Foreword

This booklet is part of a complete service manual. Read the

foreword in the service manual.

WARNING!
Always read the booklet Safety before proceeding.

VOE 21 A 1002217

1
Content
70 GENERAL
700 Comprehensive info about frame and track unit/wheels
Frame and track unit, specifications ........................................................... 5

71 FRAME
710 General, common info about 711 - 718
Superstructure, removal ............................................................................. 6
Superstructure, installation ......................................................................... 6
716 Counter wight
Additional counterweight & digging unit ...................................................... 8
Counterweight, removing ............................................................................ 9
Additional counterweight, installing ........................................................... 11
718 Frame, excavator
Undercarriage (crawler machine)
Undercarriage, description ........................................................................ 12
Undercarriage, standard ........................................................................ 13
Tightening torque .................................................................................. 13
Additional track, removing and installing .................................................. 13

77 WHEELS; TRACKS
775 Crawler unit
Selection of track shoes ............................................................................ 16
Method of selecting shoes ..................................................................... 16
Front idler, incl. fork
Idler, description ....................................................................................... 16
Idler, measurement of wear ...................................................................... 17
Tread and flange, measurement of wear ............................................... 18
Idler, removal and installation ................................................................... 19
Removal of the idler and the spring package ......................................... 20
Installing the idler and the track spring ................................................... 20
Sprocket
Sprocket, measurement of wear ............................................................... 20
Sprocket, measurement of wear ............................................................ 21
Sprocket, removal ..................................................................................... 22
Sprocket, installation ................................................................................. 23
Steel track
Track, adjusting track sag ......................................................................... 24
Track chain, description ............................................................................ 25
Track chain, measurement of wear .......................................................... 25
Track link pitch, measurement of wear .................................................. 26
Bushing outer diameter, measurement of wear ..................................... 27
Link height, measurement of wear ......................................................... 27
Shoe grouser height, measurement of wear .......................................... 28
Clearance of link matching surface (left and right), measurement
of wear ................................................................................................... 28
Track chain assembly, replacing (incl. shoe fitting) .................................. 29
Topp rollers; skid rails
Top roller, description ............................................................................... 31
Top roller, measurement of wear .............................................................. 32
Roller tread diameter, Measurement of wear ........................................ 32
Measuring of top roller flange width wear .............................................. 33
Top roller, removal .................................................................................... 33
Bottom rollers
Bottom roller, description .......................................................................... 34
Bottom roller, measurement of wear ......................................................... 34

3
 Roller tread diameter, measurement of wear ........................................ 35
Roller flange width, measurement of wear ............................................ 36
Bottom roller, removal ............................................................................... 36
Bottom roller, installation .......................................................................... 37
Spring pakage; adjusting cylinder
Spring package, description ..................................................................... 37
Spring package, assembly dimension ...................................................... 38

4
 FRAME; SPRINGS; DAMPING;
AXLE SUSPENSION; WHEEL/
TRACK UNIT

70 GENERAL

700 Comprehensive info about frame

and track unit/wheels
Frame and track unit, specifications
Regarding: EC700B LC

Table 1. Specifications
Item Unit Specifications
Length of undercarriage mm (inch) 5990 (236)
Track link pitch mm (inch) 260.35 (10.25)
No. of links EA 48
No. of top roller EA 3×2
No. of bottom roller EA 8×2
Spring Type – Hydraulic adjuster (grease)
Spring, set length mm (inch) 1097 (42.9)
Set load kg (lb) 44000 (97002)
Sprocket No. of tooth EA 23
No. of shoes EA 96
Ground contact pressure 650 mm (25.5 inch) width MPa (kgf/cm2) 4.3 (44.8) (637.2) (43.9)
with standard attachment (double grouser) (psi) (bar)
(boom, arm, and bucket)
750 mm (29.5 inch) width MPa (kgf/cm2) 5.1 (52.1) (741.0) (51.0)
(double grouser) (psi) (bar)
900 mm (35.4 inch) width MPa (kgf/cm2) 6.1 (62.9) (894.6) (61.6)
(double grouser) (psi) (bar)

5
 71 FRAME

710 General, common info about 711 -

718
Superstructure, removal
Regarding: EC700B LC

Op. no. 00000

Tools:

WARNING!
The superstructure is heavy. Pay attention to safe footing and the
area around the crane before proceeding to remove or install the
superstructure.

B 1 Remove the digging unit.

A 2 Disconnect center passage clamping screw, seal cover,
hydraulic oil hoses, drain hose, and one servo hydraulic oil
hose from center passage.

NOTE! Bundle the hoses. Blind plug each disconnected hose and
pipe.

3 Remove screws (A) fixing the outer race of the slew ring
V1004512
gear.
Fig. 1 slew ring gear installed
A Screw
B Confirm alignment of match marks
4 Remove the cab, counterweight and guard. Place a wire
rope on the superstructure and lift it with a crane to an
extent that the wire rope is not slack.
5 Lift the superstructure just a little, and after confirming
safety all around, lift it up and out.

V1004513

Fig. 2 Lifting the superstructure

Superstructure, installation
Regarding: EC700B LC

Op. no. 00000

Tools:

6
 NOTE! The tooth marked with the letter “S” (A) is the starting and
stopping point for the surface hardening process. The tooth and
the bearing loading plug must be installed on the left side of the
machine so the wearing of slew bearing is minimized.

1 Bundle the hoses attached to the center passage together

and place them upright.
2 Coat the screws and threaded holes of the slew ring gear
with "Three bond 1215" (Loctite #515).
3 Coat the mating surface of the slew ring gear and the
superstructure with "liquid gasket loctite" (Loctite #5699).

4
3
A
S
1
V1037365

Fig. 3 Installation, slew ring gear

A "S" Soft zone position (marked inner race)
1 Grease port (5 points)
2 Dowel pin (positioning hole (3 points)
3 Screw
4 Base plate

4 Lift the superstructure and install it to the slew ring gear.

NOTE! Lower the superstructure so that the slew pinion and the
slew ring gear are engaged.

5 Tightening torque : 1726.9 ±127.6 N m (176.1 ±17.1 kgf m)

(1271.4 ±123.4 lbf ft)

NOTE! Tighten diagonally opposite screws in sequence.

NOTE! Coat the base plate mounting screw and the dowel pin
head with "liquid gasket loctite" (Loctite #5699).

7
 V1012331

Fig. 4 Installation, superstructure

6 Connect the hoses disconnected for removal.

716 Counter wight

Additional counterweight & digging unit
Regarding: EC700B LC

When special attachments (such as : scrap handling clam, log

loader etc.,) are installed on the excavators, an additional
counterweight is required for stability.
In these cases, check the attachment specifications and compare
it carefully to the excavator load lifting capacity chart.
And if in doubt, contact your local dealer for advice.

Additional counterweight can be installed according to special

attachments, however we are not responsible for any failure of
the excavator or breakage of attachments due to such application.
For reference, an excavator is basically designed only for
excavating and is not designed to be used as a crane.

8
 15 mm 15 mm

9 1
16 11
A A 10 2

14
15
5
C C 4

B Section B - B Section A - A

B
7
1

12,13 8

Section C - C
V1037128

Fig. 5 Counterweight, structure

1 Counter weight 5 Spacer 9 Screw 13 Screw
2 Plate 6 Screw 10 Plain washer 14 Shim
3 Screw 7 Plain washer 11 Spring washer 15 Shim
4 Lock nut 8 Spring washer 12 Reflector 16 Cover

Counterweight, removing
Regarding: EC700B LC

Op. no. 716-001

9
 WARNING!
The counterweight is heavy. Take care in performing removal. To
lift the counterweight, use certified wire ropes in good condition,
of adequate load rating and length.

Table 4. Weight table

Unit Specifications
B
kg Standard 11300
A
lb 24912
H

C
I
G

V1037180

Fig. 6 Removal, counterweight 1

1 Position the machine on flat, firm and level ground, free
from any obstructions or interference. (Tool preparation)
2 Position the boom and arm with the bucket on the ground.
3 Engage the safety locking lever to safety position securely.
4 Remove four screws (B) from the top of counterweight (I)
and remove cover (A).

C E D F B A I

V1037183

Fig. 7 Removal, counterweight 2

5 Connect the lifting cables or slings after fastening eye bolts
(D) of sufficient strength for the counterweight (I) at the
lifting point (C) correctly.
6 Attach wire ropes to the lifting eyes and lift until there is no
slack in the wire ropes.
7 Remove three screws (F) and open cover (E). Remove two
screws (G).

10
 8 Remove four screws (H), using socket wrench or power
wrench.
9 Lift the counterweight just a little, and after confirming
safety all around, lift it up and out.
10 As shown in the illustration, place the counterweight (I) onto
suitable support.

Additional counterweight, installing

Regarding: EC700B LC

Op. no. 716-005

WARNING!
Lift the counterweight just a little, and after confirming safety and
horizontal position, proceed to install it.

Fig. 8 Counterweight lifting

1 Attach hook (B) and shackle (A) to the lifting points of
counterweight, and lift to the desired position. (Tool
preparation)
2 Lower the counterweight onto the mounting face at the rear
of the superstructure.

NOTE! Clearance (a) : 10 ~ 15 mm (0.4 ~ 0.6 inch)

O
M
L
K
C
E

H J
I

F
G
V1037175

Fig. 9 Counterweight installing

11
 3 Match the screw hole. Insert shim (D), plate (E), plain
washer (F), screw (C) and tighten lock nut (G).

NOTE! Coat the screws with "Loctite #601"

4 Install plain washer (J), spring washer (H) and tighten
screw (I).

NOTE! Coat the screws with "Loctite #601"

Table 5. Tightening torque

No. Unit Specifications
(G) Nut 2744 ±49

280 ±5
N.m
2021.6 ±36
kgf·m
(I) Screw 1724 ±172
lbf·ft
176 ±17.6

1270.7 ±127

5 Install cover (K), plain washer (L), spring washer (M) and
tighten screw (O).

718 Frame, excavator

7181 Undercarriage (crawler machine)

Undercarriage, description
Regarding: EC700B LC

Undercarriage consists of idlers, recoil springs, top and bottom

rollers, sprockets, track links, track frame and track guards.

12
 Undercarriage, standard

A B
2 3 4 5 6 C D 7 8 E

L K H J I H G F
Fig. 10 Structure and tightening torque, undercarriage
1 Center frame 4 Recoil spring
2 Idler 5 Bottom roller
3 Track links 6 Top roller
V1037263
9
7 Track frame
8 Sprocket
9 Track guard

Tightening torque

Table 7. Tightening torque, N m (kgf m) (lbf ft)

A 2696.8 ±294.2 (275 D 509.9 ±49.0 (52 ±5) (376 G 884.5 ±88.2 (90.2 ±9) J 1863.2 ±98.0 (190
±30) (1985 ±216 ±36) (651 ±64) ±10) (1371 ±72)
B 884.5 ±88.2 (90.2 ±9) E 884.5 ±88.2 (90.2 ±9) H 884.5 ±88.2 (90.2 ±9) K 884.5 ±88.2 (90.2 ±9)
(651 ±64) (651 ±64) (651 ±64) (651 ±64)
C 264.7 ±29.4 (27 ±3) F 264.7 ±29.4 (27 ±3) (194 I 884.5 ±88.2 (90.2 ±9) L 884.5 ±88.2 (90.2 ±9)
(194 ±21) ±21) (651 ±64) (651 ±64)

Additional track, removing and installing

Regarding: EC700B LC

NOTE! For the operating method, see the Operator’s

manual.

13
 1 After releasing the residual pressure in the hydraulic tank,
remove protective cover (A) shielding from the hydraulic
A hoses.

V1037234

Fig. 11 Protective cover

2 Remove cover (B) from the track motor.

V1037357

Fig. 12 Track motor cover

3 After removing the drain line (C), insert a plug into the port.

C V1037359

Fig. 13 Leak line

14
 4 After removing brake hose (D), insert a plug into the port.

D V1037358

Fig. 14 Brake hose

5 After removing hydraulic hoses, P1 and P2, insert plug into
each port.
6 Connect sling and wire rope to lifting hooks (in 6 places) on
the superstructure, take up the slack in the wire rope using a
crane.

P2 P1 V1037238

Fig. 15 Hydraulic hoses

7 Remove the bolts (E) which are fixed to the lower the frame
(Left hand and right hand).
8 Slowly lift superstructure using a crane until the
superstructure (G) has separated from the lower frame (F).

V1037240
E G E F
Fig. 16 Frame, bolts fixed
9 Using a forklift, slowly remove the track from the lower frame.

NOTE! Track can fall off the forks. Do not approach the track
until placed on ground.

Reassembly is the reverse order of disassembly

Table 8. Tightening torque

V1037242 E 2695 ±294 N m
Fig. 17 Track remove 275 ±30 kgf m

1985 ±217 lbf ft

15
 77 WHEELS; TRACKS

775 Crawler unit

Selection of track shoes
Regarding: EC700B LC

Choose suitable track shoes to match the ground conditions.

Method of selecting shoes

Confirm the category from the list of uses in the "Category" table
then use the "Selection" table to select the shoe.
Categories “B” and “C” are wide shoe, so there are restrictions on
their use. Therefore, before using, check the restrictions and
consider carefully the conditions of use before selecting a suitable
shoe width. If necessary, give the customer guidance in their use.
When selecting the shoe width, select the narrowest possible
within the range that will give no problem with flotation and ground
pressure. If a wider shoe than necessary is used, there will be a
large load on the shoe, and this may lead to bending of the shoe,
cracking of the links, breakage of the pins, loosening of the shoe
screws, or other problems.

Table 9. Category, track shoes

Category Use Precautions when using
A Rocky ground, Travel in low speed when traveling on rough ground with obstacles such as
normal soil large boulders and fallen trees.
B Soft ground Travel in high speed only on flat ground. When it is impossible to avoid traveling
over obstacles, lower the travel speed to approximate half of low speed.

NOTE! Cannot be used on rough ground where there are large obstacles such
as boulders and fallen trees.
C Extremely soft Use only for ground where “A” and “B” are impossible to use.
ground (swamp
ground) Travel in high speed only on flat ground. When it is impossible to avoid traveling
over obstacles, lower the travel speed to approximate half of low speed.

NOTE! Cannot be used on rough ground where there are large obstacles such
as boulders and fallen trees.

Table 10. Selection, track shoes

Specifications Specifications
650 mm (25.5 inch) double grouser A
750 mm (29.5 inch) double grouser B
900 mm (35.4 inch) double grouser B

7751 Front idler, incl. fork

Idler, description
Regarding: EC700B LC

16
Fig. 18 Structure, idler
1 Idler wheel 4 Support 7 Pin
2 Shaft 5 Seal 8 Plug
3 Bushing 6 O-ring (shaft) 9 O-ring

Idler, measurement of wear

Regarding: EC700B LC

17
 7

3 4

2 2-1

1 V1037388

Fig. 19 Idler

Table 12. Wear limit, unit : mm (inch)

No. Check item Standard size Allowable limits Remedy
1 Outside diameter of 821 (32.3) – Rewelding or
flange replacing
2 Outside diameter tread 776 (30.5) 764 (6.07)
2-1 Depth of tread 22.5 (0.88) 28.5 (1.12)
3 Width of flange 126 (4.9) 114 (4.48)
4 Total width of tread 260 (10.2) 272 (10.7)
5 Width of tread 67 (2.6) 73 (2.87)
6 Clearance between shaft Standard Tolerance limits Clearance
and bushing Shaft Hole Standard Limits
size
120 (4.7) -0.107 +0.54 0.442 ~ 1.5 Bushing change
(-0.0042) (0.0212) 0.0254 (0.059)
(0.0174 ~
-0.07 +0.54 0.0254)
(-0.0028) (0.0212)
7 Interference between 127 (5) +0.28 +0.035 0.195 ~ –
idler and bushing (0.0110) (0.0137) 0.282
(0.00076 ~
+0.23 -0.002 0.0111)
(0.0090) (0.0001)

Tread and flange, measurement of wear

Tread, measurement of wear

18
 1 Clean the surface of tread (a) and flange (b) of the idler.
2 Set a scale on the surface of flange (b) horizontally.
Measure the depth (2-1) between surface of flange (b) and
surface of tread (a) using depth gauge (e).
- Tools: Depth gauge: 150 mm (5.9 inch)
3 Measure 3 places to take average value.
4 Measure right and left alternately. Repair or replace if
necessary.

See Idler, measurement of wear page 17.

Flange, measurement of wear

Fig. 20 Measurement, tread wear

1 Clean the surface of measurement of the idler.
2 Measure the width of the flange between (c) and (d) using
vernier calipers (1).
- Tools: Vernier calipers: 200 mm (7.8 inch)
3 Measure 3 places to take average value.
4 Measure right and left alternately. Repair or replace if
necessary.

See Idler, measurement of wear page 17.

Fig. 21 Measurement, flange wear

Idler, removal and installation

Regarding: EC700B LC

Op. no. 00000

Tools:

19
 Removal of the idler and the spring package
1 Remove the track (A).

V1037409

Fig. 22 Removal, track

2 Pass a wire rope around the track spring bracket, lift the
idler assembly and using a pry bar, push the bracket out of
the track frame.

V1013519

Fig. 23 Removal, idler assembly

Installing the idler and the track spring
3 Pass a wire rope around the track spring bracket, lift the
idler assembly, then fit and push the slide block into the
slide groove in the track frame.

NOTE! Confirm that the boss at the piston end of the track spring
is in the track frame hole.

V1013520

Fig. 24 Installation, idler assembly

4 Install the track.

V1013521

Fig. 25 Installation, track

7752 Sprocket
Sprocket, measurement of wear
Regarding: EC700B LC

20
 A
B

X-X V1013604

Fig. 26 Sprocket

NOTE!
When installing the sprocket, place "X" side of the sprocket outside.
Table 13. Wear limit, unit : mm (inch)
Symbol Item Specifications Remedy
A Wear limit of sprocket tooth profile 8 Replace
Width of Standard value 114 ±2 (4.48 ±0.079) –
B
sprocket tooth Allowable value 104 (4.09) Replace
No. of teeth 23 EA –

Sprocket, measurement of wear

Measuring of tooth profile

21
 1 Clean the sprocket.
2 Align the P1, P2, P3 of sprocket wear gauge (A) and wear
A line (C) of the sprocket tooth.
a 14537336 B - Sprocket wear gauge part no.: 14537336
EC700B C 3 Measure 2 places to take average value.
4 If the measuring value (A) is over wear limit, replace the
sprocket.
P1 P3
See Sprocket, measurement of wear page 20.
P2 Measuring of tooth width

14537336
EC700B

V1037411

Fig. 27 Measurement, sprocket wear

A Sprocket wear gauge

B Sprocket new part line
C Sprocket wear part line
a Wear of tooth profile
1 Clean the sprocket.
A 2 Measure the width (B) of the sprocket using vernier calipers
(A).
0 1 2 3 4 5 6 7 8 9 10 3 Measure 2 places to take average value.
4 If the measuring value (B) is over wear limit, replace the
sprocket.

See Sprocket, measurement of wear page 20.

V1013611

Fig. 28 Measurement, sprocket wear

A Vernier calipers
B Wear of tooth width

Sprocket, removal
Regarding: EC700B LC

Op. no. 00000

Tools:

22
 1 Remove the track. See the track link.
C
2 Place a wooden block (W) on the track, and place the
undercarriage on the block to raise the sprocket off the
track.
3 Remove the sprocket mounting screws (C), using a box
end wrench.

V1013614

Fig. 29 Removal, sprocket

Sprocket, installation
Regarding: EC700B LC

Op. no. 00000

Tools:
Torque wrench

The installation procedure is the reverse order of removal.

NOTE! Carefully check the mating parts of the travel reduction

unit and the sprocket for burrs and contaminants.

NOTE! When installing the sprocket, place "X" side of the

sprocket outside.

1 Install the sprocket on the track gearbox.

2 Apply "Three bond 1305" (equivalent to loctite #262) to the
sprocket mounting screws (C), and tighten them to the
specified torque: 882.5 ±88.2 N m (90 ±9 kgf m) (649 ±64
lbf ft)

V1037414

Fig. 30 Installation, sprocket

7753 Steel track

23
 Track, adjusting track sag
Regarding: EC700B LC

Op. no. 00000

Tools:
1 Slew the superstructure to the side, and raise the track
using boom down operation.
2 Slowly turn the track in forward and reverse direction
o several times. Stop the track while moving in the reverse
90
direction.

40cm

V1037415

Fig. 31 Raise track

3 Measure the track slack (A) at the center of track frame
between track shoe and track roller mounting surface.

X V1037416

Fig. 32 Measurement, track slack

WARNING!
High pressure grease in track adjuster cylinder. Do not remove
grease fitting or nut and valve assembly to release grease.

4 To decrease track sag, add multi-purpose grease to track

adjuster cylinder through grease nipple (B) using a grease
gun with a maximum capacity 6.89 MPa (70.3 kgf/cm2)
(1000 psi) (690 bar). To increase track sag, loosen valve
assembly (A) one turn so that grease in the track adjuster
cylinder can be drained through rod hole (C). Tighten the
valve assembly when track sag is correct.

NOTE! If the piston in track adjuster cylinder does not move,

replace the valve assembly, repair or replace the cylinder.

5 Adjust the track sag according to soil condition of work site.

See the following table.

Table 16. Track sag according to soil condition, unit: mm (inch)

Fig. 33 Adjusting, track sag

A Tightening torque : 68.6 ±1.8 N m (7 ±0.25
kgf m) (50 ±1.8 lbf ft)
Ground condition Distance (X)
Normal soil 420 ~ 440 (16.5 ~ 17.3)
Rocky ground 400 ~ 420 (15.7 ~ 16.5)
Soft ground (swamp, clay, sandy soil) 440 ~ 460 (17.3 ~ 18.1)

24
 Track chain, description
Regarding: EC700B LC

Fig. 34 Structure, track chain

1 Regular pin 3 Master bushing 5 Bolt
2 Spacer 4 Shoe 6 Nutt

Track chain, measurement of wear

Regarding: EC700B LC

Table 18. Wear limit, unit : mm (inch)

No. Check item Standard size Repair limit Remedy
A Link pitch × 1 EA 261.25 (10.285) 267.25 (10.521) Turn or replace
B Outer diameter of 85.42 (3.362) 79.42 (3.126)
bushing
C Height of grouser 50 (1.96) 30 (1.18) Lug welding
D Height of link 152 (5.982) 142 (5.590) Repair or replace

25
No. Check item Standard size Repair limit Remedy
E Interference of link and Standard Tolerance Clearance or Replace with
bushing interference larger one
size
Shaft Hole Standard Repair
size limit
85.35 +0.14 -0.263 0.263 ~ -0.1
(3.360) (0.005) (-0.010) 0.490 (-0.004)
(0.010 ~
0 -0.35 0.019)
(-0.013)
F Interference of link and 57.145 +0.1 -0.271 0.271 ~ -0.1
pin (2.249) (0.004) (-0010) 0.445 (-0.004)
(0.010 ~
0 -0.345 0.017)
(-0.013)
G Clearance of link 1.5 (0.0591) 12 (0.472) One side
matching surface
H Tightening torque of M27, 1863.2 ±98 N m (190 ±10 kgf m) (1371 ±72 lbf ft) Tighten
shoe screw size

Track link pitch, measurement of wear

1 Put pin (3) between sprocket and track link, and then drive
the machine slowly backward to tighten the track link.
- Tools: Pin (ø 57.2 × 319.5 mm) (ø 2.25 × 12.5 inch)
2 Measure dimension (1) of four links.
3 Measure 2 places to take average value.
Measure right and left alternately.
4 If the measuring value is over wear limit, repair or replace the
track link.

See Track chain, measurement of wear page 25.

26
 1
3

V1037470

Fig. 35 Measurement, track link pitch wear

1 Dimension of four links 3 Tape measure
2 Pin

Bushing outer diameter, measurement of wear

1 Clean the bushing.
1 2 3 6 2 Measure at direction of D1 and D2, and determine the small
value between two dimension (D1 and D2).
- Tools: Vernier calipers
3 Measure 2 places to take average value.
Measure right and left alternately.
- Tools: Vernier calipers
4 If the measuring value is over wear limit, repair or replace the
bushing.
4 5 See Track chain, measurement of wear page 25.

D1 D2 Link height, measurement of wear

1 Clean the link.
2 Measure the height (4) of link (2) using vernier calipers (3).

NOTE! Measure the height of link (2) at the center of link (2).

3 Measure 2 places to take average value.

Measure right and left alternately.
4 If the measuring value is over wear limit, repair or replace
V1037471 shoe plate (1).
Fig. 36 Measurement, bushing outer Dia wear

1 Pin 4 Vernier calipers

2 Bushing 5 Link
3 Shoe 6 Bolt

27
 See Track chain, measurement of wear page 25.

3
2

1 4

V1037472

Fig. 37 Measurement, link height wear

1 Shoe plate 3 Vernier calipers

2 Link 4 Height of link
Shoe grouser height, measurement of wear
1 Clean the shoe grouser.
2 Measure the height (4) of shoe grouser (2) using depth gauge
(3).
3 Measure 2 places to take average value.
3 Measure right and left alternately.
1 2 4 4 If the measuring value is over wear limit, repair or replace
shoe plate (2).

See Track chain, measurement of wear page 25.

Clearance of link matching surface (left and right),

measurement of wear
V1037473
NOTE! Measure at direction of idler (5) or sprocket (6).
Fig. 38 Measurement, shoe grouser height wear
1 Clean the link.
1 Link 3 Depth gauge
2 Measure the clearance (4) of between inner link (2) and outer
Height of shoe
2 Shoe plate 4 link (3) using thickness gauge (1).
grouser
3 Measure 2 places to take average value.
Measure right and left alternately.
4 If the measuring value is over wear limit, repair or replace the
link.

See Track chain, measurement of wear page 25.

28
Fig. 39 Measurement, clearance of link matching surface (left and right) wear
1 Thickness gauge
2 Inner link
3 Outer link
4 Clearance between links
5 Idler
6 Sprocket

Track chain assembly, replacing (incl. shoe fitting)

Regarding: EC700B LC

Op. no. 775-031

1 Remove grease after turning grease valve

counterclockwise, and tighten the grease valve.

NOTE! Do not loosen valve more than 1 turn.

NOTE! If loosened more than 2 turns, the valve and grease will
be ejected with tremendous force.

29
 WARNING!
Recoil spring cylinder is filled with pressurized grease. When
adjusting the track tension or loosening the track, pay special
A B attention. Keep face, hands and body away from the nipple and
valve.
C V1040199

Fig. 40 Loosen track tension adjusting valve A Open valve

B Close valve
C Grease valve
2 Remove two shoes which have master pins.
A Track shoe
B B Screw
A C Master pin
3 After turning track, and remove track chin master pin with
removing and installation tools.

V1040200
C
Fig. 41 Removal, track shoe
A Master pin
B Removing and installation tool
4 Take away track chine with turning track motor.

V1040201
A B
Fig. 42 Removal, track chain master pin

30
 V1040228

Fig. 43 Removal, track chain

5 With turning track install the track chain master pin using
the removing master pin tool and installation tool.
6 Install the track shoe turning track as figure shows position.
Screw torque: 1912 ±98 N m (190 ±10 kgf m) (1407 ±72
lbf ft)
7 Inject grease into grease valve. See Track, adjusting track
sag page 23

7755 Topp rollers; skid rails

Top roller, description
Regarding: EC700B LC

Fig. 44 Structure, top roller

31
 1 Roller 4 O-ring 7 Shaft 10 Supporto bracket
2 Screw 5 Cover 8 Screw 11 Bushing
3 Washer 6 Plug 9 Seal ring 12 Thrust washer

Top roller, measurement of wear

Regarding: EC700B LC

Fig. 45 Dimension, top roller

Table 24. Wear limit, unit : mm (inch)

No. Check item Standard size Repair limit Remedy
A Outside diameter of flange 230 (9.05) – Repair or
B Outside diameter of tread 200 (7.87) 184 (7.244)
replace
C Width of flange 124 (4.88) 114 (4.488)
D Screw torque (9) 49 ±98 N m (5 ±10 kgf m) (36 ±72lbf ft)
Mounting screw torque 514.8 ±98 N m (52.5 ±5 kgf m) (379 ±36 lbf ft)

Roller tread diameter, Measurement of wear

1 Clean the top roller.
2 Measure the outer diameter (B) of top roller tread using
outside calipers (A).
- Tools: Outside calipers (200 mm) (7.87 inch)
3 Read the values of vernier calipers (C).
- Tools: Vernier calipers (200 mm) (7.87 inch)
4 Measure right and left alternately.
If the measuring value is over wear limit, repair or replace the
top roller.

32
 See Top roller, measurement of wear page 32.
A

0 1 2 3 4 5 6 7 8 9 10

V1037526

Fig. 46 Measurement, top roller tread outer

diameter wear
A Outside calipers
B Outer diameter of top roller tread
C Vernier calipers
Measuring of top roller flange width wear
1 Clean the top roller.
B 2 Measure the width (A) of top roller flange using vernier
calipers (B).
- Tools: Vernier calipers (200 mm) (7.87 inch)
3 Measure right and left alternately.
If the measuring value is over wear limit, repair or replace the
A top roller.

See Top roller, measurement of wear page 32.

V1037527

Fig. 47 Measurement, top roller flange width wear

A Top roller flange width
B Vernier calipers

Top roller, removal

Regarding: EC700B LC

Op. no. 77552

Tools:

33
 1 Increase the track sag and remove screw (A) at the bracket
of the top roller.
Torque: 512.8 ±49 N m (52.3 ±5 kgf m) (379 ±36 lbf ft)

Fig. 48 Removal, top roller

7756 Bottom rollers
Bottom roller, description
Regarding: EC700B LC

8 1 5 6 4 2,3 7 9

V1037739

Fig. 49 Structure, bottom roller

1 Support 6 Shaft
2 Seal ring 7 O-ring
3 O-ring 8 Pin
4 Roller shell 9 Plug
5 Bushing

Bottom roller, measurement of wear

Regarding: EC700B LC

34
 3 4

1 2 6 5

V1037740

Fig. 50 Dimensions, bottom roller

Table 26. Wear limit, unit : mm (inch)

No. Check Item Standard value Allowable limits Remark
1 Flange outside diameter 280 (11.02) – Reweld or
2 Thread outside diameter 240 (9.44) 220 (8.66) replace
3 Thread inside width 274 (10.78) 262 (10.31)
4 Flange width 41 (1.61) 35 (1.37)
5 Clearance between shaft Standard Tolerance Clearance or –
and bushing interference
size
Shaft Hole Standard Repair
size
limit
110 (4.33) -0.072 +0.52 0.422 ~ 1.5
(-0.003) (0.020) 0.627 (0.059)
(0.017 ~
-0.107 +0.35 0.024)
(-0.004) (0.137)
6 Interference between roller 117 (4.60) +0.26 +0.035 0.175 ~ –
and bushing (0.010) (0.137) 0.280
(0.006 ~
+0.21 -0.02 0.011)
(0.008) (-0.0008)
7 End play 0.2 ~ 1.6 (0.008 ~ 0.06) 2.5 (0.098) Replace
bushing
Mounting screw torque 882.5 ±88.2 N m (90 ±9 kgf m) (649 ±64 lbf ft)

Roller tread diameter, measurement of wear

1 Clean the bottom roller.
2 Measure the outer diameter (2) of bottom roller tread using
outside calipers (1).
- Tools: outside calipers (200 mm) (7.87 inch)
3 Read the values of vernier calipers.
- Tools: vernier calipers (200 mm) (7.87 inch)
4 Measure right and left alternately.
If the measuring value is over wear limit, repair or replace the
top roller.

See Bottom roller, measurement of wear page 34.

35
 2 3
1

0 1 2 3 4 5 6 7 8 9 10

V1013730

Fig. 51 Measurement, bottom roller tread outer diameter wear

1 Outside calipers
2 Outer diameter of bottom roller tread
3 Vernier calipers

Roller flange width, measurement of wear

1 Clean the bottom roller.
2 Measure the width (1) of bottom roller flange using vernier
calipers (2).
- Tools: vernier calipers (150 mm) (5.90 inch)
3 Measure
2 right and left alternately.
If the measuring value is over wear limit, repair or replace the
top roller.

See Bottom roller, measurement of wear page 34.

1

V1013729

Fig. 52 Measurement, top roller flange width wear

1 Bottom roller flange width
2 Vernier calipers

Bottom roller, removal

Regarding: EC700B LC

Op. no. 77562

Tools:

o
90

40cm

V1037415

Fig. 53 Raise, machine

1 Loosen track tension, and raise the machine about 400 mm
off the ground, as shown.

36
 V1037536

Fig. 54 Removal, screws

2 Put a wooden block under the bottom roller, and loosen the
four roller mounting screws.
3 Remove the screws, and pull out the bottom roller.

Bottom roller, installation

Regarding: EC700B LC

Op. no. 77563

Tools:
1 Locate the oil plug to the front of the machine.
2

V1004573

Fig. 55 Location, oil plug

1 Front
2 Oil plug
2 Apply loctite # 277 to the threads of the lower roller
mounting screws.
3 Align the screw holes in the undercarriage and lower roller
(1), and temporarily tighten the screws using a small
wrench.

NOTE! If any abnormal condition, such as excessive

resistance of a screw is felt, remove the screw and inspect
V1037536 the threads. Do not use an impact wrench for temporary
tightening.
Fig. 56 Installing, screws
4 Tighten the screws to the specified torque with a torque
wrench.
- Tightening torque: 882.5 ±88.2 N m (90 ±9 kgf m) (649
±64 lbf ft)

7758 Spring pakage; adjusting cylinder

Spring package, description
Regarding: EC700B LC

37
 12 14 11

13

V1037845
16 15 6 5 2 17 7 10 9 8 3 1
Fig. 57 Structure, spring package
1 Cylinder body 8 Packing 15 Plate nut
2 Spring 9 Dust seal 16 Screw
3 Piston 10 Flange 17 Rod
4 Grease valve 11 Plate
5 Yoke 12 Screw
6 Nut 13 Grease nipple
7 Stopper 14 Spring washer

Spring package, assembly dimension

Regarding: EC700B LC

A
B

V1037846

Fig. 58 Dimension, unit : mm (inch)

Specification Remark
A 1920 (75.59) Assembled length
B 1047 (41.22) -

38
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To From
Volvo Construction Equipment ....................................................................................
Customer Support AB
Dept CEM ....................................................................................
se-631 85 Eskilstuna
Sweden ....................................................................................
e-mail: servicemanuals@volvo.com

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