FADAL MACHINING CENTERS

7.5 DATC TOOL ***Verify the cold start position.

CHANGER
ADJUSTMENT ****First, should finish the M84 spindle belt calibration and spindle orientation setup
PROCEDURE before setup the tool changer.

***Preparation: Verity the spindle orientation using M190.

Follow the next adjustment procedure:

1. Turn on the special keep relay to active related function manually to adjust the tool
changer.

2. Change to MDI mode.

3. Press Parameter key, then press PMC soft key, select PMC PRM, then press
KEEPRLY menu.

K0030 0 0 0 0 0 0 0 0 00

K0030.0 Bypass Z axis Tool Changer Location Switch Bypass = 1

(Fadal Assembly Floor Use Only) Normal = 0
K0030.1 Bypass Door Open Switch Bypass = 1
(Fadal Assembly Floor Use Only) Normal = 0
K0030.2
K0030.3 Force Spindle Air On (Y8.6) Force = 1
(Fadal Assembly Floor Use Only) Normal = 0
K0030.4 Force Spindle Draw Bar Open (Y8.5) Force = 1
(Fadal Assembly Floor Use Only) Normal = 0
K0030.5 Manual Index (Up/Down) of DATC Tool Drum Enable = 1
Pot Normal = 0
(Fadal Assembly Floor Use Only)
K0030.6 Manual Toggle In/Out of Tool Change Orient Enable = 1
Arm Normal = 0
(Fadal Maintenance Use Only)
K0030.7 Manual Jog of Tool Arm Enable = 1
(Fadal Maintenance Use Only) Normal = 0

K30 Keep Relays are provided for Fadal manufacturing and Fadal factory & authorized
service. Relays are provided to enable manual operation of machine functions. Due to
requirements when used for service, normal interlocking of machine mechanisms are
not enforced. Use with extreme caution. Operator message indicating “setup mode” is

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 FANUC MAINTENANCE MANUAL

active displayed when any Keep Relays are set to “1”. All settings are always to be set
to “0” for use of machine by Auto/MDI commands.

K0030.0 Z axis Tool Changer Position Proximity Switch

Bypass door open proximity switch. Intended for factory assembly use only, prior to
sheet metal and Z axis position switch mounting.

K0030.1 Ignore Door Open Switch

Bypass door open proximity switch. Intended for factory assembly use only, prior to
sheet metal and door switch mounting.

K0030.3 Turn On Spindle Air for Service

Turn on output Y8.6 for spindle air pressure.

K0030.4 Turn On Spindle Draw Bar

Turn on output Y8.5 for spindle draw bar.

K0030.5 Manual Index (Up/Down) of DATC Tool Drum Pot

Enable manual, command of bottom tool pot in tool carousel. Must be in Incr Jog mode.
Use 1KX pushbutton for tool down motion, 100X pushbutton for tool up motion. use
with extreme caution. Intended for use by setup/maintenance work only.

K0030.6 Manual Toggle In/Out of Tool Change Orient Arm

Enable manual activation of tool change orient locking arm for maintenance work. Must
be in Jog mode. Use 10X pushbuttom to toggle locking arm In/Out. Use with extreme
caution.

K0030.7 Manual Jog of Tool Arm

Enable manual rotation of tool change dual swing arm for machine setup/maintenance
work. Must be in Jog mode. Use 1KX pushbutton for forward rotation, 100X pushbutton
for reverse rotation. Please use with extreme caution. Remove tool from spindle before
using. Draw bar will not release if tool in spindle is grabbed by tool arm.

4. Check the K bit according the DATC tool changer

K5.3=1-- DATC 20
K5.4=1-- DATC 24
K5.5=1-- DATC 32
K5.6=1-- DATC 62

AUGUST 2005 AUTOMATIC TOOL CHANGERS 183

FADAL MACHINING CENTERS

K5.7=1-- DATC 40

5. Spindle Orientation M code

M190

184 AUTOMATIC TOOL CHANGERS MAN-0121 R1