BARES ermomal paris UDC 621.833,2 : 621.7531 DEUTSCHE NORM August 1986 Tolerancing of bevel gears Tolerances for individual parameters ‘Toleranzen fr Kegelradverzahnungen; Supersedes September 1981 edition. Toleranzen fir Abwaichungen einzelner Bestimmungsgréen Jn keeping with current practice in standards published by the International Organization for Standardization (ISO), ‘2 comma has been used throughout as the decimal marker. SURISHI MATERIA CORPORATION i 9. 26 RECEIVED oi CISION cast 1 Scope and field of application “The parameters for which tolerances have been given in this standard are defined in DIN 9971. The tolerances specified apply for straight, skew and spiral bevel gears with and without axial offset. See also DIN 3965 Part 1 2 Tolerances This standard specifies tolerances for the following parameters — adjacent pitch error, fyi = difference between adjacent pitches, faz Singie & é sve? = cumulative pitch error, Frys Accra = deviation from radial runout, Fy. Pe. Parnes Continued on pages 2 to 16 Ga foreman Sanaa OOMmON) DIN 3965 Part 2 Engh Price group 7 Sales No, 01Fage 2. DIN 3965 Part 2 Normal module, maa’ 1 mm to 2 mm Eee! Tolerances in um ‘Mean’ reference diameter, dens Error fp for tolerance sj 6 {7 ut 12 Over upto 1 10 15 28 35 4s es | 90 | 13 18 45 n 115 ‘Over upto 10 50 20 25 3s 50 es | 9s | 13 19 a7 76 121 Over upto 50 125, 20 25 35 50 ro | 10 | 14 20 2 st 9 490 Over upto 125 280 20 30 40 58 ws | | a8 2 34 84 87 rE Over upto Over 280 560 560 up to 1000 ‘Over 1000 up to 1600 Over 1600 up to 2600 Mean reference diameter, dans Error fy for tolerance class 10 2 Over upto 1 10 20 30 55 2 35 58 145 Over upto 10 50 20 30 60 | es 23 7 59 95 182 Over upto 50 125 25 38 es I T so] T 90 13 8 40 102 163 Over upto Over upto 125 280 280 560 Over up to 560 1000 Over upto Over upto, 1000 1600 1600 2500 28 35 70 | os | 43 68 | 175[Normal module, tgq? 1 mm to 2 mrn| Tolerances in ym DIN 3965 Part 2 Page 3 ‘Mean reference diameter, dens inmm | + | 2 | 3 Error Fp for tolerance class Over 1 | upto 10 3 | 19 | 26 | se | 93 | v9 | 230 { as | so | 70 | 95 + | Over 10 upto 50 80 | 70 9 | a7 | 38 85 Over 50 upto 125 | 5 | 99 2 | a | ae 108 Over 125 upto 280 | | | [= | | + «| | 9 127 | 203 | 325 | 520 Over upto Over 1600 upto 2500 Mean reference diameter, days Etror Fy for tolerance class Over 1 21 Over 10 | | pte 10 | 1 vpto 50 | Over upto Over upto Over upto Over $60 upto 1000, | Cur 1000 wre tooo | ‘Over 1600 up to 2500 ar 2 aT 82 wor | 142 | 108Page 4 DIN 3965 Part 2 Normal module, Maan over 2 mm up to and including 3,55 mm 5 Tolerances in wm ‘Mean reference Error fy diameter, for tolerance class dens in mm ie eae) sipe [e020 a |e ae | oral |e aet |e Open (ar [ent les [ete Over i r upto 10 | . Over 10 upto 60 20 | 25 | as | s0 | 75 | 10 | 1 | 20 | 92 | st | a2 | 13 Wer | ow [ao | ao fa es [eof || fa) «| or] | Over 125) upto 280 20 | 30 as | 12 | 18 | 2 | 36 | s8 | 93 | 149 60 Over 280 | | upto 600 | 25 | 98 | | TTT YJ es | oo | 3 | se | 2 | ao | os | wor | et | up to 1000 ‘Over 1000 upto 1600 | | {weed Over 1600 | up to 2500 over 560 | Mean’ reference diameter, dans | Error fa | Rem APae aie | | for tolerance class Over 1 upto 10 Over 10, | upto 50 | ‘Over 50 | | 165 175 oo 20 Wer | | ewe era| to | 15 | 20 | 2 Mico | oo me |p | eo) | co te te) eo Over 860 up to 1000 ‘Over 1000 up to 1800 up to 2500,DIN 3965 Part 2 Page Normal module, man: over 2 mm up to and including 3,55 mm Tolerances in ym Mean’ reference diameter, das in mm +f 2)3),4]s5]/ 6 ]7 |] 8] 94} Error Fy for tolerance class | 12 Over upto 10 Over 10 Rr noe Obl a2 |p cee eats | ected) a1 | sa | 93 | 148 | 237 | 370 1 over 50 | oe us | 70 | 1 | 4 | to | ar | ae | ss | 74 | 18 | te9 | 202 | aes ow fala lwlalal«le| =| «| a | a |o ower 20 Los | ta | to | 26 | a8 | si | 72 | 100 | so | 255 | 410 | oss Over 860 up to 1000 ‘Over 1000 upto 1600 | ‘Over 1600) up to 2500 Mean’ reference diameter, dey, Error Fy for tolerance class o | wi ui ae Over 1 upto 10 ‘Over 10) 1 upto 50 | 40 | 80 | Bo | 1 | 16 | 22 | ot 85 120168 Over 80 | so | 70 | 98 | 1 | 1 | ar | ar | se | 73 | 10a | 18 1 upto 125 | | 20 Over 125 | 1 1 upto 280 43 | 60 | ae | 8) 6s | 231 oer Zen | 85 | 90 | a3 | 13 | 25 | a5 | a9 | 8 | oe | sot | sor | 262 ‘Over 880 vup to 1000 Over 1000 up to 1600 ‘Over 1600) up to 2500Page 6 DIN 3965 Part 2 Normal module, Mma? Over 3,55 mm up to and including 6 mm Tolerances in um ‘Mean’ reference diameter, dens in mm ies oie) stn ede nee kee cake eee ea tOMee |e ea et Error fp I for tolerance class Over 1 upto 10 Over 10 om go | 22] 39 | 40 | eo | so | ts | v8 | 2] 96 sr | 92 | 17 Over 50 owe 82 | 20 | 20 | 4s | 90 | es | 2 | 7 | | oe | o7 | 155 Over 125 owe je | 26 | as | 4s | ss | 90 | 9 | 8 | 2 | 40 | oe | 108 164 Over 280 upto 560 as | as | so | zo | wo | 14 | wo | 2 | 43 | oo | 110 | w77 Owe 880 | so | so | ss | zs fm | os | a | | | ts | m0 | we ‘Over 1000 up to 1600 ‘Over 1600 up to 2500 30 | 40 | 60 | as | 12 | 16 | 23 | a2 | 51 | Bi | 190 | 208 Mean’ reference diameter, doy in mm rpr2psjtse},stelt7}teits| win] 2 Ex10r fa for tolerance class Over 1 upto 10 T Over 10 owe te | 28 | as | so] zs | to | te | a | me | as | ore | 8 | tee Over 50, owe se | ao [sof ss | zs |v | 8 | a | 9 | a8 | te | 1m | Over 125 Owe ye | 80 | 40 | eo | so | 1s | 6 | 2s | se | so |e | me 207 Over 280 ower zee | se | 4s | os | oo | 2 | 7 | om | os | ose |e |e 222 Over 560 Over $00 | a5 | so | ro | 9s | 9 | 1 | ve | ov | se [oo | st | a ser 1000 (Over 1600 up to 2500DIN 3965 Part 2. Page 7 Normal module, Pigg! over 3.58 mm up to and including 6mm Tolerances in um ‘Mean Z let. ) reference vor Fy Cetmalahye Pel ) diameter, for tolerance class de, inom [1 [2] a[*[s];ejr[e;o}wujuie Ort = upto 10 ee ovr 50 | as |x [as | ar | a | ar | sr | 20] ar | 2 | aos | see Owe 1 owe go | 90] a2 | 7 fa | se | as | or | oe | sso | ao | aoe | ois wr 20 [op fw | 20 | a | a | os | m7 | sce | v9 | an | as | 0 Over st srr soee | 2 | xe | 23 | sz | as | 62 | ar | saz | 196 | aia | sor | aor Over 1000 Over 1000 Tay | ae | as | as] ao | 0 | 96 | 10s | are | aus | sso | ons Over 1600 upto 2500 ‘ean ; retaranos Error F, / ameter, for tolranes clas dey O innm | +f 2ts|setstetr}setotwiuir Overt oe upto 10 | Owr 10 ower 1 | ss | es| os | 1 | w | 2 | a6 | | | | 10 | om Owr 80 ower $2) ss | eo | 11 | we | 22 | ov) aa | oo | es | vir | soe | 200 Owr 125 . Owe 135 | gs | oo | 1a | 1 | a | 25 | so | oe | oe | ra | toe | 200 Over 260 Over 200 | rs {ro | us | ao | ae | ao | 55 | 70 | 100 | ase | 21 | ase Over 660 Over 560) go | az | ve | as | ae | as | 62 | or | zr | vo | 2m | o30 Over 1000 ~ Over 1000 a0 faa | ve | as | as | ao | co | os | ise | ser | ase | 200 Over 1600, 3 upto 2500Page 8 DIN 3965 Part 2 Normal module, mga’ over 8 mn up to and including 10 mm Tolerances a ym Mean refernce Enoty ameter for tolerance clas den, inom | 1 | 2] 3s] 4 [sjeyr[e|oe{ujuie Owr 4 upto 10 Over 10 Over 2 [as | as | so] x0 | os] 19 | w | 26 | a2 | or | or | ve Over 50 Over 8 | as | as | so | x0 | wo | x | 20 | 2 | a | 7 | 112 | 100 ee LL Over 280 Owe 280 | ao | ao | ss | ao far | se | 2 | at | a | ro | 20 | 202 er 1 Over 560 | 30 | 4s | eo | as | 12 | i | 2 | as | so | 05 | 195 | 216 cere | 35 | 4s | es | 90 | | we | 25 | os | sr | ot | 145 | 209 Over 1600 Over 1800 as | 50] ro [so | | 2 | ar | se | er | se | ar | asi ‘ean reference Error fy diameter, for tolerance class day, in mm 1 243 4 5 | 6 7 [ej 9 fmt uy] 2 Owe SS, vpre 10 i Ow 10 ove 10 | a0 | as | co | as we | | x | as | so | oe | ss | a Over 50 1 Over 2 | as | ss | ss | 90) 9 | 1 | 25 | as | ss | 08 | var | 205 Over 125 Over 260 7 Owe 200 | as | so | ro | | | 20 | 2 | oo | we | oe | 190 | 2s Over 560 7 owe $60 | so | ss | zs fn | as | a1 | 9 | a2 | or | vor | wo | 20 ‘Over 1000 | Over 1008 Feo | oo | as | 2 | 6 | 2 | se | as | re | vs | 190 | am Over 1600 1 aoasoo | 5 | ss | eo fw | ve | as | a | ae | m7 | vm | vas | oveDIN 3965 Part 2. Page 9 Normal module, mq: over 6 mm up to and including 10 mm Tolerances in um Mean retiree Evor Py vee, for toleraned class innm | 1 [2] ote] s]ejrfels|ujuyie Owe 1 wero 10 owe 28 | es] oa} 13 | we | as | ae | | or | sos | sro | 276 | ase ower 80 Lao ar | se | ae | a | ae | or | oe | vor | 220 | ast | see ower 125 Tas] ia | so | ae | ar | 52 | 72 | vor | vee | ase | are | one we ovr 200 Jas [as | 2 | oo | oe | so | ea] ve | sor | as | are | ree Owe 560 Tae far | ae | ae | ae | or | oe | uae | 2 | oar | 500 | ono Over 1000 Tag fe | zr | ae | so | zr | aoe | ses | 23a | are | 506 | oss Over 600 Fas fav | ao | ar | se | or | nia | 50 | 250 | aos | 80 | 1010 wean reference enor F, ameter for tolerane class den inmm 1 2 3 4 5 6 7 a 9 wo | m | 2 Overt wre 10 [—t r_| Over 10 ow] ssf rs] fas fa | a fa [oe | oor | no | ase | zee Owr 50 Over 82 | os] co] as | ve | 2s | os | os | | oe | soe | tar | ase Owe over 128 | as} io | sa | 20 | 2 | wo | os | v6 | 100 | ase | ar | 208 owe eo | as] 2 | we | 23 | a2 | 4s | oe | ar | vze | ars | v0 | ase ower 880 | go faa | | as | os | so | vo | or | 16 er | ars | —T Over 1000 t ouwe 7000 Tio | as | 20 | 2 | a9 | ss | 76] sor | 150 | 20 | 290 | ans Over 1600, j up to 2500 We 18 22 30, 42 | ‘59 83 6 163 228 | 319 447Page 10 DIN 3965 Part 2 Normal module, mm: over 10 mm up to and including 16 mm Tolerances in um ‘Mean’ reference diameter, dey, Error fy for tolerance class ei 7 2 Over upto 1 10 Over upto 10 50 Over upto 60 125 30 | 45 | eo | as | 12 | 17 | 26 33 53 85 sr ‘Over upto 128 280 as | 4s | es | 90) 3 | 18 | 25 35 56 80 143 218 228 Over upto 280 560 3s | so | 70 | 95) 13 | 19 | 26 a 59 98 180 240 Over 560 up to 1000, 3s | 50 | 70 | 10 | 14 | 2 | 28 39 2 100 160 285 ‘Over 1000) up to 1600 40) ss | 78 | 11 | 18 | 21 | 30 a 66 108 170 272 Over 1600 ‘up to 2600 40 | 60 | 80 2 23 4a n 113 181 290 Mean’ reference diameter, dey, Enor fy for tolerance class, oh Over upto 1 10 Over up to, 10 50 Over upto 50 128 Over upto Over upto Over upto 560 1000 Over up to 1000 1600 ‘Over 1600) ‘up to 25009 Normal module, my: over 10 mm up to and including 16 mm Tolerances in um DIN 3965 Part 2 Page 11 Mean reference diameter, days Error Fy for tolerance class Over upto 7 10 Over upto 10 50 Over upto 50 125 a a 66 2 147 | 236 ar Over upto 125 280 10 14 28 55 7 108 173 | 278 aa Over upto 280 560 2 x 88 200 | 320 Over upto 560 1000 26 ar nm Over upto 1000 1600 2 cy a 80 mn 158 633 Over upto 1600 2500 23 2 a 2 272 | aan eo? ‘Mean’ reference diameter, day, Error Fy for tolerance class Over upto 1 10 Over upto 10 50 Over upto 50 125 20 78 Over upto 128 280 85 23 2 8B 2 Over upto 280 560 95 26 26 270 Over upto 560 1000 20 28 40 a) Over upto 1000) 1600 16 2 3 “a 85 19 187 | 234 T 299 | aor 458 Over 1600) up to 2600 2 w 26 3a 47 66 2 aa 388 497Page 12 DIN 3965 Part 2 Normal module, mq: over 16 mm up to and including 26 mm Tolerances in um ‘Mean’ reference diameter, dey. in mm 1 Over 1 ee) Over 10) upto 60 Over 50) upto 15 | 42: | 88 | 80] 11 | 15 | 22 | 30 | a2 | 68 | tos | aa | 277 i—J organ | 49: | 80 | ao] 11 | we | ze | or | a¢ | 70 | su | are | ose ep to 280 | ert Ode eos ||| aera |teot eee ere reel ere eee eee upto 560 ‘Over 560 up to 1000, 314 45 | 85 | 90 | 12 | w | 2 | a6 | a | 77 | 122 | 196 Over 1000 | | uproteo | 87 | 8 | 95| 19 | w | 25 | a6 | so | a1 | 120 | 206 | ooo ‘Over 1600 so | 70} 10 | 14 | 1 | 2 7 | 3a opt0 2500 | 0 a | a8 | sa} 65 | 196 | 217 | oa Mean | reference | Error fa diameter, de | inmm thet st4isjoj7 Ow T upto 10 esa 7. | owe 10 | t t we o | | t+] | Over tee 125 2 | a3 | ss | es | a7 | ato 350 Over 125 upto 280 ‘Over 280 as | 226 | 950 loss | 7s |ou a) 29 | at | se | 92 | tar | 296 | 77 i Over 560 | ] | | A ss | ao | 1 | a6 | 22 | | as8 a 6 Si ar) 88 ae | oe uptoveoo | 6 | a8 | 2 | a | 2 | a2 | as | oe lez T wow | | 90 | 2 | | | oe | a 47 wr 1000 | 1 | 1 | | 2a) elenl eDIN 3965 Normal module, mn: over 16 mm up to and including 25 mm Tolerances in jim oi Ween ol for ooane as day, Ort ey == upto 10 j—+-—_| | + Over 10 ee t+ upto 50. pnaeene ,-—+—_| irr oo 95. 13, 18 26 38 50 70 98 157 251 402 644 wore 128 Overesie W 18 22 30 42 59 83. 116 185 | 296 474 759 Upto 260 verge 260) 13 18 25 38 49 68 95 134 214 | 342 847 875, opto 560 Over 560 14 20 28 39 55, 7 108, 181 241 386 67 988 pte 1000 Over 1000 16 22 at 43 61 as 119 167 267 426 682 | 1092 upto 1600 Over 1600 owe 1600 Ty | on | 6 0 | sez | zor | aes | rae | a0: eon e in mm 2 [3 4 s | 6 71 8 Da Oi Ita t wore 10 i | —}|-—-—| Owr 10 > ST upto 50 | el Over 125 | ; | wea | ||| |» fo fn | oo] w]e | an | ow T T T Over 280 10 18 20 23 40, 56 79 110 154 | 216 | 302 423, upto 560 | Over 560 [ Owe (560 | ye 2 e oss Over 1000 | oreo | eee ey ee ce | os | saz | ts zea | ste Over 1600 ore eee fae | ae | ar | or | se | x3 | sce | saa | 200 | 200 | 00 | oxoPage 14 DIN 3965 Part 2 Normal module, aq? Over 25 mm up to and including 60 mm Tolerances in um 4, ‘Mean reference diameter, Error fy for tolerance clase ei? Over upto 1 10 Over upto 10 50 Over up to 50 125 Over upto 125 280 60 as | 12 32 | ae 62 255 | 408 Over up to 280 560 60 as | 12 a3 | 46 64 103 | 164 zea | 21 Over 560 up to 1000 65 90 | 12 24 34 | a7 66 106 | 170 ara | 436 Over 1000 up to 1600 65 90 | 19 25 35 | 40 «9 110 | 176 262 | 452 Over 1600) up to 2500 70 9s | 19 26 ar | st n 115 | 183 wt | a0 ‘Mean reference diameter, dens Error fy for tolerance class Over upto 1 10 Over upto 10 50 Over upto 50 125 Over upto 128 280 2 2 40 | 56 Over upto Over 280 560 560 up to 1000, 20 u 2 2 30 Pale Over 1000) up to 1600 as sr Over 1600 up to 2500 as ac 24 232 372 | 595DIN 2965 Part 2 Page 15 Normal module, Maja: Over 25 mm up to and including 80 mm Tolerances in um Mean reference eon diameter, for tolerance class de inmm As [aed et mR |tc G/B Meco est Pa coln ee Owr 7 | upto 10 ~—~ | Ov 10 upto 50 ST Over 50 | + upto 125 | ——j | | Over 125 | wore 20 | 2% | 7 | | 33 | as | os | co | 126 | 20 | oe | sia | aoa Over 280 wpe S00 | | 8 | m | | 9 | | 0 | as | zea] an | wo | oo Over 660 wproto0a | 1 | 22) 2 | «3 | eo | | air | sea | 262 | a1 | ero | 10m Over 1000 / uproieoo | 7 | 2 | 36 | a7 | 6 | oe | 129] sar | 260] a3 | r40 | s104 Over 1600 reece || ed eee |) Go |) tale |e ee pe es eo es Mean reference Ercor F, diameter, for tolerance class day inmm 1 213} e¢{sfetr{[ej}opwfpuyr Over 4 [ | i T t vpto 10 | [> T | | an a upto 80 | Over 50 + i T upto 125 t | | ] T | Over 125 7 7 | wove oo | | | |e | | | | vs |e | a | ote | oo + 1 Over 280 | Over 960 ial + coro | | 9 | a8 | a | ss fom | 00] ra | 50 | oe | ose | oor | | Over 1000 - upwoigoo | * | 2 | 20 |’ 39 | ss | rr | toa) ase | ov | 297 | an | see — | Over 1600 ] vpio2s00 | | 22 | 90 | «2 | 59 | a2 | ae | 169 | 208 | 900 | aar |e |Page 16 DIN 3085 Part 2 Standards referred to DIN 3966 Part 1 Tolerancing of bevel gears: basic concepts DIN 3971 Terminology and parameters for bevel gears and bevel gear pairs Previous editions DIN 3965 Part 2: 09.81, Amendments The following amendments have been mace in comparison with the September 1981 edition. 4) The status of the standard is no longer that of a preliminary standard, 'b) The standard has been editorially revised. Explanatory notes Peensl8 Pert 1 t0 4 provide only information on the gear blank and on errors that can be measured by conventional Foner foarances cannot yet be measured under production conditions, Nevertheless, the tables shown in DIN 3965 ars 22nd 3 cover all dlameter ranges, the fields crossed out indicating that for those ameter ranges ro telseaneee oo currently be specified soar geen advanced gauning and calculation methods may allow errors to be dealt with, which have not as yet been specified, such as profile errors, and more information to be provided regarding the accurscy of bovel gears Ae rameters (see clause 3) have been defined in O1N 3971, the aim of which was to include 8s many quontitiesa¢ Possible without regard for the current feasibility or difficulty of their measurement, sereasrueture of the tolerance system for bevel gears has been brought into line with that for eylindrical gears The Tastonshle between the parameters are the same, except for an overall shift inthe tolerance system by cre tolerence class. The tolerance system proposed may thus serve as an adequate basis for international diseson International Patent Classification F 16H 55/08 F 16H 55/17