Document_QAS/HRC/X-2018

: These documents are required for every

QA.3 ASSEMBLY ovehaul in HRC,Please complete and
follow the procedure

Registration No. : Document HRC : QAS/HRC/X-2018

Comp. Name : FINAL DRIVE Publication Date : 12/8/2018
Comp. Model : HD785 Revision : 02
Comp. S/N : Fill in the inspection items according to the instructions below
Brand : KOMATSU UA Use again RN Re-New Part
Site : UR Use after repaire
No Item Check UA UR RN Description
1 Cage
- Install floating seal pada cage
- Pastikan Oring tidak Twist
- Pastikan Permukaan Seal Floating tidak ada kerusakan
dan scratch

2 Outer Gear
- Install Floating seal pada Outer Gear
- Pastikan Oring tidak Twist
- Pastikan Permukaan Seal Floating tidak ada kerusakan
dan scratch

3 Cage and Outer Gear

- Fix Outer gear dan Cage .
- Pasang Bolt J1
- Pasang hingga floating seal duduk dengan lurus ,dan
Outer gear fix terhadap cage

4 Inner Gear
- Install Inner gear
- Torque Bolt :
1,529 – 1,910 Nm {155 – 195 kgm}

Actual :

5 Spacer
- Install spacer
- Pastikan sisi TIRUS installed seperti gambar disamping.
- Pastikan permukaan tidak ada kerusakan ,scratch
damage dll.

ATTENTION :
- Setelah pemasangan Damper ,Install Damper dengan
ketebalan 3.4 mm ( tipis ) dengan sisi plate ke arah atas.
dan sisi serat damper menghadap spacer
- Install Disc dan Plate ,beri pelumasan awal.
- Install Damper dengan ketebalan 6.9

- Install Lock Plate ,dengan lock tite.

 Document_QAS/HRC/X-2018
: These documents are required for every
QA.3 ASSEMBLY ovehaul in HRC,Please complete and
follow the procedure

Registration No. : Document HRC : QAS/HRC/X-2018

Comp. Name : FINAL DRIVE Publication Date : 12/8/2018
Comp. Model : HD785 Revision : 02
Comp. S/N : Fill in the inspection items according to the instructions below
Brand : KOMATSU UA Use again RN Re-New Part
Site : UR Use after repaire
No Item Check UA UR RN Description
6 Piston service brake
- Install Backup ring dan Oring pada piston
- Perhatikan urutan pemasangan,dan champer Oring
- Champer side bertemu backup ring .

7 Parking brake
- Install Oring dan Backup ring pada piston
- Install Piston brake to cylinder
- Gunakan spesial tool untuk pemasangan Piston

8 Parking brake assembly

- Install parking brake cover
- Pasang Bolt dan Nut pada bagian hole thread PISTON
dan release parking brake evenly ( j2 )sekitar 10 mm.
- Pasang mounting bolt cover ( 22 )
Mounting bolt:
50 – 62 kgm
Actual :

9 Parking brake assy dan Service brake assy

- Install parking brake assy dan service brake assy
Mounting bolt:
50 – 62 kgm
Actual :
- Release parking brake Nut
- Install plug with Oring
Mounting bolt:
4.5 ~– 5.5 kgm Actual :

10 Shaft
- Sling the brake assembly Down to shaft

11 Floating seal
- Install floating seal
- Install Bearing shaft ,beri pelumasan awal
Document_QAS/HRC/X-2018
 Document_QAS/HRC/X-2018
: These documents are required for every
QA.3 ASSEMBLY ovehaul in HRC,Please complete and
follow the procedure

Registration No. : Document HRC : QAS/HRC/X-2018

Comp. Name : FINAL DRIVE Publication Date : 12/8/2018
Comp. Model : HD785 Revision : 02
Comp. S/N : Fill in the inspection items according to the instructions below
Brand : KOMATSU UA Use again RN Re-New Part
Site : UR Use after repaire
No Item Check UA UR RN Description
12 Rear axle assy
- Install Outer bearing upper dan Lower
- Install Rear axle assy ke brake assembly
- Beri Beberapa baut pengikat agar Case tidak berputar
- Install INNER BEARING
- Install Ring gear Assy

13 Preload adjustment
- Install retainer tanpa Shim
Kencangkan Baut pengikat SEMENTARA 7 ~ 8 Kgm

- Putar ring gear assy 20 ~ 30 putaran sambil melakukan

Torque Mounting bolt 4pcs Sebesar : 50 ~ 62 Kgm

15 SHIM Assy
- Ukurlah tinggi DT dengan menggunakan Sigmat ,
dari Hole retainer terhadap Shaft .
- Ukurlah ketebalan PT retainer .

Shim : (DT - PT ) + 0.3

- Torque Mounting retainer :
STD : 50 ~ 62 Kgm
Actual :

16 Carrier assemby
- Install Carrier assembly
- Beri pelumasan awal
- Install Oring cover
Torque mounting Cover : M12 P 35
STD : 10 ~ 12 Kgm

Actual :

Remarks :

This document is filled in by : This document is checked by :

Sign : Sign : Sign :

Mechanic QC Section SPV Pro

Name : Name : Name : Document_QAS/HRC/X-2018

Date : Date : Date :