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Abstract—Photovoltaic (PV) systems are susceptible to lightning Lightning is one of the major threats to PV system because of
strikes. During a lightning strike, an induced overvoltage is gener- their higher, unsheltered installed positions, and larger installed
ated in the PV system. This overvoltage can damage the inverters areas. It has been reported that averagely 26% of PV system
connected to the dc cables. In this article, a comprehensive study is
presented to address the installation issues that will influence the damages are caused by lightning [5]. The replacement of dam-
induced voltage between the +dc and –dc cables in the PV system. aged devices and the interruption of power supply have caused
By using the partial element equivalent circuit method, the skin huge losses to investors. Therefore, reliable PV systems that can
effect and ferromagnetic property of the mounting structures are withstand lightning strikes are necessary.
well modeled. The wiring in the PV module is also considered in Research on the lightning effects on PV systems [4] has just
the simulation. The influences of the mounting systems, lightning
protection systems, PV frames, and dc cable arrangements are started recently. In [5], scientific background and essential as-
thoroughly investigated. The simulation results and discussions sumptions into the design of lightning protection systems (LPS)
provide guidance for PV structure design for maximizing light- for PV systems and the aspects of standardization were dis-
ning protection performance without adding additional protective cussed. The field measurement was presented in [6] and [7], and
devices. the performance of a PV system under both direct and indirect
Index Terms—Lightning protection, photovoltaic (PV) system lightning strikes was investigated. High-speed dataloggers were
design, partial element equivalent circuit (PEEC), solar energy, used to monitor the voltage at the terminals of PV arrays. Experi-
transient analysis. mental tests [8]–[10] on individual PV modules or reduced-scale
models were used to study the transient behavior of a PV system.
I. INTRODUCTION Overvoltage at the dc side was addressed in [8]–[15]. While,
transient voltages at the ac side [16], [17] were also studied.
OLAR energy is one of the most promising renewable en-
S ergy for substituting conventional energy [1], [2]. Recently,
photovoltaic (PV) systems have been installed extensively due
The effects of a grounding grid and the grounding method of a
PV plant could be found in the literature [18]–[20]. The effect
of frequency-dependent soil and electrode arrangements on the
to technological advancement, demand-driven, and policy en-
system behavior was evaluated. Risk assessment and economic
couragement. The total solar capacity has reached 390 625 MW
benefits [21]–[24] were also discussed while evaluating light-
by the end of 2017, with a growth rate of 31.6% compared to
ning protection schemes. Recently, the degradation of the PV
that in 2016 [3]. IRENA estimated that the total solar capacity
module under impulse voltage [25]–[29] was investigated. The
might reach up to some figure between 1760 and 2500 GW by
measurement showed that the efficiency of some PV modules
2030, which will share as much as 13% of global electricity
declined after they were exposed to the high voltage of several
generation.
kV. The selection of surge protective devices (SPDs) [14] was
As the PV installation increases rapidly in the energy market,
also evaluated.
the safe operation of PV systems has attracted lots of attention.
These studies, however, are mainly focused on the simulation
of individual PV modules using over-simplified models. They
Manuscript received January 26, 2020; revised March 6, 2020, March 29,
2020, and April 17, 2020; accepted April 25, 2020. Date of publication May cannot provide a complete and systematic evaluation of the
18, 2020; date of current version August 13, 2020. This work was supported lightning protection design of PV systems. For example, the
in part by grants Guangdong Basic and Applied Basic Research Foundation wiring structure in PV modules is always omitted because of
under Project 2019A1515110008, and in part by the Research Grants Council
of the HKSAR under Project 15210018 and Project 15204414. (Corresponding computational complexity. Consequently, the transient voltages
author: Hongcai Chen.) resulting from the presence of the wiring system in PV modules
Yang Zhang is with the Department of Building Services Engineer- cannot be considered.
ing, Hong Kong Polytechnic University, Kowloon, Hong Kong (e-mail:
16103271g@connect.polyu.hk). In the PV system, the most venerable component is the power
Hongcai Chen is with the Academy for Advanced Interdisciplinary Studies, inverter [30]. Lightning strikes may cause temporary interrup-
Southern University of Science and Technology, Shenzhen 518057, China tions or permanent damage to electronic devices, mainly power
(e-mail: hc.chen@live.com).
Yaping Du is with the Department of Building Services Engineering, Hong inverters. In addition to high maintenance costs, improvement
Kong Polytechnic University, Kowloon, Hong Kong (e-mail: ya-ping.du@polyu. of the antilightning performance of a PV system mainly in-
edu.hk). dicates the protection of power inverters. The PV system can
Color versions of one or more of the figures in this article are available online
at https://ieeexplore.ieee.org. be improved in several aspects, such as the system structure,
Digital Object Identifier 10.1109/TEMC.2020.2990930 SPD arrangement, physical parameters, etc. Proper structure
0018-9375 © 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See https://www.ieee.org/publications/rights/index.html for more information.
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1334 IEEE TRANSACTIONS ON ELECTROMAGNETIC COMPATIBILITY, VOL. 62, NO. 4, AUGUST 2020
A. Description of the PV Module Fig. 4. Configuration of the PV mounting systems. (a) One-leg mounting
structure. (b) Four-leg mounting structure.
PV systems of concern can be described at three levels, i.e.,
1) PV modules, 2) PV units, and 3) PV strings.
A PV module is a packaged, connected assembly of PV cells
with or without a metal frame. PV cells within a PV module B. Description of the Mounting System
are connected in series to achieve a high voltage output, as the A PV mounting system for PV modules is generally made
voltage produced by a single cell is limited. Fig. 1 shows the of aluminum alloy, low-carbon steel, or stainless steel. The legs
dimension of a PV module investigated. A collection of 36 cells of the mounting system are usually connected to the grounding
are connected in series to reach a maximum output voltage of grid to achieve equipotential bonding. Thus, the configuration
37.8 V. The cells are sealed in the module thus they are protected of the mounting system has a great influence on the lightning
from the environment. DC cables are provided to connect these protection performance of the PV system. Two types of mount-
cells in series. ing systems are commonly used, as shown in Fig. 4. They are
Several PV modules are installed in a mounting system to classified according to the number of mounting legs, namely,
form a PV unit. In the investigated system, a unit consists of 8 one-leg structures and four-leg structures.
PV modules as shown in Fig. 2.
A PV string consists of several PV units connecting in series
to reach a sufficiently high voltage. The output of the string is C. Description of the External LPS
connected to an inverter. Thus, the dc power generated by solar An external LPS in a PV farm includes air-termination rods
energy can be converted to ac power. The PV string considered down conductors and earth electrodes. The external LPS are
in this article includes 3 units with a total of 24 PV modules as essential for the protection of PV systems due to it is the main
shown in Fig. 3. channel for discharging lightning currents. Two types of external
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ZHANG et al.: CONSIDERATIONS OF PV SYSTEM STRUCTURE DESIGN FOR EFFECTIVE LIGHTNING PROTECTION 1335
are attracting more and more attention in recent years due to their
artistic view as shown in Fig. 6 (a). Leaking currents are greatly
reduced in the frameless PV modules. Thus, the efficiency of
the PV system is improved. The frameless PV module can
also reduce potential-induced degradation, which will prolong
the life span of the module. Meanwhile, the frameless module
certainly reduces the possibility of electric shock.
Fig. 5. Configuration of external LPS for the PV system. (a) Isolated external E. Description of the DC Cables
LPS. (b) Nonisolated external LPS.
As dc cables are usually installed in free air, they are designed
with double-layer insulation and are superior corrosion resistant.
DC cables connect PV modules, inverters, and other electrical
components in the system Fig. 7 shows a typical configuration
of the DC loop. The layout of dc cables has a great influence
on the induced voltage caused by lightning. An optimal layout
of dc cables can greatly reduce the damage to the PV system
caused by lightning. This is generally achieved by reducing the
loop formed by the dc cables. In this regard, the magnetic flux
passing throws the loop is reduced, then the induced voltage is
Fig. 6. Two types of PV frames. (a) Frameless PV module. (b) PV module reduced.
with the metal frame.
A. Lightning Waveform
Based on the polarity of its electric charge transferred and the
travel direction of its initial leader, lightning can be categorized
into four types: downward (positive and negative) and upward
(positive and negative) lightning. According to the observation
[31], 90% of lightning is downward negatively charged. Upward
Fig. 7. Typical configuration of the dc loop.
lightning is barely initiated except for tall objects over 100 m. In
the simulation, the first negative lightning stroke is considered. It
is defined using the Heidler’s equation according to IEC 62305
LPS are commonly applied, namely isolated and nonisolated [32], as follows:
LPS, as shown in Fig. 5.
imax (t/T )n
The isolated LPS are commonly used when there is a high risk i (t) = exp(−t/T ) (1)
of damage caused by the direct lightning current. An isolated η 1 + (t/T )n
LPS consists of a free-standing mast, including the air terminal where current peak imax = 100 kA, its correction coefficient
and the down conductor as shown in Fig. 5(a). The mast is η = 0.986. Front-time coefficient T and stroke duration time τ
separated from the PV mounting structure at a distance. are, respectively, equal to 1.82 and 285 μs. Current steepness
In a nonisolated LPS, the air terminal is directly installed on factor n = 10.
the PV mounting structure as shown in Fig. 5(b). The metallic
mounting structure can be utilized as the down conductor of B. Calculation Methodology
the LPS. The lightning current will be discharged to the earth
through the mounting structure in a direct strike to the air Lightning transients are generally solved using electromag-
terminal. netic field methods. The PEEC method [33]–[35] is an efficient
method for modeling electromagnetic couplings in a wire struc-
ture, and is preferred for modeling PV systems. Conductors in
D. Description of the PV Frame
the PV system such as structural steels, PV wirings, cables,
Traditional PV modules are commonly embedded in a metal etc. are all modeled using the PEEC method based on their
frame as shown in Fig. 6 (b). The frame can help to fix and geometry information. The detail of the modeling procedure
seal the PV module and protect the module from damages is presented in [36]. It is noted that structural steels used in the
during transportation and installation. Frameless PV modules PV systems are treated as a linear magnetic material because
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1336 IEEE TRANSACTIONS ON ELECTROMAGNETIC COMPATIBILITY, VOL. 62, NO. 4, AUGUST 2020
Fig. 8. Representative equivalent circuit for conductors in the PV unit. (a) The
configuration of a PV unit. (b) Diagram example of an equivalent circuit for two
conductors.
Fig. 9. Representative equivalent circuits for the PV unit. (for simplicity,
mutual coupling between two elements is not present in the figure). (a) One-leg
mounting structure with a non-isolated LPS. (b) Four-leg mounting structure
it is deeply saturated when it carries the lightning current [37]. with a nonisolated LPS. (c) One-leg mounting structure with an isolated LPS.
Eddy current effects of conductors are taken into account by (d) Four-leg mounting structure with an isolated LPS.
using analytical formulas for skin effect [38] and discretization
method [39], [40] for proximity effect. The vector fitting method
[41], [42] is then adopted to transform the frequency-dependent
impedance into an equivalent circuit for time-domain transient of key components, including mounting systems, external LPS,
analysis. The configuration of a PV unit and the equivalent module frames, and dc cables. The striking point is at the top of
circuit for conductors in the PV system is obtained as shown in the air terminal. Since the most affected system is hit directly by
Fig. 8. As shown in Fig. 8(b), the equivalent circuit for any two lightning, the induced voltage at the neighbor system will not be
conductors in the PV unit includes resistance, inductance and evaluated. In the simulations, we use a ground resistance with
ground capacitance, as well as mutual capacitance and mutual a value of 3 Ω, which is in the range suggested by international
inductance. To visualize the diagram of the whole PV units, standards, such as IEC62305-3 [43].
equivalent circuits for four configurations mentioned in Fig. 2
are displayed in Fig. 9. For the sake of simplicity, only a part of
the coupling effect is illustrated in the figure. D. Influence of the Mounting System
As a part of the current leaking path, the structure of a
C. Simulation Results and Analysis
mounting system, as well as the location of its grounding legs,
Lightning transients in practical PV systems are simulated greatly affects the distribution of lightning current.
with PEEC-based software: TAES [42]. Several designs and In order to investigate the influence of mounting systems, the
installation issues of PV systems are investigated by comparing structures with one-leg [see Fig. 2(a)] and four-leg [see Fig. 2(b)]
the transient performance under different configurations of the with a nonisolated LPS are selected for simulation. Fig. 10
PV systems. shows the induced voltage between the ±dc cables. The induced
The induced voltage between the ±dc cables is one of the most voltage is mainly caused by inductive and capacitive couplings
prominent problems reported in the industry as well as literature. between the LPS/mounting structure and the dc cables. It is
It often leads to the interruption of the PV system because found that the performance of two structures is almost the same
the dc cables are connected to vulnerable electronic devices, (with peak voltages of 27.2 and 28.7 kV), although the four-leg
such as inverters. The purpose of this article is to help PV structure has more grounding points.
system designers reduce the induced voltage at PV inverters by For a four-leg mounting structure, the selection of the ground-
simply changing the system structure without adding additional ing leg also influences the lightning protection performance
protective devices. of the system. No standard recommends which leg should be
The simulation is performed under different system configu- connected to the grounding grid in the field. To investigate the
rations in order to investigate the influence of the arrangement influence of individual grounding legs, induced voltages in the
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ZHANG et al.: CONSIDERATIONS OF PV SYSTEM STRUCTURE DESIGN FOR EFFECTIVE LIGHTNING PROTECTION 1337
Fig. 10. Voltage difference between ±dc cables in one leg and four legs
mounting systems with a nonisolated LPS.
Fig. 12. Voltage difference between ±dc cables protected by nonisolated LPS
and isolated LPS with (a) One-leg mounting structure. (b) Four-leg mounting
Fig. 11. Voltage difference between ±dc cables in four legs mounting system structure.
with different grounding methods.
TABLE II
COMPARISON OF VOLTAGE AMPLITUDE
TABLE I
INDUCED VOLTAGE AMPLITUDE IN FOUR LEGS MOUNTING SYSTEM WITH
DIFFERENT GROUNDING METHODS
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1338 IEEE TRANSACTIONS ON ELECTROMAGNETIC COMPATIBILITY, VOL. 62, NO. 4, AUGUST 2020
Fig. 14. Configurations of dc cable layouts. (a) Single loop layout. (b) Double
loop layout.
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ZHANG et al.: CONSIDERATIONS OF PV SYSTEM STRUCTURE DESIGN FOR EFFECTIVE LIGHTNING PROTECTION 1339
Fig. 15. Voltage difference between ±dc cables with different cable
arrangements.
TABLE IV
COMPARISON OF CURRENT PEAKS IN WITH-FRAME AND FRAMELESS
STRUCTURE UNDER DIFFERENT WAVEFORMS
loop layout shown in Fig. 14(b). In this case, the loop size is
Fig. 16. Voltages between ±dc cables in four-leg mounting systems with a
significantly reduced. nonisolated LPS under different lightning current waveforms. (a) With metal
In the simulation, the separation distance of ±dc cables is frame. (b) Without metal frame.
assumed to be 70 cm for the case shown in Fig. 14(a), and 1 cm in
Fig. 14(b). Fig. 15 shows the induced voltages in the dc cables in
these two cases. As seen in Fig. 15, the induced voltage between
the dc cables reduces from 49.3 to 27.5 kV with the proposed dc
cable arrangement. Though the loop width is largely reduced,
a voltage of 27.5 kV is still induced. This is because the loop
area contributed by each panel is not canceled and this loop area
contributes to the induced voltage between the +dc and –dc
cable.
IV. DISCUSSION ON EXTERNAL FACTORS
In this section, external factors including lightning current
waveform and soil resistivity, which are not an inherent part of
the structure configuration, are discussed. Fig. 17. Voltages between ±dc cables in four legs mounting systems with a
nonisolated LPS.
A. Influence of the Lightning Waveforms
The induced voltage between ±dc cables is affected by the In other words, the conclusions regarding the PV structure design
lightning current waveform. For comparison, three different are valid under other lightning current waveforms.
lightning waveforms, 1/200, 2.6/50, and 10/350 μs with 100 kA
in peak, were selected in the simulation. Fig. 16 shows calcu- B. Influence of the Ground Resistance
lated induced voltages between the ±dc cables under different It is also noted that ground resistance is not a crucial factor
lightning waveforms, in the four-leg mounting system with a to the transient voltage between ±dc cables during a lightning
nonisolated LPS. The amplitudes of the calculated voltages are strike [36]. To further confirm the influence of the ground
listed in Table IV. It can be seen that the amplitude of the induced resistance, simulations with 3 Ω, 100 Ω, and a 1 m grounding
voltage increases linearly with the steepness of the lightning rod are performed, and the results are shown in Fig. 17. The
current in general. difference is minor when the resistance is changed from 3 Ω to
By comparing the voltages between two configurations 100 Ω. The same induced voltage can be also observed when
(with/without metal frame), it can be revealed that the lightning we use the grounding rod model (each leg is grounded through
waveform shows the same impact under different configurations. a grounding rod buried one meter in the soil).
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1340 IEEE TRANSACTIONS ON ELECTROMAGNETIC COMPATIBILITY, VOL. 62, NO. 4, AUGUST 2020
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ZHANG et al.: CONSIDERATIONS OF PV SYSTEM STRUCTURE DESIGN FOR EFFECTIVE LIGHTNING PROTECTION 1341
[32] Protection of Structures Against Lightning: Part I General principles, Hongcai Chen (Member, IEEE) received the B.S.
vol. IEC 62305-1, 2010. degree in electronic science from Hefei University
[33] G. Antonini, S. Cristina, and A. Orlandi, “PEEC modeling of lightning of Technology, Hefei, China, in 2012, and the Ph.D.
protection systems and coupling to coaxial cables,” IEEE Trans. Electro- degree in electrical engineering from the Hong Kong
magn. Compat., vol. 40, no. 4, pp. 481–491, Nov. 1998. Polytechnic University, Hong Kong, in 2018.
[34] H. Chen, Y. Du, and M. Chen, “Lightning transient analysis of radio From February 2017 to August 2017, he was a
base stations,” IEEE Trans. Power Deliv., vol. 33, no. 5, pp. 2187–2197, Visiting Scholar with the Duke University, Durham,
Oct. 2018. NC, USA. He is currently a Research Assistant Pro-
[35] H. Chen, Y. Zhang, Y. Du, and Q. S. Cheng, “Lightning transient analysis fessor with Academy for Advanced Interdisciplinary
of telecommunication system with a tubular tower,” IEEE Access, vol. 6, Studies, Southern University of Science and Tech-
no. 1, pp. 60088–60099, 2018. nology, Shenzhen, China. His research interests are
[36] Y. Zhang, H. Chen, and Y. Du, “Lightning protection design of solar electromagnetic compatibility, computational electromagnetics, and optimiza-
photovoltaic systems: Methodology and guidelines,” Electric Power Syst. tion design.
Res., vol. 174, 2019, doi: 10.1016/j.epsr.2019.105877.
[37] H. Chen and Y. Du, “Model of ferromagnetic steels for lightning transient
analysis,” IET Sci., Meas. Technol., vol. 12, no. 3, pp. 301–307, 2018.
[38] L. Xu, Y. Du, and Q. B. Zhou, “The magnetic field and induced current
arising from a cylindrical shell loop with an unbalanced current,” Electric
Power Syst. Res., vol. 71, no. 1, pp. 21–26, 2004.
[39] H. Chen and Y. Du, “Proximity effect in transient analysis of radio base
stations,” Int. J. Numer. Modell. Electron. Networks Devices Fields, vol. 31, Yaping Du received the B.S. and M.S. degrees in
no. 6, 2018, Art. no. e2335. electrical engineering from Shanghai Jiao Tong Uni-
[40] H. Chen and Y. Du, “Proximity effect modelling for cables of finite versity, Shanghai, China, in 1984 and 1987, respec-
length using the hybrid partial element equivalent circuit and artificial tively, and the Ph.D. degree in electrical engineer-
neural network method,” IET Gener., Transmiss. Distrib., vol. 12, no. 16, ing from the University of Southern California, Los
pp. 3876–3882, 2018. Angeles, CA, USA, in 1994.
[41] B. Gustavsen and A. Semlyen, “Rational approximation of frequency He is currently a Professor with the Department of
domain responses by vector fitting,” IEEE Trans. Power Delivery, vol. 14, Building Services Engineering, the Hong Kong Poly-
no. 3, pp. 1052–1061, Jul. 1999. technic University. His research interests are elec-
[42] H. Chen, Z. Qin, Y. Du, Q. Wang, and Y. Ding, “TAES: A PEEC-based tool tromagnetic environments, lightning protection, and
for transient simulation,” presented at the 7th Asia-Pacific International power quality in electric power systems, electrified
Symposium on Electromagnetic Compatibility, Shenzhen, China, 2016. railway systems and buildings.
[43] Protection against lightning – Part 3: Physical damage to structures and Dr. Du is a member of the Institution of Electrical Engineers, and a Chartered
life hazard, IEC 62305-3: 2010. Engineer of UK.
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