Ridong Ultrasonic Technology Helping You Succeed

日东超声科技助你腾飞
Ridong Ultrasonic Technology Helping You Success
Dongguan Ridong Ultrasonic Machinery Co., Ltd.
Welding Machine Operation

Manual
We are devoted to making professional and sophisticated ultrasonic machinery, your

demand is our objective, and your satisfaction is our greatest wish.
Declaration:
1. Please read the manual carefully before start the machine, or may cause damages to machine
once having faulty operation.
2. Please have a good understanding of all parameters of machine and regulate the parameters
before production.
3. We are only responsible for normal operation of machine, and provide technical support on
production technology as we can, but only for reference.
Address: Building 1, Shuibei Industrial Park, Fenggang Town, Dongguan, Guangdong
Tel: 86-769-82030501
Fax: 86-769-8230502
Catalogue
I INSTRUCTIONS BEFORE USE ....................................................................................................... 2
II INTRODUCTION .............................................................................................................................. 3
III OPERATION METHOD ................................................................................................................. 3
IV INTRODUCTION OF MACHINE STRUCTURE ........................................................................ 5
IV CHECKUP AND METHOD FOR POTENTIAL FAULTS ......................................................... 10
VI PRECAUTIONS FOR USE ........................................................................................................... 14
VII INTRODUCTION OF QUICK-WEAR PARTS ......................................................................... 15
VIII WORKING PARAMETER ......................................................................................................... 18
IX ADJUST TABLE OF FOLDING EDGE PERIMETER .............................................................. 18
X CONTROL PRINCIPLE CHART OF SINGLE-CHIP MICROCOMPUTER........................... 20
XI WIRING DIAGRAM ...................................................................................................................... 23
I Instructions before Use
1. Make sure all support leg cups down to the ground to keep the machine level.
2. Connect power lines as international standard of single-phase 220V: live wire is red, null
line is blue, and earth wire is yellow green.
3. Warning lights are required.
4. Requirements on air pressure: the machine only obtains stable working pressure after air
compressor’s start pressure reaches 0.6 MPa. Prior to connection with the air pipe, pull the
hand sliding valve at the left of the first pressure regulating valve to the right side, then the
main force arm of the machine will go up, it proves the pressure exists and the machine can
normally operate, however, the machine can not act if the hand sliding valve does not be
pulled to the right.
5. After all steps above are ready, please press the power button to start the machine (check is
there something wrong in connection of power line). Try to press the lower flanged edge
weld button to see whether the machine operates normally, when the three warning lights
are lit in welding, the machine is normal.
6. After use, please turn off the power of the machine and the general power switch.
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II Introduction
The operation of machine is simple under the full automatic control of single-chip
microcomputer, meanwhile, the machine is provided with a multifunctional liquid crystal display
which is convenient for setting of parameters for the purpose of welding cloth of different types.
Figure 1 Control Board
III Operation Method

1. Control Board in Figure 1
(1) Reset: Machine returns to the initial state.
(2) Folding: The machine folds the edge of cloth and stops without further action, and
can return to the initial state only by reset.
(3) Flanged edge weld: After the cloth is prepared and the button of “flanged edge weld”
is pressed down, the machine will automatically fold the edge of cloth, and the main
force arm automatically presses down after the edge is shaped, the upper heating wire
and the lower heating wire will emit heat at the same time and stop after reaching the
given time, when the main force arm will continue to press the cloth until the cloth is
adhered and shaped, the seams are cooled down for a given time, and the main force
arm is lifted up after the welding is finished.
(4) Butt weld: Two piece of to-be-spliced cloth are placed together by a locating piece,
then pressing the button makes the main force arm downwards, the upper heating
wire and the lower heating wire will emit heat at the same time and stop after
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reaching the given time, when the main force arm will continue to press the cloth
until the cloth is adhered and shaped, the seams are cooled down in a given time, and
the main force arm is lifted up after the welding is finished.
(5) Power (Off)/ Emergency stop: The machine can be emergently stopped by cutting off
the power. Once pressing the button, the machine will return to the initial state at once,
when the main force arm is up, the upper folding plate is lifted up, the lower folding
plate retreats, the lower pressure plate goes back, and the heating wires cease heating;
the button is provided with self-locking function, so the power of the machine can not
be turned on again once pressing it down, and the locking is released unless turning
the button clockwise. Please wait for 10 seconds at least f to turn on the power
again, or the machine will fail to work or continue the rest actions last time.
Figure 2 Liquid Crystal Display
1. Figure 2 Instructions of Liquid Crystal Display:
(1) Weld time (unit: 0.01s): Refer to the heating time of heating wire, while the longer the
heating time, the higher the welding temperature to cloth, it is allowable to adjust it
according to different kinds of cloth.
(2) Shaping time (unit: 0.01s): The time for compacting the cloth by the machine after
heating and cooling down seams to make them flat. Theoretically, the longer the better,
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however, overlong time may have some impacts on productivity, it is proper to adjust
it until obtaining the best effect.
(3) Operation method
To increase time by 50s each time;
To reduce time by 50s each time;
IV Introduction of Machine Structure
Infrared inductor
Hand wheel
Figure 3
1. Infrared inductor
There is a pair of infrared correlation sensors at two sides of the worktable for safety
protection. When the opposite rays are blocked and the machine is not likely to move in
operation, the sensors will protect safety of operators. If there is no action after pressing
the button during use, it is necessary to check whether the rays of the infrared sensors are
blocked first, if so, it is ok to remove the object in the way of rays, then the infrared
sensors will be lit, and the machine will normally work after newly pressing the button.
(The extra installation is generally unavailable if no request).
2. Hand wheel:
It is used to adjust the perimeter of folding edge. When the hand wheel is rotated
anticlockwise, the base level of the folding edge will be reduced, and then the perimeter of
folding edge will be lessened; the clockwise rotation of the hand wheel is to increase the
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base level of the folding edge, the perimeter of folding edge will be larger.
3. Adjustment of folding edge size
The adjustment to the base level of the folding edge is feasible by rotating the hand
wheel, show as Figure in right. When the height of the base level is increased, the pressed
size of upper folding plate to the cloth will be lessened, as a result, the size of pressed edge
is reduced, and the size of the folding edge will be decreased, while the adjustment should
incorporate with the adjustment to the position of the locating plate.
上折板布料
折边基准面
Figure 4 Figure 5
perimeter=lower basic size+ 50
Upper folding plate Base level of folding
4. Adjustment of location size:
The folding size depends on the size of the locating plate, and there are very different
folding edges for different kinds of cloth, because the thickness and softness of cloth are
directly related to the size of edge in folding. Prior to production, the folding edge of
every kind of cloth must be tested by flanged edge weld with defective product until to
obtain the required size. When adjusting the scale of the locating plate or hand wheel, one
small scale of the locating plate is measured in 1mm, and one scale of the hand wheel is
measure in 0.1mm, the calculation method is expressed as:
(1) Location size=Perimeter-8
(2) Location size= Lower basic size +42.
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Upper heating wire base Locating slot Locating plate
Locating size
Lower heating wire Lower folding Set screw of
scale
base plate locating plate
Figure 6 Locating Plate

4. Locating piece:
See Figure 7, in butt joint of two pieces of cloth,
(1) Determine the position of two pieces of cloth placed on the locating slot,
(2) First, put one piece of cloth on the “rear locating surface” of the locating piece, then put
another one on the “front locating surface”, and finally, fix the two pieces of cloth respectively
with pressure plates.
(3) After take the locating piece out, press “butt weld” button. Once the welding area is over
large or small, it is allowable to regulate the bottom plate of the locating piece.
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Locating piece Lower heating wire Front locating surface
Bottom plate of Locating slot of Rear locating surface

locating piece locating piece
Figure 7 Locating Piece
5. Warning lights:
There are three colors to indicate the working states. After the power is on, the green
indicator light will be lit, a yellow action indicator light will be bright after pressing the “flanged
edge weld” or “butt weld”, and a red indicator light will be lit when the upper heating wire and the
lower heating wire are working, and all lights will be put out when a series of actions are finished.
Red light for heating
Green light for power
Yellow light for action
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Figure 8 Warning Lights
Pressure of main force

arm
Switch of hand sliding

valve
Pressure of upper
folding plate
Pressure of lower
pressure plate
Pressure of lower folding

plate
Cooling air pressure
Pressure of cloth plate
Figure 9 Part of Names of Control Part of Pressure Regulating Valve
6. Adjustment of working pressure:
Part of names of control part of the pressure regulating valve show in Figure 9; Since all
actions of the machine are under the control of pneumatic parts, in order to ensure normal
operation of the machine, please make sure main force arm’s pressure is between 0.25MPa and
0.3MPa, lower pressure plate at 0.5MPa, lower folding plate at 0.5MPa, upper folding plate
between 0.3MPa and 0.4MPa, and cloth plate between 0.3MPa and 0.4MPa. All data above only
for information, specific value of pressure should be determined as actual conditions. When the
machine is idle, the hand sliding valve switch should be pulled left to close down the pressure of
the main force arm, otherwise it should be pulled right to open the pressure of the main force arm
in operation.
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IV Checkup and Method for Potential Faults
1. The machine suddenly stops after pressing “folding” or “flanged edge weld”:
(1) Please check the sensors:
○
1 See Figure 10, two sensors on the main force arm will be lit when the main force arm is
lifted up, and two sensors under the main force arm will be lit when it is lifted down;
○
2 See Figure 11, two sensors on the upper folding plate will be lit when it is lifted up;
○
3 See Figure 12, two sensors on the lower folding plate will shine when it presses forwards.
Once the sensors fail to work, it is feasible to loosen set nuts and move them up and down,
then fix them until the sensors are shining. If the sensor puts out after detecting metal
material, it means the sensor is damaged, and a new one is needed.
Sensor on the main force

arm
Sensor under the main

force arm
Figure 10 Main Force Arm Sensors
Lower sensor of main

force arm
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Sensor of upper folding
plate
plate
Figure 11 Sensor of Upper Folding Plate Figure 12 Sensor of Lower Folding Plate
(2) The machine stops all actions abruptly in operation in the case that all sensors are normal.
Solution: Please press down the emergency stop, and newly turn on the power after two
seconds. If the problem is still there, it is possible to have a communication fault in the
control cabinet, when we will dispatch personnel for field maintenance.
2. After start, letters appear on set parameter values.
Parameters are stored in a flash memory, and can be retentive in outage. When there
is something abnormal in reading of parameters, it may be caused by communication
fault between the single-chip microcomputer and the memory. This accidental
phenomenon may result from unsteady voltage. It is necessary to restart the power of
machine after the voltage is steady, or it is possible that some parts are damaged and need
to be replaced once it is not feasible to read data.
3. Asymmetric folding edge. Asymmetric

folding edge
There are some reasons for the phenomenon
of asymmetric folding edges as Figure shows
at the right, for instant, the cutting is not
straight, the cloth is not in place, there is
mechanical error in folding of small size. But
this can be eliminated by regulating the size at two sides of the locating plate, in order to
correct the deviation of the folding edge by the size difference at the right side and the
left side.
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4. Internal cambered folding edge
焊缝 seam 折边尺寸 Size of folding edge
Once the condition showing as Figure happened,
please check up as the following steps:
(1) Check the depth of narrow groove.
Generally, under the whole width range of
the machine, the depth of narrow groove
should be consistent. The internal cambered folding edge may result from that the depth
of the narrow groove in the middle is larger than that at two sides due to horizontal
condition of the machine, and can be eliminated by regulating the six leg cups of the
machine in middle lower, letting the middle part of worktable sink and making the depth
of narrow groove relative to the worktable reduced.
locating plate lower folding plate depth of narrow groove
worktable
(2) If the problem still exists, please check the size of the folding edge carefully. Under this
circumstance, the size of the folding edge in the middle may be bigger than that at two
sides because the heating wire is bent. First, it is possible to improve the problem by
tightening the take-up screws of the heating wire. If it does not work, it means the
heating wire is displaced, and it is necessary to move once forward the Teflon locating
piece for blocking the heating wire.
5. External cambered folding edge
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Once the condition showing as following Figure happened, please check up as the following
steps:
(1) Make a checkup as steps stated above, this problem may result from smaller depth
of middle narrow groove, is can be eliminated by heightening the height of the leg cups
in the middle, if the problem still exists, it means the heating wire is displaced, and it is
better to move the Teflon locating piece which ward off the heating wire backward once.
(2) If the problem is there if performing the first step correctly, please check whether
the cloth on the worktable slips away when the main force arm presses down and the
upper folding plate falls in folding, if it is slipping, please try to increase the pressure of
the main force arm, should contact with the factory when the problem can not removed.
6. Unfixed top of seam
(1) Should check whether the spring is too tight if the ends get loose, it is time to make it
relaxed.
(2) It is necessary to prolong two seconds appropriately when the middle part is not fixed.
7. Inconsistent width of folding edges
When the folding edge perimeter is consistent in flanged edge weld, the seam area at one
side is smaller than the width of heating wire, and the area at the other side is the width
of heating wire, under this condition, it is allowable to expand the size of the locating
plate for the small seam.
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VI Precautions for Use
1. Do not touch the heating wire or metal parts contacting with the heating wire during heating
by hand, so as to avoid electric shock or scald.
2. The theoretical power of the heating wire is 4.4KW, when the external voltage hardly reaches
220V/50Hz, it may lead a slight deviation in heating power, meanwhile, it is requisite to use
heating wire of the same model, or may cause burnout circuit or inadequate power. It is not
allowable to increase power by augmenting the voltage of machine power, because the power
serves all parts of the machine, overhigh voltage may cause burn of circuit.
3. Due to capacitance of circuits, control circuits may still work relying on residual electricity at
the moment of outage. Therefore, it is requisite to restart the machine for a second to ensure
the control circuits stop working completely. Generally speaking, the control part stops
completely only when the liquid crystal display goes out totally.
4. Connect or disconnect the air source according to operation procedures, or may cause
damages of machine.
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VII Introduction of Quick-wear Parts
Quick-wear parts include Teflon and heating wire,
1. Damage phenomena of Teflon and method to change it:
Teflon wrapped on the external empire cloth of the heating wire base is quick-wear, once
it is damaged, it may destroy cloth or cause the short circuit of heating wire. Here is the
method to change and install it:
(1) Steps for replacing Teflon on the lower heating wire base:
○
1 First, detach a 10mm aluminum bar fixing Teflon;
○
2 Pull Teflon out from one side;
○
3 Take out white square adhesive tape;
○
4 Attach a 30mm wide layer of double-faced adhesive tape on new Teflon.
○
5 Paste the white square adhesive tape on Teflon with double-faced adhesive tape for
four circles;
○
6 String Teflon into heating wire base slot;
○
7 Flatten Teflon and install the 10mm aluminum bar.
(2) Steps for replacing Teflon on the upper heating wire base:
○
1 Detach an 80mm Bakelite plate on the upper heating wire base;
○
2 Able to pull out Teflon after detaching the rubber band;
○
3 Pull out Teflon from one side;
○
4 Take out 7mm white square adhesive tape;
○
5 Paste a 30mm wide layer of double-faced adhesive tape at the side of new Teflon;
○
6 Paste the white square adhesive tape on Teflon with double-faced adhesive tape for
four circles;
○
7 String Teflon into heating wire base slot (See Figure 13);
○
8 Press rubber band into the holddown slot while compacting Teflon (making sure the
Teflon is flat);
○
9 Install the 80mm wide Bakelite plate.
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Heating wire
Cooling air Heating wire
Teflon Teflon slot
hole base
Figure 13 Installation Diagram of Teflon
2. Method for Replacing Damaged Heating Wire:
(1) Steps for replacing the upper heating wire:
○
1 Detach stainless steel hoods at two sides;
○
2 Take apart the rubber band to open empire cloth Teflon;
○
3 Loosen nuts of screws at two sides for tightening the heating wire;
○
4 Dismantle clamping plates of heating wire at two ends and cable clamp plates;
○
5 Install a new heating wire, and fold a section respective at two ends;
○
6 Wind 12 circles with used empire cloth at the heating wire where is clamped by the plate;
○
7 Clamp the heating wire with plates, and tighten screws (making sure inconductivity between
the heating wire and the clamping plates);
○
8 Install the heating wire into the positioning wheel slots at two ends;
○
9 Hood the spring on the clamping plates to connect with the screws which pass through the
heating wire fixed seat;
○
10 Tighten the heating wire;
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○
11 Cover Teflon (Pay attention to make it flat);
Clamping plate of Locating wheel of

heating wire heating wire
Screw Spring
Cable clamp plate
Figure 14 Installation Diagram of Upper Heating Wire

(2) Steps for replacing the lower heating wire:
○
1 Detach stainless steel plates at two sides of machine;
○
2 Detach a 10mm aluminum bar which presses Teflon;
○
3 Take down clamping plates of heating wire and cable clamp plates;
○
4 Fold a section at two ends of the new heating wire (See Figure 14)
○
5 Wind 12 circles with used empire cloth at the heating wire where is clamped by the plate;
○
6 Clamp the heating wire with plates, and tighten screws (making sure inconductivity between
the heating wire and the clamping plates);
○
7 Install the heating wire into the positioning wheel slots at two ends;
○
8 Hood the spring on the clamping plates to connect with the screws which pass through the
heating wire fixed seat;
○
10 Tighten the heating wire;
○
11 Cover Teflon;
○
12 Install cable clamp plates.
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VIII Working Parameter
Name Value Remark

Power supply 220V/50Hz, 4.6Kw Peak value
Air source 0.8MPa,10L/once folding Maximal air consumption in
folding
Weld width 8mm/12mm Customable
Largest welding About 350℃ Controllable
temperature
Maximum welding Heating 6000; shaping 6000 60s, unit on screen is 0.01s
time
Maximum welding 3.0m
width
IX Adjust Table of Folding Edge Perimeter
Seam width
Folding edge perimeter
One scale on the locating plate is 1mm
1 on the location display of hand wheel is 0.1mm
The minimal width of folding edge perimeter is 20mm, the maximal width is 50mm, and there is a
table for information in calculation of folding edge perimeter as following:

Folding edge Location display of Locating plate
perimeter hand wheel
20+1=21 +2 +2
20+2=22 +4 +4
20+3=23 +6 +6
20+4=24 +8 +8
20+5=25 +10 +10
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20+6=26 +12 +12
20+7=27 +14 +14
20+8=28 +16 +16
20+9=29 +18 +18
20+10=30 +20 +20
20+11=31 +22 +22
20+12=32 +24 +24
20+13=33 +26 +26
20+14=34 +28 +28
20+15=35 +30 +30
20+16=36 +32 +32
20+17=37 +34 +34
20+18=38 +36 +36
20+19=39 +38 +38
20+20=40 +40 +40
20+21=41 +42 +42
20+22=42 +44 +44
20+23=43 +46 +46
20+24=44 +48 +48
20+25=45 +50 +50
20+26=46 +52 +52
20+27=47 +54 +54
20+28=48 +56 +56
20+29=49 +58 +58
20+30=50 +60 +60
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5 V
红色
24V COM
黑色
GND Y 0
按钮棕色
X 0 折边
焊接 Y 1
按钮橙色
X 1 对接
焊接
主机板 Y 2
按钮黄色
X 2 折边
Y 3
按钮绿色
X 3 复位
Y 4
X 4 Y 5
X 5 Y 6
X Control Principle Chart of Single-chip Microcomputer
X 6 Y 7
X 7
5 V COM 黑色
警示灯红
红色
24V Y10 棕色加热继电器上热丝继电器
下热丝继电器
黑色
GND Y11 橙色
主力臂电磁阀
上焊热丝下蓝色
X10 Y12 黄色上折板电磁阀
上焊热丝上
灰色
X11 Y13 绿色
下压板继电器下压板电磁阀
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下折板到位左白色
X12 Y14 蓝色下折板继电器下折板电磁阀
下折板到位右棕色
X13 从机板 Y15 灰色
警示灯黄
+24V
上折板到位左橙色
X14 Y16 白色吹气电磁阀警示灯绿
GND
X15 Y17 棕色有机玻璃电磁阀
X16 Y18 +24V GND
X17 Y19
控制日东超声科技
原理图第一代焊接机4米
材料比例数量
图号
共张第张设计批准
按钮 Button 红色 Red 黑色 Black 棕色 Brown 橙色 Orange

黄色 Yellow 绿色 Green 灰色 Grey 白色 White 蓝色 Blue
上焊热丝下 Upper welding heat wire down 上焊热丝上 Upper welding heat wire up
下折板到位左 In-place folding plate left 下折板到位右 In-place lower folding plate
right
上折板到位左 In-place upper folding plate left 折边焊接 Flanged edge weld
对接焊接 Butt weld 折边 Folding 复位 Reset
主机板 Main board 从机板 Slave board 加热继电器 Heating relay
主力臂电磁阀 Main force arm solenoid
上折板电磁阀 Upper folding plate solenoid valve
下压板继电器 Lower pressure plate relay
下折板继电器 Lower folding plate relay
警示灯黄 Yellow warning light
吹气电磁阀 Blowing solenoid valve
有机玻璃电磁阀 Organic glass solenoid valve 警示灯红 Red warning light
上热丝继电器 Upper heating wire relay 下热丝继电器 Lower heating wire relay
下压板电磁阀 Lower pressure plate solenoid valve
下折板电磁阀 Lower folding plate solenoid valve 警示灯绿 Green warning light
控制原理图 Control principle chart
日东超声科技 Ridong Ultrasonic Technology
第一代焊接机 4 米 First-generation Welding Machine 4m
材料 Material 共张 Total 第张 Page 设计 Designed by
比例 Scale 数量 Quantity 图号 Drawing No. 批准 Approved by
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L4
L3
V-
L0
L3
V-
L4
12
V-
V-
L0
L0
L0
V-
N0
13 N0
L0
N0
V-
5
1
开
L1 L2 L3 N0
1 2 1 2 关
保保保保电
A1 险险源
固态继电器固态继电器险险
丝丝
A2 加热继电器下压板继电器下折板继电器警示灯继电器红外保护
继电器
丝丝
15A 15A 30A 30A
LN - 24V
+ + T1 T2 T3 N0
4 3 4 3
14
2
Y15
V+
Y13
Y10
39
C2
36
V+
37
Y14
电源输入
V+
49
C1
V+
38
V+
L3
L4
N
N
49
V+
49
V+
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Y10
Y11
Y12
Y13
Y16
Y17
Y14
Y15
36
C2
V-
37
38
C1
39
十一、接线图
L3 L4 N N N L0 T112 X10 X11X12X13 X14 V+ V+ V+ V- V- V- V- V-

说明：到变压器输入端用
红外保护输入
较粗电缆线粗
到变压器感应开关线警示灯黄灯
24V 警示灯红灯
输入端
电源开关警示灯公共端
红外报警输出
下折板电磁阀
下压板电磁阀
L4
L3
V-
L0
L3
V-
L4
12
V-
V-
L0
L0
L0
V-
N0
13 N0
L0
N0
V-
5
1
开
L1 L2 L3 N0
1 2 1 2 关
保保保保电
A1 险险源
固态继电器固态继电器险险
丝丝
A2 加热继电器下压板继电器下折板继电器警示灯继电器红外保护
继电器
丝丝
15A 15A 30A 30A
LN - 24V
+ + T1 T2 T3 N0
4 3 4 3
14
2
Y15
V+
Y13
Y10
39
C2
36
V+
37
Y14
电源输入
V+
49
C1
V+
38
V+
L3
L4
N
N
49
V+
49
V+
[键入文字]
Y10
Y11
Y12
Y13
Y16
Y17
Y14
Y15
36
C2
V-
37
38
C1
39
说明：到变压器输入端用
XI Wiring Diagram
L3 L4 N N N L0 T112 X10 X11X12X13 X14 V+ V+ V+ V- V- V- V- V-

红外保护输入
较粗电缆线粗
到变压器感应开关线警示灯黄灯
24V 警示灯红灯
输入端
电源开关警示灯公共端
红外报警输出
下折板电磁阀
下压板电磁阀
固体继电器 Solid-state relay
到变压器输入端 To input end of transformer
电源开关 Power switch
感应开关线 Inductive switch wire 保险丝 Fuse
加热继电器 Heating relay
下压板继电器 Relay of lower pressure plate
下折板继电器 Relay of lower folding plate
警示灯继电器 Relay of warning light
红外保护继电器 Infrared protection relay
电源输入 Power input
开关电源 Switch power
红外保护输入 Infrared protection input
警示灯黄灯 Yellow warning light
警示灯红灯 Red warning light
警示灯公共端 Public end of warning light
红外报警输出 Infrared alarm output
下折板电磁阀 Solenoid valve of lower folding plate
下压板电磁阀 Solenoid valve of lower pressure plate
说明：到变压器输入端用较粗电缆线粗
Remark: A thicker cable is required to the input end of the transformer
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Ridong Ultrasonic Technology Helping You Succeed

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Ridong Ultrasonic Technology Helping You Succeed

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日东超声科技助你腾飞

Ridong Ultrasonic Technology Helping You Success

Dongguan Ridong Ultrasonic Machinery Co., Ltd.

Welding Machine Operation

We are devoted to making professional and sophisticated ultrasonic machinery, your

I INSTRUCTIONS BEFORE USE ....................................................................................................... 2

III OPERATION METHOD ................................................................................................................. 3

IV INTRODUCTION OF MACHINE STRUCTURE ........................................................................ 5

IV CHECKUP AND METHOD FOR POTENTIAL FAULTS ......................................................... 10

VI PRECAUTIONS FOR USE ........................................................................................................... 14

VII INTRODUCTION OF QUICK-WEAR PARTS ......................................................................... 15

VIII WORKING PARAMETER ......................................................................................................... 18

IX ADJUST TABLE OF FOLDING EDGE PERIMETER .............................................................. 18

X CONTROL PRINCIPLE CHART OF SINGLE-CHIP MICROCOMPUTER........................... 20

XI WIRING DIAGRAM ...................................................................................................................... 23

I Instructions before Use

Figure 1 Control Board

III Operation Method

(1) Reset: Machine returns to the initial state.

can return to the initial state only by reset.

arm is lifted up after the welding is finished.

the main force arm is lifted up after the welding is finished.

Figure 2 Liquid Crystal Display

1. Figure 2 Instructions of Liquid Crystal Display:

according to different kinds of cloth.

it until obtaining the best effect.

(3) Operation method

To increase time by 50s each time;

To reduce time by 50s each time;

IV Introduction of Machine Structure

(The extra installation is generally unavailable if no request).

3. Adjustment of folding edge size

incorporate with the adjustment to the position of the locating plate.

perimeter=lower basic size+ 50

Upper folding plate Base level of folding

4. Adjustment of location size:

measure in 0.1mm, the calculation method is expressed as:

(1) Location size=Perimeter-8

(2) Location size= Lower basic size +42.

Upper heating wire base Locating slot Locating plate

Figure 6 Locating Plate

with pressure plates.

Locating piece Lower heating wire Front locating surface

Bottom plate of Locating slot of Rear locating surface

Figure 7 Locating Piece

Red light for heating

Green light for power

Yellow light for action

Figure 8 Warning Lights

Pressure of main force

Switch of hand sliding

Pressure of lower folding

Cooling air pressure

Pressure of cloth plate

Figure 9 Part of Names of Control Part of Pressure Regulating Valve

6. Adjustment of working pressure:

(1) Please check the sensors:

material, it means the sensor is damaged, and a new one is needed.

Sensor on the main force

Sensor under the main

Figure 10 Main Force Arm Sensors

Lower sensor of main

X15 Y17 棕色有机玻璃电磁阀