1/5/2019 319D Excavators BZH00001-UP (MACHINE) POWERED BY C4.

2 Engine(SEBP4864 - 15) - Systems & Components

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Product: EXCAVATOR
Model: 319D EXCAVATOR BZH
Configuration: 319D Excavators BZH00001-UP (MACHINE) POWERED BY
C4.2 Engine

Testing and Adjusting

319D Excavator Hydraulic System
Media Number -KENR5223-04 Publication Date -01/12/2010 Date Updated -10/12/2010

i03906346

Specifications
SMCS - 5050

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1/5/2019 319D Excavators BZH00001-UP (MACHINE) POWERED BY C4.2 Engine(SEBP4864 - 15) - Systems & Components

Illustration 1 g01943807
Relief valve locations

(A) Main relief valve

(B) Boom cylinder line (head end)

(C) Boom cylinder line (rod end)

(D) Stick cylinder line (head end)

(E) Stick cylinder line (rod end)

(F) Bucket cylinder line (head end)

(G) Bucket cylinder line (rod end)

(H) Swing (left)

(T) Swing (right)

(J) Left travel crossover relief valve for forward travel (upper valve)
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1/5/2019 319D Excavators BZH00001-UP (MACHINE) POWERED BY C4.2 Engine(SEBP4864 - 15) - Systems & Components
(K) Left travel crossover relief valve for reverse travel (lower valve)

(L) Right travel crossover relief valve for forward travel (upper valve)

(M) Right travel crossover relief valve for reverse travel (lower valve)

(N) Pilot relief valve

(P) Pilot filter

(R) Travel motor (left)

(S) Swing motor

(U) Main control valve

(V) Travel motor (right)

(W) Cab

(X) Boom

Table 1
Specifications
Relief Valve New Torque for Locknut
Service Limit (3)
Rebuilt (2)

35000 ± 500 kPa (5100 ± 73 psi)

(A) Main relief valve 33000 to 35500 kPa (4800 to 5150 30 ± 2 N·m (22 ± 1.5 lb ft)
psi)

(B) Boom cylinder line (head end)

(C) Boom cylinder line (rod end)

(D) Stick cylinder line (head end)

37500 ± 1500 kPa (5440 ± 218 35500 to 38000 kPa (5150 to 5500
(E) Stick cylinder line (rod end) 20 ± 2 N·m (14 ± 1 lb ft)
psi) psi)
(F) Bucket cylinder line (head end)
(G) Bucket cylinder line (rod end)

(T) Swing relief pressure (right)

(H ) Swing relief pressure (left) 25750 ± 1000 kPa (3735 ± 145 psi) 80 ± 8 N·m (60 ± 6 lb ft)

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1/5/2019 319D Excavators BZH00001-UP (MACHINE) POWERED BY C4.2 Engine(SEBP4864 - 15) - Systems & Components

(J) Left travel crossover relief valve

(forward)
(K) Left travel crossover relief valve
(reverse)
37000 ± 1500 kPa (5366 ± 218 35000 to 38500 kPa (5100 to 5600) 130 ± 13 N·m (95 ± 10 lb
(L) Right travel crossover relief valve psi) ft)
(forward)

(M) Right travel crossover relief valve

(reverse)

(N) Pilot relief valve

4100 ± 200 kPa (595 ± 30 psi) 50 ± 5 N·m (36 ± 4 lb ft)
(2) A New specification is the performance that can be expected for a new machine. A Rebuild specification is the performance that can be expected after rebuilding the components of a
system.
(3) Performance beyond Service Limit specifications is an indication of these problems: improper adjustment , wear , damage of relief valves and damage of pumps.

Table 2
Required Tools
Part Number Description QTY

9U-7400 Multitach Tool Group 1

8T-0470 Thermometer Group 1

Table 3
Relief Valves Pressure change With One Turn Of Adjustment Screw

Main valves
4430 kPa (650 psi)

Line relief valve

17600 kPa (2550 psi)

Swing relief valve

6000 kPa (875 psi)

Travel crossover relief valve

3050 kPa (440 psi)

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1/5/2019 319D Excavators BZH00001-UP (MACHINE) POWERED BY C4.2 Engine(SEBP4864 - 15) - Systems & Components

Pilot relief valve

620 kPa (90 psi)

Note: Pressure values in Table 3 are approximate values. Use a pressure gauge for adjustment.

Note: Normal operations of the engine and pumps are necessary for the pressure adjustments. If the results of the pressure adjustment are not correct,
check the engine and the pump characteristic curve. Slow output flow from the pump is an indication of air in the hydraulic system. Make sure that no air
is present in the hydraulic system. Refer to Testing and Adjusting, "Main Hydraulic Pump Air - Purge".

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