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Rig-Less Intervention Course - Mod. 7 Workover Techniques
Rig-Less Intervention Course - Mod. 7 Workover Techniques
Course
Evaluating Sustainable Annulus Pressure (SAP) in Sour Wells and the Possible
Causes to Avoid Recurrence to the Well Integrity Annual Middle East Conference in
Abu Dhabi; UAE in Apr 2015
Implementing NDT methods for maintenance and inspection to the Asset Integrity
Management North Africa Conference in Cairo; Egypt in Nov 2015
Feasibility Evaluation of Using Downhole Gas-water Separation Technology in gas
Reservoirs with Bottom Water; paper number: SPE-183739-MS to the 20th Middle East
Publications Oil & Gas Show and Conference in Mar 2017 http://dx.doi.org/10.2118/183739-MS
Managing the Operational Challenges in Corroded Wells through Well Integrity
Management System to the Improving Brownfield Performance Technical
Convention, in Cairo; Egypt in Dec 2019
Safe and Economic Attractive Rigless Operations Using a Digital Slickline in
Unmanned Platform with Low Structure Loads and Spacing; paper number: SPE--
202857-MS to the Abu Dhabi International Petroleum Exhibition & Conference
(ADIPEC) in Nov 2020 http://dx.doi.org/10.2118/183739-MS
Learning Objectives
To enhance the candidate’s knowledge and understanding of
Workover, Rig-less/intervention pressure control and focuses on
the duties and responsibilities of those working at supervisor
level.
3
Course Content
1. Well Control & Risk Assessment
2. Hydrates & Well Killing
3. Pressure & Volume
4. Well Completion
5. Wellhead & Xmas Tree
6. Well Interventions
• Coiled Tubing
• Wireline
• Snubbing
7. Workover Techniques
8. Well Stimulation
9. Advanced Technologies 4
IWCF Philosophy & Concept
5
IWCF Philosophy & Concept
3. PLANS & PROCEDURES
6
7 Workover Techniques
Workovers Performed to
• Increase or restore hydrocarbon
production
7
Workover Techniques
• Perforating
• Squeeze cementing
• Stimulation
• Recompletions
– Plug back
– Deepening
• Installation of artificial lift
• Scale or paraffin removal
• Well repair 8
Successful Workovers Involve
Proper Evaluation and Planning
– Problem recognition
– Evaluation of current well conditions
– Collection of data
– Data analysis and problem identification
10
Problem Recognition
• Initial well completion
• Mechanical failure
• Reservoir depletion
• Uneconomic production
11
Oil Production History
500
400
300
BOPD
BOPD
200
100
0
1991 1992 1993 1994 1995 1996 1997 1998
12
Year
Oil and Flowing Tubing History
500 1000
400 800
FTP
Flowing pressure
BOPD, BWPD
300 600
BOPD
200 400
100 200
0 0
1991 1992 1993 1994 1995 1996 1997 1998
13
Year
Water Production History
500 1000
400 800
FTP
Flowing pressure
BOPD, BWPD
300 600
BOPD
200 400
100 200
BWPD
0 0
1991 1992 1993 1994 1995 1996 1997 1998
14
Year
Water Coning
Oil zone
Cone
Water
15
Water Breakthrough
Low
permeability
High
permeability
Intermediate
permeability
Low
permeability
16
Water Communication
High pressure
water sand
Casing leak
Water channel along
bad cement job
Low pressure
oil reservoir
17
Gas Coning
Gas cap
Oil zone
18
Other Common Problems
• Drilling damage
• Casing, tubing, packer leaks
• Scale, emulsions, and paraffin
• Poor perforations
• Plugging due to injection, completion
fluids
• Water blocks
19
Areas of Damage
Organic deposits
Silicates, Aluminosilicates
Emulsion
Water block
Wettability change
Drilling Damage Caused By
• Drilling mud solids invasion
• Cementing
21
Casing, Tubing, Packer Leaks
Caused by
• Corrosion
• H2S embrittlement
22
Scale
• Scale deposits are formed due to
– Produced water composition
– Mixing different waters
– Pressure changes
– Temperature changes
– Changes in alkalinity (pH)
– Contact time
– Agitation
– Casing leaks
– Evaporation
– Anhydrite formations 23
Common Oil Field Scales
24
Scale Deposit in Tubing
25
Calcium Carbonate Caused by
Precipitation Due to Pressure Drop
26
Gypsum Caused by Precipitation
Due to Pressure Drop
• Mixing waters promotes scaling
• Gypsum scale increases with
– Turbulence
– Evaporation
– Presence of anhydrite
• High magnesium concentration
increases solubility of gypsum,
decreases scale
27
Barium Sulfate Caused by
Precipitation
• Mixing waters
• Decrease in temperature
28
Sodium Chloride Caused By
• Supersaturation of NaCl
– Evaporation
– Decrease in temperature
29
Scales Classified by Method
of Removal
• Chemically inert
– Must be removed mechanically (barium
sulfate)
• Chemically reactive
– Water soluble (sodium chloride)
– Acid soluble (calcium chloride)
– Soluble in other chemicals (gypsum)
30
Scale Inhibition Treatments
• A treatment program can be implemented
to reduce or prevent scale
• Scale inhibitors
– Inorganic polyphosphates
– Polyorganic acids
– Polymers
• Pressure maintenance (water or gas
injection) also reduces scale
31
Emulsions
• Formed when one liquid (discontinuous
phase) is dispersed within another liquid
(continuous phase) with which it is
immiscible
• Emulsions can be stable (mayonnaise)
or unstable (vinegar and oil)
• Two types of emulsions in oil field
– Oil-in-water
– Water-in-oil
32
Emulsions Stabilized By
• Asphaltenes
• Surfactants
33
Emulsion Particle
Internal
phase
External
phase
34
Emulsions Formed in the Reservoir
Can Significantly Reduce Production
37
Paraffin is a Waxy Residue Caused
By
• Changes in pressure and temperature
38
Asphaltene is a Solid Tar or Coal-
like Residue Caused by
• pH effects
• Iron contamination
39
Asphaltene Deposit on Calcite
40
Deposits Of Paraffin or
Asphaltene
• Can form on tubing and downhole
equipment
• Develop in the formation
• Can severely restrict production
41
Paraffin and Asphaltene Inhibition and
Removal
• Chemical inhibition
– Coating tubing and equipment to prevent
buildup
– Treatments to alter formation of paraffin
crystals
• Chemical solvents
– Circulated in well to dissolve deposits
• Heat
– Hot oil or water circulated to melt deposits
• Mechanical removal
– Paraffin knives or scrapers can be used to
42
remove
Evaluating Current Well Conditions
• Gather all available information on well
– Completion date
– Complete production and pressure history
– Casing and tubing details
– Perforation information
– Previous stimulation data
– Previous workover history
– Packer/downhole equipment description
and depth
– Well head information
• Prepare a detailed well diagram
43
Well Diagram
Well Record Status Date
Operator Well Name Field Zero Pt.
Tubular & Cementing Record
8 5/8" @ 2000' SF = Cement
O.D. Wt/Ft Grade Set@ Coll. Burst Description
Surface Casing
Calc TOC @ 5050' 8 5/8 36 K-55 2000 3450 4460 Cmt. Circ. To
Surface
Production Casing
5 1/2 17 N-80 0-2000 6280 7740 100 sks lite and
5 1/2 15.5 K-55 2-7000 4040 4810 300 sks class “H”
5 1/2 17 N-80 7-9000 6280 7740
Tubing SF =
O.D. Wt/Ft Grade Set@ No. Jts. Jt. Strn. Burst
Packer @ 8700' 2 7/8 6.5 N-80 8700 290 144,960 10,570
45
Collection of Data
• New data required to evaluate well should be
obtained including:
– Dynamometer (pumping unit analysis)
– Sonolog (fluid level analysis)
– Pressure buildup tests
– Static pressure tests (gradient surveys)
– Production logs
46
Static Pressure Tests
(Gradient Surveys)
• Pressure gauge run in well, measuring
pressure as function of depth
• Depth intervals are selected for specific
purpose
– Detect fluid level in well
– Locate leak in tubing
– Determine faulty gas lift valves
– Measure bottomhole pressure (flowing or
shut-in) 47
Example Gradient Survey
Depth Pressure Temperature
(ft) (psi) (F)
0 201 85
1000 252 92
2000 313 99
3000 360 110
4000 415 119
4500 470 128
4800 525 135
5000 581 143
5200 533 151
5400 621 159
5600 710 166
48
Flowing Gradient Survey
Pressure (psi)
0 200 400 600 800 1000
0
Pressure
1000
2000
3000
Depth (ft)
4000
5000
6000
49
7000
Production Logs
50
Water Channel Behind Pipe
High pressure
water sand
Casing leak
Water channel along
bad cement job
Low pressure
oil reservoir
51
Types of Production
Logging Tools
• Casing Collar Locator
• Acoustic logs (Cement evaluation)
• Temperature logs
• Spinner flow meters
• Fluid density (Gradiomanometer)
• Radioactive tracer surveys
• Noise tools
• Gamma-ray logs
• Bottomhole pressure gauges
• Casing calipers 52
Casing Collar Locator
53
Gamma Ray CCL Depth
Locator 40'
5050
41'
30' 6000
(Short
Joint)
6050 54
Cement Bond Log
Transmitter
3’ Receiver
5’ Receiver
55
CBL-VDL Examples
Ultrasonic transducer
59
Ultrasonic Imager
Ultrasonic Imager
Cement Bond (average
circumferential
Coverage)
Circumferential Image
of Cement Bond
Trend
Of Good
Cementing
60
Ultrasonic Imager
Ultrasonic Imager
Cement Bond (average
circumferential
Coverage)
Circumferential Image
of Cement Bond
Trend
Of Good
Cementing
61
Ultrasonic Imager
Ultrasonic Imager
Cement Bond (average
circumferential
Coverage)
Circumferential Image
of Cement Bond
Trend
Of Good
Cementing
62
Temperature Logs
6950 Geothermal
Gradient
Channel
Behind
Pipe?
7000
Perfs
7050
64
Spinner Flow Meter
65
Spinner Tool
Spinner
Basket
66
Spinner Survey
Continuous flowmeter
spinner speed in rps
Well Sketch 0 10 20 rps
67
Gradiomanometer
• Measures the change in pressure
between two sensors
• Change in pressure is function of fluid
density
– Water: 1.0 – 1.2 gm/cc
– Oil: 0.6 – 0.8 gm/cc
– Gas: 0.1 gm/cc
68
Fluid Density Survey
Gradient (gm/cc)
Well Sketch 0 1.0 2.0
69
Radioactive Tracer Surveys
• Used to detect fluid flow (normally
injection) in wellbore
• Radioactive isotope is mixed with
injection fluid
– Iridium
– Scandium
– Antimony
• Surveys typically run after fracture
treatments to evaluate fractured
intervals 70
Radioactive Tracer Survey
71
Data Analysis and Problem
Identification
• A thorough analysis must be performed
to determine specific reservoir
properties and wellbore condition
72
Reservoir Properties that Must be
Known Include
• Permeability and skin factor
• Porosity, water saturation
• Producing gas-liquid ratios
• Reservoir pressure, temperature
• Rock composition
• Fluid and gas composition
• Reservoir drive mechanism 73
Mechanical Condition of the
Well Must Be Determined
• Surface equipment
• Downhole equipment
• Specify objectives
75
Objectives of Workover
• Initial completion
• Shut off water/gas
• Increase production
• Add new zone(s)
• Mechanical repairs
• Conversion
– Pressure maintenance injection well
– Disposal well
76
Initial Completion
• Determine number of productive zones
– Single or multiple completion
77
(1) (2)
Initial Perforate
Kill
fluid
Zone 1 Zone 1
Zone 2 Zone 2
(3) (4)
Run production Stimulate,
equipment if necessary
Zone 1 Zone 1
Blast joint
Zone 2 Zone 2
78
Before After
New zone
Zones
commingled
Present zone
79
Squeeze Cementing
• Cement is forced under pressure into a
void in the well or against a porous zone
80
Reasons for Cement Squeezing
Control unwanted fluids or gas from
producing (channels behind casing)
Plug back to new zone
Repair casing leaks
Repair faulty or insufficient primary
cement job
Seal thief zones or lost circulation zones
Isolate an interval to be stimulated
81
Cement Squeeze in Channel
Water sand
Channel Allowing
Water Flow
Water sand
Water sand
Squeeze Cement
Into Channel
Water sand
86
Low Pressure Squeeze
Relatively small volume of cement is
used to deposit a cement filter cake in
the perforations and at formation face
Spotting cement plugs by circulation
could be considered a form of low
pressure squeeze
Most critical aspect – Do not exceed
fracturing pressure of the formation
87
High Pressure Squeeze
• The formation is fractured and/or the
perforations are broken down in order to
pump cement
• After initial break down, the cement is
placed in the perforations and allowed to
dehydrate against the formation. More
cement is required due to created fracture.
88
Squeeze Operations
• Low fluid loss cement should be used to
prevent premature hydration
• Fluid loss of 40 to 120 cm3 per 30 mins is
usually recommended; however, the
actual fluid loss will be a function of the
well and reservoir conditions
89
Squeeze Operations
Fluid in wellbore must be solids free
- Any particulate material in fluid could plug off
the formation and prevent proper cement
hydration
Normally requires special squeeze packer
or cement retainer to isolate interval
90
Stimulation
Two Primary Methods of Stimulation
- Matrix acidizing
- Hydraulic fracturing (acid or proppant)
91
Main Reasons to Stimulation
Remove skin damage near the wellbore
Increase the effective area of the reservoir
in communication with the wellbore
92
Well Completion - Fracturing
Must be Planned Around Hydraulic
Fracture Treatments
Perforating scheme is important
- Ensure all intervals are stimulated
- Minimize near wellbore tortuosity
Wellhead, casing, tubing, packers must
be designed for fracturing pressures
Surface facilities and storage must be
ready for immediate flowback 93
Recompletion
94
Recompletion to New Zone
Zone to be added
Presents perfs
95
Plug Back and Recompletion
Before After
Zone
plugged
Present zone
96
Deepening to New Reservoir
Original well After deeping
• Rig personnel
• Reservoir pressure
• Bullheading
101
Circulating
Normal Circulation Reverse Circulation
Fluid In
X X
X Fluid In X
Perfs Perfs
102
Bullheading
Fluid In
Kill
Fluid
Oil
or
Gas
103
Lubricating and Bleeding
X X X
Gas Pressure
Displace Small Kill Fluid Bled Off at
Amount of Settles Surface
Kill Kill Fluid To Bottom (Process
Fluid Into Well. Gas Gas Repeated)
Gas
Compressed
Kill
Fluid
Kill
Fluid
104
Coiled Tubing
Tubing injector
Tubing pack off
BOPS Coiled
Circulation tubing
Tree
out
Circulation
Coiled tubing
105
Snubbing Unit
Tubing injector
BOPS
Tubing pack off
BOPS
Circulation
Tree
out
Concentric tubing
106
Preparing Workover Procedures
• Always include a current wellbore diagram
that includes all well data
– Equipment sizes, pressure ratings, depths,
etc.
• Provide diagrams or specifications of new
equipment to put in well or the tools used
during workover
– Prepare diagram of “proposed” well
107
Preparing Workover Procedures
• Provide detailed pumping procedures for
stimulation treatments
– Volumes
– Injection rates
– Estimated pressures
– Fluid compositions
– Pumping schedule
108
Preparing Workover Procedures
• Simple workovers do not always warrant a
detailed procedure
– Rod or pump repairs, paraffin or scale
treatments, swabbing
• Be practical - the level of detail should
correspond to the level of difficulty
109
Preparing Workover Procedures
• The procedure should be organized in an
efficient and cost effective manner
• Never cut corners to save a little money
and jeopardize well control and safety
110
Workover Example
112
Well Diagram
Well Record Status Date
Operator Well Name Field Zero Pt.
Tubular & Cementing Record
8 5/8" @ 2000' SF = Cement
O.D. Wt/Ft Grade Set@ Coll. Burst Description
Surface Casing
Calc TOC @ 5050' 8 5/8 36 K-55 2000 3450 4460 Cmt. Circ. To
Surface
Production Casing
5 1/2 17 N-80 0-2000 6280 7740 100 sks lite and
5 1/2 15.5 K-55 2-7000 4040 4810 300 sks class “H”
5 1/2 17 N-80 7-9000 6280 7740
Tubing SF =
O.D. Wt/Ft Grade Set@ No. Jts. Jt. Strn. Burst
Packer @ 8700' 2 7/8 6.5 N-80 8700 290 144,960 10,570
117
Step 4 - Economic Analysis
• Purpose of a workover is to increase or
maintain profitability of well
• An exception is when hazardous
conditions exist that must be corrected
• An economic analysis must be performed
to justify the cost
118
Cost Estimate
• Prepare a detailed cost estimate
– Cost of materials, equipment, services,
personnel
– Time and costs for rigs, wireline unit, pump
trucks, rentals
– Contingencies
119
Economic Justification
• The economic benefits of the workover
must be estimated
• Reserve analysis and production
forecast may be necessary
– Increase in production rate/revenue
• Or cost savings
– reduced operating expense; e.g., lower
water disposal cost
120
Thank You