COMPLETE LINE OF LOW, MEDIUM & HIGH PRESSURE

TEST PLUGS

Turning big ideas into great products for over 45 years

www.cob-industries.com • 1 800 431 1311
So You Need Pipe Plugs … Now What?
COB Industries manufactures and distributes pipe plugs,
pipe stoppers and test plugs for just about any application
so let us help you determine the right type/style of plug for
your situation. When someone calls us about pipe plugs, we
basically need to know the answers to a few questions in order
to determine what type of plug would be the best option…
what size?, what does the plug need to hold back, how much
back pressure, and how long is the plug going to be in place?
Other issues (chemicals / temperature, etc.) may have to be
considered as well.

Need Custom Manufactured Plugs?

COB Industries, Inc. is offering and producing more custom-
manufactured plugs than ever before. This is a growing section
of the Pipe Plug products that COB Industries has been offering
for over 45 years. More and more customers are having
customized plugs built to address requirements associated
with specific applications. These include self-restraining plugs
to fit almost any size pipe, with pressure capabilities up to
250 PSI or more. Plugs are available with either mechanical or
inflatable seals.

COB Industries has the unique ability to produce these plugs

within a short period of time to meet almost any specific
requirements including various sizes and pressure capabilities.
These plugs have been used with great success by some of
the largest builders and contractors in the U.S. and around
the world, often produced to provide solutions for urgent
situations in a short period of time.

No matter what the details of the application or the logistics

involved, chances are that COB Industries can provide the best
possible solution. Normal delivery for custom plugs is around 2
weeks, but rush jobs can be completed in as little as 48 hours.

www.cob-industries.com • 1 800 431 1311

TABLE OF CONTENTS

4 LOW PRESSURE NYLON EXPANSION PLUGS

5 CAST ALUMINUM EXPANSION PLUGS

6 STEEL EXPANSION PLUGS

7 LOW PRESSURE EXPANSION PLUGS

PIPE PLUG KIT

8 MLS PIPE PLUG/FLOW STOPPER

FXBP BYPASS PLUG

9 QWIK-GATE PLUGS
QWIK-GATE LONG REACH CUSTOM PLUGS

10 QWIK-HIGH PRESSURE PIPE STOPPERS

QWIK-HIGH PRESSURE EXTERNAL CLOSURE
QWIK-SOCKET WELD PLUG

11 MEDIUM PRESSURE MECHANICAL PLUGS

RIMFAST PLUGS

12 INFLATABLE SEAL PLUGS

13 BAG PLUGS
QWIK-FIT CYLINDER PLUGS

14 QWIK-SEALFAST INFLATABLE PLUGS

SPECIAL BODY AND SEAL MATERIAL PLUGS
CUSTOM FLANGE TOP PLUGS

15 QWIK FLANGE WELD TEST PLUG

ROV PLUGS
CUSTOM MANUFACTURED PLUGS
LOW PRESSURE NYLON EXPANSION PLUGS | 0.5” to 6”

THESE SUPERIOR, VERSATILE,

EXPANDABLE PLUGS ARE
USED TO ACCOMMODATE A
WIDE VARIETY OF INDUSTRIAL
APPLICATIONS WHERE AN
AIRTIGHT SEAL IS REQUIRED.

SOLID STEM / SS-0.50” TO 1.50”

COB ADVANTAGES
ITEM NOMINAL SIZE SIZE UNIT • Quality, lightweight, durable nylon. 20%
NUMBER SIZE UNEXPANDED EXPANDED WEIGHT (lbs.) lighter than metal.
SS0.50 0.50” 0.550” 0.800” 1/4 • Tough/shatter-proof and easily cleaned and
SS0.75 0.75” 0.820” 1.023” 1/4 maintained, corrosion
SS1.00 1.00” 1.030” 1.340” 1/4 resistant.
SS1.25 1.25” 1.410” 1.750” 1/4 • Plaster and cement do not adhere to the
plug.
SS1.50 1.50” 1.630” 2.125” 1/4
• Friction-reducing acetal copolymer thrust
(SS series now available with vented stem)
washer inserted between plate and wing nut
provides for easy expansion.
HOLLOW STEM / VS - 1.50” TO 6.0” • Natural rubber provides “superior” seal. SS
withstand 60-100 PSI, VS withstand 6-15 PSI.
ITEM NOMINAL SIZE SIZE UNIT • Larger sizes incorporate strengthening ribs to
NUMBER SIZE UNEXPANDED EXPANDED WEIGHT (lbs.) provide rigidity in use.
VS0.50 0.50” 0.550” 0.600” 1/4 • Will withstand up to 100 ft. head of water.
VS0.75 0.75” 0.820” 0.900” 1/4 • Silicon, nitrile, and viton seals available.
VS1.00 1.00” 1.030” 1.200” 1/4
VS1.25 1.25” 1.410” 1.450” 1/4
VS1.50 1.50” 1.614” 1.930” 1/4
VS2.00 2.00” 2.007” 2.360” 1/4
VS2.50 2.50” 2.559” 2.760” 1/4
VS3.00 3.00” 2.913” 3.310” 1/3
VS3.50 3.50” 3.228 3.897
VS4.00 4.00” 3.661” 4.330” 1/2
VS4.50 4.50” 4.527” 5.275”
VS5.00 5.00” 4.685” 5.669” 1
VS6.00 6.00” 5.984” 6.377” 1
NPHOSE18 18” RUBBER HOSE W/ 1/2” NPT FITTINGS
NPHOSE48 48” RUBBER HOSE W/ 1/2” NPT FITTINGS

4 www.cob-industries.com • 1 800 431 1311

CAST ALUMINUM EXPANSION PLUGS | 1 1/2” TO 36”

NOTE: EXPANSION PLUGS ARE LESS EFFECTIVE AT THE HIGHER LIMITS OF EXPANSION THAN IN THE MID RANGE. LET US HELP YOU BY SUPPLYING THE PROPER SIZES FOR
YOUR REQUIREMENTS.

ALUMINUM / AP-1 1/2” TO 36”

COB ADVANTAGES
ITEM NOMINAL SIZE SIZE STEM UNIT
• Lightweight, easy to handle - up to 70%
lighter than similar steel plugs. NUMBER SIZE UNEXPANDED EXPANDED DIAMETER WEIGHT (lbs.)
• Durable cast aluminum - heavy duty, AP01.50 1 1/2” 1.456” 1.889” 1/2” .50 LB
non-corrosive and maintenance-free; with AP02.00 2” 1.889” 2.440” 1/2” .50 LB
natural rubber seal. AP02.50 2 1/2” 2.440” 2.775” 1/2” .50 LB
• Fill or Vent - threaded pipe stem has AP03.00 3” 2.795” 3.425” 1/2” .75 LB
removable cap. AP03.50 3 1/2” 3.503” 3.700” 1/2” 1 LB
• Simple to install and work with - wing nut AP04.00 4” 3.779” 4.133” 1/2” 1 LB
easily expands rubber seal. AP04.50 4 1/2” 4.251” 4.724” 1/2” 1 LB
• Special sizes are available to increase AP05.00 5” 4.842” 5.393” 1/2” 1.5 LBS
expansion range. AP06.00 6” 5.900” 6.550” 1/2” 1.5 LBS
AP07.00 7” 6.550” 7.300” 1” 3.2 LBS
AP08.00 8” 7.700” 8.550” 1” 3.4 LBS
AP09.00 9” 8.200” 9.100” 1” 3.9 LBS
AP10.00 10” 9.200” 10.250” 1” 4.5 LBS
AP11.00 11” 10.300” 11.200” 1” 4.9 LBS
AP12.00 12” 11.350” 12.450” 1” 6.7 LBS
AP14.00 14” 13.800” 15.100” 1” 11 LBS
AP15.00 15” 14.350” 15.800” 1” 11.3 LBS
AP16.00 16” 15.600” 17.000” 1” 13.8 LBS
AP18.00 18” 17.450” 19.250” 1” 17 LBS
AP20.00 20” 19.150” 20.650” 2” 30 LBS
AP21.00 21” 20.650” 22.100” 2” 22.7 LBS
AP24.00 24” 23.550” 25.500” 2” 33 LBS
AP27.00 27” 26.250” 27.700” 2” 44 LBS
AP30.00 30” 29.250” 31.000” 2” 60 LBS
AP32.00 32” 31.250” 32.000” 2” 72 LBS
AP36.00 36” 34.500” 36.800” 2” 96 LBS

5 www.cob-industries.com • 1 800 431 1311

STEEL EXPANSION PLUGS | Leak Testing, Isolation, Sealing and Stopping
STEEL EXPANSION PLUGS
ITEM BYPASS SIZE RANGE WEIGHT
SP01.50 0.5” 1.5” 1.42” – 1.89” .25 lbs.
SP02.00 0.5” 2” 1.93” – 2.36” .25 lbs.
SP02.50 0.5” 2.5” 2.44” – 2.95” .50 lbs.
SP03.00 0.5” 3” 2.87” – 3.35” .50 lbs.
SP03.50 0.5” 3.5” 3.31” – 3.74” .75 lbs.
SP04.00 0.5” 4” 3.70” – 4.25” .75 lbs.
SP04.50 0.5” 4.5” 4.25” – 4.72” 1.25 lbs.
SP05.00 0.5” 5” 4.76” – 5.43” 1.25 lbs.
SP05.50 0.5” 5.5” 5.43” – 5.83” 1.75 lbs.
SP06.00 0.5” 6” 5.75” – 6.42” 1.75 lbs.
SP07.00 1” 7” 6.69” – 7.68” 4.0 lbs.
SP08.00 1” 8” 7.52” – 8.31” 4.25 lbs.
SP09.00 1” 9” 8.50” – 9.25” 5.5 lbs.
SP10.00 1” 10” 9.61” – 10.24” 6 lbs.
SP11.00 1” 11” 10.90” – 11.89” 8 lbs.
SP12.00 1” 12” 11.65” – 12.36” 8.25 lbs.
SP13.00 1” 13” 12.40” – 13.78” 10.75 lbs.
SP14.00 1” 14” 13.58 – 14.80” 13 lbs.
SP15.00 1” 15” 14.29” – 15.63” 15 lbs.
SP16.00 1” 16” 15.31” – 16.73” 16.5 lbs.
SP17.00 1” 17” 16.34” – 17.32” 18.75 lbs.
SP18.00 1” 18” 17.32” – 18.70” 21 lbs.
6 www.cob-industries.com • 1 800 431 1311
COB ADVANTAGES
• Steel Test Plugs and Stoppers can be used for
pressure testing and plugging all pipes, pipelines
and pipe work fabrications and any other orifices
between 2” to 72” (50 to 1800 mm) diameter.
• These Steel Test Plugs are specifically designed for
heavier duty applications such as long immersion
in water, for use at higher temperatures or for
contact with acidic or alkaline environments for
which the nylon, aluminum and inflatable plugs
are unsuitable.
• Low cost expanding Steel Test Plugs and
Stoppers range for sizes up to 6 feet (1800 mm)
diameter.
• The standard seals are made from natural
rubber. Synthetic rubber seals are also available.
• Steel Test Plugs and Stoppers are available as
single plugs as well as double versions for greater
sealing capacity and stability inside pipes.
• All Plugs conform to Quality Standards BS8005
and BS EN752-4 for low pressure testing and
sealing of pipes.
DOUBLESTEEL EXPANSION PLUGS
ITEM BYPASS SIZE RANGE WEIGHT
DS01.50 0.5” 1.5” 1.42” – 1.89” .75 lbs.
DS02.00 0.5” 2” 1.93” – 2.36” .75 lbs.
DS02.50 0.5” 2.5” 2.44” – 2.95” .75 lbs.
DS03.00 0.5” 3” 2.87” – 3.35” .75 lbs.
DS03.50 0.5” 3.5” 3.31” – 3.74” .75 lbs.
DS04.00 0.5” 4” 3.70” – 4.25” .75 lbs.
DS04.50 0.5” 4.5” 4.25” – 4.72” 1 lbs.
DS05.00 0.5” 5” 4.76” – 5.43” 1.25 lbs.
DS05.50 0.5” 5.5” 5.43 – 5.83” 1.25 lbs.
DS06.00 0.5” 6” 5.74” – 6.41” 1.5 lbs.
DS07.00 1” 7” 6.69” – 7.68” 2 lbs.
DS08.00 1” 8” 7.52” – 8.31” 3 lbs.
DS09.00 1” 9” 8.50 – 9.25” 3.75 lbs.
DS10.00 1” 10” 9.61” – 10.24” 5 lbs.
DS11.00 1” 11” 10.82” – 12.00” 6 lbs.
DS12.00 1” 12” 11.65” – 12.36” 7.75 lbs.
DS14.00 1” 14” 13.58” - 14.80” 9 lbs.
DS15.00 1” 15” 14.37” – 15.75” 11 lbs.
DS16.00 1” 16” 15.35” – 16.73” 13.25 lbs.
LOW PRESSURE EXPANSION PLUGS | Assorted Styles

Low pressure expansion plugs available in a variety of styles including Turn-Tite, Snap-Tite, Hex-Nut and Thumb-Nut Plugs. These plugs provide a
quick and easy ID seal for little to no pressure applications. Available for 3/8” – 4” sizes. (Hex Nut and Thumb Nut styles not pictured.)

PIPE PLUG KIT | Part # WTP001

Kit includes Nylon Expansion Plugs from 1/2” through 4” sizes

(includes fittings and caps) in a hard carrying case with custom foam
inserts. Items included:
• (2) each of 1/2”, 3/4”, 1.0”, 1.25”, 1.50” (flanged plugs, solid stem)
• (2) each of 1/2”, 3/4”, 1.0”, 1.25”, 1.50” (flanged plugs, vented stem)
• (2) each of 1.50”, 2.0”, 2.50”, 3.0”, 3.5”, 4.0” (vented stem)

7 www.cob-industries.com • 1 800 431 1311

MLS PIPE PLUG/FLOW STOPPER

ITEM RANGE MIN MAX INFL BACK LENGTH WEIGHT BYPASS

NUMBER INCHES PRESS PSI PRESS PSI INCHES (LBS) INCHES
MLS 1.5/2.8 1.4-2.8 1.3 2.8 43 22 6.75 .2 N/A
MLS 02/04 2-4 1.8 4 43 22 11 .8 N/A
MLS 03/06 3-6 2.6 6 43 22 12.5 1.3 N/A
MLS 04/08 4-8 3.5 8 43 22 19.5 2.6 N/A
MLS 06/12 6-12 5.5 12 45 19 21.65 8 N/A
MLS 08/16 8-16 7.3 16 45 19 25.6 9 N/A
MLS 12/24 12-24 11.3 24 43 19 31.5 13.9 N/A
MLS 15/30 15-30 14.2 30 43 19 39.4 27.54 N/A
MLS 20/40 20-40 19.1 40 43 16 41.25 48 N/A
MLS 24/48 24-48 23 48 43 14.3 50 66 N/A
TYPICAL APPLICATIONS
• Used as a block plug, a water (hydro only) test *This product is also available in a more chemical resistant nitrile rubber quality.
plug, or leak locating back plug.
• Can be floated down pipe and stopped at
desired location to prevent going down a
manhole for installation or removal.
• Grows shorter as it inflates to put less stress
on plug.

FXBP BYPASS PLUG

ITEM RANGE MIN MAX INFL BACK LENGTH WEIGHT BYPASS
NUMBER INCHES PRESS PSI PRESS PSI INCHES (LBS) INCHES
FXBP 02/04 2-4 1.8 4 29 10 11 1.06 ¼
FXBP 03/06 3-6 2.6 6 29 10 12.5 2.16 ½
FXBP 04/08 4-8 3.5 8 29 10 19.25 3.94 2
FXBP 06/12 6-12 5.5 12 29 10 19.5 7.28 2
FXBP 08/16 8-16 7.3 16 29 10 23.5 13.22 2
FXBP 12/24 12-24 11.3 24 29 10 31.5 35.28 3
COB ADVANTAGES FXBP 15/30 15-30 14.2 30 29 10 39 65 4
• Equipped with replaceable insert FXBP 20/40 20-40 19.1 40 30 14.5 47.5 121 4
through plug body. FXBP 24/48 24-48 23 48 29 7.5 49 97.5 4
• Allows capping for air tight seal or
FXBP 30/60 30-60 26 60 30 13 102.5 253 6
connection for pipe or hose.
• Ideal for by-passing applications. FXBP 40/80 40-80 39.5 80 30 13 122 520 6

8 www.cob-industries.com • 1 800 431 1311

QWIK-GATE PLUGS

Qwik-Gate plugs can be used to change out valves, add fittings or make line repairs and test ITEM NOMINAL UNEXPANDED
lines without shutting off water or draining lines. Seals withstand temperatures from -25 NUMBER SIZE SIZE
degrees F to 225 degrees F. Qwik-Gate plugs can be used on copper, steel or PVC lines and
QG0.50 0.50” 0.45”
are rated to 65 PSI.
QG0.75 0.75” 0.65”
QG1.00 1.00” 0.85”
QG1.25 1.25” 1.10”
QG1.50 1.50” 1.31”
QG2.00 2.00” 1.70”
QG2.50 2.50” 2.10”
QG3.00 3.00” 2.70”
QG4.00 4.00” 3.50”

QWIK-GATE LONG REACH CUSTOM PLUGS

Qwik-Gate Long Reach plugs are custom made to fit specific applications where a longer reach, larger diameters or higher pressures are required.
When larger diameters are required the forces on the plug grows incredibly and so separate restraints may be required.  Virtually any length and
diameter can be built to mechanically seal a variety of applications.

When quoting these custom plugs, the following will be required:

• ID of pipe to be sealed  • Back pressure requirement (and direction of pressure)
• Length of insertion stem • Any chemicals present and system temperature
• Smallest ID seal must pass though

9 www.cob-industries.com • 1 800 431 1311

QWIK-HIGH PRESSURE PIPE STOPPERS | 0.5” to 24”
DESIGNED FOR PRESSURE TESTING UP TO 5,000 PSI. SPECIAL “TWIN CONE” GRIPS PROVIDE 100% CONTACT WITH PIPE WALL AND MINIMIZE TUBE WALL CONTACT.

COB ADVANTAGES
• Schedule 40, 80, 160 and special sizes
available
• Easy installation and removal
• Case hardened steel - cadmium plated
• High Pressure stoppers available for reverse
pressure applications as well.
Note:
Small bore model for .480” to 1.125” inside dia

SCHD. 40 SCHD. 80 SCHD.160 NOMINAL MAX OP. STEM UNIT

STOCK STOCK STOCK SIZE PRESSURE DIA WEIGHT 36” RIVER WATER MAIN REPAIR
NO. NO. NO. (IPS) (psig) (in) (lbs.)
0400.50 0800.50 1600.50 1/2” 3000 1/2 0.5
0040.75 0800.75 1600.75 3/4” 3000 1/2 0.5
0401.00 0801.00 1601.00 1” 3000 1/2 0.5
0401.25 0801.25 1601.25 1 1/4” 3000 5/8 1
0401.50 0801.50 1601.50 1 1/2” 3000 7/8 2
0402.00
0402.50
0802.00
0802.50
1602.00
1602.50
2”
2 1/2”
3000
3000
7/8
7/8
3
4
“ The site uses river water for cooling water in the pro-
duction units. This leak had one of three pump houses
shut down. With one pump house off line units had to
cut back production. Thanks to you and your company
0403.00 0803.00 1603.00 3” 3000 1 1/4 5
for expediting the repair plug that was ordered Friday
0403.50 0803.50 1603.50 3 1/2” 3000 1 1/4 7 afternoon and received and installed Tuesday morning.
0404.00 0804.00 1604.00 4” 3000 1 1/4 9 With the plug installed normal production operation
could resume. Once again thanks, and we will call you
0406.00 0806.00 1606.00 6” 3000 1 1/2 21 for any future needs.”
0408.00 0808.00 1608.00 8” 3000 1 1/2 32 -BAYER CROPSCIENCE

10+ Please call for specifications

QWIK-HIGH PRESSURE EXTERNAL CLOSURE QWIK-SOCKET WELD

For Hydrostatic Testing & PLUG
Plain-End Pipe & Tubing

COB ADVANTAGES
• Instant, external sealing. Just slide on and tighten
• High safety factor-as test pressure increases, the clamp forms a
tighter seal.
• Great reliability. An industry-proven performer • Sizes available in 1/2”, 3/4”, 1 1/4”, 1 1/2”, 2”.
• Wide range of sizes in tubing and pipe up to 12-in Dia • Eliminates need for welding plugs or nipples
• Available in alloy steel, aluminum and stainless steel to opening for testing.
(NOTE: Order CCN for pipe and CCT for Tubing) • Available with filling or venting connection
similar to type “C” stopper.

10 www.cob-industries.com • 1 800 431 1311

MEDIUM PRESSURE MECHANICAL PLUGS

ITEM MIN MAX PRESSURE

MM00.75 0.75” 0.80” 60 psi
MM01.00 1.00” 1.10” 60 psi
MM01.25 1.24” 1.25” 60 psi
MM01.50 1.50” 1.63” 60 psi
MM02.00 1.82” 2.00” 60 psi
MM03.00 2.75” 3.00” 60 psi
MM03.50 3.25” 3.50” 60 psi
COB ADVANTAGES MM03.75 3.60” 3.75” 60 psi
• Simple to install/work – hex nut easily expands seal MM04.00 4.00” 4.25” 60 psi
• Fill/Vent threaded stem MM04.50 4.45” 4.72” 60 psi
• Natural rubber seal
MM05.00 5.00 5.10” 60 psi
• Larger sizes available
MM05.50 5.45” 5.80” 60 psi
PLEASE CALL WITH PIPE ID AND FLANGE CLASS FOR QUOTATION. MM06.50 6.65” 7.00” 60 psi
MM07.50 7.45” 7.80” 60 psi
MM06.00 5.8” 6.20” 60 psi
*ALL PRESSURES ARE BRACED PRESSURES*

RIM-FAST MECHANICAL EXPANSION PLUGS

RIM-FAST PIPE PLUGS ARE MANUFACTURED FROM 17” TO 96” Ø (432 TO 2400 MM). THEY ARE MANUFACTURED BOTH AS A SINGLE PORT AND DOUBLE PORT.

COB ADVANTAGES
ITEM SIZE RANGE BYPASS WEIGHT
• From 17” to 96” (432 to 2400 mm).
RMF18.00 18” 17.17” – 18.90” 2” 20 lbs.
• Single port series and double port option.
RMF20.00 20” 19.13” – 20.87” 2” 23 lbs.
• The center bypass is 2”
RMF24.00 24” 23.07” – 24.80” 2” 35 lbs.
• The second port 4” plain bore and supplied complete
RMF28.00 28” 27.00” – 28.74” 2” 44 lbs.
with a 4” steel drain test plug. Normally offset to the
RMF30.00 30” 28.98” – 30.71” 2” 56 lbs.
outer edge, allowing the water to be easily drained
RMF31.00 31” 29.96” – 31.69” 2” 62 lbs.
after testing
RMF36.00 36” 34.88” – 36.61” 2” 78 lbs.
RMF40.00 40” 38.82” – 40.55” 2” 93 lbs.
RMF42.00 42” 40.83” – 41.85” 2”
RMF46.00 46” 44.76” – 45.79” 2”
RMF48.00 48” 47.09” – 48.43” 2” 195 lbs.
RMFCAP Brass Cap with Washer 2.0”

11 www.cob-industries.com • 1 800 431 1311

INFLATABLE SEAL PLUGS | Low and Medium Pressure
INFLATABLE SEAL PLUGS HAVE BEEN PROVEN AROUND THE WORLD FOR BLOCKING, TESTING, BY-PASSING AND KEEPING LINES UNDER CONSTRUCTION
CLEAN. LARGE DIAMETER DISC PLUG UNIT EQUIPPED WITH 2” TEST PORTS.

QWIK-TEST MEDIUM PRESSURE ROLL-UP

BRACED PRESSURE 15 PSI BYPASS AND VENT PORTS STANDARD. BRACED PRESSURE 150 PSI

ITEM FOR MIN. MAX. UNIT ITEM FOR MIN. MAX. UNIT
NUMBER PIPE PIPE PIPE WEIGHT NUMBER PIPE PIPE PIPE WEIGHT
SIZE DIA. DIA. (lbs.) SIZE DIA. DIA. (lbs.)
010-24-0 24” 23.7” 24.25” 26.5 045-04-1 4” 3.8” 4.25” 5.0
011-27-1 27” 26.5” 27.25” 87.0 045-06-1 6” 5.5” 6.25” 11.0
011-30-1 30” 29.5” 30.25” 90.0 045-08-1 8” 7.0” 8.25” 14.0
011-33-1 33” 32.5” 33.25” 115.0 045-10-1 10” 9.0” 10.25” 29.0
011-36-1 36” 35.5” 36.25” 127.0 045-12-1 12” 11.0” 12.25” 37.0
011-39-1 39” 38.5” 39.25” 138.0 045-14-1 14” 13.0” 14.25” 45.0
011-42-1 42” 41.5” 42.25” 155.0 045-15-1 15” 14.0” 15.25” 45.0
011-45-1 45” 44.5” 45.25” 172.0 045-16-1 16” 15.0” 16.25” 52.0
011-48-1 48” 47.5” 48.25” 183.0 045-18-1 18” 17.0” 18.25” 64.0
011-54-1 54” 53.5” 54.25” 265.0 045-20-1 20” 19.0” 20.25” 80.0
011-60-1 60” 59.5” 60.25” 310.0 045-21-1 21” 20.0” 21.25” 95.0
011-66-1 66” 65.5” 66.25” * 045-24-1 24” 23.0” 24.25” 130.0
011-72-1 72” 71.5” 72.25” * 045-27-1 27” 26.0” 27.25” 175.0
011-78-1 78” 77.5” 78.25” * 045-30-1 30” 29.0” 30.25” 200.0
011-84-1 84” 83.5” 84.25” * 045-33-1 33” 32.0” 33.25” 250.0
011-90-1 90” 89.5” 90.25” * 045-36-1 36” 35.0” 36.25” 285.0
011-96-1 96” 95.5” 96.25” * 045-39-1 39” 38.0” 39.25” 340.0
045-42-1 42” 41.0” 42.25” 370.0
* Special order. Consult Factory. 045-45-1 45” 44.0” 45.25” 400.0
045-48-1 48” 47.0” 48.25” 470.0
045-54-1 54” 53.0” 54.25” 540.0
045-60-1 60” 59.0” 60.25” 600.0
045-66-1 66” 65.0” 66.25” *
045-72-1 72” 71.0” 72.25” *
045-78-1 78” 77.0” 78.25” *
045-84-1 84” 83.0” 84.25” *
045-90-1 90” 89.0” 90.25” *
045-96-1 96” 95.0” 96.25”
* Special order. Consult Factory.

12 www.cob-industries.com • 1 800 431 1311

BAG PLUGS
BAG PLUGS ARE IDEAL FOR VERY LOW PRESSURE GAS TEST OR FOR FME PURPOSES. NOW STANDARD WITH LANYARD LOOP.

TYPE BC BAG GUM RUBBER BLADDER W/ POLYESTER COVER

ITEM SIZE UNIT ITEM SIZE UNIT
NUMBER WEIGHT NUMBER WEIGHT
(lbs.) (lbs.)
BC102 2 IN. .50 BC120 20 IN. 7.0
BC103 3 IN. .50 BC122 22 IN. 7.2
BC104 4 IN. 1.0 BC124 24 IN. 8.5
BC106 6 IN. 1.2 BC126 26 IN. 9.0
BC108 8 IN. 1.5 BC128 28 IN. 12.0
BC110 10 IN. 2.0 BC130 30 IN. 19.0
BAG PLUG PRESSURE BC112 12 IN. 3.0 BC132 32 IN. 25.0
(Very low pressure gas test) BC114 14 IN. 4.0 BC136 36 IN. 32.0
2”to 8” 1 lb BC116 16 IN. 5.0 BC142 42 IN. 36.0
9” to 12” 3/4 lb BC118 18 IN. 6.0 BC148 48 IN. 43.0
12” to 24” 1/2 lb
25” & up 1/4 lb
Larger sizes and Nitrile Bladders available upon request

QWIK-FIT CYLINDER PLUGS

FROM THE MAKERS OF QWIK-FREEZER® : THE ORIGINAL U.S. PORTABLE PIPE FREEZING MANUFACTURER

ITEM NOMINAL MAX. INFL. REQUIRED PIPE OPENING • The Qwik-Fit Cylinder Plug is an
NUMBER SIZE PRESSURE PLUG REQUIRED inflatable plug with a rugged polyester
QC02.00 2 IN. 15 LBS. SIZE OPENING cover which may be inflated to a high
QC03.00 3 IN. 15 LBS. 3” AND UNDER 1” internal pressure to hold against as much
QC04.00 4 IN. 15 LBS. 4” *5” 1 1/4” as ten pounds of pressure in the pipe.
QC06.00 6 IN. 15 LBS. 6” *7” 1 1/2” • Qwik-Fit Cylinder Plugs should be
QC08.00 8 IN. 12 LBS. 8” 10” 2” inflated to the pressure given on the card
QC10.00 10 IN. 10 LBS. 12” 14” 2 1/2” fastened to each plug.
QC12.00 12 IN. 8 LBS. *15” 18” 3” • Cylinder Plugs inflated according to
QC14.00 14 IN. 6 LBS. 20” 24” 4” these directions will hold against a pipe
QC16.00 16 IN. 6 LBS. 30” 36” 5” pressure equal to about 60% of the
QC18.00 18 IN. 5 LBS. 42” 48” 6” pressure in the bag.
QC20.00 20 IN. 5 LBS. * Indicates special order size. • Use a gauge and monitor this pressure.
QC22.00 22 IN. 5 LBS. Call for information.
QC24.00 24 IN. 3 LBS. Custom sizes and applications made.
QC30.00 30 IN. 3 LBS.
QC36.00 36 IN. 3 LBS.

13 www.cob-industries.com • 1 800 431 1311

QWIK-SEALFAST INFLATABLE PLUGS | 4” TO 72”

QWIK-SEALFAST STYLE PLUGS AVAILABLE WITH

MECHANICAL SEALS IN STANDARD AND REVERSE
PRESSURE APPLICATIONS.

THE M.P. PLUG DESIGN UTILIZES A COMBINATION OF

A POSITIVE SEAL WITH THE RESTRAINING TENSION
PRODUCED BY THE SET SCREWS ON THE PIPE I.D.
TO WITHSTAND TOTAL LINE LOADS UP TO 150 PSI.
(CONSULT FACTORY)

TEST PLUG LINE TOTAL LINE TYPICAL APPLICATIONS COB ADVANTAGES

PIPE I.D. TEST LOAD IN LBS. • Treatment and purification lines • Line test pressures up to 150 PSI
• Intermediate transmission lines • High strength corrosive resistant aluminum
RANGE P.S.I.G. AT TOP OF RANGE
• Subaqueous transmission and discharge alloy with SBR rubber
4” - 36” 150 152,682 lbs. • Inflates with minimum volume of air
• Force main and water main
36” - 54” 105 240,474 lbs. • Pumping and lift stations
54” - 72” 60 244,291 lbs. • Nuclear cooling lines
OVER 72” CONTACT FACTORY FOR INFO. • Irrigation supply
*Mechanical Seals Available. • Pipe line testing
• Shipyards

SPECIAL BODY AND SEAL MATERIAL PLUGS

We have the capabilities of manufacturing plugs with special body and seal
materials for chemical or high temperature applications. Body materials include
stainless steel (304, 316, 400), carbon steel, brass, Teflon, Delrin, CPVC and more. 
Special seal materials include Nitrile (Buna N), Silicone, EPDM, and Viton.

CUSTOM FLANGE TOP PLUGS

Custom flanged top plugs available to 96” and up to 150 PSI pressure ratings. Ideal for
underwater applications where area behind plug is to be dewatered. Flange safely secures
plug in place with the head pressure acting against it as a brace. Face seals can also be used for
double seal capabilities.

14 www.cob-industries.com • 1 800 431 1311

QWIK FLANGE WELD TEST PLUG

TEST WITHOUT BLIND FLANGES, NO NEED TO PURGE
OR PRESSURIZE THE WHOLE RUN TO WELD OR TEST A
FLANGE JOINT.
Product Features
• Faster flange repairs and retrofits
• Safe and easy to use.
• With the weld area completely isolated, there is no need to fill the entire line or vessel.
• Pressure testing and weld purging in 1 simple tool.
• Test pressures to 3000 PSI. Sizes to 30 inches.
Product Description
Qwik flange weld test plug enables you to, isolate and purge the weld area, complete the weld
and hydrotest with one tool, saving time and purge gas. Designed for fast, simple installation.
Simply insert the plug into the pipe to be welded, bolt the flanges together and tighten
compression nut.

ROV PLUGS
COB Industries, Inc. manufactures custom engineered ROV plugs for offshore subsea pipelines.
ROV Pipe Plugs are designed to be ROV-operable, meaning they must be built so that underwater
Remote Operated Vehicles (“ROV’s”) can handle, install and manipulate them. The plugs
incorporate mechanically actuated seals and one version also has a “guide cone” on the front
to help guide the plug into the pipe while being controlled by the ROV arm. COB was first
contracted by BP to build ROV operable plugs in 2007 and has expanded this business steadily
over the last few years with repeated orders from offshore oil platforms.

CUSTOM MANUFACTURED PLUGS

COB Industries, Inc. is offering and producing more custom-manufactured plugs than ever before. This is a growing section of the pipe plug
products that COB Industries has been offering for over 45 years. More and more customers are having customized plugs built to address
requirements associated with specific applications. These include self-restraining plugs to fit almost any size pipe, with pressure capabilities up to
10,000 PSI or more. Plugs are available with either mechanical or inflatable seals.

COB Industries has the unique ability to produce these plugs within a brief period of time to meet almost any specific requirements including
various sizes and pressure capabilities. These plugs have been used with remarkable success by some of the largest builders and contractors in the
U.S. and around the world, often produced to provide solutions for urgent situations in a short period of time.

No matter what the details of the application or the logistics involved, chances are that COB Industries can provide the best possible solution.
Normal delivery for custom plugs is around 2 weeks, but rush jobs can be completed in as little as 48 hours.

15 www.cob-industries.com • 1 800 431 1311

 6909 Vickie Circle
West Melbourne, Fl. 32904
Phone: 1 800 431 1311
Email: sales@cob-industries.com
Leading Provider
of Industrial Solutions www.cob-industries.com