HEATING AND INSULATION

1. The total heat input/generation does not equal the usable heat or heat output. What are the
major areas where heat can be lost?

Distribution losses
Mechanical losses
Exhaust gas losses
Standby losses

2. Which of the options below are defined as heat carriers?

Natural gas
Wood
Steam
High pressure water
Hot air

3. What is usually the most energy efficient way to store hot water? Piroritize the answers
below:

1.
Answer 1
2.
Answer 2
3.
Answer 3
4.
Answer 4

4. With a hydraulic adjustment, heat consumers close to the centralized heat distributor will
have more heat energy at their disposal than those far away.
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5. The lager a boiler (large boiler capacity) the more heat energy is lost through exhaust gas
losses.
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6. What percentage of lost heat compared to the total heat input can be considered as "Very
Good"?
Answer:

7. What are the benefits of implementing an automation and control system?

Limiting the number of On-Off cycles

Correct air to fuel ratio
Higher emission volume
Higher Oxygen Input Levels

8. What are the limits of an automation and control system?

The system is expensive and will not amortize over the course of a period of at least 20 years
The system is only feasible for large systems
The failure of one sensor can lead to a system malfunction

9. How can the risk of a system malfunction be adressed?

Prevention by running the system on 50% capacity only

Prevention by regular maintenance

Switch the system off during phases of maximum workload

10. The higher the U-value the greater the insulation effect
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Ventilation and Air Conditioning
1. What is not a function of a ventilation or air conditioning system?

Proper air movement

Control of moisture content in the air
Measurement of energy savings
Control of air contamination

2. What characterises a partial air conditioning system?

It partially conditions the air from outside

It includes heat recovery

It only filters the air from outside
It filters and conditions the air from outside

3. What is the characteristic of non-conductive air conditioning systems?

Use of pipelines within the company

Only applicable for large manufacturing halls

No use of outside air
No reuse of inside air

4. The usage of split-air conditioning makes most sense for small rooms e.g. server rooms.
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5. A heat exchanger is used to already heated air from the outfolwing air to the
inflowing air.

6. How could you improve the energy efficiency of your HVAC? (more than one answer can be
right)

Use groundwater for cooling

Increase external loads
Decrease room temperature
Insulation of pipes
 7. Which one of these measures is not an energy efficiency measure?

Implementing a heat exchanger

Exchange to energy efficient filters

Reduce the volume flow
Compress exhaust air

8. Rank these energy efficiency measures according to their cost-benefit

1.
Answer 1
2.
Answer 2
3.
Answer 3
4.
Answer 4

9. What benefits did the implementation of an automatization and control system generate in
the case study?

Energy savings
Higher social welfare
GHG emission reduction
Higher tea quality

10. What is a ductable air-conditioning system?

It is an air conditioning system reusing district heating.

It is an air conditioning system using pipelines to condition outside air.
It is a an air conditioning system using multiple cooling devices.
It is an air conditioning system only conditioning inside air.
Motors, Drives and Pumps
1. How much (share) electricity do electric motors consume worldwide?

21% - 24%
43% - 46%
52% - 55%
72% - 75%

2. What is the highest International Efficiency (IE) class for motors?

IE 4
IE 2
IE 5
IE 3

3. Which area(s) of a pump drive system can be made more energy efficient?

Gear

Pump

Pipe

Motor

4. How should you improve restrictor efficiency in a pump drive system?

Downsize the restrictor

Enlarge the restrictor
Use a frequency converter
Install additional restrictor

5. The energy costs of pumps are up to 85% of the overall lifecycle costs of the pumps,
even if they have an IE 3 classification?
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6. The motor in your company is 12 years old. It has a nominal power of 450 kW and runs
for 3800 hours per year. What is your next step?

Replace the motor

 Perform a precise test of the motor
No precaution necessary
None of the other options

7. Depending on the type of gear, energy losses of up to 75% can occur?

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8. In which case(s) is it useful to have a frequency converter installed?

Partial-load operations
Dynamic applications
Static Applications
Frequent start-up procedures

9. Which cases usually lead to motor rewinding and ultimately to motor failure?

Improper Lubrications
Voltage fluctuations
Improper Voltage
Damaged bearings

10. When old motors are rewound more than 10 times, energy efficient motors can be
considered as an ideal replacement?
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Lighting
1. How much energy is usually consumed by lighting system in commercial buildings?

3-5%
20-45%
5-15%
60-75%

2. Energy consumption of lighting in industrial buildings is negelctable

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3. Which type of lamp has which quality of light (color rendering index)?

Sodium vapor lamp

Answer 1
Standard luminiscent screen tubes
Answer 2
Halogen lamp
Answer 3

4. By how much is an LED more efficient in comparison to an incandescent lamp?

~ 100 x
~ 15 x
~ 30 x
~2x

5. The useful life of an LED is usually more than 30.000 hours.

Yes, sometimes even more

No, it's only half

6. How much additional energy comsumption is linked to the usage of conventional ballasts
approximately?

3 Watt
14 Watt
150 Watt
30 Watt
 7. A reduction of energy consumption of about 50% is only possible by using LED
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8. Which measures will help reduce energy consumption for lighting?

Use natural light

Reduce excess lighting
Paint windows black
Install reflectors

9. Which working areas require which level of illumination?

Staircase
Answer 1
Canteen/Cafeteria
Answer 2
Workplace in an office
Answer 3
Meeting room
Answer 4

10. What measures have the best cost to effectiveness ratio? Rank them from 1 to 4.

1
Answer 1
2
Answer 2
3
Answer 3
4
Answer 4
Compressed Air

1. On average, how much of the electric energy input is transformed into compressed air?

5%
10 %
15 %
20 %

2. What kind of compressor is the most commonly used in industries?

Piston Compressor

Screw Compressor
Scroll Compressor
Bolt Compressor

3. How much of the waste heat of compressors can be recovered?

45 -50 %

75 -80 %
95 -100 %
65 -70 %

4. What measures have the best cost to effectiveness ratio? Rank them from 1 to 4.

1. Answer 1
2. Answer 2
3.
Answer 3
4.
Answer 4

5. What temperature level (°C) of heat energy can be generated by the waste heat of the
compressor and used as hot water?

35°C - 40°C
55°C - 60°C
 75°C - 80°C
90°C - 95°C

6. Which industries can make use of the preheated water of compressors?

Textiles & fabrics

Food & Beverage
Metals & automotive
Chemicals

7. What are the benefits of using waste heat from a compressor to pre-heat water?

Improvement in compressor performance

Reduced pressure levels
Low payback on investment
Effective use of waste heat in processes

8. The quantity of recovered heat energy varies if the compressor has a variable load?
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9. When is waste heat recovery from a compressor economically feasible?

Which level of air flow (in cfm) is required as a minimum?

Answer 1
What performance (power) level is required as a minimum?
Answer 2

10. What are sensible possibilities to detect leakages in a compreesed air line?

All of them
Thermostat
Ultrasound
Leakage Spray