200
FTCcontrol VR3maybe defective.
Improperconnectionof cabie between
J7201and J7104.
S T A R T
ControlpanelMD-32i0-7200
Membrane sheet or its con-
DoesVRM0N/0FF I s s i g n a l a s b e l o w? n e c t i o nc a b l e i s d e f e c t i v e .
switch operate? 0N:0U/OFF:5V
Yes Yes ControlpanelMD-3210-7200
maybe defective.
ControlpanelMD-3210-7200
point
Measuring Is waveformof VRM
MD-3210-7200 encoderoutput as EBL SltI1may be defective.
Sl.l1
#3: Sisnal shownleft ?
#2: Ground Losic upperMD-3210-7000
+ 5v - n Yes
Loeic upperMD-3210-7000
OV - J L maVbe defective.
S T A R T
Control panelMD-3210-7200
Membrane sheet or its con-
DoesEBL0N/0FF Is signal as below n e c t i o nc a b l e i s d e f e c t i v e .
switch operate? 0N:0V/0FF:5
Controlpanel MD-3210-7200
Measuring point Is waveformof EBL
MD-3210-7200 encoderoutput as EBLSW2maybe defective.
Sltlz#3: Signal shownleft ?
#2: Ground Loeic upperMD-3210-7000
+ 5V - n Yes
t l upperMD-3210-7000
OV--l L defective.
S T A R T
Controlpanel MD-3210-7200
T r a c kb a l l i s d e f e c t i v e .
Is waveform of track Improperconnectionof track bali
ball output as shown andJ7202.
b e l o w?
Logic upperMD-3210-7000
Yes
Loeic upperboardmaybe defective.
MeasurinB point
MD-3210-7200 Trackball +5V
#3, #4, f5, #6: Sienal
#2: Ground O V _Jl
6-6 M D - 3 2I O/ 3 2 2 0 S e r v i c e M a n u a l - O 1
(8) Dimmer lamps cannot be turned 0N.
S T A R T
Controlpanel MD-3210-7200
I s D i Ms w i t c ho u t p u t
voltage as beiow ? Membrane
sheet maybe defective.
0N:0V/OFF:5V
Yes L o g i c i o w e rM D - 3 2 1 0 - 7 1 0 0
DoesDIMMER voltage D I M M Ec R
o n t r o l c i r c u i t I C 5 P ,I C 3 N
at TP1of loeic lower or related parts maybe defective.
variescorrectly ?
ControlpanelMD-3210-7200
Yes
T r a n s i s t o rQ 1m a yb e d e f e c t i v e .
Doesvoltage at com- Improperconnectionbetween J7201
mon1ine of DS1to DSg a n dJ 7 1 0 4 .
variescorrectly ?
Yes Lapms
DS1throughDSgmaybe blown.
S T A R T
PowersupplyMD-32I013220-6000
I s M O D .+S3 0 0V a t K Z o r Q 2 6m a yb e f a u l t y .
S CON E 1 # 1 7O K ? Improperconnectionof an-
t e n n ac a b l e .
Yes Is l'lODfuse F3 of
powersupplyblown ?
P u l s el e n e t h i s n o t s e l e c t -
Yes ed with detectionrange.
Is magnetron heater L o g i cl o w e r : I C 5 V ,I C 4 T ,
voltage betweenlead Q 3 5 ,Q 3 6 ,Q 3 7
w i r e s6 . 3 V + 1 0 %? Powersupply M o d u l a t o rK: l , K 2 , K 3
MD-3210/3220-6000 Improperadjustmentof [TRl'-]
V R 1 0o f l o g i c l o w e r .
Magnetron heater constant ModulatorSCR/diode are de-
c u r r e n tc i r c u i t I C 5 , 8 3 2 , fective.
or related parts maybe 10 kltl:Q9, Q10
defective . 2 5 k l t l :Q 9 , Q 1 0 ,Q 1 1
ANTENNA
UNIT DISPLAYUNIT
J6006
E1 1 GND BLUE
22 2 MAG(H) GREEN
VIOLET 3 +12V RED
BROWN 4 GND BLACK
( MOTOR
+ BROWN
6
7 -
MOTOR VIOLET
8
I TUNE.R W-RED
{n MOD.S PINK
W.GREEN J6004
1 . VIDEO.G SHIELD
2 VIDEO CXGRAY
{ P S( M 1 ) W-GREEN
A
.+ P S( L ) GRAY
5 T R I GG. SHIELD
o TRIG BROWN
7 P S( M 2 ) YELLOW
8
I AZIP GREEN
J6005
I
I GND VIOLET
I SHF WHITE
3 TUNE.O ORANGE
4 TUNE.M RED
(forexample
Boldletters VIOLET) wire
: Thethicker
(forexample
Plainletters wire
vtotrr) : Thethinner
CHECKEDBY TYPE
H .S h i n d o MD-3210/MD-3220 |NTERCoNN
ECT|oN RAM(ANTENNA-DIS
D|AG PLAY
DRAWN
BY
K.Saruyama
DWG.NO.
I(ODENEb::ItrN*S MD-3210-E.H001
MD-321
013224
ServiceManual-02 7 -1
ADDRESS
DECODER
A 0 - 19 MAo-1I
MARKER
CRTC V-RAM
HD634B4
Tr\
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GYRO I l F
P A NLE EXT
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CONTROL V-RAM
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115, 133, 134
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49 (A6>