T E C H N I C A L S U P P L E M E N T

Crankshafts
Crankshaft Identification-Undersize
When a crank is remanufactured undersize, the new forging number is ground off and replaced with the remanufactured forging number. Along with
the remanufactured forging number, the undersize dimension in millimeters is listed as follows:
• .010" = 0.254mm
• .020" = 0.508 mm
• .025" = 0.635 mm
• .030" = 0.762 mm
• .050" = 1.270 mm

The dimensions listed above are also indicated on the crankshaft container. NOTE: A new standard journal crankshaft will be delivered when a
Remanufactured 1st grind undersize crankshaft is ordered and is unavailable. Of course you still pay the low, remanufactured price. When this
happens, it will be indicated in your order acknowledgement. Watch for this since you will have to substitute standard size bearings in place of the
undersized ones you intended to use. The cylinder block and connecting rods bearing bores may have been bored oversize in some applications.
This should also be checked before ordering bearings.

FIRST GRIND SECOND GRIND UPGRADE-TO-NEW ACCEPTABLE CORES

Reman Reman Reman
Engine New Part Journal Part Journal Part Journal Part Reman Reman
Model Number (Undersize) Number (Undersize) Number Size Number 1st Grind 2nd Grind Forging

1693A 2P3839 .025" 0R1204 .050" N/A STANDARD 0R2528 0R5124 N/A 2P3833
4S5644

C6.4 2941749 N/A N/A N/A N/A STANDARD 10R9415 N/A N/A N/A

3044 2344794 N/A N/A N/A N/A STANDARD 10R7569 N/A N/A N/A

3046 1070992 N/A N/A N/A N/A STANDARD 0R4688 N/A N/A —

3046 1172830 N/A N/A N/A N/A STANDARD 10R7571 N/A N/A N/A

3054 4P9948 0.010" 10R2814 N/A N/A STANDARD 0R4508 10R2814 N/A 31315991
7C6944 31315666
7C8214
1397018
1654640
2218057
3642828

3064 1352419 N/A N/A N/A N/A STANDARD 0R4689 N/A N/A –

3066 1253005 N/A N/A N/A N/A STANDARD 0R4742 N/A N/A –

3114 4W3989 .020" 0R2809 N/A N/A STANDARD 0R2807 0R6220 N/A 4P5122
7W9944

SELD0077-21 (08/16) CAT, CATERPILLAR, their respective logos, and "Caterpillar Yellow," as well as corporate and Page 1 of 9
product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 FIRST GRIND SECOND GRIND UPGRADE-TO-NEW ACCEPTABLE CORES
Reman Reman Reman
Engine New Part Journal Part Journal Part Journal Part Reman Reman
Model Number (Undersize) Number (Undersize) Number Size Number 1st Grind 2nd Grind Forging

3116 4W3498 .020" 0R2808 N/A N/A STANDARD 0R2806 0R6221 N/A 4P5121
1051725 7W5206
3126 2715658

3176 1220721 .020" 0R2827 N/A N/A STANDARD 0R2823 0R6218 N/A 9Y5706

3204 1W9771 .020" 0R1206 .050" 0R1209 STANDARD 0R2546 0R5164 0R1209 1W0400
4N0112 0R5474 6N8290
4N0111

3208 9N6221 .020" 0R1210 .050" 0R1211 STANDARD 0R1100 10R5805 0R1211 4N8454
9N0300
9N0303
9N6220

3304 2W7960n .020" 0R1213 .030" 0R1239 STANDARD 0R1237 0R5166 0R1239 3216442
3370872n 2P6213
2P1491
3Y1613
4N7694
5C3834
5S5251
9S0771

3304 4N7692p .020" 0R1212 .030" 0R1214 STANDARD 0R2521 0R5166 0R1214 2P62134
N7694

3306 2W7458n .020" 0R1216 N/A N/A STANDARD 0R1238 0R5172 N/A 3185371
3348389n 4N7693
4N7696
5C3836
5S5870
9S22702
P2842

3306 4N7693p .020" 0R1215 .030" 0R1217 STANDARD 0R2522 0R5172 0R1217 3185371
4N7693
4N7696
5C3836
5S5870
9S22702
P2842

3306C 4P9857q .020" 0R4805 N/A N/A STANDARD 0R4806 0R5172 N/A 3185371
3442603q 4N7693
4N7696
5C3836
5S5870
9S22702
P2842

3406 A, B 1170456h, .025" 0R1218 .050" 0R1219 STANDARD 0R2523 0R5128 0R1219 1W6206
i, j 0R5135 2W2300
7C4859h, 4N0006
i, j 6N3906
7C35361
170457

SELD0077-21 (08/16) CAT, CATERPILLAR, their respective logos, and "Caterpillar Yellow," as well as corporate and Page 2 of 9
product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 FIRST GRIND SECOND GRIND UPGRADE-TO-NEW ACCEPTABLE CORES
Reman Reman Reman
Engine New Part Journal Part Journal Part Journal Part Reman Reman
Model Number (Undersize) Number (Undersize) Number Size Number 1st Grind 2nd Grind Forging

3406 A, B 6N3907 .025" 0R1249 .050" 0R1250 STANDARD N/A 0R5128 0R1250 1W62066
N390611
70457

3406 B,C 4P4334j, k, .025" 0R3260 .050" 0R3261 STANDARD 0R3972 0R6296 0R3261 9Y9112
l 4P9121
6I1453j, k, 4443014
l 4302593j,
k, l

3406E 6I1453j .025" 0R3973 N/A N/A STANDARD 0R3972 0R6720 N/A 1W6206
4302593j 2W2300
4N0006
4P9121
6N3906
7C3536
1568536
4443014

3406E 1375920j N/A N/A N/A N/A STANDARD 0R9253 N/A N/A 1321116

3406E 1368882m N/A N/A N/A N/A STANDARD 0R9443 N/A N/A 4P9121

3408 6I3746 .025" 0R4829 N/A N/A STANDARD 0R4828 0R5555 N/A 1W5008

3408 1W5009 .025" 0R1221 N/A N/A STANDARD 0R2657 0R5555 N/A 1W5008

3408 1W6209 .025" 0R1220 N/A N/A STANDARD 0R2524 0R5066 N/A 1W6208
7N3408
4N0008

3412 1W6213t .025" 0R1223 .050" 0R1224 STANDARD 0R2525 0R5069 0R1224 1W62124
2619647t N00129Y
4512219
4453374
0788

3412 2619648u .025" 0R1207 .050" 0R1229 STANDARD 0R2812 0R5069 0R1229 1W62124
N00129Y
4512219
4453374
0788

3412E 2133202 N/A N/A N/A N/A STANDARD 0R9751 N/A N/A 1W6212
3849906

3456 1336302 N/A N/A N/A N/A STANDARD 0R9444 N/A N/A 1321116

3508 A 7E3912r .025" 0R7773 N/A N/A STANDARD 0R3009 0R7776 N/A 7W02084
1524994r 662801

3508B 1527625 N/A N/A N/A N/A STANDARD 0R8502 N/A N/A 7W02084
662801

3508 7E4899 .025" 0R7771 N/A N/A STANDARD 0R2539 N/A N/A 7W0208
1533928 8N93934
662801

SELD0077-21 (08/16) CAT, CATERPILLAR, their respective logos, and "Caterpillar Yellow," as well as corporate and Page 3 of 9
product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 FIRST GRIND SECOND GRIND UPGRADE-TO-NEW ACCEPTABLE CORES
Reman Reman Reman
Engine New Part Journal Part Journal Part Journal Part Reman Reman
Model Number (Undersize) Number (Undersize) Number Size Number 1st Grind 2nd Grind Forging

3512 7E3914 .025" 0R7772 N/A N/A STANDARD 0R9736 0R7779 N/A 4P2612
1286786

3512 7E4897 .025" 0R7769 N/A N/A STANDARD 0R2540 0R7779 N/A 4P2612
1536508

3512B 2014250t .025" 10R1405 N/A N/A Standard 0R9739 0R7767 N/A 1720926
HD 1731812t 1616925

3512B 3542977y N/A N/A N/A N/A Standard 0R9739 N/A N/A 354-2970
HD

3516 1286788 .025" 0R7774 N/A N/A STANDARD 0R9737 0R7778 N/A 4P2616
1536509
4488940

3516 7E3916 .025" 0R7770 N/A N/A STANDARD 0R2541 0R7775 N/A 7E4316
1536509 7W0216
8N9493

3516B 1720916t .025" 10R0576 N/A N/A STANDARD 0R9738 0R7768 N/A 172-0830
HD 177-9773

3516B 3470966y N/A N/A N/A N/A STANDARD 0R9738 N/A N/A 347-0965
HD 4488942y

3516B 1286788 N/A N/A N/A N/A STANDARD 0R9737 N/A N/A 4P2616
4488940

3516E 44889435 .025" 20R6485 N/A N/A STANDARD 20R6484 20R6486 N/A 4195358
061983

3524B 1731798z .025" 10R2580 N/A N/A STANDARD 0R9740 10R1471 N/A 172-0926
HD

G3520 3151391 NA NA NA NA STANDARD 20R2400 N/A NA 314-5647

C7 2827956 NA NA NA NA STANDARD 10R6386 N/A NA 2715657

C7 2275480 N/A N/A N/A N/A STANDARD 0R2806 N/A N/A 2223900
2715658 2715657

C-9, C9 2611544 N/A N/A N/A N/A STANDARD 0R2235 N/A N/A 2611543
1608145

C9 2827958 NA NA NA NA STANDARD 10R6387 N/A NA 2611543

C-10 3264278 .020" 0R8196 N/A N/A STANDARD 0R8195 0R7085 N/A 3264277
1161080

C11 3133996 N/A N/A N/A N/A STANDARD 10R3075 N/A N/A 3139303

C-12 2434815 N/A N/A N/A N/A STANDARD 0R3956 N/A N/A 2022387

C-12 1694189 N/A N/A N/A N/A STANDARD 0R9907 N/A N/A 1161072
3264280

SELD0077-21 (08/16) CAT, CATERPILLAR, their respective logos, and "Caterpillar Yellow," as well as corporate and Page 4 of 9
product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 FIRST GRIND SECOND GRIND UPGRADE-TO-NEW ACCEPTABLE CORES
Reman Reman Reman
Engine New Part Journal Part Journal Part Journal Part Reman Reman
Model Number (Undersize) Number (Undersize) Number Size Number 1st Grind 2nd Grind Forging

C-12 1161073 .020" 0R8214 N/A N/A STANDARD 0R9907 0R7086 N/A 1161072
3264280 2022387
2434814
3264279

C-12 1323213 N/A N/A N/A N/A STANDARD 0R9396 N/A N/A 1161072

C13 2219364 N/A N/A N/A N/A STANDARD 10R2110 N/A N/A 1950306
3133997

C13 3615594x N/A N/A N/A N/A STANDARD 20R4193 N/A N/A 3124593

C-15 1601799 N/A N/A N/A N/A STANDARD 0R9906 N/A N/A 1568536

C15 2219360 N/A N/A N/A N/A STANDARD 10R2765 N/A N/A 2412658
3370201

C-16 1878989 N/A N/A N/A N/A STANDARD 0R9905 N/A N/A 1321116

C18 1894918 N/A N/A N/A N/A STANDARD 10R4463 N/A N/A 1950314

C18 3538012v N/A N/A N/A N/A STANDARD 20R4190 N/A N/A 4443016

C18 3662498w N/A N/A N/A N/A STANDARD 20R4195 N/A N/A 4443016

C27 2256053 .025" 10R9637 NA NA STANDARD 10R6389 NA NA 2194453

3849907

C32 2243252 .025" 10R9640 NA NA STANDARD 10R6388 NA NA 2194454

3849908

C175-16 3178521 N/A N/A N/A N/A STANDARD 10R8916 N/A N/A 3176260

D342 4S7436 .025" 0R1225 .050" N/A STANDARD 0R2526 0R5072 N/A 4S7406

D342 6N2823 .025" 0R1226 .050" N/A STANDARD 0R2527 0R5045 N/A 6N2822

D343 2P3839 .025" 0R1204 .050" N/A STANDARD 0R2528 0R5124 N/A 2P3838
4S5644

D346 6N8324 N/A N/A .050" N/A STANDARD 0R2529 0R5134 N/A 6N8314
8N1910
9S2303

D348 1W7577a N/A N/A .050" N/A STANDARD 0R2531 0R5092 N/A 1W7575

D348 1W7578b N/A N/A .050" 0R1235 STANDARD 0R2530 N/A 0R1235 1W75756
N7898
9S1944

D353 2P2800 N/A N/A N/A N/A STANDARD 0R2533 0R5029 N/A 1M2799
2P2800

D379 3N2957 N/A N/A N/A N/A STANDARD 0R2534 0R5055 N/A 5L2684

SELD0077-21 (08/16) CAT, CATERPILLAR, their respective logos, and "Caterpillar Yellow," as well as corporate and Page 5 of 9
product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 FIRST GRIND SECOND GRIND UPGRADE-TO-NEW ACCEPTABLE CORES
Reman Reman Reman
Engine New Part Journal Part Journal Part Journal Part Reman Reman
Model Number (Undersize) Number (Undersize) Number Size Number 1st Grind 2nd Grind Forging

D398 4W7614 .025" 0R5059 N/A N/A STANDARD 0R2535 0R5058 N/A
4W7612

D398 4W7615 .025" 0R5059 N/A N/A STANDARD 0R2536 0R5058 N/A 3N3000

D399 4W7718 .025" 0R5062 N/A N/A STANDARD 0R2538 0R5061 N/A 6L7500
4W7719

Footnotes

a-
3R4256
narrow
gear
(85.98
mm)

b-
2P4563
wide
gear
(89.56
mm)

c-
2KS4000
0 - up

d- 1YN,
2PN,
9NS. f-
Crank
gear
wider
than 116-
1073

e- 2KS1-
40000

h- Early
“narrow”
crankshaf
t Journals

SELD0077-21 (08/16) CAT, CATERPILLAR, their respective logos, and "Caterpillar Yellow," as well as corporate and Page 6 of 9
product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 FIRST GRIND SECOND GRIND UPGRADE-TO-NEW ACCEPTABLE CORES
Reman Reman Reman
Engine New Part Journal Part Journal Part Journal Part Reman Reman
Model Number (Undersize) Number (Undersize) Number Size Number 1st Grind 2nd Grind Forging

i-
0R1249
and
0R1250
have the
narrow
crankshaf
t gear
(7N7591)
— the
previous
new
crankshaf
t service
number
was
6N3907

j-
Crankshaf
t gear
1W9302

k- Later
“wide”
crankshaf
t Journals

l- Does
not
include
electronic
timing
mark

m-
Crankshaf
t gear
136-8605

n-
Crankshaf
t gear
1W4405

p-
Crankshaf
t gear
1W9812

q-
Crankshaf
t gear
4P7827

SELD0077-21 (08/16) CAT, CATERPILLAR, their respective logos, and "Caterpillar Yellow," as well as corporate and Page 7 of 9
product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 FIRST GRIND SECOND GRIND UPGRADE-TO-NEW ACCEPTABLE CORES
Reman Reman Reman
Engine New Part Journal Part Journal Part Journal Part Reman Reman
Model Number (Undersize) Number (Undersize) Number Size Number 1st Grind 2nd Grind Forging

r- May be
used in
place of
other
crankshaf
ts. Must
see SM
3/25/91
for
descriptio
n of
crankshaf
t
changes
and
serial
number
breakdow
n.

s- May
be used
in place
of other
crankshaf
ts. Must
see SM
9/16/91
for
descriptio
n of
crankshaf
t
changes
and
serial
number
breakdow
n.

t- Helical
Teeth
Gear

u-
Straight
tooth
gear.

v- Tier 4
Interim
(3.175
Base
Module)

SELD0077-21 (08/16) CAT, CATERPILLAR, their respective logos, and "Caterpillar Yellow," as well as corporate and Page 8 of 9
product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 FIRST GRIND SECOND GRIND UPGRADE-TO-NEW ACCEPTABLE CORES
Reman Reman Reman
Engine New Part Journal Part Journal Part Journal Part Reman Reman
Model Number (Undersize) Number (Undersize) Number Size Number 1st Grind 2nd Grind Forging

w- Tier 4
Final
(3.05
Base
Module)

x- Tier 4

y- Added
dowel
hole front
and rear

z- Front
Gear
Helical,
Rear
Gears
Spur

N/A- Not Available

a- 3R4256 narrow gear (85.98 mm)
b- 2P4563 wide gear (89.56 mm)
c- 2KS40000-up
d- 1YN, 2PN, 9NS
e- 2KS1-40000
f- Crank gear wider than 116-1073
g- First grind crank is not available to service 169-4187. UTN only.
h- Early "narow" crankshaft Journals
i- 0R1249 and 0R1250 have the narrow crankshaft gear (7N 7591)-the previous new crankshaft service number was 6N3907
j-Crankshaft gear 1W9302
k-Later "wide" crankshaft Journals
m- Crankshaft gear 136-8605
n-Crankshaft gear 1W4405
p- Crankshaft gear 1W9812
q- Crankshaft gear 4P7827
r- May be used in place of other crankshafts. Must see SM 3/25/91 for description of crankshaft changes and serial number breakdown.
s- May be used in place of other crankshafts. Must see SM 9/16/91 for description of crankshaft changes and serial number breakdown.
t- Helical tooth gear
u- Straight tooth gear
r and s NOTE: The new crankshaft assemblies (with the 225 mm (8.9") radius counterweight) MUST NOT be used with the former cylinder block
assembly. The larger counterweight could hit the former block and cause it to crack. The new block can be used with both the new and former
crankshafts.

SELD0077-21 (08/16) CAT, CATERPILLAR, their respective logos, and "Caterpillar Yellow," as well as corporate and Page 9 of 9
product identity used herein, are trademarks of Caterpillar and may not be used without permission.