NATIONAL IRANIAN OIL COMPANY

SOUTH PARS GAS FIELD

DEVELOPMENT PHASE 19

DOC. NO.
DRILLING PROJECT Page 1 of 7
SP19-3Y-00-CP-PR-001-00

7” WOC TRSCSSSV
Subassemblies Make up and test
procedure

Issued for
Contractor Use

01 May, 2013 M.H.hashemi FGH MJ NA

Rev Date Description Prep’d Check’d App’d Iss'd
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Title: 7 in DHSV Subassemblies make up and test Document No. : SP12-3Y-00-CP-PR-002-02

Date : Aug 6, 2011

Page : 2 of 7

TABLE OF CONTENTS

1. PURPOSE ............................................................................................................................. 3

2. DEFINITIONS ........................................................................................................................ 3

3. RESPONSIBILITIES ............................................................................................................. 3

4. PROCEDURE ....................................................................................................................... 3

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Title: 7 in DHSV Subassemblies make up and test Document No. : SP19-3Y-00-CP-PR-001-00

Date : May, 2013

Page : 3 of 7

1. PURPOSE
This project procedure applies to make up Tubing Retrievable Surface Control SUB
Surface Safety Valve make up and test.

2. DEFINITIONS
SCSSSV: Surface Control Sub Surface Safety Valve
DHSV: Downhole Safety Valve
ID: Internal Diameter
OD: Outside Diameter
MMS: Material Management System
P/N: Part Number

3. RESPONSIBILITIES
Contractor (World Oil Completion) is responsible to make sure that all aspects in this
procedure implemented during subassembly preparation. Also during this activity
Petropars will witness the job.

4. PROCEDURE
Sub Assembly : 5.9 “ TRSCSSSV
Sub Assembly Identification: SP12-B..
Sub Assembly MMS Number:

Item ID OD Length Drift MMS

(from Top to Bottom) (inch) (inch) (Meter) (inch) No
Pup joint 7”,26 lb/ft VAM TOP 6.276 7.00 6.151
HC,SM2535,2.5 m long
Flow coupling 7”, 26 lb/ft VAM TOP HC, 6.151 7.656 6.151
P/N…………..
7 in , 26 lb/ft VAM TOP HC, inconel718, 5.900 8.375 5.932
P/N……….Assy No…….
Flow coupling 7”, 26 lb/ft VAM TOP HC, 6.276 7.656 6.151
P/N……
CROSSOVER 7”,26 lb/ft VAM TOP HC 6.276 7.00 6.151
Box x 23 lb/ft VAM TOP Pin,SM2535,1.5 m
long

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Title: 7 in DHSV Subassemblies make up and test Document No. : SP19-3Y-00-CP-PR-001-00

Date : May, 2013

Page : 4 of 7

1. Check ID, OD, length, P/N.,MMS No. Assembly No. and record, check threads
and drift each item.
Note1: Pup joint,XOS and Flow coupling drift size = 6.151” and for SCSSSV=
5.900”
Note2: Drift to be Teflon with Min. Length of 42 inches
2. Connect the mechanical jar, Lock running tool(without prong) to 5.900”
lock(without packing) and set the lock in the DHSV and then retrieve with pulling
tool.
3. Connect hand pump to DHSV port and apply pressure to check the opening
pressure (compare with manual) and then release the pressure (flow tube should
move back smoothly), record pressure. Measure piston displacement volume
and record it.
Note1: Use calibrated pressure gauge
Note 2: Use hydraulic oil of Shell Tellus 22 or Total XV 32
4. Apply 5000 psi and open the flapper. Set the isolation sleeve in the DHSV Nipple
and then retrieve it using RT and PT. Make sure separation sleeve is long enough
to keep the flapper open. Release pressure to zero slowly.
5. Check sealing area of DHSV.
6. Apply API modified thread compound on threads as per VAM instruction, Hand
tight sub assembly, Make up Sub Assembly, Make up torque(ft.lbs):
Min.=13700, Opt.=15200, Max.=16700 and drift it.
Note1: Torque machine to be calibrated
Note 2: Use non damaging dyes with screen, sub assemblies to be leveled prior
to make up.
7. Connect control line to DHSV, pressure test control line, Hyd. Chamber and fitting
to 7000 psi , 15 Min. Record during 15 min. Drift DHSV while the flapper is fully
open. Bleed the pressure.
8. Pressurize control line to 6500 psi . Make up test caps then pressure test Sub
Assy. With water to 5000 psi , 15 Min. Record during 15 min.
9. Release control line pressure to zero, release pressure from top to test the
flapper. Record during 15 min.
Note: Acceptable leak range is 10 cc/min.
10. Pressurize the assembly from top to equalize , apply pressure in control line to
7000 Psi and make sure the flapper is open. Bleed pressure. Drift the assembly
11. Note on Sub Assembly; date, pressure test value, Sub Assembly ID.
12. Record all data on hard copy and enter data including but not limited to pressure
test charts, make up charts, etc electronically and deliver to PPL
Note1: Dry assembly by blowing air internally, spray assembly with hyd. Oil
internally, and pack assembly by grease paper for storage. Note Sub assembly ID
on grease paper.
Note 2: Do not apply diesel for final thread cleaning.

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 Title: 7 in DHSV Subassemblies make up and test Document No. : SP19-3Y-00-CP-PR-001-00

Date : May, 2013

Page : 5 of 7

Note 3: Apply storage dope as per VAM Instruction

Note 4: Make up loss for 7” , 26 # is 4.776 inch

SUB ASSEMBLY IDENTIFICATION:

Below form shall be filled and attached to the sub assemblies:

Drawing Description ID OD Actual

length after
(inches) (inches) M/U

(m)

Pup joint 7”,26 lb/ft VAM TOP 6.151 7.00

HC,SM2535,2.5 m long

Flow coupling 7”, 26 lb/ft VAM 6.151 7.656

TOP HC,
P/N………….

7 in SlimTech-5, 26 lb/ft VAM 5.900 8.375

TOP HC,
P/N………………Assy No……

Flow coupling 7”, 26 lb/ft VAM 6.151 7.656

TOP HC,
P/N………….

CROSSOVER 7”,26 lb/ft VAM 6.151 7.00

TOP HC Box x 23 lb/ft VAM TOP
Pin,SM2535,1.5 m long

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 Title: 7 in DHSV Subassemblies make up and test Document No. : SP19-3Y-00-CP-PR-001-00

Date : May, 2013

Page : 6 of 7

Total Length of
this assembly:

Prepared By SLB : Supervised By PPL :

Name: Name:
Position: Position:
Date: Date:
Signature: Signature:

Equipment and
No. Process Description Acc. Criteria Verify Doc.
Operation

- Visual inspection - Pup joint and Flow coupling drift

Check ID, OD, length, P/N., size = 6.151” and for SCSSSV= -Dimension/visual
MMS No. Assembly No. and - Dimensional 5.900”
1 inspection and
record, check threads and inspection
- Drift to be Teflon with Min. drift test report
drift each item - Drift test Length of 42 inches

Connect the mechanical jar,

running tool (without prong) to
- RT/PT installing to
2 5.900” lock (without packing) - As per WOC procedure - WOC check list
and set the lock in the DHSV DHSV
and then retrieve with pulling
tool

Connect hand pump to DHSV

port and apply pressure to - Use calibrated pressure gauge. - Record
check the opening pressure pressure and
- Flapper opening - Leak rate should be zero.
3 (as per manual) and then measure piston
release the pressure (flow pressure check - Use hydraulic oil of Shell Tellus displacement
tube should move back 22 or Total XV 32
smoothly). volume

- Make sure separation sleeve is

Apply 5000 psi in CL and set -Set and retrieve long enough to keep the flapper
4 the separation sleeve in the open. - WOC Check list
separation sleeve
DHSV Nipple and then
retrieve it. - Release pressure to zero slowly
5 Check sealing area of DHSV -Visual inspection - No abnormal deformation NA
- Make up torque(ft.lbs): - Bucking
- Apply API modified thread
Min.=13700, machine
compound on threads as per
calibration
VAM instruction, Hand tight Opt.=15200,
6 - Make Up certificate
sub assembly, Make up Sub
Max.=16700 -Torque-turn
Assembly.
- Torque machine to be calibrated graph
- Drift test
- Use non marking dyes with - Using non-

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 Title: 7 in DHSV Subassemblies make up and test Document No. : SP19-3Y-00-CP-PR-001-00

Date : May, 2013

Page : 7 of 7

screen, sub assemblies to be marking dyes

levelled prior to make up
- Connect control line to
DHSV, pressure test control
line, Hyd. Chamber and fitting - Pressure test - Zero leakage in 7000 psi for 15
to 7000 psi, 15 Min. control line, Hyd. Minutes - Pressure Test
7 - Record during 15 min. Chamber and fitting Report and
- No abnormal deformation
Graph
- Drift DHSV while the flapper - Drift DHSV - Pass the drift
is fully open.
- Bleed the pressure
- Pressurize control line to - Zero leakage in 5000 psi for 15
6500 psi. Minutes - Pressure Test
- Pressure test
8 - Make up test caps then Report and
subassembly - No abnormal deformation
pressure test Sub Assy. With Graph
water to 5000 psi, 15 Min. - Pass the drift

Release control line pressure

to zero, release pressure from - Bleed off the - Flapper should move back
9 - Test Graph
top to test the flapper. Record pressure smoothly
during 15 Min.
Pressurize the assembly from
top to equalize, apply - Pressure Test - Flapper shall be opened
Control line completely - Pressure Test
pressure in control line to
10 Report and
7000 Psi and make sure the - Bleed off the - No abnormal deformation
Graph
flapper is open. Bleed pressure - Pass the drift
pressure. Drift the assembly
Tag on Sub Assembly; date,
11 pressure test value, Sub - Tagging NA NA
Assembly ID
Record all data on hard copy
and enter data including but
not limited to pressure test - Data records
12 NA - MDR
charts, make up charts, etc package
electronically and deliver to
PPL

IF PRINTED THIS IS AN UNCONTROLLED COPY AND CURRENT STATUS MUST BE CONFIRMED.