Safety instructions

Iwaki
Electromagnetic Metering Pump

Overview
EJ-B(R) (North America)

Installation
Operation
Maintenance

Instruction manual
Thank you for choosing our product.

Please read through this instruction manual before use.

This instruction manual describes important precautions and

instructions for the product. Always keep it on hand for quick
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reference.

2013 IWAKI CO., LTD.

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Open the package and check that the product conforms to your order. If
any problem or inconsistency is found, immediately contact your distribu-
tor.

a. Check if the delivery is correct.

Check the nameplate to see if the information such as model codes, dis-
charge capacity and discharge pressure are as ordered.

b. Check if the delivery is damaged or deformed.

Check for transit damage and loose bolts.

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 Contents
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Safety instructions ....................................................................... 6

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Overview...................................................................................... 17

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Installation .................................................................................. 24

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Operation ..................................................................................... 33

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Maintenance ................................................................................ 46

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Read through this section before use. This section describes
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Pump structure & Operating principle
The EJ series is a diaphragm metering pump which consists of a pump head
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 Installation
This section describes the installation of the pump, tubing and
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phon and overfeeding. In the following cases be sure to install the check valve.

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Wiring for a power voltage, earthing and an external signal.

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Signal wire connection

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 Operation
This section describes pump operation and programming.
Run the pump after plumbing and wiring is completed.

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adjustment before starting operation.

Points to be checked
Before operation, check if:
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FDOOHDNDJH

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Operation
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Degassing
The gas needs to be expelled from the pump and tubing by degassing. Normal
performance can not be obtained with gas in the pump. Conduct degassing in
the following cases.
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34 %HIRUHRSHUDWLRQ
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Operation
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Flow rate adjustment
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adjustment is not available). A stroke rate can be set by keypad operation from
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below.
100
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75
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50
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25

0 180 360 spm

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Before a long period of stoppage (one month or more)
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Operation

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Operation at each mode is individually set and controlled by keypad operation.

Select a proper mode to make optimal operation.

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Maintenance mode
3 sec.
Power ON
Power ON while the UP key is pressed.
The maintenance mode will come up
after 3 seconds.

Display flashes and diaphragm

is extended to the full.
WAIT mode

spm setting

and

MAN mode EXT mode

Keypad lock (Ex.)

MAN mode operation Keypads are locked.

3 sec

3 sec

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Manual operation

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EXT operation
The pump operation is controlled by the external (pulse) signal. In this mode,
the pump runs in sync with each external signal.
NOTE
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2SHUDWLRQSURJUDPPLQJ 43
STOP function
The start/stop of the pump operation can be controlled by the external stop
signal. The display changes as below when the STOP signal is inputted.

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44 2SHUDWLRQSURJUDPPLQJ
Keypad lock
Keypad lock can be active in the MAN or EXT mode for the prevention of erro-
neous key operation. The "LOCK" indication appears while keypads are locked.

NOTE
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 Maintenance
This section describes troubleshooting, inspection, wear part
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 7URXEOHVKRRWLQJ

First check the following points. If the following measures do not help removing
problems, contact us or your nearest distributor.
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Maintenance
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33.
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 ,QVSHFWLRQ

Perform daily and periodic inspection to keep pump performance and safety.

Daily inspection
Check the following points. Upon sensing abnormality, stop operation immedi-
ately and remove problems according to "Troubleshooting".
When wear parts come to the life limit, replace them with new ones. Contact us
or your nearest distributor for detail.
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Periodic inspection
Retighten the pump head mounting bolts evenly to the rated torque below in
diagonal order (once three months).

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To run the pump for a long period, wear parts need to be replaced periodically.
It is recommended that the following parts are always stocked for immediate
replacement. Contact us or your nearest distributor for detail.

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Wear part list

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12

9
11
10
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Maintenance

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(XURSHDQRI¿FH / IWAKI Europe GmbH
TEL: +49 2154 9254 0 FAX: +49 2154 9254 48
Germany / IWAKI Europe GmbH
TEL: +49 2154 9254 50 FAX: +49 2154 9254 55
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TEL: +1 508 429 1440 FAX: +1 508 429 1386
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TEL: +54 11 4745 4116
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T841-4 '18/05