JOB SAFETY & HEALTH ANALYSIS

PREPARED BY :

PROJECT/DIV/DEPT: IOI GEMS RESIDENCE DESCRIPTION OF JOB : VCP PIPE INSTALLATION

VICTOR NG KHENG KIT

REVIEWED BY :
JSA NO :
LOCATION : PUTRAJAYA REV NO: 00
JSA/GEMS/M&E/001
MOHD. FAIZ ISMAIL
APPROVED BY :
TYPE OF ACTIVITIES : ROUTINE / NON ROUTINE /
DATE : 1/3/2019 PAGE : 1-16
EMERGENCY
GOH POI ANN

NO. JOB HAZARD CURRENT RISK ASSESSMENT HIERARCHY ADDITIONAL LEGAL & REVISED RESIDUAL RISK RESPONSIBLE
SEQUENCE / IDENTIFICATION CONTROL OF CONTROL OTHER RATING PERSON
STEPS / MEASURES CONTROL MEASURES / REQ
Activities Probability Severity Risk Rating OPPORTUNITIES
Hazard & Risk P S Risk Rating
(P) (S) (O)
PxS PXS

Score Level Score Level

1. Temporary i. Struck by - Mandatory 3 5 15 H 5 i. Provide proper OSHA 1 4 4 L Manager/Engine

traffic vehicle –Traffic PPE to be traffic 1994 er/Traffic Officer/
management incident worn at all management. FMA Supervisor/
establishment times (safety Flagman. Clear (BOWEC) Operator
boots, access. Setup 1986
helmets and exclusion zone.
safety vest). Provide warning
signs and
barriers.
Mandatory PPE
to be worn at all
times (safety
boots, helmets
and safety
vest). Close
supervision.

O: Revise and to
provide safety
signage which
is translated to
the general
worker’s

Page 1 of 17
 understanding.
(Bangladesh &
Indonesian
Language)

2. Mobilisation/ i. Traffic - Mandatory 3 3 9 M 5 i. Implementation OSHA 2 2 4 L Manager/Engine

Demobilisatio obstruction PPE to be of traffic 1994 er/Traffic Officer/
n/Material worn at all management FMA Supervisor/Oper
Handling and times (safety (BOWEC) ator
Storage boots, 1986
helmets and
safety vest).

ii. Fall/topple of - Steel plate to 2 5 10 M 3 ii. Competent 2 2 4 L

machine be placed on machine
machinery operator
pathway.

iii. Lost control of - Appointment 2 5 10 M 4 iii. Extra care 2 2 4 L

machine of signalman. during loading
/unloading.
Close
Supervision.

iv. Poor - Providing 4 2 8 M 4 iv. Conduct daily 2 2 4 L

housekeeping designated housekeeping
and material storage area and arrange the
arrangement material
accordingly.

O: Revise and to
provide reward
system.
(Example such
as rewarding
base on the
best worker of
the month or the
best sub-
contractor of the
month based on
their
housekeeping
performance.)

v. Pinch point - Provide 3 3 9 M 4 v. Mandatory PPE 1 3 3 L

hazard safety to be worn at all
signage near times (safety
the hazard boots, helmets
area. and safety
vest). To wear
hand gloves.
Works to be
conducted by
trained/compete

Page 2 of 17
 nt workers.

3. Machinery i. Hit/Injuries by - Mandatory 2 4 8 M 5 i. Check reverse OSHA 1 3 3 L Manager/Engine

Movement moving machine PPE to be sensor is 1994 er/Traffic Officer/
worn at all working FMA Supervisor/
times (safety (BOWEC) Operator
boots, 1986
helmets and
safety vest).

ii. Machine - Appointment 2 3 6 M 4 ii. Ensure ground 2 2 4 L

overturn of signalman. is stable. Good
compaction.
Use of steel
plate
iii. Machine - Appointment 2 4 8 M 3 1 2 2 L
collision of signalman. iii. Experience
operator with
standing
supervision and
signages.

O: Revise and to
provide safety
signage which is
translated to the
general worker’s
understanding.
(Bangladesh &
Indonesian
Language)

4. Erection & i. Use of - Inspection of 5 2 10 M 4 i. Use of certified OSHA 2 2 4 L Manager/Profess

Dismantling of uncertified/dam materials materials (MS 1994 ional Engineer/
Scaffolding/W age materials – before used. 1462 or FMA Engineer/Compe
orking collapse of equivalent). (BOWEC) tent Scaffolder/
Platform structure Inspection of 1986 Supervisor
materials before
used.

ii. Unsafe/Incorrec - Supervisor to 5 2 10 M 4 ii. Erection/disman 2 2 4 L

tion installation/ brief workers tling works to be
Installation not before conducted by
following carrying out competent/expe
approved the work rience crew.
design activities. Follow
(Professional approved
Engineer design
(P.E)/Competen (P.E/Competent
t Scaffolder) – Scaffolder).
collapse of Inspection by
Page 3 of 17
 structure P.E/Competent
Scaffolder
iii. Soft/Uneven/Un - Inspect the 5 2 10 M 4 2 2 4 L
stable ground – ground iii. Erecting the
collapse of before carry scaffolding on
structure out work concrete
activities. base/Use of
steel
plate/Ground
compaction &
leveling.
iv. Poor - Provide 4 2 8 M 4 2 2 4 L
housekeeping safety iv. Conduct daily
and material signage near housekeeping
arrangement the hazard and arrange the
area. material
accordingly.

O: Revise and to
provide reward
system.
(Example such
as rewarding
base on the
best worker of
the month or the
best sub-
contractor of the
month based on
their
housekeeping
performance.)
v. Working at - Supervisor to 3 4 12 M 4 2 2 4 L
height: supervise v. Use of safety
Improper/Unsec work harness.
ure platform & activities. Scaffolding/Edg
Edge protection e protection to
be erected &
inspected
vi. Poor manual - Briefing in 3 2 6 M 4 2 2 4 L
handling regards this vi. Works to be
issue during conducted by
toolbox trained/compete
meeting nt workers.
Correct method
of manual
handling.
vii. Pinch point - Provide 3 3 9 M 4 1 3 3 L
hazard/Caught safety vii. Mandatory
in between- signage near PPE to be worn
Hand/Bodily the hazard at all times
injury area. (safety boots,
helmets and
safety vest). To
wear hand

Page 4 of 17
 gloves. Works
to be conducted
by
trained/compete
viii. Defective - Mandatory 3 3 9 M 5 nt workers. 1 3 3 L
Hand PPE to be
tools/without worn at all viii. Mandatory
guarding - times (safety PPE to be worn
Hand/Bodily boots, at all times
injury helmets and (safety boots,
safety vest). helmets and
safety vest).
Check all hand
tools are in
good condition.
Wear gloves.
Installation of
machine/tool
guarding.
ix. Sharp - Mandatory 3 4 12 M 5 1 4 4 L
Object/Protrudin PPE to be
g rebar- worn at all ix. Provide sharp
Hand/Bodily times (safety edges/protrudin
injury boots, g rebar cover.
helmets and Conduct
safety vest). training/toolbox.
Mandatory PPE
to be worn at all
times (safety
boots, helmets
x. Falling object – - Mandatory 2 4 8 M 5 and safety 1 4 4 L
Hit by falling PPE to be vest).
object worn at all
times (safety x. Installation of
boots, toe boards and
helmets and perimeter
safety vest). netting. Setup
exclusion zone.

5. Work i. Poor - Briefing in 4 2 8 M 4 i. Conduct daily OSHA 2 2 4 L Manager/Engine

Preparation housekeeping regards this housekeeping 1994 er/ Supervisor
activity and material issue during and arrange the FMA
arrangement toolbox material (BOWEC)
meeting. accordingly. 1986

ii. Working at - Provide edge 3 4 12 M 3 ii. Use of safety 2 2 4 L

height: protection. harness.
Improper/Unsec Scaffolding/Edg
ure platform & e protection to
Edge protection be erected &
inspected

iii. Poor manual - Briefing in 3 2 6 M 4 iii. Works to be 2 2 4 L

Page 5 of 17
 handling regards this conducted by
issue during trained/compete
toolbox nt workers.
meeting. Correct method
of manual
handling.

6. Surface i. Flying - Provide 4 2 8 M 4 i. Works to be OSHA 3 1 3 L Manager/Engine

clearance/Hac chip/particles/Dust safety carried out by 1994 er/ Supervisor
king, Drilling, signage competent FMA
Grinding & near the worker, Post (BOWEC)
Cutting hazard area warning signs, 1986
Wear approved
eye protection.
Spray of water
to control dust.
Wear safety
goggles and
dusk mask.

O: Revise and to
provide safety
signage which
is translated to
the general
worker’s
understanding.
(Bangladesh &
Indonesian
Language)
ii. Noise/Vibration - Provide 4 2 8 M 4 3 1 3 L
safety ii. Provide training
signage to workers, post
near the warning signs,
hazard area Wear hearing
protection.
Toolbox
meeting. Works
rotation/shift.

O: Revise and to
provide safety
signage which
is translated to
the general
worker’s
understanding.
(Bangladesh &
Indonesian
Language)

Page 6 of 17
7. Fixing of i. Poor - Providing 4 2 8 M 4 i. Conduct daily OSHA 2 2 4 L Manager/Engine
Concealed housekeeping designated housekeeping 1994 er/ Supervisor
G.I/UPVC and material storage area and arrange the FMA
Conduit & arrangement material (BOWEC)
GI/UPVC accordingly. 1986
Conduit
O: Revise and to
provide reward
system.
(Example such
as rewarding
base on the
best worker of
the month or the
best sub-
contractor of the
month based on
their
housekeeping
performance.)

ii. Working at - Provide edge 3 4 12 M 3 ii. Use of safety 2 2 4 L

height: protection. harness.
Improper/Unsec Scaffolding/Edg
ure platform & e protection to
Edge protection be erected &
inspected.

iii. Poor manual - Briefing in 3 2 6 M 4 iii. Works to be 2 2 4 L

handling regards this conducted by
issue during trained/compete
toolbox nt workers.
meeting. Correct method
of manual
handling.

iv. Pinch point - Provide 3 3 9 M 4 iv. Mandatory PPE 1 3 3 L

hazard/Caught safety to be worn at all
in between- signage near times (safety
Hand/Bodily the hazard boots, helmets
injury area. and safety
vest). To wear
hand gloves.
Works to be
conducted by
trained/compete
nt workers.
v. Defective Hand - Mandatory 3 3 9 M 5 1 3 3 L
tools/without PPE to be v. Mandatory PPE
guarding - worn at all to be worn at all
Hand/Bodily times (safety times (safety
injury boots, boots, helmets
helmets and and safety
safety vest). vest). Check all

Page 7 of 17
 hand tools are
in good
condition. Wear
gloves.
Installation of
machine/tool
vi. Sharp - Mandatory 3 4 12 M 5 guarding. 1 4 4 L
Object/Protrudin PPE to be
g rebar- worn at all vi. Provide sharp
Hand/Bodily times (safety edges/protrudin
injury boots, g rebar cover.
helmets and Conduct
safety vest). training/toolbox.
Mandatory PPE
to be worn at all
times (safety
boots, helmets
and safety
vii. Exposed to - Provide 3 2 6 M 4 vest). 2 2 4 L
Hazardous safety
chemical signage near
the hazard vii. Use suitable
area. method and tool
for mixing
activity. Suitable
PPE such as
rubber glove,
eye protection,
long slave cloth
rubber shoe
(with steel toe)

O: To revise and
provide
chemical wash
facilities (Equip
with chemical
storage area,
emergency
shower, eye
viii. Flying dust - Provide 2 3 6 M 4 wash and 1 3 3 L
safety chemical suit)
signage near
the hazard viii. Lower the
area. point of pour
and distance
from inhalation
point. Suitable
PPE shall be
worn all the time
ix. Falling object – - Mandatory 2 4 8 M 5 such as suitable 1 4 4 L
Hit by falling PPE to be dust mask.
object worn at all
times ix. Installation of
(safety toe boards and

Page 8 of 17
 boots, perimeter
helmets and netting. Setup
safety vest). exclusion zone.

GENERAL OPERATION

8. Lifting iv. Collapse of - Banksman to 2 5 10 M 4 iv. Proper ground OSHA 1 3 3 L Manager/Engine

Operation machinery. monitor conditions by 1994 er/Traffic Officer/
Machinery stuck machinery compaction and FMA Supervisor/Oper
into the ground. movement. placing steel (BOWEC) ator
plates. 1986

v. Moving loads - - Set up 2 5 10 M 4 v. Lifting operation 1 4 4 L

Contact with exclusion to be carried out
load zone. by experienced
/competent
crew. Valid
PMA and
operator
certificate
(Crane
Operator).
Appointment of
signalman. Use
of tag line. Set
up exclusion
zone.

O: To provide
approved PE
design for lifting
point of
vi. Mechanical - Inspection to 2 5 10 M 4 material. 1 4 4 L
failure - be carried
Collapse of out before vi. Valid PMA and
cranes boom or carrying out operator
structure lifting certificate
damage of activities. (Crane
boom Operator).
Periodic
inspection by
competence
person.
Maintenance
done by
qualified
person. No
overload. Follow
load chart/SWL.
PTW system
implementation.
Follow Safe
Working

Page 9 of 17
 Procedure.

O: To develop
procedure that
machinery used
must not be
more than 20
years since
manufacturing
and being
inspected by a
vii. Crane - Provide 2 5 10 M 4 third party 1 4 4 L
overturning/topp safety before use.
ling signage near
the hazard vii. Valid PMA and
area operator
certificate
(Crane
Operator).
Periodic
inspection by
competence
person.
Maintenance
done by
qualified
person. No
overload.
Follow load
chart/SWL.
PTW system
implementation.
viii. Failure of lifting - Provide 2 5 10 M 4 Follow Safe 1 4 4 L
gears – safety Working
Dropping Load signage near Procedure.
the hazard
area viii. Lifting gears
inspection and
color coding.
No overload.
Follow load
chart/SWL.
PTW system
implementation.
Follow Safe
xi. Slip, trip and fall - Provide 3 2 6 M 4 Working 2 2 4 L
hazard safety Procedure. Set
signage near up exclusion
the hazard zone.
area
xi. Use trained
personnel.
Mandatory PPE
to be worn at all
times (safety

Page 10 of 17
 boots, helmets
and safety
vest). Conduct
daily
housekeeping
and arrange the
material
accordingly.

O: Revise and to
provide reward
system.
(Example such
as rewarding
base on the
best worker of
the month or
the best sub-
contractor of
the month
based on their
housekeeping
performance.

9. Hot Works i. Fire and - Provide 2 3 6 M 4 i. To check OSHA 2 2 4 L Manager/Engine

explosion of gas safety cylinder valve 1994 er / Supervisor
cylinder signage from leakages. FMA /Welder
near the Cylinder shall (BOWEC)
hazard area. be kept away 1986
from the actual
hot work
operation area.
Hot work permit.
Toolbox
meeting.
Standing/Const
ant monitoring
and supervision.

O: To provide fire
watcher on site
during hot works
activity.
ii. Splinter of - Provide 2 3 6 M 4 2 2 4 L
burning material safety ii. Competent
from welding signage welder. Use
activity near the welding shield,
hazard area. hand glove and
apron while
performing
welding works.
Hot work permit
iii. . Arc flashes - Provide 2 3 6 M 4 2 2 4 L
from welding safety iii. Competent
activity signage welder. Use

Page 11 of 17
 near the welding shield,
hazard area. hand glove and
apron while
performing
welding works.
Hot work permit
xi. Slip, trip and fall - Provide 3 2 6 M 4 2 2 4 L
hazard safety iv. Use trained
signage personnel.
near the Mandatory PPE
hazard area. to be worn at all
times (safety
boots, helmets
and safety
vest). Conduct
daily
housekeeping
and arrange the
material
accordingly.

O: Revise and to
provide reward
system.
(Example such
as rewarding
base on the
best worker of
the month or
the best sub-
contractor of
the month
based on their
housekeeping
performance.)

10. Use of Hand, i. Defective - Mandatory 3 3 9 M 5 i. Mandatory PPE OSHA 2 2 4 L Manager/Engine

Power Tools, equipment PPE to be to be worn at all 1994 er/ Supervisor
Genset, and worn at all times (safety FMA
Air times boots, helmets (BOWEC)
compressor (safety and safety 1986
boots, vest).Check all
helmets and hand tools are
safety vest). in good
condition. Wear
gloves. Valid
PMT for air
compressor.
Standing/Const
ant monitoring
and
supervision.

Page 12 of 17
11. Use/Handling i. Hazardous - Mandatory 3 3 9 M 5 i. Mandatory PPE OSHA 2 2 4 L Manager/Engine
of Chemical chemical PPE to be to be worn at all 1994 er/ Supervisor
worn at all times (safety FMA
times boots, helmets (BOWEC)
(safety and safety 1986
boots, vest). MSDS to
helmets and be available.
safety vest). Use Safety
Glasses /
goggles and
gloves when
using any
hazardous
materials /
chemicals.
Standby water
for cleaning
purposes.
Standing/Const
ant monitoring
and supervision

O: To revise and
provide
chemical wash
facilities (Equip
with chemical
storage area,
emergency
shower, eye
wash and
chemical suit)

12. Electrical i. Electric shock - Standing/Co 2 4 8 M 4 i. Provide OSHA 2 2 4 L Manager/Engine

Works nstant adequate 1994 er/ Supervisor
monitoring training. FMA /Electrician
and Electrical (BOWEC)
supervision equipment/wirin 1986
g to be
inspected/conn
ected by
electrician.
Barricade work
area. Display
signages. Work
briefing prior to
work start.
Check all
cables before
connection.
Use of
industrial type
plugs & cable.
Standing/Const

Page 13 of 17
 ant monitoring

O: To revised that
only industrial
type plugs and
socket outlets
which are
certified by
SIRIM are
allowed on site

O: Revise and to
provide safety
signage which
is translated to
the general
worker’s
understanding.
(Bangladesh &
Indonesian
Language)

13. Working at i.Improper/Unsecur - Provide 2 4 8 M 3 i. Use of safety OSHA 2 2 4 L Manager/Engine

height/Access/ e platform & edge harness with 1994 er/Engineer/Sup
Egress ladder/Fall from protection. double lanyards FMA ervisor
height for all work above (BOWEC)
1.83 metres above 1986
ground level. Use
of industrial type
ladder. Installation
of edge protection.
Standing/Constant
monitoring and
supervision

14. Excavation i. Unstable soil - - Inspect the 2 4 8 M 4 i. Slope/trench OSHA 1 4 4 L Manager/Engine

Works soil collapse ground protection 1994 er/Supervisor/Op
before carry measures. FMA erator
out work Designated (BOWEC)
activities. stockpile area 1986
for excavated
material. PTW
implementation.
Close
supervision.

Page 14 of 17
ii. Moving - Mandatory 2 5 10 H 5 ii. Competent and 1 4 4 L
machine/Incom PPE to be licensed
petent worn at all operator.
operator/Limited times (safety Trained
space - boots, signalman/bank
Hit/Injuries by helmets and sman to direct
moving machine safety vest). the machine
and act as
lookouts.
Mandatory PPE
to be worn at all
times (safety
boots, helmets
and safety
vest).Setup
exclusion zone.
Only authorized
personnel
allowed. Close
supervision.
Check reverse
sensor is
working.

iii. Open edges/pits - Provide edge 2 5 10 H 3 iii. Erection of edge 1 4 4 L

–Fall of protection. protection/warni
person/material/ ng. Competent
machine into and licensed
excavation pit operator.
Trained
signalman/bank
sman to direct
the machine
and act as
lookouts.
Mandatory PPE
to be worn at all
times (safety
boots, helmets
and safety
vest).Setup
exclusion zone.
Only authorized
personnel
allowed. Close
supervision.

Page 15 of 17
 iv. Unstable/Slippe - Mandatory 3 3 9 M 5 iv. Competent 2 2 4 L
ry PPE to be operator. Proper
surface/soft/une worn at all ground
ven platform or times (safety conditions by
surface - boots, compaction and
Collapse of helmets and placing steel
Loader/Loader safety vest). plates. Close
stuck into the supervision.
ground
v. Spray of water
v. Dust -Lung - Provide 4 2 8 M 4/5 to control dust. 2 2 4 L
Problem, safety Wear safety
Environment signage near goggles and
Problem, Eye the hazard dusk mask.
irritation area. Close
Supervision.

15. Night Works i.Insuffient lighting - Provide 2 4 8 M 5 i. Provide OSHA 2 2 4 L Manager/Engine

hand adequate 1994 er /Supervisor
flashlight lighting. PTW FMA
system (BOWEC)
implementation. 1986
Standing/Const
ant monitoring
and supervision

Page 16 of 17
 PROBABILITY SEVERITY PRIORITY OF ACTION
Probability Description Rating Severity Description Rating Risk Rating Action Urgency
Very Unlikely Impossible and has never 1 Insignificant Minor ill health or first aid type 1 1-4 Risk is considered as acceptable and If required
occurred /negligible injury further reduction may not be
Unlikely Could happen rarely or less 2 Minor Injury involving temporary 2 LOW necessary. Continuous monitoring
than 1 time disability need to be in place
Likely Could happen occasionally or 3 Moderate Injury involving Permanent 3 5-12 Identified control measures shall be 1 week
less than 3 times disability implemented to minimize the risk
Very Likely Could happen more frequently 4 Major Single fatality or major 4 MEDIUM level. Continuous monitoring shall be
or more than 3 times property damage or localized in place.
SWO from local authority
Almost Certain Most likely to happen – more 5 Catastrophic Numerous fatalities or 5 15-25 Requires immediate action to control Immediately
than 5 times irrecoverable property damage and minimize the hazards. Work
or project wide SWO from local HIGH should not commence until proposed
authority control measured have been
implemented.
** Note: The description and level of severity and probability may vary, subjected to project, legal and other requirements. Loss on property damage and/or effects on reputation could
be incorporated and shall be in accordance to project requirements.

Group Hierarchy of Control

1 Elimination

2 Substitution

3 Engineering controls, reorganization of work,

or both:

4 Administrative Control

5 PPE

Page 17 of 17