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Product: EXCAVATOR
Model: 320D EXCAVATOR FAL
Configuration: 320D & 320D L Excavators FAL00001-UP (MACHINE)
POWERED BY C6.4 Engine

Systems Operation
320D Excavator Hydraulic System
Media Number -RENR7294-04 Publication Date -01/09/2007 Date Updated -11/09/2007

i02353810

Solenoid Valve (Hydraulic Lockout)


SMCS - 5479

Illustration 1 g01175796
Pilot oil manifold

(1) Pilot oil manifold

(2) Solenoid valve for hydraulic lockout


Illustration 2 g01113479
Cab

(3) Hydraulic lockout lever (LOCKED position)

Illustration 3 g01113885
Cab

(3) Hydraulic lockout lever (UNLOCKED position)


Illustration 4 g01113912
(3) Hydraulic lockout lever

(4) Plunger

(5) Bar

(6) Limit switch

Limit switch (6) and plunger (4) are located on a bracket with hydraulic lockout lever (3). The limit switch is
activated by hydraulic lockout lever (3) .

When hydraulic lockout lever (3) is shifted to the LOCKED position, solenoid valve (2) of pilot oil manifold (1) is
not energized. Pilot oil is not supplied to the pilot control valves. Thus when the joysticks and/or the travel
levers/pedals are operated, the cylinders or the motors are not activated also.

The engine will not start unless hydraulic lockout lever (3) is in the LOCKED position. If some one unexpectedly
operates the machine, the machine will not operate.

When hydraulic lockout lever (3) is placed in the UNLOCKED position, solenoid valve (2) is energized and pilot
oil passes through the solenoid valve. Pilot oil now flows to the pilot control valves.
Illustration 5 g01218100
Partial diagram of solenoid valve (hydraulic lockout) (UNLOCKED circuit)

(2) Solenoid valve for hydraulic lockout

(7) Solenoid

(8) Spring

(9) Spool

(10) Control valve

(11) Passage

(12) Passage

(13) Passage

(14) Passage (return oil)

(15) Passage (pilot oil to swing brake solenoid valve)

(16) Swing brake solenoid valve

(17) Pilot oil flow to pilot valves (joysticks)

(18) Valve (hydraulic lockout)

(19) Passage

When hydraulic lockout lever (3) is placed in the UNLOCKED position, plunger (4) of limit switch (6) is depressed
by control lever (3). Limit switch (6) is in the ON state.

The hydraulic lockout valve (2) consists of solenoid (7) and control valve (10). When hydraulic lockout lever (3) is
in the UNLOCKED position, solenoid (7) controls valve (10). When solenoid (7) is energized, spool (9) moves in a
downward direction against the force of spring (8). Passage (12) opens. Pilot pressure oil from passage (13) flows
through passage (11) to valve (18). The spool in valve (18) moves in a downward direction. Pilot pressure oil in
passage (19) flows through valve (18). Pilot oil is now delivered through passage (15) to swing brake solenoid
valve (16). Pilot pressure oil in passage (19) is also delivered to the pilot control valves (joysticks and travel
levers/pedals) through line (17).

Illustration 6 g01218083
Partial drawing of solenoid valve (hydraulic lockout) (LOCKED position)

(1) Solenoid valve for hydraulic lockout

(7) Solenoid

(8) Spring

(9) Spool

(11) Passage

(12) Passage

(13) Passage

(14) Passage (return oil)

(20) Passage

When hydraulic lockout lever (3) is moved to the LOCKED position, plunger (4) of limit switch (6) is not
depressed by control lever (3). Limit switch (6) is in the OFF state.

When hydraulic lockout lever (3) is in the LOCKED position, solenoid (7) is not energized. Spool (9) is forced
upward by spring (8). Passage (20) opens and passage (12) closes. Passage (13) is not open to passage (11). Pilot oil
supply to line (17) is stopped. Pilot oil supply to the pilot control valves (joysticks and travel levers/pedals) is
blocked. The cylinders and the motors can not be activated.

Copyright 1993 - 2008 Caterpillar Inc. Tue Jun 17 22:36:31 UTC+0630 2008
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