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Preprint 10-012
EFFECTIVE PASSIVE WATER TREATMENT SYSTEMS IN EXTREMELY COLD CANADIAN CLIMATIC CONDITIONS
ABSTRACT than receiving water body such as lakes or streams (Hedin et al.,
1991). They have, in some circumstances, been proven to be feasible
While Acid Rock Drainage (ARD) occurs naturally, its alternative to conventional lime neutralisation/precipitation method.
management poses challenges especially at the decommissioned Drain water characteristics from mines can alter significantly and is
sites. Two passive systems were designed and implemented at two usually unique to each site. Depends on the water characteristics,
different decommissioned mining sites in Canada in order to treat the several passive treatment systems can be used such as aerobic,
seepage with ARD characteristics. One seep originating from a anaerobic, limestone or their combinations.
reclaimed tailings pond was neutral mine drainage (NMD) containing
circumneutral pH and dissolved metals (e.g., nickel, zinc) in elevated Aerobic Systems
2+ 3+
concentrations. The other ARD from a tailings stack showed net acid In aerobic systems, metals such as iron (Fe , Fe ), manganese
drainage characteristics with low pH and higher metal concentrations (Mn) and aluminum (Al) can be removed effectively by oxidation and
than regulated limits. Due to the different ARD characteristics occurring hydrolysis reactions (USBM, 1994). In oxidizing environments,
at each site, different types of treatment systems were designed and adequate aeration, presence of alkalinity and retention time are the
implemented. Both sites experience extreme winter conditions. primary design parameters for mine drainage having a neutral pH and
containing iron and/or manganese. Oxygen by aeration stimulates
The NMD has been treated mainly by limestone drain and aerobic oxidative reactions, while retention time provides required time for
systems since 1997. The acid ARD has been treated by a system reactions to occur and precipitation to take place. Abiotic iron oxidation
consisting of an anaerobic sulfate reducing bacteria (SRB) cell, an reaction is faster in alkaline or neutral waters than acidic waters. Rapid
aerobic cell and a limestone filter since 2004. As this site has no hydrolysis can be ensured pH levels above 3. The reactions for the
access roads, space, or power, a significant capital cost as well as removal of Fe are shown below in Eq.1 and 2:
sludge disposal/storage requirements would have been required to
institute a chemical (active) treatment system. Both systems have 1 1
been successfully treating seepage and producing a water quality year Fe 2+ + O2 + H + → Fe 3+ + H 2O (1)
round that could comply with regulated objectives.
4 2
Additional key words: ARD, AMD, neural mine drainage, Fe 3+ + 2H 2O → FeOOH + 3H + (2)
anaerobic treatment, aerobic treatment, SRB, limestone drain.
In passive systems, the FeOOH precipitates are generated which
INTRODUCTION are usually less fluffy and voluminous than iron hydroxide (i.e.,
Fe(OH)3) precipitates produced by the straight lime neutralization
Water characteristics from ARD vary depending on the site
process. As a result these precipitates do not occupy a large space.
hydrology and its minerals (Ziemkiewicz et al., 2003). Sulfate and
An adequetly designed system can be operated for a long time (e.g.
carbonate concentrations in water affect the type of ARD. Acidic
>20 years). The area requirements for the treatment is determined
drainage usualy have high sulfate and low carbonate concentrations.
based on the total loading of acidity and/or Fe. The surface of FeOOH
Alkaline rich water, despite of considerable sulfate concentrations, can
precipitates provides adsorption sites for other metals (e.g., Zn, Cu,
produce neutral ARD water.
Mn, etc.) which result in removal for these metals to a certain degree.
In genreal, metal precipitation and alkaline addition are necessary The reactions of other metals undergo hydrolysis and removed from
steps for ARD neutralization. Active and passive treatments are the water in aerobic conditions are shown below (Gazea et al., 1996):
available for these purposes. Active treatment includes continuous
addition of alkaline reagent in a mixed tank and depending on the Al 3 + + 3H 2O → Al (OH ) 3 + 3H + (3)
degree of sophistication the use of pumps, tanks, clarifiers, thickeners,
instrumentation and automation to the ARD stream which requires 1 3
regular access to the site and maintenance. Passive treatment is Mn 2+ 0 2 + H 2O → MnOOH + 2H +
4 2 (4)
usually preferred when possible, especially for decommissioning sites
with limited access to the site or power. It should be noted that hydrolysis and precipitation reactions (Eqs
+
The focus of this paper is to present passive systems for treating 2-4) produce proton (H ) acidity which is also called mineral acidity. For
neutral mine grainage and acid pH ARD at extreme cold Canadian a successful process, the system must contain sufficient amount of
climate. Although passive treatment systems have been proven to be alkalinity to neutralize produced acidity.
successful for ARD neutralization, it is a well known fact that cold Anaerobic Systems
operating condition is the challenge for successful operation. Example Aerobic-organic substrate system with the presence of sulphate
sites of NMD and ARD has been successfully operating since 1997 reducing bacteria (SRB) provides conditions for removal of heavy
and 2004, respectively. Design insights, construction strategies utilized metals such as Cu, Ni, Zn, Cd and Pb from mine waters. Conversion of
during implementation and operation of the systems are provided in 2-
SO4 in ARD to S by SRB can generate bicarbonate alkalinity as
this paper. shown in Eq.5 (Kuyucak et al., 2006). The S
2-
produced forms
PROCESS PRINCIPLES insoluble complexes with metals that results in removal of metals
(Eq.6). These systems are often called anaerobic wetlands or
The main objective of passive water treatment systems is to subsurface flow wetlands.
accelerate naturally occurring reactions in a confined system rather
flow rate).
ARD SITES – BASIS OF DESIGN AND IMPLEMENTATION
Site I: Neutral Mine Drainage (NMD)
The main contaminants in the seepage samples originating from
the waste rock stockpiles were iron and acidity (Table 1) and Zn and Ni
had to be reduced <0.5 mg/L to meet the regulated standards in the
discharge.
Table 1. Quality and Quantity of ARD Types.
2
1 ARD
Characteristics NMD
ST-1 ST-2
Average flow rate
3 0.6 0.72 0.54
(m /h)
3
Peak flow rate (m /h) 1000
pH 6 5.6 2.7
TSS (mg/L) 22 231
Alkalinity (mg CaCO3) 92 60 13
Acidity (mineral) 268 190 320
Fe total (mg/L) 109 18.5 15
2+ Figure 1. Schematic illustration of the passive treatment system at
Fe (mg/L) 65 >90% of total Fe >90% of total Fe
Site I.
SO4 (mg/L) 2703 636 887
Ni (mg/L) 0.98 0.33 0.46 Site II: Acid pH and net acidic water
Zn (mg/L) 2 0.33 1.2 Due to the site climate, location and available infrastructure the
Mn (mg/L) 25 5.65 5.7 use of a passive treatment system was proposed to this
Al (mg/L) 5.2 50 decommissioned mine site. Due to the acidic nature of water and the
Cu (mg/L) 0.09 0.23 presence of high heavy metal concentrations an anaerobic system cell
Pb (mg/L) <0.01 <0.01 was integrated to the design. The design included a limestone
As (mg/L) 0.009 0.01 seepage collection trench, a vertical anaerobic (SRB) cell with
1
collected and analyzed in 1997. limestone added with discharge to an aerobic flow through oxidation
pond followed by an aerobic limestone ditch. Seepage was occurring
2
collected and analyzed in May 2004. at many different locations around the tailings stock pile. Due to the
topography of the site, small seepage streams would not be routed and
collected all into one location. Two different seepage collection and
2 Copyright © 2010 by SME
SME Annual Meeting
Feb. 28-Mar. 03, 2010, Phoenix, AZ
treatment systems as Station 1 (ST-1) and Station 2 (ST-2) were Table 2. Key Facts- Design of the Anaerobic and Aerobic Treatment
designed and implemented as shown in Figure 2. The design of the Cells
overall system included the following process units: Typical NMD Net Acidic Net Acidic
Design Literature Aerobic SRB Cell, SRB Cell,
Values Cell ST1 ST 2
Hydraulic 3 2 3 2
3 2 0.1m /m /d 0.1m /m /d
loading 0.1m /m /d -
4.7 L/min 7 L/min
Flow rate
9.5-30 L/min 1
Measured 7.3-36 L/min
- - Avg- 12
raw flow Avg-16 L/min
L/min
Residence
~145 h
time in Not directly ~66 h
- (for ~8 L/min
anaerobic specified
treated)
cell
3 3
Acidity 15 g/m /d for ~105 g/m /d
loading winter (total flow)
- - 3
anaerobic (summer ~ 53 g/m /d (for 8
cell >3x ) L/min)
2
2 g/m /d
Aerobic cell 2 2 2
10-20 g/m /d (110 ppm Fe, 42 g/m /d ~1 g/m /d
Figure 2. Schematic illustration of the passive treatment system at iron loading
10L/min)
Site II.
Seepage Collection Trench: The acid seepage collection system SYSTEM PERFORMANCE
was designed as an anaerobic limestone drain (ALD) with about 3-5
cm particle size. Trench constructed around the tailings stock pile Site I – Neutral Mine Drainage:
could collect small streams of acid seepage into one stream and feed The system was implemented to the site in October 1997 since
the anaerobic (SRB) cell. then, the system has performed well in treating ARD and meeting the
regulatory standards. It generates an effleunt with Fe, Ni and Zn
Anaerobic (SRB) Cell: The prime purpose of the SRB cell was to concentrations less than 1, 0.5 and 0.5 mg/L, respectively. The pH of
add alkalinity and precipitate many of the heavy metals and it was the effluent has been greater than 6.5.
comprised of a mixture of locally available organic materials (wood
chips, manure and hay) and limestone. The SRB cell was designed as Site II – Net Acid Drainage:
a vertical flow filter bed where the acid water would be introduced from Although they both originate from the same tailings stock piles,
the top and the treated water was collected from the bottom of the cell the characteristics of seepages reporting to ST-1 and ST-2 show
with the help of perforated PVC pipes. The composition of about 60 m
3 differences. The water qualities for ST-1and ST-2 are shown in Table 3
3
organic mixture at ST-2 comprised of about 21 m wood chips, 18 m
3 (Appendix).
3 3
limestone, 6 m hay and 15 m of manure. The design flow rate was to Station I: The SRB treatment cell at ST-1 was implemented later
3 2
be 0.1 m /m /d (or 7 L/min at ST-2). Excess seepage could by-pass the in the season (i.e. closer to the winter season) than ST-2 in 2004. In
SRB cell and could directly flow into the aerobic cell. About 0.7 m thick addition, the biomass substrate at ST-1 was not acclimatized to the
organic layer was sandwiched between inlet and outlet permeable flow raw water prior to use. On November, 2006, additional nutrients in the
distribution systems. form of manure were added to the SRB treatment cell. The results
The basis of the designs was same for both stations. The design obtained are shown in Table 3.
specification of ST-1 and ST-2 are shown in Table 2. ST-2 was On average, final water quality at ST-1 met the regulation for Cu,
implemented first. Organic materials were mixed with acid water and Ni, Pb and Zn, but slightly exceeded for pH (6.32 compared to a lower
left covered during the summer for about two months aiming to limit of 6.5) and TSS (28.5 mg/L compared to a maximum of 25 mg/L).
acclimatize the bacteria and condition the materials before the Although a percent concentration reduction of 77% was obtained for
construction of the ST-2. However, conditioning of the organic Fe, average Fe concentrations at ST-1 after treatment were 17 mg/L
materials could not be practiced for ST-1 due to limited time and arrival which exceeds the limit of 3 mg/L. These results indicates that the use
of winter. The quantity of organic materials used for the construction of of a large aerated cell and limestone drain would be more suitable for
ST-1 was about half the materials used for ST-2 due to limited space treating ARD occurring at ST-1 rather than the use of an anaerobic
available at this location. Acid seepage collection system and SRB cell.
anaerobic cell included a layer of about 10 cm thick Styrofoam on top.
Station II: The SRB treatment cell at ST-2 was implemented first
Aerobic Cell and Aerobic Limestone Drain: The aerobic treatment in the construction season while it was warmer and in addition, the
2+ 3+
cell was designed to oxidize residual Fe to Fe , allow for hydrolysis biomass substrate was also acclimatized to the raw water prior to use.
and precipitation of ferric hydroxide. In order for the cell to function As such, the ST-2 SRB treatment cell has been able to more efficiently
effectively, adequate alkalinity must be present to consume the ferrous reduce metal and sulfate concentrations then ST-1. The performance
iron acidity in the inflow from the anaerobic cell; adequate retention of the system marginally improves during warmer seasons. The
time and oxygen available to oxidize iron (retention time is a function of hydraulic and acidity loading rates are shown in Table 2.
many factors including temperature and pH of the cell.) and adequate
retention time to store and settle iron under all flow conditions. On average, final water quality at ST-2 met the regulated
concentrations for TSS and dissolved metals except Fe (4.67 mg/L
The aerobic cell was a simple horizontal flow through wetland compared to a limit of 3 mg/L) and for pH (~6 compared to a lower limit
without vegetation (e.g., aeration pond) followed by a filter aerobic of 6.5). The water quality meeting the limits after treatment in the SRB
2
limestone drain. It has a surface area of about 150 m , and about 1.5 m cell indicated that expansion of the system could be required to treat all
deep. A geomembrane liner was installed at the bottom of the pond ARD and minimize bypass ARD quantity.
and it was covered with about 0.25m of clay material. Limestone and
rocks were placed at the outflow of the pond to minimize potential Overall: The passive treatment systems have been performing
erosion. A ditch was excavated at the outlet of the pond and filled with reasonably well producing an effluent quality that can meet the
limestone to act as a filter media for the treated seepage. regulations, especially for metal ions such as Cu, Ni, Zn, Cd which are
known to be more toxic ions the environment that other ions such as
Fe and Mn. The pH values are marginally lower than the required limit • Monitoring wells (piezometers) inside the SRB cell to monitor
of 6.5. These results are in good agreement with the predicted water level
performance criteria used for the design (e.g., a pH of about 6 to 8 and • Inclusion of an impermeable liner in design to build water head.
2-
Fe of about 4 to 5 mg/L). The SO4 reduction rates obtained in the SRB • Inclusion of insulation over collection drainage, piping and SRB
cell at ST-2 is very high in comparison to values reported in the cells.
literature for cold climate applications. Preparation and conditioning of • Hydrological and geotechnical site investigations; separation of
the substrate during warmer season before implementation of the runoffs.
treatment system is beneficial and should be applied for • Construction by experienced contractor (with water sewage
implementation of future systems. treatment system)
CONCLUSIONS • Good site surveying to use gravity flow and to install piping at the
right elevation.
It has been demonstrated that passive treatment systems could • Development and implementation of effective startup strategy.
be viable alternatives the active chemical treatment options. The
overall performance of the treatment system at ST-2 has shown ACKNOWLEDGEMENTS
consistently good results, even during cold seasons. The SRB cells
The authors thank Dr. Isil Toreci, Mr. James McConnell and Ms.
have never frozen and the temperature in the SRB cells are always
Allison Macdonnald of Golder Associates for their assistance in
above 0°C (e.g., mostly 4-5°C) when the atmospheric temperature was
preparation of the manuscript.
well below 30-40°C.
REFERENCES
Circumneutral pH ARD passive treatment system has been
working successfully and meeting the regulatory limits since 1997. Acid Bureau of Mines (USBM) Information Circular. 1994. Supt. of Docs.
pH and net acidic ARD system is overall working well removing heavy No.: I 28.27:9389
metals to lower concentrations than the regulated limits. The loading
rates obtained from the both systems are significantly higher than the Gazea, B., K. Adam and A. Kontopoulos. 1996. A review of passive
rate values indicated in the literature (Table 2). TSS and pH systems for the treatment of acid mine drainage. p. 23-42.
concentrations at ST-1 and ST-2 are slightly exceeds the limits but Minerals Engineering v. 9 (1)
could not remove Fe to the regulatory limits although Fe removal Hedin, R.S., D.H. Dvorak, S.L. Gustafson, D.M. Hyman, P.E. McIntire,
efficiency has been 77% on average. The reason for this is the R.W. Nairn, R.C. Neupert, A.C. Woods, and H.M. Edenborn.
overflow ARD that does not treated in the SRB cell indicating that the 1991. Final Report – Use of a constructed wetland for the
size of the SRB cell needs to be enlarged. treatment of acid mine drainage at the Friendship Hhill national
The temperature in the SRB cells has never been dropped below historic site, Fayette Country, PA. p. 18-21. Biological Section
4°C even when the atmospheric temperature was well below 30-40°C. Environmental Technology Group U.S. Bureau of Mines, Pittsburg
Substrate preparation and biomass acclimatization during warmer Research Center, Pittsburg, PA.
season prior to system start off made it possible for biomass to Kuyucak, N., F. Chabot and J. Martschuk. 2006 Successful
embrace the cold conditions better. implementation and operation of a passive treatment system in an
It can be concluded that with proper design and preparation extremely cold climate, Northern Quebec, Canada. 7th ICARD
passive water treatment systems can be implemented even in cold (March 26-30, St. Louis, MO)
climates successfully. The factors that affect the performance mayt Postgate, J.R. 1979. Sulfate reducing bacteria. p. 155. Cambridge
include followings: University press, London, UK.
• Good organic mixture preparation. Ziemkiewicz, P.F., J.G. Skousen and J.S. Simmons. 2003. Long-term
• Good drainage collection and sizing. performance and cost benefit analysis of passive acid mine
• Good sampling and influent characterization. drainage treatment systems installed in the Appalachian Coal
• Goos inflow monitoring. region of the Eastern United States. P. 855-862. Claims, QLD.
• Inclusion of a valve to divert excess flow that could unexpectedly
fluctuate.
APPENDIX
Table 3. Passive water treatment performance for treating net acid ARD at Station I and II.
Station-I Station-II