Breaker Manual 1

DXB Breakers:
Service Training
2011. 12 – V2
GLOBAL Construction Equipment BG
AM Department
© copyrights 2011. Doosan Infracore Co. Ltd. All rights reserved.

Table of Contents
Introduction Chapter IV: Breaker Maintenance
1. Maintenance schedule
Chapter 1: Breaker Basics 2. Auto grease device (Option)
1. Hydraulic breaker 3. Warning
2. Applications 4. Storage
3. Doosan Breaker Line up
4. Technical background. Chapter V: Trouble Shooting
5. Breaker operation principle 1. Major cause and trouble
6. Blank Firing 2. Breaker dose not start
7. The Golden Rules 3. Too low impact rate
4. Too low impact force
Chapter II: Breaker Installation 5. Oil temperature too high
1. Mechanical Mounting 6. Oil or Gas Leakage
2. Relief pressure 7. Others
3. Oil Flow 8. Major Phenomenon
4. Nitrogen gas inflating 9. Typical Tool Failure
Chapter III: Breaker Operation Closing Remarks

1. Working application
2. Tool Choice
3. Two speed impact frequency
4. How to operate properly
2
Introduction:
The wonderful world of

Attachments
3
What is Attachments?
“Tools, implements, assemblies, etc. which are used on and

enhance the productivity and versatility of construction
equipment”
Association of Equipment Manufacturers
4
Why Attachments?
Attachments:
 Get the – dirty – job done!
 Are the natural extension of the machine (like a hand is to
the body)
 Increase the versatility of the machine
 Impact directly the productivity and efficiency of the machine
 Boost business opportunities / applications, thus $ !
 Address regional needs and demands
 Give a competitive edge (over some competitors)
 Increase the One-Stop-Shop solution for your customers
 Reinforce the Doosan brand and value
 Enhance machine residual value
…
 small investment, great return !
Without an attachment, the machine offers only a bumpy ride!
5
Why Attachments?
Wrong attachments:
 May damage the machine vital circuits or structure

 Will create disputes with the Warranty Dpt.
 Will immediately affect productivity and customer
satisfaction
 Will deteriorate the overall Doosan brand and image
 small investment, great return… or great risks!
The attachment is determinant in the performance of the machine!

6
Our Mission
Global Attachments Team

Committed to develop integrated attachments that optimize
carrier versatility, productivity and utilization.
Our focus in 2012 are on:

 Increasing the Attachment offering (new products)
 Developing marketing tools and support
 Improving training material (Sales and Service)
 Increasing Field presence
Our Vision is to be your “preferred partner”!

7
Our Message
Doosan delivers:
 Quality
 Performance
 Best Fit
 Service
We thrive to enhance our services to you!

8
Your Team
Reinforced team to be more

present in the field and
better assist you.
We are there to help you!
9
Chapter I :
Definition of a breaker
10
Table of Contents
Chapter 1: Breaker Basics
1. Hydraulic breaker
2. Applications
3. Doosan Breaker Line up
4. Technical background.
5. Breaker operation principle
6. Blank Firing
7. The Golden Rules
11
Breaker basics: Definition of a breaker
Definition:
A breaker is a powerful percussion hammer fitted to an excavator for demolishing
concrete structures or rocks. It is powered by an auxiliary hydraulic system from the
excavator. Additionally, demolition crews employ the hoe ram for jobs too large for
jack hammering or areas where blasting is not possible due to safety or environmental
issues.
Breakers are often referred to as "hammers", "hoe rams" or "hoe rammers.“ These terms
are popular and commonly used amongst construction/demolition workers.
Source: wikipedia
ALL Hydraulic Hammers work by

transmitting a shock wave (created by the
piston striking the tool) through the tool
into the material to be broken!
12
3 technologies:
Tech. Technology Advantages Disadvantages Leaders
Type Explanation
Gas type • Piston falls down only by gas • Fewer components • Gradual gas leak NPK
pressure • High hammer efficiency • Cavitation in
• No accumulator hammer
• High pressurized gas on upside
piston
Oil type • Piston falls down by hydraulic • Easy to start without • Many components Montabert
force. pre-load • High pressure Sandvik
• Acc. Located on the upside of • No cavitation in fluctuation Indeco
breaker. breaker
• Atmospheric pressure on
upside piston
Gas • Piston falls down by Hyd. + Gas • Fewer components • Gradual gas leak Doosan
assisted pressure. • Very high breaker • Light cavitation in Krupp
Type • Normally Acc. located in front of efficiency the breaker Furukawa
breaker. • Stable operating Everdigm
• No Acc. on small breaker Soosan
• Pressurized gas on upside
piston
13
Definition
Nitrogen Fired vs. Fully Hydraulic
NITROGEN PISTON DIAPHRAGM
GAS CHAMBER ENERGY CHAMBER
Nitrogen
Approximately two thirds
of energy per blow Energy per blow is
Seals
comes from nitrogen constant:
pressure. Oil
Between each nitrogen
refill, the energy per
blow is constantly Piston
decreasing. low
When breaker is not in Piston seals maintenance,
use, nitrogen causes the
seals to dry up and constant
crack. These seals will performance
then allow nitrogen to
escape.
Tool
Example: Doosan DXB
14
Definition
Nitrogen Fired vs. Fully Hydraulic
NITROGEN PISTON DIAPHRAGM
GAS CHAMBER
vs. ENERGY CHAMBER
Example: Example:
Nitrogen
Seals
Oil
Piston
Piston seals
Tool
Example: Doosan DXB
15
Parts Identification:
No. Part Name Description Application
DXB260 DXB90 DXD20 4EA. Through bolts, Long bolts. Assembling Back
1 Tie rod bolt All
head, Cylinder, Front guide
2 Nut Back head Nuts. Tightening with tie rod bolts. All
1 3 Back Head Nitrogen chamber with “Valve type” inflating system All
Back 2 4 Valve Back-head gas charging valve All
5 Valve Distributor All
head 3
Cylinder bush. Sealing between Hydraulic passage
4 6 Seal group All
and N2 gas chamber
5 7 In port 1EA. High pressure port All
8 Out port 1EA. Return pressure port All
Cylinder 6 9 Grease port For Lubrication All
7 10 Cylinder Cylinder included. All
8 11 Piston Strike Piston All
DXB160,
9 12 Accumulator DXB190,
10 DXB260
11 13 Scraper seal To protect dust coming into the cylinder. All
4EA Assemble back head, Cylinder and front guide
Front 12 14 Front guide Nut
with the Tie rod bolt
All
Guid 13 All, except
e 14 15 Upper bussing 1EA Upper chuck busing, Chisel bush.
DXB10,
DXB20,
15 DXB35
16 16 Retainer pin Tool pin, Chisel pin. All
All, except
17 DXB10,
17 Lower busing 1EA, Lower chuck busing. Front bush.
18 DXB20,
DXB35
19
1-piece Tool DXB10,
18 Single busing
bush DXB20,
19 Tool Chisel. All
16
DXB Parts Identification:
DXB20
DXB20 DXB170
DXB170 DXB190
DXB190 &
& DXB260
DXB260
17
Breaker basics: Definition of breaker
DXB Feature:
Compact
Compact DXB
DXB Mid-Size
Mid-Size DXB
DXB
High pressure Accumulator with

diaphragm
Hydraulic
 In order to reduce peak
HP Hydraulic
energy from LP energy from HP pressure.
LP
Carrier Carrier  DXB160 and DXB260
Anti-blank-blow (Anti start &

stop)
 DXB160
2-speed impact frequency

 DXB160, DXB190, DXB260
Blank firing protection shape

 DXB 170, DXB190, DXB260
18
Breaker basics: Applications
Applications:
19
Applications:
20
Applications:
21
Applications:
22
Applications:
23
Breaker basics: DXB Range
Facts:
- 16 models
- For carrier weight from 1t up to 38t.
- For breaker weight from 90kg to 2550kg
A range of breakers in Housing

24
and/or Top Mount versions for every DX machine (from 1t up to 38t)! 24
Bracket mounting type
Direct Top
Side Mounting Top Mounting Housing type
Mounting
Mounting Mounting cap separately need for

Direct mounting type (without Mounting cap)
Method mounting
All except DXB10, DXB10 All except DXB10, All except DXB10,
Applied Model
DXB20 DXB20 DXB20, DXB260 DXB20
Illustration
25
Excavator weight base
Carrier Weight (tons)
DXB Range 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
DXB10 X DX
55
DXB20 X DX
80
DXB35 X X DX
14
0 DX
DXB45 X
22
5 DX
DXB90 X
30
0
DXB170 X X X DX
34
0
DXB190 X
DXB260 X X
(X) Most suitable fit
Important note:
DXB Line has been developed specifically to best fit with Doosan excavators. DXB Line is primarily designed for
Doosan machines.
Montabert breakers (green and blue lines) are to be mounted on all other excavator brands. Exceptions may be
considered for the green line. Point discussed later.
Select the right breaker for the right machine! 26

Discharge oil flow base.
DXB10 X
DXB20 X
DXB35 X
DXB45 X
DXB90 X
DXB160 X
DXB170 X
DXB190 X
DXB260 X
0 50 100 150 200 250

Flow
X = recommended oil flow (l/min)
Doosan recommends min. oil flow +15% for best performance! 27

Breaker basics: Technical background
 Weight (kg)
① Total attachments weight: 1680 + 450 (quick
coupler) = 2130 kg
② Tipping load ; (2500 + 1000(bucket) ) X 80% =
2800
■ Total attachments weight (①)≤ 80% at least of
carrier tipping load (②)
 Oil Flow (liter/min)

① Rated flow ; 150.
② Main pump discharge flow ; 206.5
■ Rated attachment oil flow (①)≤ 100% of Main
pump discharge flow (②)
 Operating Pressure (bar)

① Operating pressure + 40 ; 220
■ Relief Setting pressure = [ Operating pressure +
40 bar] (①)
28
Hydraulic circuit for breaker
The location of the Hi-pressure an and Low-pressure (Return line) auxiliary piping are not switchable.
29
Terminology
Carrier The total operation weight of all attachment such as actuator at end of arm, load on the
Carrier Weight
Weight
actuator and quick coupler to should be less then 80% of tipping load at least. (ton)
Total attachments weight ≤ 80% at least of carrier tipping load
The pump of the machine discharges the oil in the circuit and delivers a flow expressed in litre
Flow
Flow per minute. (l/min)
Rated attachment oil flow ≤ 100% of Main pump discharge flow

It is the result of the opposition of the fluid flowing out in the circuit. It is expressed in bar. (1
Pressure
Pressure bar = ± 1kg / cm ²)
Back
Back pressure
pressure Measured at the breaker outlet, this pressure represents the difficulties the oil has to go back
Counter
Counter pressure
pressure to the tank through the return circuit. (adaptor shape and size + hose length + hose diameter
Low pressure(LP)
Low pressure(LP) + …)
Working
Working pressure
pressure Controlled at the breaker inlet, this pressure is produced by the breaker itself regarding the
High
High pressure(HP)
pressure(HP) adjustment with shims on the pressure regulator.
This device placed on the auxiliary line deviate the flow directly to the tank when the pressure
Relief
Relief valve
valve reaches a pre-adjusted value.
Relief Setting pressure = [max operating pressure + 40 bar]

At pump pressure compensation ≥ [ Max operation pressure + 70 bar]  refer to the
following page 30
Hydraulic oil flow control in Doosan excavator.
Main pump generates hydraulic oil flow for auxiliary line

Pump type Description Applicable Doosan excavator
Fixed discharge pump The volume of discharge flow is only controlled No
by Engine speed.
Variable discharge axial piston The volume of discharge flow is controlled by All Models
pump engine speed and power control signal.
Flow control device (Breaker package or flow control valve) for auxiliary
line
Compact breakers Mid and large size breakers.
There are no additional flow control device Breaker package valve; Manually adjust Flow control proportional valve ;
. The volume of discharge flow is the oil flow Operator can adjust the oil flow
Explanation
determined by only engine rpm. through the Monitor panel in the
cabin
Applied model ; Solar 010, Solar 015, Applied Doosan Excavator ; S130LC-III, Applied Doosan Excavator ;
Solar 030, Solar 030Pluls, Solar 035, S170LC-III, S220LC-III, S280LC-III, DX180LC, DX225LC, DX225NLC,
Applied Solar 55, Solar 55 W, Solar 75-V, DX15, S330LC-III, S130LC-V, D175LC-V, DX225LC, DX300LC, DX340LC
model DX18, DX27Z, DX30Z, DX35Z, DX55, S220LC-V, S225LC-V, S255LC-V,
DX55W, DX60R, DX80R S290LC-V, S300LC-V, S330LC-V,
S340LC-V
31
Hydraulic oil flow control in Solar series excavator
Related part:
- Main pump () ; Generate discharge oil flow.
- Breaker package valve () ; Control discharge oil
Applicable excavators: mid and larger size Solar Exc.
Flow control valve: Control main pump discharge oil flow.
 How to adjust the frequency?

Flow (l/m) 1. Engine rpm constant. 
2. Breaker switch ON.
3. Pump P-Q curve controlled by breaker
package valve ()
4. The reducing valve on the breaker
package valve controls Pilot Pressure
5. Pilot Pressure ↑ pump discharge flow ↓ 
Breaker Frequency ↓
6. Pilot Pressure ↓ pump discharge flow ↑
Breaker Frequency ↑
Frequency
(bpm)
Eg: S220LC-V 32
Solar Series Exc.: Pump P-Q curve
Flow curve for S220LC-V
33
DX Serie Exc.: Hydraulic oil flow
Flow control proportional valve

From
From
C/V Pilot
Pump
EPOS
To
Pump
regulator EPPR 2nd oil flow
Bar
[mA] press[k] [l/min]
Oil control through 0 615 32.8 34.0
monitor panel 1 519 30.6 48.9
2 482 28.4 66.9
3 446 26.1 85.5
4 409 23.6 105.4
5 389 21.3 124.0
6 371 18.8 143.9
7 353 16.5 162.5
8 335 14.0 182.4
9 317 11.4 203.0
10 300 7.2 206.5

34
Compact Excavators: Hydraulic oil flow control
S55-V (DXB35): Related parts in the breaker system
Breaker sol valve beside main control valve
Since there are no flow control valve in compact Excavators, the pump flow are fixed only depend on
engine rpm. (Applicable Model ; DXB10, DXB20, DXB35, DXB45)
35
Breaker basics: Operation principle
Piston strike operation cycle
① Start ② Piston Up ③ Valve up ④ Piston Down
Piston Raising Valve Raising Piston falling Valve falling
HP HP HP HP
LP LP LP LP
Breaker requires one high pressure line (in- When the striking piston Strike piston is falling down due to Strike piston hit the tool, and
line from pump) and one low pressure line fully moved upside, the compressed gas pressure + High impact energy is transmitted
(out line to tank). When high oil pressure is oil path on the bottom oil pressure + Weigh of piston. to the rock through the tool.
supplied, the oil pressure is built up on the side of valve become Strike piston upper chamber = When the piston is down, the
bottom side of piston. high pressure line. Compressed gas pressure + High lower area of the valve is
Hydraulic pressure on the bottom side of Force = Area X Pressure oil pressure (Large Area) + changed to low pressure, and
piston (Relief pressure > Back head gas Weight of piston >Piston lower the valve is falling down
pressure + Weight of piston ( Operating chamber = simultaneously.
pressure) High oil pressure (Small area)
36
Breaker basics: terms of flow and pressure.
Start
Transient State Steady State
Qsupply
Δ QS
QS
T BU
Psupply
Δ PS
PS peak
TC
PS
P R peak
P return
PR
37
The condition associated with breaker performance
s
Ga ↑
H
Impact Rate B/ ssure
Operating
p
Pressure
i l Tem pr e
wo mp
Lo h o il Te Gas
Hig B/H ure↓
ss
Pre
Min Max
Oil flow Oil Flow
Operating
Performance Impact Operating Peak Pressure
Impact Rate Pressure
on return line
Remarks
Condition Energy Pressure Variation
Decreased oil flow     Min. at Impact rate is directly

rated oil proportional to supplied
Increased oil flow     flow oil flow
 (Low)
Decreased back head gas pressure    
 (High) Impact energy is directly
 (High to proportional to back
temperature) head gas pressure
Increased back head gas pressure
(Low
   
temberature)
Oil flow from pump is

Increased oil temperature      decreased
simultaneously. 38
Operating Peak
Performance Impact Impact Operating
Pressure Pressure on Remarks
Condition Rate Energy Pressure Variation return line
Increased back pressure     

Acc. Installation on high
pressure line
  —  Initial operating time is delayed
Acc. Installation on high

pressure line
— — — — 
Lost accumulator function   —   Damaged diaphragm
Increased clearance Piston cylinder wear

between piston and      After polishing piston and
cylinder cylinder
Piston-cylinder or valve
stuck
  Irregular Irregular Irregular Irregular blow
Increased tool settlement Wear of stopper on tool bush

height
    or thrust ring
Increased piston repulsive
Breaking strong object     power
Decreased piston repulsive
Breaking soft object     power
39
By oil temperature
Oil
Oil temperature
temperature increased
increased
Gas
Gas pressure
pressure on
on back
back head
head increased
increased
Operating
Operating pressure
pressure
(Pressure
(Pressure to
to lift
lift up
up the
the striking
striking piston)
piston) increased
increased
40
Breaker basics: Blank Firing
What is the blank firing?
41
Blank firing protection
Damping throttle
Blank firing is the enemy of breaker! DXB Breakers have optimized design for blank firing protection.
Blank firing leads to a lot of troubles on some breaker parts such as tool, bushing, etc..
Applied Model: DXB170, DXB190 and DXB260. 42

Blank firing protection
If the tool is not applied on the shank thrust,

the piston will go in his damping stroke, that
will generate a pressure increase and the
piston slows down  Dash Pot Damping stroke
Applied Model ; DXB170, DXB190, DXB260.
Pressure
increases
The piston will not kick into the cylinder.

Blank firing protection = protection of the piston and cylinder.
43
Breaker basics: The Golden Rules
Golden rules for dealers:
1. Check the excavator
2. Flushing of the auxiliary line (minimum 15 minute)  use flow checking kit
3. Adjustment of the excavator relief valve
4. Adjustment of the flow regulation valve
5. Adjustment of the inflating pressure
6. Check the mechanical and the hydraulic installation (no interference, hoses
length …)
7. Explain to the end-user how to use the breaker
8. Explain to the end-user the importance of the greasing operation (quality of the
grease, frequency,...)
9. Explain to the end user how to make the controls (tool, retaining pins, bushing)
and the frequency
10. Send back the warranty registration
44
Breaker basics: The Golden Rules
Golden rules for customers:
1. Never change the setting of the excavator relief valve
2. Never change the setting of the flow regulation valve
3. Never exceed the recommended inflating pressure
4. Never hammer continuously more than 15 seconds, and avoid blank firing!
5. Use the breaker in right condition; correct operation method
6. Grease every 2 hours
7. Every 50h, control the retaining pin
8. Every 50h, control the tool
9. Every 50h, control the bushing
10.Every 50h, have a look at the piston strike surface (look inside the breaker)
45
Chapter II :
DXB Installation
2011. 11
AM Department
46
Table of Contents
Chapter II: DXB Installation
1. Mechanical Mounting
2. Relief pressure
3. Oil Flow
4. Nitrogen gas inflating
47
DXB Installation: Mechanical Mounting
Mounting type & Mechanical kit
Side mounting &

Direct top mounting
Mechanical kit (Option)

Side Mounting, Direct Top Mounting - Pins
- Busing, Shims
Top mounting &

Housing
Mounting Cap Mechanical kit (Option)

Top Mounting Housing - Cap, - Pins
- Bolts & Nuts - Busing, Shims
Once the breaker is connected (hoses included) and

the Nitrogen chamber loaded… You’re ready to start! * 48
(*) Please refer to the Operation Manual for proper set up and first time installation.
DXB Installation: Mechanical Mounting
Mounting type
Direct Top
Side Mounting Top Mounting Housing
　 Mounting
Mounting Model
Method Direct mounting type Mounting cap separately need
(without Mounting cap) for mounting
DXB10 No ü No No DX27
DXB20 No ü No No DX30Z, DX35Z
DXB35* ü　 No ü　 ü　 DX55,DX55W, DX60R
DXB45** ü No ü ü S75, DX80R
DXB90 ü No ü ü DX140, DX140W, DX170W
DXB160 ü No ü No DX180LC, DX190W, S180W, S210W
DXB170 ü No ü ü S180W, S210, S220, S255, DX180, DX21DX225, DX255
DXB190 ü No ü ü DX300LC.
DXB260 ü　 No No ü　 S300LC, S340LCDX300LC, DX340LC,
* DXB35: Universal pin set and Mounting cap for SSL and Backhoe loader are available.
** DXB45: Universal pin set and Mounting cap for SSL.
All the parts number for each Mounting kit are announced in the Part catalog as one of spare parts.
49
DXB Installation: Mounting Cap Part Number.
Bracket only part

DXB Model * Mounting cap kit part number Applicable Excavator.
number
DXB170 86698982 86694940d DX210W, DX225LC, DX260LC
86698982 86694940d DX210W, DX225, DX260

DXB190
To be confirmed 86684222b DX300LC
160626-00113 86635968 EC3300LC
160626-00114 86637535 Solar300

DXB260
160626-00115 86632551 Solar340
160626-00116 86684388b DX300LC
160626-00117 86699931b DX340LC
* Kit detail ; Bracket (1EA), Bolts (12EA), Nut (12EA), Washer (12EA)
Please note that we reserve the right to change the part numbers without prior noticification.
50
DXB Installation: Relief Pressure
Relief valve
Location
- The Relief valve is mounted at the right of the cabin.
- The setting pressure can be found in the operator’s manual.
Breaker Doosan excavator

DXB90 DX140, DX140W, DX170W
DXB160 DX180LC, DX190W, S180W, S210W
DXB170 S180W, S210, S220, S255, DX180, DX21DX225, DX255
DXB190 DX300LC.
DXB260 S300LC, S340LCDX300LC, DX340LC,
51
How to adjust relief pressure?
 Beforehand:
Install the pressure gauge between High and Low
auxiliary piping as shown in the next illustration. 
 Note: Some of mid to large excavators are provided
for the display of the pressure through the monitor
panel. In this case, it is not necessary to proceed with 
the above settings.
 Procedure:
1. Close the stop valve at return line () and open the
high pressure line ()
2. Activate the breaker switch.
3. Check how much pressure on the system through the
gauge or monitor panel.
4. Adjust the pressure by relief valve (refer page 47)
52
Compact range excavators
1. Install the pressure gauge, as explain earlier.
2. Push breaker operation switch and read pressure
3. Adjust relief valve and check pressure repeatedly until you

read the correct pressure.
Boom2 / Aux. block at the

main control valve
Applicable Model and Doosan Excavator located under the cabin.
Breaker Doosan excavator

DXB10 DX27
Location: under the cabin.
DXB20 DX30Z, DX35Z
DXB35 DX55,DX55W, DX60R Mostly there is no additional breaker relief valve.
DXB45 S75, DX80R The overload relief valve function as breaker relief valve.
53
Relief setting pressure.
DXB10 DXB20 DXB35 DXB45 DXB90 DXB170 DXB190 DXB260
150 170 220 220 220 250 250 250
※ The wrong relief pressure Lower than spec pressure.

- Operating pressure too low.
- Damage the relief valve
- Impact force too low
Higher than spec pressure .

- Damage hydraulic system.
54
Solar Excavators: Flow curve
Reducing valve
Solenoid valve
The mechanical flow control device is equipped on Solar series excavators. The operator needs to
adjust the bolts as shown in the graph, to meet the correct breaker flow.
Note: This adjustment method is efficient only for the original installation of the Doosan breaker
pipeline!
55
DXB Installation: Oil Flow
Mid to Large Excavators: How to set oil flow?
Bar oil flow [l/min]

0 34.0
1 48.9
2 66.9
3 85.5
4 105.4
5 124.0
(1) On the instrument panel, press flow control valve ( ) , then oil flow control screen will be 6 143.9
shown as below.
7 162.5
(2) Select breaker mode (see the mode selection marked in the “red circle” above).
8 182.4
(3) Use Up (▲) or Down (▼) buttons to adjust oil flow rate.  Output oil flow is marked on DX
manual. 9 203.0
(4) After oil flow is adjusted, press “APPLY” button ( ) to return to Normal Display. 10 206.5
(5) After finishing oil flow settings, please turn off engine, then start again the excavator.
DX225LC at Rated Engine: 1700 rpm
(6) Please check oil flow again to check if oil flow is set correctly.
56
Flow check device
Installation location
Flow check kit
Doosan.
Flow check kit:

CPN: 86694957 for DXB170 only
- A flow test device is CPN: 86718590 for DXB260 only
needed for general service Composition;
activities. - Pressure gauge (400bar)
Dealer can find
- There are various - O-ring (2EA)
the kit in the market
suppliers in the market. - Orifice Adaptator
Users can purchase it
according to buyer ‘s liking.
57
Oil Flow verification: Flow check kit
Pressure
Flow (l/mn)
(bar)
75 180
60 163
50 150
45 142
40 135
30 120
Pressure  Flow Maxi for DXB170
Never exceed the specified flow!

58
Oil Flow verification: Flow specification
Doosan Breaker DXB10 DXB20 DXB35 DXB45 DXB90 DXB170 DXB190 DXB260
min. l/min 15 25 35 45 80 100 120 150

Flow max. l/min 30 45 65 90 140 150 180 240
ROF* l/min 20 30 40 55 95 115 140 175
(*) ROF: Recommendable Oil Flow to use.
Operating at maximum flow is like driving a car at maximum speed.

The wear and tear is faster! It may lead to overload on the breaker.
We strongly recommend min. flow + 15% for the best performance!

59
Oil Flow: composition No. Description
1 Regulator
A 2
3
Adaptor
Mini-mess coupling I
4 Exhaust valve I
5 Cap nut
6 Coupling
7 Hose
8 Adaptor
8 Adaptor
9 Handle
9 Handle
10 Gas valve
11 Accumulator gauge
B C D E 12 Back-head gauge
13 Back-head mini-mess coupling
14 Accumulator charging plug
15 O-ring
16 Accumulator charging valve
22 23 24 21 12 23 17 Gas charging port
18 Back-head
A : Regulator - All models 19 Accumulator
B : Adaptor - DXB170, DXB190, DXB260 (Option), connection at breaker back head. 20 Mini-mess coupling II
C : Adaptor - DXB170, DXB190, DXB260 (Option), connection at breaker back head
21 Exhaust valve II
D : Back-head mini-mess coupling - DXB10, DXB20, DXB35, DXB45, DXB90, DXB160.
E : Accumulator - DXB160, DXB190, DXB260 22 Mini-mess coupling
23 Adapter
24 Control knob
60
DXB Installation: Nitrogen Inflating
Nitrogen gas inflating: before inflating…
Only use nitrogen to inflate the back head.
Breaker position: 2 conditions:

1) The strike piston must be imperatively (completely) down as shown by the
illustration ().
2) The breaker must be in horizontal position, with tool fully “extended” as

shown by the illustration ().

The piston position must be down.

61
1. Connect the 2. Set the Adaptor. End of tip must 3. Install the 4. Connect the hose
Regulator. be turn in close drain cock. It is not adaptor
necessary for the other tip.
For
For further
further details,
details, please
please refer
refer
to
to the
the service
service or
or operation
operation
manual.
manual.
5. Open the knob
8. Close the handle and 7. Adjust the pressure 6. Open the handle and
cock and disconnect. with drain cock inflate for 3 minutes
62
Back-Head Inflating Table A - Primary
(Depend of the temperature of the back head surface)
Nitrogen setting pressure (bar)

Temperature
-20 0 20 40 60
at °C
DXB10 B 8 9 10 11 12
DXB20 B 10 11 12 13 14
A 14 16 17 18 19 B - Secondary stone or building
DXB35
B 12 13 14 15 16
A 15 16 17 18 19
DXB45
B 12 13 14 15 16
A 15 16 17 18 19
DXB90
B 10 11 12 13 14
A 15 16 17 18 19
DXB160
B 10 11 12 13 14
DXB170 A 13 14 15 16 17
DXB190
DXB260 B 9 10 11 12 13
63
Nitrogen setting pressure (bar)
With temperature at 20°C of
breaker
Pressure
Applicable Model
(bar)
DXB160 60
DXB260 35 2. Install the mini mess coupling on
1. Connect the right hand hose port of
the regulator. the accumulator.
Applicable model: DXB160
For
For further
further details,
details, please
please refer
refer
to
to the
the service
service or
or operation
operation
manual.
manual.
3. Install the adaptor

Applicable model: DXB260
And connect the hose.
6. Drain and adjust if over 5. Inflating nitrogen. 4. Open the plug

charging Applicable model: All. Applicable model: DXB160 64
Close the plug as shown step 4.
Chapter III :
Operation
2011. 11
AM Department
65
Table of Contents
Chapter III: Breaker Operation
1. Working application
2. Tool Choice
3. Two speed impact frequency
4. How to operate properly
66
DXB Operation: Appropriate applications
Appropriate working application: (beware recommendations may vary!)
Application Work site DXB10 DXB20 DXB35 DXB45 DXB90 DXB160 DXB170 DXB190 DXB260
Demolition buildings
X X X X
(inside)
Demolition
Demolition building
X X X X X
(outisde)
Breaking up
X X X X X X X
concrete pavement
Secondary breaking
X X X X X X
(concrete and alike)
Chiseling rock beds X X X X X
Cutting slopes X X X X
Civil engineering
Trenching X X X X X X X
Digging and
X X X X X
breaking tunnels
Breaking up piers
X X X X
etc
Large-scale work X
Primary Breaking X X X X
Quarry & Mining
Secondary breaking X X X X
Steel plants Splitting slag X X X X
67
DXB Operation: Tool type
Tool Type
Moil
Moilpoint
point Blunt
Blunttool
tool
MOST COMMON TOOL FOR A BREAKER Flat End.
Conical • BLOCK SPLITTING
• DEMOLITION • COMPACT ABRASIVE
• HARD GROUND • DIFFICULT TO POSITION
• HARD GROUND WITH FAILURES • CONCRETE SLAB ON DEMOLITION
• CONCRETE
Chisel
Chisel Pyramidal
Pyramidalpoint
point
Flat wedge – Horizonal. Moil wedge.
• TRENCHING • DEMOLITION
• GENERAL EXCAVATION • HARD GROUND
• MASS EXCAVATION IN QUARRY • HARD GROUND WITH FAILURES
• SOFT GROUND WITH FAULTS • CONCRETE
• CONCRETE
• REINFORCED CONCRETE
68
DXB Operation: 2-Speed Control
Instructions of two speed control
Impact power and frequency change by controlling piston stroke which can be regulated by oil path
Function
blocking and opening. Manual impact speed and power change.
➀ Low speed mode: Quarry, Trenching  High power required

Application
➁ High speed mode: Concrete breaking, soft rock, reducing boulders  High speed required.
69
DXB Operation: 2-Speed Control
How to select the speed?
Applicable Model: only DXB190 & DXB260
1. Take the cover (①) out.
2. Take the screw (②) out with 3/16” L-wrench. ②

3. Turn the stock opposite position and turn ①
into the cylinder. Tightening torque: 100Nm.
70
DXB Operation: How to operate properly
Hose length
Ensure appropriate hose length to avoid damages
71
Perpendicular to the ground
Ensure appropriate perfomance degree to avoid damages
72
Cut rocks in the right sequence & size
Ensure blocks are broken in the right sequence and size
73
Breathing intervals
Keep the breaker less than 15 seconds in the same position
74
Distance between frame and material
Keep a correct distance between the frame and the material
75
Put the tool on the material tenderly
Do not activate the breaker with excessively hose vibration
Stop the breaker when hoses vibrate excessively and avoid blank firing
76
Piston position
Ensure pistons don’t reach the end of their front stroke
77
Working Temperature
Ensure the oil temperature to be appropriate to avoid damage
78
Underwater application:
Never use the hydraulic breaker in and

under water without air pressurisation!
DXB10, DXB20, DXB35, X45, DXB90,
DXB170.
Air
pressurization
port
Available on DXB160, DXB190 , DXB260.
Fits only DXB160, DXB190 and DXB260 – with option and compressor !
79
Don’t use it as a lifting device!
Please don’t lift items using the tool. It can cause severe damages!
80
Chapter IV :
Maintenance
2011. 11
AM Department
81
Table of Contents
Chapter IV: DXB Maintenance
1. Maintenance schedule
2. Auto grease device (Option)
3. Warning
4. Storage
82
DXB Maintenance: Maintenance Schedule
Maintenance point and interval time
Service Interval
No Item of Check Qty 10 hr 50 hr 100 hr 600 hr
2 hr
(daily) (weekly) (monthly) (6monthly)
1 Tool 1 G I I
2 Tool Bush 1 G I I
3 Piping & Connection 2 I, T I, M I, M
4 Back Head Gas 1 I, F
5 Accumulator Gas 1 I, F
6 Front Bush 1 I
8 Piston Lower Parts I
9 Hose 2 I I, M I, M
10 Through Bolt 4 I
11 Oil Filter 1 I, M
12 Seal R, M
13 Accumulator Diaphragm 1 I, M
14 Power Cell 1 I, M
15 Breaker case 1 I, M
*G: Greasing *T: Tightening *F: Refill *R: Replacement *I: Inspection *M: Maintenance by DXB dealer
83
Maintenance in time base
Grease the tool and tool bush.
We recommend Lithium EP Grease MoS2 additive, consistency grade NLGI 2.
Every 2 hours
Check hydraulic oil temperature, piping & connection and impact efficiency.
Tighten loose connections.
Remove the retaining pin and the tool and check their condition. Grind off any burrs that may be present.
Every 10 hours or daily
Check that the tool has been receiving sufficient grease. Grease more frequently, if needed.
Check gas pressure in the back-head. Refill the gas if necessary.
Every 50 hours or weekly Check for wear of the tool, front bush, tool bush, tool wiper and piston lower part.
(Main inspection) Check the hydraulic hoses. Replace if necessary
Check through bolts. Replace and/or re-tighten if necessary.
It is recommended to have the main inspection done by a local Doosan DXB official dealer.
Every 100 hours or
Check all hydraulic hoses and pipe connections.
monthly
Check interference between hoses with carrier.
It is recommended that the annual maintenance be carried out by DXB official dealer, or after
600 operating hours.
Every 600 hours or Check all hydraulic pipe, hose connections and conditions of oil filters
6 monthly Check through bolts for cracks on the threads and shanks.
Change all seals including the accumulator diaphragm.
Check the conditions of the power cell and breaker case.
84
DXB Maintenance: Tool box
Too box:
For your convenience, a tool box is included, standard, in the DBX breaker configuration!
Eg: Eg:
DXB35 DXB260
85
How to check limit worn out of service part
Checking tool is one of spare part contained

in Breaker Tool box in DXB170, DXB190,
DXB260.
※ Grease Every 2hours, 10

times pumping during operation.
We recommend Lithium EP Grease The other breakers (DXB10, DXB20, DXB35, DXB45, DXB90),
MoS2 additive, consistency grade NLGI
2. the tolerance are identified per each part
Further detail you can find at the Service Manual.
86
Hydraulic oil replace interval time.
Attachment Operation Rate Hydraulic Oil Filter
250 Hours (First Replacement)
Bucket Work 100% 2,000 Hours
1,000 Hours (After First Replacement)
Hydraulic Breaker Work 100% 500 Hours 100 Hours
▶ These service intervals only apply, when a

genuine DOOSAN oil and filter are used. If any
other brands are used, the guaranteed
changed interval should be reduced in half.
▶ Hydraulic oil.
Optimal viscosity range : 20 ~ 60cSt
* Too Thick oil :
- Slow and irregular blow
- Difficult to start
- Damage parts by Cavitation
- Low impact power
* Too Thin oil :
- Decrease flow delivery form pump
- Low impact rate; low breaking efficiency
- Insufficient lubrication on hydraulic parts
- Damage on sealing parts
87
Breaker filter.
Implemented since Middle class DX series

Excavators as the option.
Replace interval hours ; Every 100hr of only breaker

operation.
88
DXB Maintenance: Auto-Greasing Devise
Auto grease device: a recommended option!
Applicable model: DXB170, DXB190 and DXB260

Auto greasing device kit part number
DXB170, DXB190 ; 86702537, Grease cartridge (12ea/box) ; 86617222
DXB260 ; 86708278, Grease cartridge (12ea/box) ; 86617222 89
DXB Maintenance: Warning
Warning These parts are fragile!

Even light shocks can damage them and induce breaker malfunctioning
Inspect the parts. If necessary, you can
smooth small marks. But it is forbidden
YES NO to smooth on the whole surround.
If the parts are too much damaged,
replace them!
Warning Smoothing can increase the clearance between parts and cause
seizing or breaker trouble.
90
DXB Maintenance: Storage
General Conditions:
 Environment conditions around the breaker should be clean, dry and well-ventilated.
 Hydraulic passage (High pressure and return pressure) must be sealed.
 Breaker must be safely covered with plastic sheeting or tarpaulins to protect them
against the weather, dust, humidity, etc.
 Remove the tool and ensure the retaining pins, bushings, and piston bottom are well
greased.
Short term storage Long term storage

(Less than 3 weeks stock) (Exceed 3 weeks stock)
Vertical Position
Piston should be positioned
at the end of its upper stroke by the
buttress.
Lying position.
91
Long Term storage risks:
① Seal deformation:
If the breaker was stored more than 1 year, seals might be deformed by weight of the piston. If the seals were
deformed or damaged, the piston and cylinder will contact directly (metal to metal contact). It can cause serious
damage not only to the piston but also to the cylinder.
② Damage by rust
The lower parts of the piston are always in contacts with air that contains moisture and oxygen. Piston might be
damaged by rust. Corrosion can be the reason of oil leakage or serious damage.
Piston ① Seal deformation

weight - Seal deformation by weight of the piston
- Hardened seal by contact with air or heat
②
Moisture
+ Oxygen
② Rust damage by Moisture + Oxygen
92
Storage condition
If the storage period is less than 4 weeks, the following procedure must be followed:
Short term storage
 The breaker must be stored in a dry and well ventilated room
(less than 4 weeks
stock)  The hydraulic connections must be sealed
 Remove the tool and ensure the retaining pins, bushings, and piston bottom are well greased.
 Grease the tool and reinstall it
 Cover the breaker (including the tool) with a protection cover
If the storage period is likely to exceed 4 weeks, the following procedure must be followed:
Long term storage
(exceed 4 weeks  The tool must be removed and protected again corrosion (use grease)
stock)  The gas in the back-head must be discharged completely
 Ensure the retaining pins, bushings, and piston bottom are well greased.
 The breaker must be stored in vertical position and a specific bar in order to push the piston into
upper dead end position
 The breaker must be stored in a dry and well ventilated room
 The hydraulic connections must be sealed
 Cover the breaker and the tool with a protection cover
93
Inspection after long term storage before delivery to the customer
To prevent a breaker from failing at early hours after long term storage
(12month or more), the breaker must be checked as described:
 The breaker must be dismantled
 Parts subjected to corrosion (piston, cylinder, distributor, ….) must be checked.
 If needed parts must be repaired or replaced.
 All the seals must be replaced
 Long term stocking = Inspection / Servicing!
94
Chapter V:
Troubleshooting
2011. 11
AM Department
95
Table of Contents
Chapter V: Troubleshooting
1. Major cause and trouble.
2. Breaker dose not start
3. Too low impact rate
4. Too low impact force
5. Oil temperature too high
6. Oil or Gas Leakage
7. Others
8. Major Phenomenon
9. Typical Tool Failure
96
DXB Troubleshooting: root causes & troubles
4 root causes and 6 major troubles
Four
Four root
root cause
cause Six common trouble
1. Breaker does not start
2. Breaker hits slowly

1.
1. Carrier
Carrier // Excavator
Excavator
3. Breaker has no power
2.
2. Hoses
Hoses &
& Fittings
Fittings
4. Operating temperature
3.
3. Breaker
Breaker is too high
4.
4. Driver
Driver 5. Oil leakage
6. Vibrations
97
DXB Troubleshooting:
1- Breaker does not start:
•The pressure line High & Return contact right port.
•Stop valve is closed.
Breaker NG • Breaker electric circuit out of order.
Breaker dose
dose not
not Hyd oil flows in auxiliary line
•Piping (hose) connections are incorrectly.
start at all
start at all •Spool in the Main control valve is not switched
Normal
completely
Hydr. Pressure if it is too high or NG •Wrong relief pressure.

too low. •Malfunction of main pump
Normal
N2 gas pressure at the back NG • Check the pressure.
head if it is too high or too low ※ Refer to the N2 pressure specification table.
Normal
There must not be the Hyd oil at NG
the back head •Replace the step, gas, o-ring.
Normal
NG •Remedy the fault on the surface.
The piston and cylinder is seized •Check the oil filter in the carrier.
※ Contact Doosan service.
The return line piping NG •Stop valve is closed.

No
No response
response after
after connected to the hyd. tank. •Hydr. hose inside blocked.
first single blow
first single blow
Hyd. oil level in the hydr. tank of NG
Working
Working with
with carrier •Refill Hydr. oil into the tank.
irregular blow
irregular blow
Legend: NG = If not good, then check… 98

2- Too low impact rate:
Oil flow constantly meet breaker NG •Refer to the oil flow section of the training
Constantly
Constantly low
low demand. section.
impact
impact rate
rate
Normal
Hyd Pressure if it is too high or NG •Wrong relief pressure.
too low. •Malfunction of main pump
Normal
N2 gas pressure at the back NG • Check the pressure.
head if it is too high or too low ※ Refer to the N2 pressure specification table.
Normal
Counter back pressure NG • Check the hydraulic device on the return circuit.
Stop valve, oil cooler, hydraulic filets.
Hydraulic oil viscosity meet NG

ItIt happens
happens in
in high
high specification • Replace with appropriate oil.
temperature
temperature
Normal
The oil temperature is within NG
normal range. • Service the oil cooler and oil cooling system.
Normal
All of the exterior condition is in • Need to check internal leaking due to
NG
normal. excessively worn out internal part (valve, seal,
piston or cylinder)

3- Too low impact force:
Clearly understand breaker NG •Particularly with new breakers, the customer need
New
New breaker
breaker feature. adaptation to the feature of Doosan product.
Normal
NG •Adjust the relief pressure to be within
The relief setting pressure specification. (Refer to the attached specification
table)
Normal
The back-head N2 gas pressure NG •Adjust the back-head N2 gas pressure to be within
specification. (Refer to the attached specification table)
Normal
N2 gas pressure in ACC. NG •Adjust the back-head N2 gas pressure to be within
specification. (Refer to the attached specification table)
Normal
NG •Find out a cause of high return line pressure
Counter pressure (return line) and fix it. Contact carrier manufacturer service
center.
Too low working pressure NG

As •Check if there is an internal leakage.
As time
time goes
goes on
on
Normal
Diaphragm condition  In-line NG
hose abnormal vibration •Replace the necessary parts.
Normal
The hydraulic oil temperature NG •Check oil cooling system - Oil cooler, restriction
valve.

4- Oil temperature is too high:
Too long continuous activating NG •Operate the breaker in sequences of 15sec. or
Operation
Operation breaker less
Normal
NG
Oil level in the tank is too low •Refill to fit the oil level in the tank.
Carrier
Carrier
Normal
NG •Check the cooler condition and do necessary
Oil cooler
action.
Normal
NG •Check the cooler condition and do necessary
Restriction valve
action.
Normal
Relief setting pressure is too low NG •Check the cooler condition and do necessary
action. Refer to the specification.
Normal
Back head gas pressure is too NG
Breaker high. •Reset the pressure.
Breaker
Legend: NG (No Good) = If not good, then check… 101

5- Oil or gas leakage:
Clearly understand breaker • Small leakage is a normal phenomenon
Oil
Oil leakage
leakage shown
shown feature. (Compact breakers: 50 CC/ hr, Mid to large
at
at tool
tool or
or pin
pin breakers: 100CC/hr)
NG
The amount of oil leakage is • Check the piston or cylinder condition and fix it
increasing as time goes by. with replacement of seal kit.
Oil
Oil leakage
leakage between
between Tie-rod bolts (Though bolts ) NG
tightening. • Check if the loosen the tie rod bolts or nuts
cylinder
cylinder &
& back
back
head
head Normal
The amount of oil leakage is
increasing as time goes by. • Replace seal kit
•10% / 100hr of N2
NG
Back
Back head
head N2
N2 gas
gas pressure leakage is normal • Replace seal kit
leakage
leakage condition.
Air
Air bubble
bubble between
between NG
•Back head N2 gas leakage • Replace seal kit
cylinder
cylinder &
& beak
beak
head.
head.

6- Other:
N2 gas pressure in ACC or NG

Hydraulic
Hydraulic hose
hose Back-head •Check the pressure and re-set
excessive vibration
excessive vibration
Normal
Diaphragm condition •Replace necessary parts.

DXB Troubleshooting: Major Phenomenon
Piston and cylinder broken:
Due to dust seals out of order,

the dust passed into the system and caused to scratch the piston and the cylinder.
104
Piston and cylinder broken:
Missing seal replacement

schedule !!
Seal breakage by over

heat from oil !!
Vertical crack around scratched area

 Lost heat treatment surface and irregular surface
 Stress concentration by notch effect!!
105
Long storage in poor condition:
106
Piston, Busing, Tool damage:
• If broken pieces of the tool and piston go

through the gab of piston, piston and
related major parts can be scored.
• Piston and tool damage : the piston and

tool must be contacted face to face.
Linear or point contacts can cause the
tool head damage or piston damage
• Upper & lower bushing damage : the

inclined tool head can hit the upper part
of thrust ring.
• Tool pin damage : Wrong angled contact

can cause tool pin and related parts
damage
Blow force
direction
107
No Warranty
Failure
located on
tool retaining Breaking the
area material but
continually
activating the
breaker
Breaking point
- Too much vibration.

- Blank firing
108
No Warranty
Crack starting point
Chisel break
Crack development &

spread
Abusing
109
No Warranty
Failure located
Outside front bushing
90°
Typical failure due to bending force
110
No Warranty
Failure located on tool

retaining area Breaking the material but
continually activating the
breaker
- Blank firing
- Not genuine parts
111
No Warranty
Failure located on tool

retaining area
- Not genuine parts

- Too much worn out the busing.
- Excessive hydraulic adjustment
(over pressure, over flow)
112
No Warranty
Excessive run
113
No Warranty
90°
Material to material contact due

to no grease.
114
No Warranty
Tool (Chisel)
Retainer pin
Chisel twisting torque.
115
Typical failures in abuse operation:
Blank Firing Metal to metal contact Tip melt and breakage
Breakage pattern by external stress
116
DXB Troubleshooting: Typical tool failure
 Failure in this area are usually the result of blank firing, worn bushing or
wrong hydraulic adjustment (overpressure – overflow)
 Failure in this area are usually the result of worn shank stop (upper
Inside
Front bushing) or blank firing
guide
 Failure in this area are usually the result of worn retainer or blank firing
 Failure in this area are usually the result of twisting torque (chisel)
 Failure in this area are usually the result of metal-to-metal contact (lack of
grease) or corrosion
Outside  Failure in this area are usually the result of bending force, incorrect
Front breaking angle, or shocks
guide
 Failure in this area are usually the result of excessive run
117
Warranty
90° Failure can

be located all
tool length
90°
Typical failure due to a material defect.
118
Chapter VI :
Warranty condition
2011. 11
AM Department
119
Warranty condition in period base.
12 m The warranty cover period date

DXB10
DXB20 since the breaker’s delivery
DXB30 date to customer.
DXB45 6m
DXB90
3m
DXB170
DXB190
DXB260
DXB35
120
Warranty condition in period base.
Applicable Model ; DXB170, DXB190, DXB260
3 month or 200 Operation hours after

delivered to customer whichever
A comes first
A ; 75mm
A
B ; 45mm
A
B
121
CLOSING REMARKS
For more details, please consult the DXB

Service Training Material or Ops Manual. 122
We are at your service !
Contact the right person for
all you technical inquiries!
 Warranty
 Technical Support
 Carrier Compatibility
 Servicing & Maintenance
…
123
Questions?
124
Thank you for your support
And Attachments commitment
125

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Chapter III: Breaker Operation Closing Remarks

The wonderful world of

“Tools, implements, assemblies, etc. which are used on and

 May damage the machine vital circuits or structure

 small investment, great return… or great risks!

The attachment is determinant in the performance of the machine!

Global Attachments Team

Our focus in 2012 are on:

Our Vision is to be your “preferred partner”!

We thrive to enhance our services to you!

Reinforced team to be more

Chapter 1: Breaker Basics

3. Doosan Breaker Line up

5. Breaker operation principle

7. The Golden Rules

ALL Hydraulic Hammers work by

Example: Doosan DXB

Example: Doosan DXB

High pressure Accumulator with

Anti-blank-blow (Anti start &

2-speed impact frequency

Blank firing protection shape

A range of breakers in Housing

Mounting Mounting cap separately need for

Select the right breaker for the right machine! 26

0 50 100 150 200 250

Doosan recommends min. oil flow +15% for best performance! 27

 Oil Flow (liter/min)

 Operating Pressure (bar)

Rated attachment oil flow ≤ 100% of Main pump discharge flow

Relief Setting pressure = [max operating pressure + 40 bar]

Main pump generates hydraulic oil flow for auxiliary line

Applicable excavators: mid and larger size Solar Exc.

Flow control valve: Control main pump discharge oil flow.

 How to adjust the frequency?

Flow curve for S220LC-V

Flow control proportional valve

monitor panel 1 519 30.6 48.9

2 482 28.4 66.9

3 446 26.1 85.5

4 409 23.6 105.4

5 389 21.3 124.0

6 371 18.8 143.9

7 353 16.5 162.5

8 335 14.0 182.4

9 317 11.4 203.0

10 300 7.2 206.5

S55-V (DXB35): Related parts in the breaker system

Breaker sol valve beside main control valve

Decreased oil flow     Min. at Impact rate is directly

Oil flow from pump is

Increased back pressure     

Acc. Installation on high

Increased clearance Piston cylinder wear

Increased tool settlement Wear of stopper on tool bush

Applied Model: DXB170, DXB190 and DXB260. 42

If the tool is not applied on the shank thrust,

Applied Model ; DXB170, DXB190, DXB260.

The piston will not kick into the cylinder.

2. Never change the setting of the flow regulation valve

3. Never exceed the recommended inflating pressure

5. Use the breaker in right condition; correct operation method

DXB35* ü　 No ü　 ü　 DX55,DX55W, DX60R

DXB260 ü　 No No ü　 S300LC, S340LCDX300LC, DX340LC,