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Parametric study and performance improvement of regenerative flow pump considering the modification
in blade and casing geometry
Jafar Nejadrajabali, Alireza Riasi, Ahmad Nourbakhsh,
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To cite this document:
Jafar Nejadrajabali, Alireza Riasi, Ahmad Nourbakhsh, "Parametric study and performance improvement of regenerative flow
pump considering the modification in blade and casing geometry", International Journal of Numerical Methods for Heat &
Fluid Flow, https://doi.org/10.1108/HFF-03-2016-0088
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J.nejad@ut.ac.ir
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1
Parametric study and performance improvement of regenerative flow
pump considering the modification in blade and casing geometry
Abstract
pressure rise at low flow rates. In this paper, the performance of a regenerative pump
has been numerically investigated considering the modification in blade and casing
geometry. As this purpose, the blade shape was changed to the bucket form and a core
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is added to flow path. A parametric study was performed to improve the performance of
the pump. Thus, the effect of change in blade angle, chord, height, pitch to chord ratio
and also inlet port on the performance of RFP was investigated. Results showed that the
modified blade angle to achieve the maximum efficiency is about 41 degree. Also the
most efficient point occurs close to ℎ⁄ℎ = 0.4 and by reducing the axial
admission” was applied to investigate the effect of inlet port on the performance of the
pump. It was found that better efficiency will be achieved by increasing the “Arc of
admission”, but there are limitations of manufacturing. It was observed that the
performance curves shifted toward lower flow coefficients by reducing height of blades.
2
1. Introduction
Regenerative Flow Pumps (RFP) as well as centrifugal pumps, are placed in the
category of dynamic pumps, meaning that the energy transfer from pump to fluid is
continuous. The main characteristic of RFPs is the ability to produce high heads at low
flow rates. Furthermore, RFPs are capable of working in low NPSH. Therefore,
Regenerative Pumps are better choice than other types of centrifugal pumps at low
specific speeds [1]. RFPs have compact design and they are very cheap to manufacture.
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They present performance curve with very stable features [2]. Other names of
Regenerative pumps that are cited in scientific publications are Peripheral pump,
Turbine pump, Drag pump, Vortex pump, Traction pump, Tangential pump and Side
The main characteristic of RFPs is their ability to generate high heads at low
flow rates. They have very low specific speed and share some of the characteristics of
positive displacement machines such as root blower, but without the problems of
lubrication and wear [4]. Because these machines permit the use of fluid dynamic
pumps in place of positive displacement pumps for duties requiring high head at low
flow rates, they have found applications in many industrial areas including automotive
and aerospace fuel pumping, booster systems, water supply, agricultural industries,
shipping and mining, chemical, and food processing systems [5]. Despite all the
Regenerative pumps use a free rotating type impeller, like other types of turbo-
pumps. Impeller has blades machined into each side or one side at its periphery. These
blades with annular channel produce a series of helical flows, returning the fluid
repeatedly through the vanes for additional energy. The inlet and outlet ports connect
3
the external piping system to flow channel. The Fluid enters the flow channel with inlet
port and discharges with high pressure from the outlet port. The space between inlet and
outlet regions of casing occupies with stripper to separate low-pressure inlet from high-
pressure outlet. The stripper helps the fluid to go out from discharge port. Just the fluid
Although RFPs have wide application in industry, but the number of articles in
this field is low compared to centrifugal and axial flow turbo-machines. Because of
pressure loss resulted from the internal flow phenomena of regenerative Turbo-machine
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there are growing industrial needs of the reliable design method for minimizing the
pressure loss as well as achieving high efficiency [6,7]. Wilson et al. presented a
mathematical analysis for regenerative pumps with radial blades [8]. This theory was
modified by Song et al. The loss models in the modified theory were introduced in a
manner that did not require empirical coefficients [9]. Yoo et al. studied the design of a
small regenerative flow pump for artificial heart pump application based on improved
momentum exchange theory [10, 11]. Shimosaka and Yamazaki investigated the
changes in the number of blades, clearance and channel area in a regenerative pump
[12]. Grabow studied the effects of the blade angle for both radial and semicircular
blades. The experimental results showed the optimal blade angle in the range of 400 -
450 [13]. Zuchao et al. combined a regenerative pump with a high speed centrifugal
pump to achieve better performance in the small capacity regions [14]. Choi et al.
carried out an experimental study in which the influence of the impeller blade angle and
its shape on regenerative pump performance has been investigated [15]. Abdalla
attempted to study fluid flow in a regenerative compressor using CFD. Because the
solution did not include the blade row and he took no account of losses, suffered from
4
al. used CFX software to study the swirling flow in a regenerative pump with radial
blades. They found that in addition to the tip of blades, the flow exit from the side edge
[17]. Sixsmith and Altmann added a core in the flow channel of a regenerative
compressor together with the use of airfoil blades, which resulted in significant
improvements in the performance [18]. Raheel made an attempt to solve the flow details
of RFC with aerofoil blades using commercial CFD software STAR CD. He indicated
that CFD analysis will be used to study on modifications of inlet port geometry and
Reynolds number on the performance curves of a small regenerative pump was studied
by Hyoung Kang and Hyun Ryo. The results showed that, with the growth in Reynolds
number, the head of pump would increase [19]. Quail et al. carried out a commercial
code to investigate the fluid flow in a regenerative pump. The results of CFD
simulations were validated by the experimental data. They also used a novel method of
pump [20]. They also offered a one-dimensional numerical model to predict the
performance of RFP that unlike previous models, do not need to empirical correction
factor [21]. In the following, Quail et al. used a commercial code to simulate a
regenerative pump with axial inlet and outlet. They extracted the characteristic curves of
the pump based on their CFD simulations [22]. Badami and Mura investigated the
for the hydrogen recirculation of a Proton Exchange Membrane fuel cell for automotive
applications. The results of experimental study showed that the performance of the
machine decreases rapidly when the clearance increases [23]. They also carried out a 3D
Computational Fluid Dynamics analysis to understand the internal fluid dynamics of the
machine. The CFD analysis has been used to point out the effect of the slope of the
5
vanes on the performance of the regenerative blower [24]. A numerical study was
carried out by the authors of this paper to study the effect of blades angle on the
performance of a regenerative pump with radial blades. Two types of impeller were
designed. The first one has symmetric angle blades and the second one with non-
symmetric angle blades. It was found that the highest head coefficient and efficiency
occur at angle +10 < < +30 of symmetric angle blades [25].
the data obtained from numerical simulations for symmetric angle forward
some useful insight on future research and next steps, with a particular focus on
In this paper, a numerical study was carried out to investigate the performance
experimental results of regenerative pump. The objective of this paper is to improve the
geometry. As this purpose, the blade shape changed to the bucket form (airfoil blades
with identical inlet and outlet angle) and a core was added to flow path. A parametric
study has been accomplished to see the influence of some important parameters on the
performance of the pump. Thus, the effect of change in blade angles, chord, height,
pitch to chord ratio and also inlet port on the performance of RFP with bucket form
port, discharge port, impeller with blades at its periphery, stripper to isolate the high-
6
pressure discharge from the low-pressure inlet, flow passage and a casing.
Stripper
Outlet port
Inlet port
Impeller
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Casing
Parameter Value
Inner diameter (mm) 47
Height of blades 9
Outer diameter (mm) 65
Number of blades on each side 36
Rotational speed (rpm) 2900
Different parts of the regenerative pump, designed with bucket form blades are shown
in figure 3. Here, the blade shape changed to the bucket form (airfoil blades with
identical inlet and outlet angle) and a core was added to flow path. The geometry of
7
flow channel was changed consequently. Blade profile and the cross section of flow
Flow channel
Impeller
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(a) (b)
Figure 4 a) cross section of flow channel, b) profile of blade
8
4. Experimental setup
The arrangement of test rig of regenerative pump with radial blades is shown in Figure
6. As it can be seen a reservoir tank with the capacity of 150 liter was employed to store
and ultimately receive fluid. A control valve was installed in the return line to the
reservoir tank to adjust the flow rate. The flow rate was measured using a calibrated
rotameter.
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The pump was driven by a 500 watt induction motor operating at a constant
speed of 2900 rpm. A proximity sensor was used to measure the rotational speed. The
inlet and outlet pressures were measured using two analog pressure gauges with the
uncertainties of 1.5%.
Computational fluid dynamics (CFD) is one of the most common and least expensive
9
In this numerical study, a commercial software, CFX-13 was used to solve the
working conditions. The basic tool required for the derivation of the RANS equations
Reynolds decomposition refers to separation of the flow variable (like velocity u) into
the mean (time-averaged) component () and the fluctuating component (́ ). The
tensor notation:
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∂
=0
∂ (1)
∂ ∂ ∂
+ = ̅ + ̅ − ′ ′ %
−̅ ! + 2#$
∂ ∂ ∂ (3)
-0
+,
Where, S'( = * . + 1 is the mean rate of strain tensor. Finally, since integration in
-
) +,
+/0 +/.
time removes the time dependence of the resultant terms, the time derivative must be
eliminated, leaving:
∂ ∂
= ̅ + ̅ − ′ ′ %
−̅! + 2#$
∂ ∂
(4)
The solver is a 3D CFD code. It uses a coupled solver. The governing equations
were discretized with finite-element based finite-volume method. The High resolution
scheme which is more accurate than upwind scheme was applied for discretization of
momentum equation, pressure, turbulent kinetic energy and turbulent dissipation rate. It
10
was found that by increasing the turbulence intensity at inlet of the regenerative pump
from 0.05 to 0.10, the changes in the predicted head were less than 1%. So, turbulence
intensity was set to be 5%. For numerical simulation, the convergence criteria was set at
maximum residuals of 1 × 1045 . In addition, a monitor point was created to check the
mass balance at inlet/outlet of the pump. Also the variations of the pressure at the outlet
of the pump were checked during iterations. Water at 25oC was selected as the working
fluid. A constant total pressure boundary condition was applied for inlet region of pump
while a constant mass flow rate was set for outlet region of flow channel. The flow
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channel domain is stationary and the impeller domain is rotating at constant speed.
According to the reports of researchers [20, 22, 25] the steady-state approximation for
numerical simulations of regenerative pumps would represent good results. So, in this
study the flow in regenerative pumps was assumed steady-state. For quasi-steady
simulation the grids between impeller and flow channel are connected by means of a
solution of fluid flow. For proper use of computing resources, it is necessary to choose
computing space consists of two parts: flow channel and impeller. For grid generation,
the 3D models of them were generated and meshed separately. Interface condition was
carried out to contact interfaces between these parts. Figure 7 (a) shows the
computational grids for Main pump. Also the mesh generated for regenerative pump
11
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(a)
(b)
Figure 7 Computational grids for regenerative pumps: (a) Main pump (b) regenerative pump with bucket
form blades
During mesh generation, orthogonal quality, skewness, and aspect ratio are
checked to be in desirable range. Structured grids were used for the region between
blades due to existence of intensive gradients in this region and also complex spiral
flow pattern in them. Mesh clustering was applied for important regions such as
12
Grid independency studies were carried using several grid sizes. Figure 8
indicates the normalized hydraulic efficiency in terms of mesh size. Eight adapted grid
size, were assessed for Main pump as shown in figure 8 (a). It was found that by
efficiency is about 0.02% and further grid refinement from 3.35 × 10 7 cells to
3.86 × 10 7 cells decreases the hydraulic efficiency about 0.016%. So, grid
For the pump with bucket form blades, as it can be seen in figure 8 (b) by
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efficiency is about 0.5% and further mesh refinement from 2.9 × 10 7 cells to 3.45 ×
10 7 cells decreases the hydraulic efficiency about 0.03%. Since there are not
significant changes in hydraulic efficiency with the increase in the number of cells, the
numerical results can be considered independent of grid size. In this case, the grid
1.02 1.02
1
0.98 0.98
0.96
η/ηref
0.94
η/ηref
0.94
0.92
0.9
0.88 0.9
0.86
0.84 0.86
0 1000000 2000000 3000000 4000000 0 1000000 2000000 3000000 4000000
Number of cells Number of cells
(a) (b)
Figure 8 Normalized Efficiency versus number of elements, a) Main pump, b) pump with bucket form blades
simulations, were compared with the experimental data. Three well-known turbulence
models (standard k-ε, low-Reynolds k-ω and SST) were examined in this numerical
study.
13
5
4.5 Experiment
50
45
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40
35
Efficiency
30
25 Experiment
Experiment
20 k-ω (Series1)
Poly.
15 SST (Series5)
Poly.
10
5 Poly.
k-ε (Series3)
0
0 0.2 0.4 0.6
Flow coefficient (ϕ)
b) Efficiency versus flow coefficient
Figure 9 Comparison of regenerative pump performance curves obtained from numerical simulations with
experimental data
Since the regenerative pump obeying the same similitude laws as centrifugal and
axial pumps, turbines and compressors, the performance curves are presented using
dimensionless terms. Pump characteristic flow, head, power and efficiency coefficients
>?
==
@A
(5)
C
B=
DE @A
(6)
G
F=
(7)
DE @AH
C>? B=
I= =
(8)
G F
14
Figure 9 shows the comparison between the performance curves obtained from
numerical simulations with the experimental results. As it can be seen in figure 9 (a),
the k – ω turbulence model has better agreement with experimental data than k – ε and
SST turbulence models. The low-Re k – ω turbulence model, could be used for entire
flow region even near walls. The low-Re k – ω model would typically require a near
and for this reason, a new near wall treatment was developed for the k – ω models. It
allows for smooth shift from k – ω model to a wall function formulation regarding local
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y+ value [27].
Eventually, the k – ω turbulence model with automatic near wall treatments was
Wilcox [28]. The kinematic eddy viscosity is obtained from the following equation:
O
MN =
P
(9)
∂ ∂ TN WO
Q@ OR = S*T + 1 X + GV − ′OP
∂ ∂ UV ∂
(10)
∂ ∂ TN WP P
Q@ PR = S*T + 1 X + Z GV − P
∂ ∂ UY ∂ O
(11)
β β' σk σω α
3/40 0.09 2 2.0 5/9
15
7. Results
7.1 Parametric study of the regenerative pump with bucket form blades
The influence of geometric parameters such as blade angle, chord, height, pitch
to chord ratio and also inlet port on the performance of RFP with bucket form blades
was investigated numerically. All changes have been performed separately. The results
of these numerical studies have been applied to achieve the final design for regenerative
To find the optimum angle of blades, the performance of pump was analysed in
five different angles (35, 40, 45, 50 and 55 degrees). The changes in normalized
efficiency in terms of blade angles at design flow coefficient are shown in figure 10. As
1.005
1
0.995
ɳ/ɳref
0.99
0.985
0.98
0.975
0.97
30 35 40 45 50 55 60
Blade angle (β)
To find the optimum number of blades for regenerative pump with bucket form
follow:
\]^
$=
_
(12)
Figure 11 shows the normalized efficiency versus pitch to chord ratio at design flow
coefficient. It was observed that the peak of curve occurs about $⁄` = 0.4.
16
1.05
1
0.95
0.9
ɳ/ɳref
0.85
0.8
0.75
0.7
0.65
0.6
0 0.2 0.4 0.6 0.8 1 1.2
S/C
Figure 11 normalized efficiency versus pitch to chord ratio at design flow coefficient
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numerical simulations were carried out for three different axial chords (10, 8 and 6
mm). As it can be seen in figure 12, by reducing the axial chord, pump efficiency
increases. Reduction in axial chord decreases the profile loss and also the flow path line
1.2
1
Normalised efficiency
0.8
0.6
Chord 10 mm
0.4
Chord 8 mm
0.2 Chord 6 mm
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Flow coefficient
Figure 12 Performance curves of regenerative pump with bucket form blades at different axial chords
D def
D abccd =
]^
(13)
17
Figure 13 shows the change in normalized efficiency versus arc of admission at ϕopt.
Although better efficiency will be obtained by increasing the arc of admission, the
1.1
1
ɳ/ɳref
0.9
0.8
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0.7
0.03 0.05 0.07 0.09 0.11
Arc of admission
regenerative pump. It was observed that by reducing the height of blades, the
1.2
0.8
ɳ/ɳref
0.6
7 mm height
0.4
0
0 0.1 0.2 0.3 0.4 0.5 0.6
Flow Coeff.
18
25
20 Radial blades
Head coeff.
15 Bucket form blades
10
0
0 0.2 0.4 0.6 0.8
Flow coeff.
50
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40
Hydraulic efficiency
30
20
Poly.
Radial(Series1)
blades
10 Poly.
Bucket(Series2)
form blades
0
0 0.2 0.4 0.6 0.8
Flow coeff.
Using the results of parametric study for regenerative pump with bucket form
blades, the final geometry was obtained. The Geometric characteristics of regenerative
pump with bucket form blades based on parametric study are tabulated in table 3.
Parameter Value
Inlet and outlet angles of blades, β (deg) 41
Height of blades, h (mm) 7
Chord of blades, c (mm) 6
Outer diameter of casing, R1 (mm) 13
Radius of core, r2 (mm) 6
r3 (mm) 7
Number of blades 129
Outer diameter of impeller 120
Rotational speed of impeller (rpm) 1450
regenerative pump designed with bucket form blades have been compared with that of
19
radial blades pump. The comparison of performance curves showed that the slope of
head coefficient curve of pump with bucket form blades is increased significantly
relative to that of with radial blades. Also, it can be seen in figure 16 that at design flow
coefficient, the hydraulic efficiency of the regenerative pump with bucket form blades is
about 2.5% better than that of with radial blades. Although, the growth in head
coefficient curve was considerable by changing the radial blade to bucket form; but due
percentage.
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The observation of the flow pattern in regenerative pump is very helpful for
thorough understanding of the complex fluid flow in the pump. Then, the required
knowledge for how the fluid should be affected must be acquired. So, the flow pattern
in regenerative pump with bucket form blades was analysed using the graphical tools
The tangential pressure variations in regenerative pump with bucket form blades
are shown in figure 17. These curves suggest five regions in the pump operation, similar
regions are: inlet region, acceleration region, linear region, deceleration region and
20
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Figure 17 Tangential pressure variations in regenerative pump with bucket form blades based on CFD results
21
B⁄BEhN = 1.3 B⁄BEhN = 1 B⁄BEhN = 0.5
1.2
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0.5 B
0.8
P/Pref
0.4 B
1.3 B
0
-0.4
0 0.2 0.4 0.6 0.8 1 1.2
Flow particle path line
Figure 20 Comparison of pressure variation along a stream line for three flow coefficients
Figure 19 shows the stream lines in regenerative pump for different flow coefficients.
coefficient. Pressure variation along a stream line at design point and two other flow
coefficients is shown in figure 20. The number of fluctuations in these curves indicates
the number of rotations of fluid in pump. It can be seen that by reducing flow
coefficient, while increasing the number of fluid rotations (figure 19) in the pump, the
head of pump increases. The minimum points in curves of figure 20 are related to entry
Pressure distribution contours in regenerative pump with bucket form blades for three
different flow coefficients are presented in figure 21. The gradual growth in pressure is
22
clearly obvious in these figures. As mentioned, in lower flow rates, because of increase
Figure 22 shows the velocity variations of fluid along a stream line for three
flow coefficients. At flow coefficient (B⁄BEhN = 1.3), the fluid velocity reduces from
inlet to outlet region, while fluctuates irregularly at high amplitude. But at design flow
coefficient and lower the velocity curves are regular and the amplitude of fluctuations
increases from entry to exit of the blades. But, because of losses due to friction and
23
1.2
1
mean
V/Vref
0.6
0.4
0.2
0
0 0.2 0.4 0.6 0.8 1
Along stream line
(a)
1.2
mean
1
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0.8
V/Vref
0.6
0.4
0.2 B∕B =1
0
0 0.2 0.4 0.6 0.8 1
Along stream line
(b)
1.2
mean
1
0.8
V/Vref
0.6
0.4
0.2 B∕B =0.5
0
0 0.2 0.4 0.6 0.8 1
(c)
Figure 22 Velocity variations along stream line. (a) l⁄lmno =1.3, (b) l⁄lmno =1, (c) l⁄lmno =0.5
8. Conclusion
In this paper, a numerical study was carried out in order to improve the performance of
regenerative flow pump. As this purpose, the blade shape changed to the bucket form
(airfoil blades with identical inlet and outlet angle) and a core is added to flow path. A
parametric study was carried out to improve the performance characteristics of this
24
pump. The effect of change in blade angle, chord, height, pitch to chord ratio and also
inlet port on the performance of RFP with bucket form blades was investigated using
CFD.
To find the optimum angle of blades, the performance of pump was analysed in five
different angles (35, 40, 45, 50 and 55 degrees). By curve fitting, it was found that the
A dimensionless number expressed as pitch to chord ratio was used to find the optimum
number of blades. The results showed that the most efficient point occurs close to
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$⁄` = 0.4.
The numerical simulations were done for three different axial chords. The results
showed that by reducing the axial chord, pump efficiency increases. Reduction in chord
decreases the profile loss and also the flow path seems to be more regular.
Another dimensionless number called “Arc of admission” was applied to investigate the
effect of inlet port on the performance of regenerative pump. It was found that better
efficiency will be achieved by increasing the “Arc of admission”, but there are
Two identical blades with different height were employed to investigate the effect of
blade height on the performance of the pump. The results showed that by reducing the
height of blades, the performance curves shifted toward lower flow coefficients.
Eventually, the comparison of performance curves showed that both head and efficiency
of regenerative pump with bucket form blades were increased relative to those of radial
blades regenerative pump. Using central core in the casing of regenerative pump with
bucket form blades, causes reduction in turbulence intensity and as consequent turbulent
25
Nomenclature
ACKNOWLEDGMENT
26
The authors acknowledge the support of Iranian Gas Transmission Co.
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