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1350 IEEE TRANSACTIONS ON AEROSPACE AND ELECTRONIC SYSTEMS VOL. 45, NO. 4 OCTOBER 2009
Authorized licensed use limited to: Tamkang University. Downloaded on January 27, 2010 at 20:38 from IEEE Xplore. Restrictions apply.
the user with an indication of the capacity left in
the battery. This is important for optimizing the
charging process. Voltage and current based SOC
estimation can provide a rough indication of the SOC
of a battery, but for more precision, other factors
such as amplitude of the discharging current, age
of the battery, environment factors, and operating Fig. 1. Configuration of SPMS.
history of the battery must be taken into account.
Correction for these factors can only be accomplished
with complex software by building a battery model
to replicate the battery characteristics. In [17] a
charge measurement circuit is designed to improve
the SOC estimation. It shows that the accuracy
of the required charge flow measurements can be
greatly improved by using a voltage to frequency
converter in conjunction with a digital counter to
Fig. 2. Prototype of SPMS.
integrate the measured battery current. In many
applications, multi-cell battery chains are required
to provide a higher operation voltage or power. A to power the complete system. The SPMS considered
charge equalization technique that utilizes a simple in this research consists of three stages. The first
isolated dc/dc converter with a capacitive output filter stage is the solar cell panels and the maximum power
along with a multi-winding transformer is proposed tracker. The second stage is the battery management
in [18]. In [19] a battery management system consists system. The last stage is the power conversion
of a number of smart battery modules each of which stage that includes dc/dc synchronous buck power
provides battery equalization, monitoring, and battery converters [20] to provide reliable +5 V and +12 V
protection to a string of battery cells. Complex charge power sources for on-board electronic systems.
equalization circuitries are not considered to be
suitable for this particular application due to space, II. SYSTEM OVERVIEW
weight, and power consumption considerations. The
battery management system proposed in this design The SPMS is designed to obtain electric energy
is different from those presented in [13], [14], and from the solar system and to make the required
[19]. It includes an auto-ranging power converter, a power available for the on-board computers and other
charge controller, and lithium battery modules. The electronic circuitries for an experimental UAV. The
microcontroller-based charge controller is designed to overall system structure is depicted in Fig. 1. The
control the auto-ranging power converter to maximize function validated prototype of the system is shown
the utility of the solar power. Two battery modules in Fig. 2.
with one serving as the charging module and the In this research, we use mono-crystalline solar
other as the discharging module are used in this cells as the power source. To accommodate the
design. aircraft configuration, the solar cell panels are divided
In this research, we focus on the design evaluation into three panels, namely left wing, right wing, and
of a SPMS for an experimental UAV application. The fuselage panels. Pictures of these solar cell panels are
battery management has to handle the rapid voltage shown in Fig. 3. Under a standard test condition, the
variations due to attitude changes during maneuvers. solar panels will generate a maximum power of up to
To gain the quantitative idea of power variations around 57.2 W. The maximum power point voltage
on rapid changing of the sunlight incident angle, a and current are around 30 V and 1.91 A, respectively.
servo-motor-driven experimental test bed is developed The electric characteristics of each panel are list in
to support the evaluation. Test results on the voltage Tables I—III.
and power variations are presented and discussed. As shown in Fig. 1, the SPMS system is divided
The test results provide a good reference for the into three stages. The first stage, MPPT, attempts to
sizing, power, weight, optimal flight path design, and increase the efficiency of the solar cells to obtain the
performance consideration for the development of a maximum power available from the solar cell panels.
fully solar powered UAV. The second stage, battery management, monitors and
Design and function validation of an SPMS are controls the energy storage and delivery of the solar
the primary purpose of this research. Therefore, the power drawn from the solar cell panels. The third
obtained solar power is used to power some certain stage, power conversion, converts input voltage to
on-board computers only. Power required for the +5 V and +12 V for the on-board electronics. The
propulsion and control systems is not included in the functional considerations and designs for each stage
design. A much larger solar cell panel will be needed are discussed in the following sections.
SHIAU ET AL.: DESIGN OF A SOLAR POWER MANAGEMENT SYSTEM FOR AN EXPERIMENTAL UAV 1351
Authorized licensed use limited to: Tamkang University. Downloaded on January 27, 2010 at 20:38 from IEEE Xplore. Restrictions apply.
Fig. 4. Equivalent circuit of solar cell.
1352 IEEE TRANSACTIONS ON AEROSPACE AND ELECTRONIC SYSTEMS VOL. 45, NO. 4 OCTOBER 2009
Authorized licensed use limited to: Tamkang University. Downloaded on January 27, 2010 at 20:38 from IEEE Xplore. Restrictions apply.
Fig. 8. MOSFET driver.
SHIAU ET AL.: DESIGN OF A SOLAR POWER MANAGEMENT SYSTEM FOR AN EXPERIMENTAL UAV 1353
Authorized licensed use limited to: Tamkang University. Downloaded on January 27, 2010 at 20:38 from IEEE Xplore. Restrictions apply.
Fig. 10. Construction of battery module.
Fig. 12. Charging/discharging circuitry for Li-ion battery.
of 22.2 V with 9600 mAh capability. The battery
modules and relay control structure are depicted in
Fig. 11. Initially, batteries 5—8 form as the discharging
module while batteries 1—4 serve as the charging
module. As shown in Fig. 11, to form the discharge
module, the 4-pole relay S10 is closed and relays S5 ,
S6 , S7 , and S8 are open.
Fig. 12 is the charging and discharging control
circuitry for the Li-ion batteries. In charging the
Li-ion battery, the battery is charged at a constant
current until the battery voltage reaches the maximum
voltage limit. The circuit then switches to voltage
regulation, allowing the current to taper to lower
values. Accurate voltage regulation is necessary to
Fig. 13. Constant current/constant voltage charging waveform.
put the maximum safe charge into the battery. In
constant current mode, we keep the voltage V1 at a
constant voltage through controlling the pulsewidth
of the PWM regulator in the auto-ranging power
converter. We adjust the pulsewidth of the PWM
regulator to maintain V2 at a constant level while in
constant voltage mode. To charge submodule 1, we
close the relay S1 with relays S2 and S9 open. On the
other hand, we need to close the relay S2 and open
the relays S1 and S9 to charge the battery submodule
2. The constant current/constant voltage charging
waveform is shown in Fig. 13. In discharging mode,
we close the relay S9 and open the relays S1 and S2 .
The discharge waveform is shown in Fig. 14.
The control circuitry for maintaining the constant
voltage or constant current charging for a particular Fig. 14. Li-ion battery discharging waveform.
battery submodule is shown in Fig. 15. The charge
current for constant current charging mode is
μ ¶ The resistance of RS connected to the battery for
VF R2 + R3 constant current control is 0:1 −. The voltage VF to
I= : (5)
RS R1 + R2 + R3 the charge controller for constant current regulation
1354 IEEE TRANSACTIONS ON AEROSPACE AND ELECTRONIC SYSTEMS VOL. 45, NO. 4 OCTOBER 2009
Authorized licensed use limited to: Tamkang University. Downloaded on January 27, 2010 at 20:38 from IEEE Xplore. Restrictions apply.
control of the batteries. The Microchip PIC18F4515
microcontroller is selected to do the required tasks.
The charge controller is able to measure the voltage
and current of each individual battery submodule.
The charge controller continuously monitors the
operating condition of the batteries to prevent them
from becoming overstressed. The constant current
followed by constant voltage scheme is implemented
for the charging process. To charge a battery, the
voltage of the battery is checked first. This is the
Fig. 15. Constant current/voltage control circuitry. easiest way to determine the SOC if the current has
remained at zero long enough for the voltage to
stabilize. If the voltage is within the rechargeable
is maintained at 2.5 V through the charge controller range, greater than 9 V and less than 12.6 V in this
and the PWM regulation loop. If R1 = 100 k−, R2 = design, constant current charging is initiated. The
1:96 k−, and R3 = 2:2 k− are selected, the charge constant voltage charging will be engaged once the
current I in (5) is maintained at 1 A. There are a charge voltage reaches 12.6 V. Note that there is a
total of 8 battery submodules in the system. The 8-1 total voltage drop of about 0.3 V across the relay and
multiplexer is used to select the battery to charge. the current sensing resistor RS . The constant voltage
The auto-ranging power converter consists of a charging is a slow charging process. The charging
dc/dc power converter and a charge regulator. The current during the constant voltage mode is much
power converter selected in this system is a buck smaller than the charging current during the constant
type power converter, the same as the one for the current period. The voltage drops across the relay and
MPPT stage, due to the fact that most of the time RS are insignificant in the constant voltage charging
the voltage at the output of the MTTP stage is higher state due to small charging current. The charging
than the required charge voltage. The charge regulator process will be terminated when the battery voltage
is a microcontroller-controlled PWM regulator. The reaches the voltage limit 12.6 V. The terminal voltage
charge voltage at the output of the power converter of the discharging module is checked periodically to
is controlled by continuously adjusting the duty ensure the health of the batteries. Since two battery
cycle of the PWM pulse. It should be noted that submodules are connected in series to provide the
even most of the time the voltage at the input to the required power for the load, the discharging voltage
converter is higher than the battery charge voltage is kept at about 22.2 V. This voltage can be used as an
(12.6 V in this case), in some cases, such as when indication of the discharging state of the battery and
sunlight to the solar panel is shaded or the incident can be used to determine the cutoff point. To avoid
angle is too high, the voltage might be lower than fully discharging the battery cells, a discharge warning
the required charge voltage. There are several ways to is set when the voltage reduces 19 V. At this point,
cope with this issue. The simplest way is to terminate we exchange the charging and the discharging battery
the charging process once the input voltage is down modules to continue to supply the required power.
below a predetermined threshold, 14 V for instance. Space and weight are one of the strict limitations
This, however, leads to a waste of the solar power. for designing a power management system for
The better approach is to put a low voltage constraint UAV application. Complex charge equalization
in the MPPT algorithm. That is, maintain the MPPT circuitries which usually involve switches, current
output voltage at 14 V if it is lower than this limit. We sensors, transformers, dc/dc converters, etc., are not
propose that both approaches should be implemented. implemented in this particular design due to space,
Yet another approach would be to design a buck-boost weight, and power consumption considerations.
type power converter to deal with the voltage However, it should be taken into consideration when
variations. To provide auto-ranging capability for designing a fully solar powered UAV with much
battery charging, the buck-boost converter would larger solar cell panels and equipment installation
not be just providing the regulation function only; space.
it would be a micro-processor controlled power
converter. Micro-processor controlled buck-boost V. POWER CONVERSION
power converter is more complicated than the buck
type converter. However, it is worth implementing The power conversion system converts the voltage
the buck-boost converter to provide the auto-ranging level from 22.2 V at the battery end to +5 V and
capability for a larger solar power system to maximize +12 V for providing the required power to the
the utility of the solar power. on-board computers and all other electronic circuitries.
The primary function of the charger controller In particular, the +12 V power source is used to
is to perform the monitoring and charge/discharge drive the relay circuitries in the battery management
SHIAU ET AL.: DESIGN OF A SOLAR POWER MANAGEMENT SYSTEM FOR AN EXPERIMENTAL UAV 1355
Authorized licensed use limited to: Tamkang University. Downloaded on January 27, 2010 at 20:38 from IEEE Xplore. Restrictions apply.
Fig. 16. Synchronous buck power converter.
1356 IEEE TRANSACTIONS ON AEROSPACE AND ELECTRONIC SYSTEMS VOL. 45, NO. 4 OCTOBER 2009
Authorized licensed use limited to: Tamkang University. Downloaded on January 27, 2010 at 20:38 from IEEE Xplore. Restrictions apply.
algorithm using natural sunlight as the irradiance
source. The efficiency of the incremental conductance
algorithm has been reported to be as high as 89.9%
and 97.4% in [6] and [12], respectively. Temperature
measured on the solar cell panel is about 50± C while
the outdoor air temperature is 27± C. Fig. 20 shows
the evolution of the MPPT with partial shading of
the solar cell panel. Fig. 21 shows the results of the
rapid changes of the power when it suddenly (in about
1 min) became clouded.
Figs. 22—24 show the experimental results that
were conducted on September 1, 2006; the sky is
relatively clear with 32± C outdoor air temperature.
The temperature measured on the solar cell panel is
about 70± C. The power we obtained is lower than the
power that we got at the previous experiment due to Fig. 22. Test results on 09/01/2006 (at 13:01).
panel temperature changes. In this experiment, we
also vary the incident angle (Fig. 23) of the sunlight
by rotating the solar cell panel up to §45 deg with
an increment of 5 deg and stay at the same position
for 10 s. Three different loads (5 −, 10 −, and 15 −)
are used to conduct the test. The results show that
the solar power changes with the incident angle
correctly. To verify the extraction of the maximum
power, we take the power at zero degree incident
angles as the reference and times cos μ with μ varying
according to the experiment setup to generate a
simulated maximum power. Note that we assume
the sunlight irradiance keeps the same during the
experimental cycle (about 6 min). Then we compare
this simulated maximum power to the measured
maximum power. The results show that the system
still tracks the maximum power point quite well as
shown in Fig. 24. In Fig. 24, PSIM represents the
simulated maximum power taking the power at 0
incident angle as the reference then times cos μ. The Fig. 23. Power variations due to changes of sunlight incident
sunlight irradiance may vary during the test. In a angles. (15 − load starts from 12:10; 10 − load starts from 12:19;
5 − load starts from 12:42).
steady sunlight irradiance condition, as shown in
Fig. 24 with 10 − load, the maximum power almost
perfectly matches the simulated power.
The test results show that when the sunlight
incident angle varies from 0 to 45 deg, the power
drawn from the solar cells depends on the load
conditions and can have a reduction of up to some
30%. This implies that the changes of aircraft attitude
will directly affect the power obtained from the solar
system. This in turn will limit the pitch and roll
angles of the aircraft maneuver and must be taken into
consideration for optimal flight path design. The test
results also provide a good reference for the sizing,
power, weight, and performance consideration for the
development of a fully solar powered UAV.
VII. CONCLUSIONS
This paper discusses the design of an SPMS.
The system consists of solar power panels shaped to Fig. 24. Comparison of maximum power to simulated maximum
accommodate aircraft configuration, an MPPT system power.
SHIAU ET AL.: DESIGN OF A SOLAR POWER MANAGEMENT SYSTEM FOR AN EXPERIMENTAL UAV 1357
Authorized licensed use limited to: Tamkang University. Downloaded on January 27, 2010 at 20:38 from IEEE Xplore. Restrictions apply.
to increase operating efficiency of the solar cells, a [9] Singer, S., and Braunstein, A.
battery management system to monitor and control the Maximum power transfer from a nonlinear energy source
energy storage and delivery, and a power conversion to an arbitrary load.
IEE Proceedings of Generation Transmission and
system to convert the power drawn from the solar
Distribution, 4 (1987), 281—287.
system to the using systems. An experiment system [10] Mashaly, H. M., Sharaf, A. M., Mansour, M. M., and
for MPPT evaluation is also developed to support the El-Sattar, A. A.
system design. The results will be used to improve Fuzzy logic controller for maximum power tracking in
the solar powered UAV configuration, propulsion, line-commutated photovoltaic inverter scheme.
and performance designs. Designs to incorporate the Canadian Conference on Electrical and Computer
propulsion power requirement to support the truly Engineering, vol. 2, Sept. 14—17, 1993, 1287—1290.
solar powered UAV are underway. In the new design, [11] Simoes, M. G., Franceschetti, N. N., and Friedhofer, M.
the SPMS will manage the entire power requirement A fuzzy logic based photovoltaic peak power tracking
control.
for up to 600 W to support the UAV operation.
In Proceedings of the IEEE International Symposium on
The power bus structure provided in this paper Industrial Electronics, vol. 1, July 7—10, 1998, 300—305.
contains three power conversion stages in cascade. [12] Hohm, D. P., and Ropp, M. E.
The power efficiency of the overall system is the Comparative stusy of maximum power point tracking
combination of the efficiency of all of the three stages. algorithms.
This structure is useful for low power applications Progress in Photovoltics: Research and Applications, 11
such as UAV systems where we need to deal with (2003), 47—62.
possible rapid changes of atmospheric condition. This [13] Duryea, S., Islam, S., and Lawrance, W.
structure, however, may not be suitable for high power A battery management system for stand alone
systems such as satellites power bus structure. photovoltaic energy systems.
IEEE Industry Application Magazine, 7, 3 (May—June
2001), 67—72.
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1358 IEEE TRANSACTIONS ON AEROSPACE AND ELECTRONIC SYSTEMS VOL. 45, NO. 4 OCTOBER 2009
Authorized licensed use limited to: Tamkang University. Downloaded on January 27, 2010 at 20:38 from IEEE Xplore. Restrictions apply.
[23] Kohl, I. [24] Texas Instruments, Inc.
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Jaw-Kuen Shiau (M’99) received the B.S. and M.S. degrees in electrical
engineering and electronic engineering from Chung Yuan Christian University,
Taiwan, in 1981 and 1983, respectively. He received the Ph.D. degree in electrical
engineering from Rensselaer Polytechnic Institute, Troy, NY, in 1995.
Dr. Shiau had worked in industry and government laboratory on high
performance fighter aircraft flight control system design for over 10 years. Since
1997, he has been with the Department of Aerospace Engineering, Tamkang
University, Tamsui, Taiwan. His research interests include robust control, flight
control system design, avionics system design and integration for UAV and solar
power management system for UAV.
Pin-Ying Yang received the B.S. and M.S. degrees in aerospace engineering from
Tamkang University, Tamsui, Taiwan, in 2003 and 2007, respectively.
His research interests include power electronics, solar power management
system, and applications of embedded systems.
SHIAU ET AL.: DESIGN OF A SOLAR POWER MANAGEMENT SYSTEM FOR AN EXPERIMENTAL UAV 1359
Authorized licensed use limited to: Tamkang University. Downloaded on January 27, 2010 at 20:38 from IEEE Xplore. Restrictions apply.
Geng-Feng Wang received the B.S. and M.S. degree in aerospace engineering
from Tamkang University, Tamsui, Taiwan, in 2003 and 2006, respectively.
He is currently a facilities maintenance engineer at Formosa Plastic Associate
Company. His research interests include power electronics, solar power
management system, applications of embedded systems, maximum power point
tracking, Li-ion battery power management, and power converter systems.
Jhih-Hua Gong (also known as Chih-Hua Kung) received the B.S. degree in
automation engineering from National Formosa University, Taiwan. He received
the M.S. degree in aerospace engineering from Tamkang University, Taiwan in
2004.
Since graduation, he has been working in design of uninterrupted power
systems, solar-power inverters, and switching-power supplies. He is currently
a senior engineer at Lite-ON Technology Corporation Company, Taiwan. His
research interests include power electronics, solar power management system,
applications of embedded systems, and wireless sensor networks.
1360 IEEE TRANSACTIONS ON AEROSPACE AND ELECTRONIC SYSTEMS VOL. 45, NO. 4 OCTOBER 2009
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