AFLEX DAOI ARCB-MEX 21115695 - Circuit Diagram - CUST - 18.10

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AIGER ENGINEERING Ltd Member Of Aiger Group AG,Switzerland

Address: 246,Vasil Levski Street, Plovdiv 4003, Bulgaria
Phone: +359 (32) 905 000 / +359 (32) 905 004
E-mail: support@aiger.com
Web Address: www.aiger.com
Company / customer RC BESTECH DE MEXICO S. DE R.L. DE C.V.
Project name DOS
Product name Duo Aiger Object Inserter /DAOI/
Machine number ARCB-MEX 21115695
Created by: A. Garabski Number of pages: 186
Date 18.10.2021 Name:

The drawing is property of Aiger Group AG + DAOI
Edited by A.Garabski and may not be disclosed, reproduced, AM №: 15695 Product Name: Duo Aiger Object Inserter /DAOI/
used, stored or copied, in whole or in part,
Appr. by D.Yanchev without the written approval of copyright
holder. ALL RIGHTS RESERVED
Cover page Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:1
Revision 4.0 01 Page of:186

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# Symbol Description
1 A Digital Elements – PLC, Invertor, HMI

3 S 10
2 B Sensor
3 C Capacitor
4 F Fuse, Circuit Breakers
5 G Power Supply, UPS, Battery
6 H Signal Device, Lamp

Number
7 K Contactor, Relay
8 L Inductance Mark
9 Q Main switch, Thermomagnetic Circuit Braker

Location
10 M Motors
11 R Resistant, Heating Element
12 S Switch, Selector, Button

110V/230V/400V
13 T Transformer
DC
14 X Terminal, Connector
PN
15 Y Pneumatic Valve
EC
16 V Semiconductor Relay
Safety PN
17 W Wire, Bundle
Safety EC
18 J Ground point
Safety I/O Connections
19 SL SafeLink communication
Pneumatic tube
20 PN ProfiNET communication
21 EC EtherCAT communication
22 ET EtherNET communication
Date 18.10.2021 Name:

Root Marks Legend Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:12

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Location Mark Description
3 DAOI
1 RMM/Maker
2 TOM
3.1 El. Cabinet
1 3 2
Date 21.5.2021 Name:

Location list Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:13

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Edited by A. Garabski and may not be disclosed, reproduced, AM №: 15695 Product Name: Duo Aiger Object Inserter /DAOI/
Appr. by D. Yanchev without the written approval of copyright
Machine Process Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:15

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3M4 3M5
Vibro Feeder A drive Vibro Feeder B drive
3M2
Positioning Motor
3M1
Insertion Wheel Servo Motor
3M3
Vacuum Pump

FD Machine Drives Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:16

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Drivе Name Type Power supply Function
3М1 Insertion Wheel Servo Motor Synchronous servomotor 400VAC It actuates the feeding and insertion wheels.
3М2 Positioning Motor Synchronous servomotor 400VAC Moving the unit in front or back position through button on
the HMI.
3M3 Vacuum Pump Synchronous servomotor 400VAC It serves to generate vacuum in order to hold the capsules
in insertion wheel.
3M4 Vibro Feeder A Solenoid 230VAC Transports the capsules brand A from the hopper A to feeding wheel
through vibro feeding conveyor. Feeding exact quantity of capsules.
3M5 Vibro Feeder B Solenoid 230VAC Transports the capsules brand B from the hopper B to feeding wheel
through vibro feeding conveyor. Feeding exact quantity of capsules.

FD Machine Drives Description Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:17

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OIM Front View OIM Rear View
3B22
Feeding Unit B Upper Position Left
3B1
Capsules Tank A Warning Level
3B14
Capsules Tank B Warning Level
3B2 3B15
Capsules Tank A Empty Level Capsules Tank B Empty Level
3B21
Feeding Unit A Upper Position Right
3B8 3B9
Feeding Unit A Down Position Right
Feeding Unit A Down Position Left
3B12
Vacuum Control
3B7
3B6 Inserton Unit Back Position
Inserton Unit Front Position

FD Sensors Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:18

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3B3
3B4 Feeding zone A Work Level
Feeding zone A High Level
3B17
Feeding zone B High Level
3B16
Feeding zone B Work level

FD Sensors Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:19

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Sensor Name Sensor type Type Description

Capsules Tank A
3B1 Capacitive Normally Open It indicates capsules tank warning level, start to light yellow lamp and buzzer.
Warning Level
Capsules Tank A
3B2 Capacitive Normally Open It indicates that the capsules tank is empty and the machine stops.
Empty Level
Feeding zone A Capacitive sensor Feeding wheel zone A work level – the vibro conveyor works in low speed when
3B3 Normally Open
Work Level amplifier the sensor is activated.
Feeding zone A Capacitive sensor Feeding wheel zone A high level – the vibro conveyor works in high speed when
3B4 Normally Open
High Level amplifier the sensor is activated.
Insertion Unit
3B6 Limit switch Normally Open The limit switch indicates the insertion unit has reached front position.
Front Position
Insertion Unit
3B7 Limit switch Normally Open The limit switch indicates the insertion unit has reached back position.
Back Position
Feeding Unit A Down

3B8 Limit switch Normally Open The limit switch of left lifting cylinder indicates down position of the feeding unit.
Position Left
Feeding Unit A Down

3B9 Limit switch Normally Open The limit switch of right lifting cylinder indicates down position of the feeding unit.
Position Right
3B12 Vacuum Control Positive Pressure Normally Open This sensor controls the vacuum level and alarms if it differs from the preset value of 6 bar.
Capsules Tank B
3B14 Capacitive Normally Open It indicates capsules tank B warning level and starts light yellow lamp and buzzer.
Warning Level
Capsules Tank B
3B15 Capacitive Normally Open It indicates that the capsules tank B is empty and the machine stops.
Empty Level
Feeding zone B Capacitive sensor Feeding wheel zone B work level – the vibro conveyor works in low speed when
3B16 Normally Open
Work Level amplifier the sensor is activated.
Feeding zone B Capacitive sensor Feeding wheel zone B high level – the vibro conveyor works in high speed when
3B17 Normally Open
High Level amplifier the sensor is activated.

FD Sensor Description Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:20

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Sensor Name Sensor type Type Description
Feeding Unit A Upper

3B21 Magnetic relay Normally Open The magnetic relay of right lifting cylinder indicates upper position of the feeding unit.
Position Right
Feeding Unit B Upper

3B24 Magnetic relay Normally Open The magnetic relay of right lifting cylinder indicates upper position of the feeding unit.
Position Right

FD Sensor Description Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:21

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3S2
E-Stop
3B5
Front Cover Safety Sensor 3B10
Rear Cover Safety Sensor

FD Safety Devices Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:22

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Sensor Name Sensor type Description
The sensor is locking from HMI.

When the machine is working the door cannot be open:
3B5 Front Cover Safety Sensor Safety sensor The sensor is unlocking when the machine stops:
2 Contact, with locking To reset:
1) All doors must be closed;
2) The sensor must be locked;
When the machine is working the sensor is actuated by opening the door:
Safety Sensor 1) Error message is displayed on the HMI panel.
3B10 Rear cover Safety sensor To start the machine again:
2 Contact, no locking
1) The door must be closed;
2) The safety system must be reset;
3S2 E-Stop Emergency button Press once the button to stop the machine in emergency.

FD Safety Devices Description Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:23

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FD Pneumatics Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:24

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3Y1
Safety Valve
3B11 3Y4
Insertion Unit Cleaning
Air Pressure Control
3Y2
Feeding Wheel cover 1 Down Control
3Y5
3Y3
Feeding Wheel cover 1 Up Control
3Y7
Feeding Wheel cover 2 Up Contol

FD Pneumatics Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:25

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Component Name Type Description
3B11 Air Pressure Control Pneumatic Valve Starts and stops the air in the pneumatic system manually with locking possibility.
3B12 Vacuum Control Pressure sensor Detect the air pressure level of pneumatic system.
3Y1 Safety Valve Pneumatic Valve Starts and stops the air in the pneumatic system with safety function.
Feeding Wheel cover А When activated, the valve stops the air supply in the pneumatic cylinders on the Feeding unit and
3Y2 Pneumatic Valve
Down Control moves them in Down position and limit switches 3B8 and 3B9 are activated (1).
Feeding Wheel cover А When activated, the valve supplies the pneumatic cylinders on the Feeding unit with air and moves
3Y3 Pneumatic Valve
Up Control them in Up position and limit switches 3B8 and 3B9 change their signal from 1 to 0.
3Y4 Cleaning Valve Pneumatic Valve Regulate the compressed air for the cleaning of feeding and insertion wheel.
Feeding Wheel cover В When activated, the valve stops the air supply in the pneumatic cylinders on the Feeding unit 2 and
3Y5 Pneumatic Valve
Down Control moves them in Down position and limit switches 3B18 and 3B19 are activated (1).
Feeding Wheel cover В When activated, the valve supplies the pneumatic cylinders on the Feeding unit 2 with air and
3Y7 Pneumatic Valve
Up Control moves them in Up position and limit switches 3B8 and 3B9 change their signal from 1 to 0.

FD Pneumatics Description Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:26

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3OP2
Lignt Column
3OP1
Main OP

FD Oper. Panels Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:27

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3A16
HMI
3A1
Access control RFID
USB
3S2 3S4 3S3

E-Stop Stop Button Reset button

FD 3OP1 Main OP Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:28

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3S2 E-Stop Emergency Press once the button to stop the machine in emergency.
lock type button
3S3 Reset Button Push button The safety system is reset and if there are no other errors, the red lamp is turned off.
3S4 Stop Button Push button Stops the machine. 3Н3 Red Light is turned on.
- USB - A slot for USB drive on the control panel for data transfer.

FD 3OP1 Main OP Description Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:29

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3H4
Buzzer
Pulse sound, while warning caused by missing material is active
3H3
Red Lamp
Continuously illuminates when an error apears
3H2
Yellow Lamp
Continuously illuminates when Service mode is active
Pulse illuminates when missing material
3H1
Green Lamp
Continuously illuminates when Run the machine
Pulse illuminates when machine is in Stand by mode

FD 3OP2 Light Column Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:30

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Component Name Illumination Description
Continuous illuminate Machine Run mode
3H1 Green lamp

During Start/Stop procedure
Pulse illuminate Stand by mode working in Line
During Go To Position procedure
HMI Lamp Test Button
Continuous illuminate System Warning Flag

3H2 Yellow lamp
Materials Warning Flag
Pulse illuminate
Continuous illuminate Error Flag

3H3 Red lamp
Pulse illuminate
Materials Warning Flag

3H4 Buzzer Pulse sound HMI Lamp Test Button

FD 3OP2 Light Column Description Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:31

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3T1
Transformer

FD Options - Transformer Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:33

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3T1 Transformer 2-Phase It transforms input power of 440V to output power of 230V.

FD Options Description Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:34

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3J6
Main OP
3J5
Front door
3J3
Rear door
3J4 3J11
Front mid cover El. movable plate
3J7
3J12 Transformer EBox
Front bottom door
3Т1
3J10
El. plate left
3J1 3J8
Main frame El. Cabinet
3J2
El. plate right
3J9
El. plate down
Date 15.10.2021 Name:

FD Ground Distribution Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:35

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PrD BMS Communication Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:37

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440 2730 2730

440
6,0
7,0
Date 18.10.2021 Name:

PrD Power Supply Calculation Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:38

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PrD Short-Circuit Current Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:41

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3.1S1 Machine Power supply data:

U= 440 [V AC]
Main Switch
f= 50/60Hz [Hz]
Pn= 6 [kW]
In= 12,6 [A]
Cable Cross section: 5x6 mm²
3.1F1
Main Circuit Breaker
Power supply 400V 44-1
3.1K1
Main Safety Contactor
3.1A1 3.1A15
Phase Detection Relay Safety Inputs module
Power supply 400V after 3K1 46-1
The Main Contactor is operated by the following conditions:

1. Pushed E-stop - The main contactor is switched off
2. Phase detection relay is activated - The main contactor is switched off

PrD AC Power Supply Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:42

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1Ph-220V
63-4
3.1F14 3.1F14 3.1A10

Air-Heat Exchanger CB Air-Heat Exchanger CB Digital Inputs module
Trip signal
Temp. control
3.1A5
Air-Heat Exchanger

PrD AC Power Supply Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:43

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42-6
45-1
3.1F9
24VDC
3.1Q2
UPS input CB
DC Power Supply CB
3.1G3 3.1G2 3.1A10

3.1G1 UPS Battery UPS
Trip signal Digital Inputs module
DC Power Supply
Trip signal
Trip signal
00VDC
3.1F10
UPS 24V DC CB
55-1
245
3A16 3.1A9 3.1A14 3.1A15 3.1A16 3.1A8

HMI PLC Analog Outputs module Safety Inputs module Safety Outputs module Switch

PrD DC Power Supply Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:44

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44-8 24VDC
3.1F6 3.1A10 3.1F7 3.1F8

Signals CB Digital Inputs module Digital Outputs CB LED light CB
Trip signal Trip signal

241
242
Trip signal
243
to Sensors
51-1
3.1A12 3.1A10 3H5 3H6

Digital Output module Digital Inputs module LED light - Front side LED light - PVA Glue
3.1A13
Digital Output module

PrD DC Power Supply Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:45

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3.1A10
42-6 Power supply 400V after 3K1
Digital Inputs module
3.1F17 3.1F17
Insertion Wheel CB Insertion Wheel CB
Trip signal
3.1A16
Safety Outputs module
Safety OFF signal

3.1L1 3.1A4
Ins.Wheel Drive Line Filter Insertion Whell Drive Controler
3.1A10 3.1K2
Digital Inputs module Safety relay
3.1A4
3.1A7 Insertion Whell Drive Controler
Insertion Wheel Drive Safety Off
Ins.Drive Power Module 3.1A11
Digital Input Module
Safety OFF signal

Insertion Wheel Drive Inverter Fault
Insertion Wheel Drive Enable
Insertion Unit Front Limit Position
3M1 3.1A2
47-1
48-2
49-2
Insertion Wheel Servo Motor Positioning System Servo Control

PrD Drives Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:46

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63-4
From Optional Transformer (1Ph-220V)
3.1F15 3.1F15 3.1A10

Positioning System CB Positioning System CB Digital Inputs module
Trip signal
3.1A2 3.1A12
Positioning System Servo Control
Positioning System Control Release Digital Output module
46-6
Safety OFF signal
Positioning System Control Enable
Positioning System End Stage Enable
3M2
Positioning Motor


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63-4
From Optional Transformer (1Ph-220V) 49-3
3.1F16 3.1A10 3.1A14

Vibro Feeder A CB Digital Inputs module Analog Outputs module
Trip signal
3.1A3
Vibro Feeder A Controller
46-6
Safety OFF signal
Vibro Feeder Controller Fault
Vibro Feeder Controller Speed Setting
3M4
Vibro Feeder A drive


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48-5
From Optional Transformer (1Ph-220V)
3.1F18 3.1A10 3.1A14

Vibro Feeder B CB Digital Inputs module Analog Outputs module
Trip signal
3.1A6
Vibro Feeder B Controller
46-7
Safety OFF signal
Vibro Transporter Controller Fault
Vibro Transporter Controller Speed Setting
3M5
Vibro Feeder B drive


1 2 3 4 5 6 7 8
44-3
3.1Q1 3.1Q1 3.1A10

Vacuum Pump CB Vacuum Pump CB Digital Inputs module
Trip signal
3.1K3 3.1A12
Vacuum Pump Contactor Digital Output module
Start/Stop signal
96-2
3M3
Vacuum Pump


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45-1
241 52-1
3B1 3B3 3B6 3B8

Capsules Tank A Warning Level Feeding zone A Work Level Inserton Unit Front Position Feeding Unit A Down Position Left
3B2 3B4 3B7 3B9

Capsules Tank A Empty Level Feeding zone A High Level Inserton Unit Back Position Feeding Unit A Down Position Right
3B1
3B2
3B3
3B4
3B6
3B7
3B8
3B9
21 22 23 24 25 26 27 28
3.1A9 3.1A10 3.1A11 3.1A12 3.1A13 3.1A14 3.1A15 3.1A16
PLC Digital Inputs module Digital Input Module Digital Output module Digital Output module Analog Outputs module Safety Inputs module Safety Outputs module

PrD I/O 3.1A10 Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:51

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51-6 241 53-1
3B14
3B15
Capsules Tank B Empty Level
3B14
3B15
37 38
3.1A9 3.1A10 3.1A11 3.1A12 3.1A13 3.1A14 3.1A15 3.1A16


1 2 3 4 5 6 7 8
52-4 241 54-1
3.1G2 3.1F14 3.1F16 3B11 3S4

UPS Air-Heat Exchanger CB Vibro Feeder A CB Air Pressure Control Stop Button
3.1A5 3.1Q1 3.1F15 3.1F17 3B12

Air-Heat Exchanger Vacuum Pump CB Positioning System CB Insertion Wheel CB Vacuum Control
4 6 8 1112 13 17 18 7
3.1A9 3.1A10 3.1A11 3.1A12 3.1A13 3.1A14 3.1A15 3.1A16


1 2 3 4 5 6 7 8
53-7 241 58-5
3B16 3B22
Feeding zone B Work level Feeding Unit B Upper Position Left
3B17 3B21
Feeding zone B High Level Feeding Unit A Upper Position Right
3B17
3B16
3B21
3B22
3 4 12 13
3.1A9 3.1A10 3.1A11 3.1A12 3.1A13 3.1A14 3.1A15 3.1A16


1 2 3 4 5 6 7 8
3.1A9 3.1A10 3.1A11 3.1A12 3.1A13 3.1A14 3.1A15 3.1A16

1 2,3,4 14 15 16 17
Start/Stop signal
Pos. System End Stage Enable

Pos. System Control Release
Pos. System Control Enable
3.1K3 3H1 3H3 3H2 3H4

Vacuum Pump Contactor Green Lamp Red Lamp Yellow Lamp Buzzer
3.1A2
44-1
00VDC 56-2


1 2 3 4 5 6 7 8
3.1A9 3.1A10 3.1A11 3.1A12 3.1A13 3.1A14 3.1A15 3.1A16
5 4 3 1 2 8
3117
3Y7
3Y2
3Y3
3Y4
3Y5
3Y2 3Y3 3Y4 3Y5 3Y7 3.1A17
Feeding Wheel cover 1 Down Control Feeding Wheel cover 1 Up Control Insertion Unit Cleaning Feeding Wheel cover 2 Down Control Feeding Wheel cover 2 Up Contol Counter
55-8 00VDC


1 2 3 4 5 6 7 8
3.1A9 3.1A10 3.1A11 3.1A12 3.1A13 3.1A14 3.1A15 3.1A16

1 4 5 8
Controller Speed Settings

Vibro Feeder
Vibro Feeder
Vibro Feeder
Vibro Feeder
3.1A3 3.1A6
Vibro Feeder A Controller Vibro Feeder B Controller


1 2 3 4 5 6 7 8
54-7 241 63-3
US0
US2
3B10 3S2 3S3 3.1K1 3B5 3.1A1 3.1K2

Rear Cover Safety Sensor Main OP Emergency Stop Reset button Main Safety Contactor Front Cover Safety Sensor Phase Detection Relay Safety relay
2 22 6 26 8 28 1434 12 32
3.1A9 3.1A10 3.1A11 3.1A12 3.1A13 3.1A14 3.1A15 3.1A16

PrD Safety I/O 3.1A15 Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:58

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3.1A9 3.1A10 3.1A11 3.1A12 3.1A13 3.1A14 3.1A15 3.1A16

12 56 11 12 15
114-2
3.1K1 3.1K2 3Y1 3B5

Main Safety Contactor Safety relay Safety Valve Front Cover Safety Sensor

PrD Safety I/O 3.1A16 Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:59

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3.1A10 3B11
Digital Inputs module Air Pressure Control
17
3.1A16 3Y1
Safety Outputs module Safety Valve
11, 12
3Y2 3Z1 3Y3 3Y4 3Y5 3Z2 3Y7

Feeding Wheel cover 1 Down Control Feeding Unit Down /Up Feeding Wheel cover 1 Up Control Insertion Unit Cleaning Feeding Wheel cover 2 Down Control Feeding Unit Down /Up Feeding Wheel cover 2 Up Contol
3Z3 3Z4
3.1A13
Digital Output module

PrD Pneumatics Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:60

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F2 - Maker Encoder To Splitter
Encoder is mounted on Maker machine.

Encoder signals are sent to Matrix Integration Box(To Splitter)
U13.4 U16.5 3.1A4

NI Crio Controller Maker External Encoder Insertion Whell Drive Controler
3X5
Encoder connection
F3 - Reading maker Encoder
1X4
3X19 3X17
Encoder Splitter
9-SubConnector To Splitter 9-SubConnector To Drive
3W6

PrD Encoders Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:61

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3.1A9 3.1A4
PLC Insertion Whell Drive Controler
PN1 3PN8
3PN9 PN2
3.1A2 3.1X120
Positioning System Servo Control Profinet Connection to Upstream
3PN2 3PN10
3.1A8
Switch
3PN7
3PN1
3A16 3PN6 3.1X12
HMI Profinet Connection To Downstream
3PN3
3PN2
USB
3A1
Access control RFID
Date 18.10.2021 Name:

PrD Com. Interface Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:62

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58-8
50-3
Power supply 400V
241
3.1Q3 3.1Q3
Transformer CB Transformer CB
Trip signal
3T1 3.1A10
To Cooling unit
Transformer 43-3 Digital Inputs module
To Positioning system
47-2
To Vibro transport
48-3

PrD Options - Transformer Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:63

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Spare Spare
Spare Spare
Spare Spare
1
3W100

PrD Options - Transformer Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:64

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3.1A5
Air-Heat Exchanger 3.1S1
Main Switch
3.1A17
Counter

2D Layout 3EB1 Front Side Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:65

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1 2
3Y1
3H5 3W10 Spare
3Y4
3Y2 3Y3
3W7 3W11 3W6
3Y5 3Y7
3B1 3B12 3B14 3B15

3B11 3PN3
3B2 3B21 3H6 PE
3B9 3B3 3B17

3W3
1 2 3B7
3W6
3B4 3B16
PE Spare 3W8 3W9
3
3
Spare Spare
3.1X10 M
Power Suppy
3.1X6
Vibro Feeder А Spare Spare
3.1X5
Vibro Feeder В
Spare Spare
3.1X120 3.1X12
Profinet Connection to Upstream Profinet Connection To Downstream
Spare Spare
Spare Spare

Edited by A. Garabski and may not be disclosed, reproduced,
AM №: 15695 Product Name: Duo Aiger Object Inserter /DAOI/
2D Layout 3EB1 Top Side Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:66

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3W2 Spare PE
3W100
3W1 3W4 Spare

2D Layout 3EB1 Back Side Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:67

1 2 3 4 5 6 7 8
3.1X1 3.1X3 3.1X2
3.1A9 3.1A11 3.1A13 3.1A15
3.1A7
3.1A4 3.1A10 3.1A14
3.1A12 3.1A16
3.1A2
3.1L1 3.1F8
3.1F6 3.1A8
3.1F10
3.1F7
3.1F9

2D Layout 3EB1 Front El. Plate Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:68

1 2 3 4 5 6 7 8
3.1A6
3.1X1
3.1A3
3.1F1 3.1F15 3.1F17 Vibro Feeder A Controller
3.1F14 3.1F16
3.1F18
3.1G2
UPS
3.1G1 3.1G3
DC Power Supply UPS Battery
3.1X4
Left Plate Right Plate Bottom plate

2D Layout 3EB1 Side Plates Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:69

1 2 3 4 5 6 7 8
3.1Q3 3.1K6
3.1K2 3.1A1
3.1Q1 3.1Q2
3.1K1
3.1K3
3.1K7

2D Layout Movable plate Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:70

1 2 3 4 5 6 7 8
1
35
33
14
19
23
15
16
18
17
24
25
26
27
32
31
28
29
30
34
20
21
10
11
22
12
13
6
7
8
9

Terminal 3.1X1 Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:71

1 2 3 4 5 6 7 8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1
2
3
4
5
6
7
8
9


1 2 3 4 5 6 7 8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
26
27
28
29
30
31
32
33
34
35

1 2 3 4 5 6 7 8
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
9


1 2 3 4 5 6 7 8
GNYE 6mm²
LBU 6 mm²
BK 6 mm²
BK 6 mm²
BK 6 mm²
PE
N
R
T
S
3.1X10 F 1 2 3 4 5 6 PE 11 12 13 14 15 16 17 18 19 20 21 22
3.1X10 M 1 2 3 4 5 6 PE 11 12 13 14 15 16 17 18 19 20 21 22
GNYE 6mm²
LBU 6 mm²
OR 6 mm²
OR 6 mm²
OR 6 mm²
R1
N1
S1
T1
PE
1 2 3 4 5
3.1X0
N1
T1
S1
R1
LBU 6 mm²
OR 6 mm²
OR 6 mm²
OR 6 mm²
1 3 5 N
GNYE 6mm²
3.1S1
PE
2 4 6 N
LBU 6 mm²
BK 6 mm²
BK 6 mm²
BK 6 mm²
N2
R2
S2
T2
77-7
77-7
77-7
78-4
76-1

Power Supply & Main Switch Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:75

1 2 3 4 5 6 7 8
3J5
75-3
PE
PE
GNYE 6mm²
GNYE 6mm²
3.1X1 3 4
1 2 5
GNYE 6mm²
GNYE 6mm²
PE
PE
3J1 3J3

Grounding Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:76

1 2 3 4 5 6 7 8
78-3
78-3
78-3
75-1
75-2
75-2
R3
S3
T3
R2
S2
T2
BK 6 mm²
BK 6 mm²
BK 6 mm²
BK 6mm²
BK 6mm²
BK 6mm²
1 3 5
L1 L2 L3
3.1F1 3.1K1
50 A
2 4 6
T1 T2 T3
BK 6mm²
BK 6mm²
BK 6mm²
BK 6mm²
T4 BK 6mm²
BK 6mm²
78-7
R4
S4
R3
T3
S3
BK 1.5 mm²
R7
78-3
78-3
78-3
78-5
78-6
78-6
21 13
1
112-5
100-4
78-4
78-1
81-1
78-3
78-3
78-3
81-1
3.1F14
22 14 10 A
2
99-5
Phase Relay Settings:

GNYE 1.5 mm²
BU 0,5mm²
BU 0,5mm²
LBU 1.5 mm²
BK 1.5 mm²
BU 0,5mm²
BU 0,5mm²
BK 1mm²
BK 1mm²
BK 1mm²
1 Thereshold for undershoot (U▼) = 400 ±10% V AC
100
241
101
241
R3
108
S3
T3
R8
N3
PE
BU 0,5mm² 2 Thereshold for overshoot (U▲) = 400 ±10% V AC
3 Hysteresis - 5 V
4 Tripping delay time (U▼Del) = 0.1 s

3.1A1
3.1A5 L1 L2 L3 12 11 14 22 21 24
5 Tripping delay time (U▲Del) = 0.1 s
L1 L2 N PE 6 Reset response (Mem) = no
4 5 7 Phase sequence monitoring ( ) = yes
8 Relay switching behavior (closedcircui

Rittal AM#156155 U=230[V] P=50/60[Hz] I=2,7[A] Siemens 3UG46 15-1CR20 AM# 123371 principle NC / open-circuit principle NO) = NC

Power Circuit Diagram Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:77

1 2 3 4 5 6 7 8
For configurations with and without transformer, make bridges between:
3X1 3X1 3X1 3X1 3X1 3X1 3X1 3X1 3X1
VARIANTS 3X10 3T1 Terminal R4 S4 T4 R7 S7 T7 N2 N3
AFLEX + OIM L220 23 26 29 31 32 34 35 20 21
U = 400V 23 26 29 31 32 34 35 20 21
OIM Stand Alone
U = 400V L220 23 26 29 31 32 34 35 20 21
OIM Stand Alone
116-1
121-1
121-3
79-1
75-2
90-2
92-3
96-2
97-2
92-3
91-2
86-6
91-2
77-8
84-1
77-8
84-2
77-8
84-2
77-7
79-1
77-7
79-1
77-7
L221
S7
N2
N3
N3
T3
R4
R4
T4
T4
PE
PE
PE
PE
GNYE 1.5 mm² PE
R3
R3
S4
S4
S3
S3
T3
PE
PE
BK 1.5 mm²
BK 2,5mm²
LBU 6 mm²
3W100\GY
PE 6mm²
GN-YE 0.75mm²
GN-YE 0.75mm²
GNYE 2,5mm²
LBU 1.5 mm²

3W10\GN-YE
BK 2,5mm²
BK 2,5mm²
BK 4mm²
BK 6mm²
BK 6mm²
BK 4mm²
BK 6mm²
BK 4mm²
BK 6mm²
BK 6mm²
BK 6mm²
3.1X1 8 9 10 11 12 13 24 25 26 27 28 29 30 31 32 33 34 35
6 7 14 15 16 17 18 19 20 21 22 23
GNYE 1.5 mm²
GNYE 1.5 mm²
BK 1mm²
BK 6mm²
BK 1mm²
BK 6mm²
BK 1mm²
BK 6mm²
GNYE 2,5mm²
GNYE 2,5mm²
GNYE 2,5mm²
LBU 1.5 mm²
BK 1.5 mm²
BK 1.5 mm²
BK 1.5 mm²
GNYE 4mm²
BK 2,5mm²
BK 2,5mm²
BK 2,5mm²
3W100\BU
BK 6mm²
BK 6mm²
N3
N3
R4
R4
R7
S4
S4
T7
N3
T4
PE
PE
PE
PE
PE
R3
R3
PE
S3
S3
T3
T3
96-1
121-1
96-2
121-1
96-2
77-1
90-2
92-2
77-2
121-3
84-2
77-2
79-3
90-2
82-4
82-5
77-8
77-4
77-8
77-4
77-8
77-4
91-2


1 2 3 4 5 6 7 8
78-2
78-3
78-3
78-3
R3
T3
S3
BK 2,5mm²
BK 2,5mm²
BK 2,5mm²
BK 2,5mm²
BK 2,5mm²
GNYE 2,5mm²
BK 2,5mm²
3.1Q2 1L1 3L2 5L3
T11
S11
R11
BK 2,5mm²
PE
BK 2,5mm²
L1 L2 L3 PE
2,2 - 3,2А 3.1G1
I I I
Setting 3A
20A
2T1 4T2 6T3
R11
S11
T11
- BU 1,5mm² +
00
BU 1.5mm²
BU 1mm²
BU 1mm²
BU 1mm²
24
24
24
24
82-1
1 1 1 1
3.1F6 3.1F7 3.1F8 3.1F9

6A 6A 2A 10 A
2 2 2 2
BU 1mm²
BU 1mm²
BU 1,5mm²
243
BU 1mm²
242
241
244
81-3
81-1
81-5
81-5
DC Power Supply Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:79

1 2 3 4 5 6 7 8
Rotary coding switch, switch-in threshold: 22.5V

Rotary coding switch, bufer time: 1 min
3.1G2
Siemens 6EP4134-3AB00-0AY0 AM# 172631 SITOP UPS1600 10A 24V DC Part 1/1
X1 X2
-
IN+ IN- OUT+ OUT- BAT+ BAT- 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Bridge from
producer
BU 1,5mm²
BU 1,5mm²
104
BU 1,5mm²
BU 1,5mm²
BU 1,5mm²
103
102
244
00
3.1G3
BU 0,5mm²
BU 0,5mm²
BAT+
BU 1,5mm²
BU 1,5mm²
BAT-
107
241
X1
105
106
1
3.1F10
6A
2 BATTERY
X2
1 2
BU 1,5mm²
BU 1,5mm²
245
01
BU 1,5mm²
BU 1,5mm²
105
106
81-2
100-4
82-5
80-7
80-7
81-6
82-1
81-5
80-3
80-3
24V DC Power Supply Ups Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:80

Date
Revision
Appr. by
Edited by
3.1X2
241 241
77-7 79-3
1
BU 0,5mm² BU 1mm²
1.L
241 241
4.0
77-2 99-4
BU 0,5mm² BU 0,5mm²
8.10.2021
241 241
A. Garabski
D. Yanchev
99-5 99-1
BU 0,5mm²
1.U 2.L
241 241
100-2 100-2
241 241
100-3 121-4
2.U 3.L
241 241
101-1 92-6
BU 0,5mm²
241 241
100-6 100-5
3B12\BN 3B11\BN
3.U 4.L
241 241
116-7 92-4
2
3W11\VT
241 241
117-1 86-6
3B5\BN BU 0,5mm²
4.U 5.L
241 241
93-2 86-7
5.U
241 241
80-4 90-4
6.L
118-3 118-2
6.U
241
7.L
241
83-2
BU 0,5 mm²
7.U
3

and may not be disclosed, reproduced,
without the written approval of copyright

The drawing is property of Aiger Group AG
3.1X2
242
79-4
BU 1mm²
8.L
242 242
108-7
Name:
BU 0,5mm²
242 242
107-6 99-2
8.U 9.L
242
100-5
BU 0,5 mm² 242
4
242 242
110-7 109-6
BU 0,5 mm² BU 0,5mm²
9.U 10.L 10.U
3.1X2
Terminal 3.1X2 1/2

243
BU 1mm² 79-5
243 243
119-1 BU 0,5mm² 99-2
3H5\BN
243
119-4
5
BU 0,5mm²
11.L 11.U 12.L 12.U
3.1X2
244 244
80-1 79-6
AM №: 15695
244
99-3
BU 0,5mm²
Doc №: D000415516
13.L 13.U
6
3.1X2
245 245
97-1 80-2
0,5mm²
BU 245 BU 1,5mm²
245
98-1 99-3
Product Name:
Machine number:
245 245
114-6 BU 0,5mm² 112-7
BU 0,5mm²
245 245
111-5 115-7
245
116-1
3W10\BK1
7
ARCB-MEX 21115695
14.L 14.U 15.L 15.U 16.L 16.U 17.L 17.U
Duo Aiger Object Inserter /DAOI/
81
+ DAOI
8
DWG number: Page:81

Page of:186
Date
Revision
Appr. by
Edited by
1
3.1X2
00 00
4.0
100-5 79-3
3B11\BU BU 1,5mm²
8.10.2021
00 00
A. Garabski
D. Yanchev
100-6 100-7
3B12\BU BU 0,5mm²
00 00
80-2 101-1
BU 1,5mm² 00 00 BU 0,5mm²
107-1 100-6
BU 0,5mm² 00 00 BU 0,5mm²
108-4 107-6
3W7\GN BU 0,5mm²
00
109-2
3Y4\BK2
00 00
109-3 103-6
2
3Y3\BK2 BU 0,5mm²
00 00
109-4 103-6
3Y2\BK2 BU 0,5mm²
00 00
108-7 92-4
BU 0,5mm²
00 00
86-7 87-8
00
86-7
BU 0,5mm²
00 00
93-1 94-2
00 00
92-6 117-1
3B5\BU
00 00
119-2 109-6
3
3H5\BU
00 00 BU 0,5mm²
109-5 119-4
3H6\BK2

BU 0,5 mm² 00 00
107-4 110-7
and may not be disclosed, reproduced,

without the written approval of copyright

00

The drawing is property of Aiger Group AG
107-5
BU 0,5mm² 00 00
83-4 109-1
BU 0,5 mm² BU 0,5 mm²
Name:
PE
78-2
GNYE 2,5mm²
18.L 18.U 19.L 19.U 20.L 20.U 21.L 21.U 22.L 22.U 23.L 23.U 24.L 24.U 25.L 25.U 26.L 26.U 27.L 27.U
4
3.1X2
01 01
112-7 80-3
Terminal 3.1X2 2/2

BU 0,5mm² 01 01 BU 1,5mm²
114-6 98-2
BU 0,5mm² 01 01 BU 0,5mm²
116-1 115-7
3W10\BK2 BU 0,5mm²
01 01
5
97-2 111-5
PE
78-2
GNYE 2,5mm²
28.L 28.U 29.L 29.U30.L 30.U
AM №: 15695
Doc №: D000415516
6
Product Name:
Machine number:
7
ARCB-MEX 21115695
Duo Aiger Object Inserter /DAOI/
82
+ DAOI
8
DWG number: Page:82

Page of:186
1 2 3 4 5 6 7 8
81-3
82-3
BU 0,5 mm²
BU 0,5 mm²
241
00
4.L 5.L 6.L 7.L 8.L 4.U 5.U 6.U 7.U 8.U
3.1X4 3.1X4
BU 0,5 mm²
BU 0,5 mm²
BU 0,5mm²
241
241
00
102-3
102-3
91-4


1 2 3 4 5 6 7 8
3.1L1 Siemens 6SL3203-0CE21-8AA0 AM# 194075 SINAMICS reactor 380-480V 3AC 47-63Hz I_LN=22.3 A
Power supply Power supply

input output
BK 4mm² 1L1
BK 4mm² 2L1
BK 4mm² 1L3
2L1
2L2
2L3
PE
PE
GNYE 4mm²
BK 4mm²
BK 4mm²
BK 4mm²
GNYE 4mm²
BK 4mm²
BK 4mm²
BK 4mm²
R14
T14
S14
PE
PE
78-1
85-1
85-1
85-2
85-2
S6
R6
T6
1 3 5
3.1F17
32 A
2 4 6
BK 4mm²
BK 4mm²
BK 4mm²
S4
T4
R4
78-5
78-6
78-7

Ins Wheel Motor RFI Filter Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:84

1 2 3 4 5 6 7 8
3.1A7
Siemens 6SL3210-1PE21-4AL0 AM# 193933 SINAMICS POWER MODULE PM240-2 WITH BUILT IN CL. A FILTER WITH BUILT IN BRAKING CHOPPER 3AC380-480V +10/-10%
PM 240 - 2
XLINE Shield XLOAD DC LINK/BRAKE RESISTOR Shield BRAKE RELAY

DC LINK BRAKE RESISTOR
L1 L2 L3 PE1 SH1 U2 V2 W2 PE2 DCN DCP R1 R2 SH2 XBREL CU IF
PE
3W1\6-BK3 (W)
3W1\1-BK1 (U)
GNYE 4mm²
3W1\2-BK2 (V)
BK 4mm²
BK 4mm²
BK 4mm²
3W1\GN-YE
R14
T14
S14
PE
W15
U15
V15
PE
84-2
84-3
84-3
84-3
89-2
89-2
89-2
89-2

Ins Wheel Power module Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:85

1 2 3 4 5 6 7 8
3.1A4
ITW MCMURDO DA15PB AM# 217201 Socket D 15Way, Male Part 1/3
PWR MOD IF
Encoder Interface PN LAN Drive Click Socket
M_SENSE
AN_SSI_XDAT
AP_SSI_DAT
SHIELD
X120 X22 X127 X100 X124
+TEMP
-TEMP
24 V1
+24V
+24V
N.C.
RN
BN
RP
BP
M2
M
M
RS232 ETHERNET LAN DRIVE CLIQ PE
M
PE
X127
X124
X100
X23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 SH XPM-IF + +' M M'
X21
X22
3X17
GN-YE 0.75mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
3PN8
3PN9
3W2
241
241
PE
00
00
3W6\WH/RD
3W6\WH/YE
3W6\GN
3W6\BN
3W6\BU
3W6\BK
3W6\VT
3W6\YE
2120
0021
2142
2132
2122
214
213
212
120-3
120-3
120-2
120-3
120-3
120-4
120-2
98-2
94-8
120-2
89-5
78-2
81-2
81-2
82-2
82-2
1 2 4 8 16 32 64
ON
OFF
S1 S2 S3 S4 S5 S6 S7
Profibus Address: 5
Example:
1+4=5
Profibus Address = 5
Date 15.10.2021 Name:

Ins Wheel Motor Controller 1/3 Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:86

1 2 3 4 5 6 7 8
3.1A4
DI/DO 10
DI/DO 11
DI/DO 8
DI/DO 9
DO 17+
XBOP XBR X120 X121
DI 19+
DI 21+
DO 17-
DI 19-
DI 21-
DI 16
DI 18
DI 20
DI 0
DI 1
DI 2
DI 3
M1
M1
X150-P2
M
OP. PANEL IF DC LINK
X150-P1
X121
X120
3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
168
111
00
108-6
103-5
82-2

1 2 3 4 5 6 7 8
3.1A4
P-ENC. 5V/24V
P-ENC. 5V/24V
M(-TEMP)
SSI_XCLK
DI/DO 12
DI/DO 13
DI/DO 14
DI/DO 15
P_SENSE
SSI_CLK
X23 X131 X131
+TEMP
DI 22+
DI 22-
DO 16
AI 0+
AI 0-
M2
M
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2
X131
X130
X120

1 2 3 4 5 6 7 8
85-3
85-4
85-4
85-4
86-6
3W2
3W1\6-BK3 (W)
3W1\1-BK1 (U)
3W1\2-BK2 (V)
3W1\GN-YE
W15
U15
V15
PE
3M1 Rear door

U V W PE
M
Motor KTY SinCos -Absolute Encoder
Siemens 1FK7063-2AF71-1CG1-Z J25 AM# 194076 P=2,3 kW U=600 V n=3000 min-1

Ins Wheel Motor Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:89

1 2 3 4 5 6 7 8
3.1A3
AVITEQ VIBRATIONSTECHNIK GMBH SRAE-C50/01-1-1 AM# 141815 VIBTRONIC-Controler SRAE-C50/01-1-1 Part 1/1
Mains Input Load Status Relay Intiator Lock Release Command
N U S W -12 E +12 - E + GND E19 10V

PE PE 1 2 PE 3 4 5 6 7 11 12 13 14 15 16 17 18 19
- +
GNYE 1.5 mm²
LBU 1.5 mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BK 1.5 mm²
BU 0,5mm²
BU 0,5mm²
241
112
114
BU 0,5mm²
115
116
S20
Settings Switch
N3
PE
113
LBU 1 mm²
BK 1 mm²
PE 1 mm²
78-2
78-4
U8
PE
N
21 13
102-2
107-5
81-2
3.1F16
111-2
111-1
118-3
10 A 0 - 10 V
2
22 14
BK 1.5 mm²
100-2
3.1X6
S7
PE 2 1
PE 2 1
78-7
3W8\GN-YE
3W8\BK1
3W8\BK2
PE
3W8
3 x 0.75 mm²
3M4

Vibro Feeder A Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:90

1 2 3 4 5 6 7 8
3.1A6
AVITEQ VIBRATIONSTECHNIK GMBH SRAE-C50/01-1-1 AM# 141815 VIBTRONIC-Controler SRAE-C50/01-1-1 Part 1/1
Mains Input Load Status Relay Intiator Lock Release Command
N U S W -12 E +12 - E + GND E19 10V

PE PE 1 2 PE PE 1 2 3 4 5 6 7 11 12 13 14 15 16
- +
N3
PE
GNYE 1.5 mm²
BK 1.5 mm²
GNYE 1mm²
BU 0,5mm²
LBU 1mm²
BK 1mm²
891
S21
U8
PE
Settings Switch
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
N
241
333
890
335
336
1
21 13
3.1F18
3.1X5 PE 2 1
118-3
78-2
78-4
10 A 0 - 10 V
3 2 1
102-4
107-4
111-4
111-2
83-2
2
22 14
100-5
BK 1.5 mm²
S7
3W9\GN-YE
3W9\BK1
3W9\BK2
PE
U
N
78-7
3W8
3 x 0.75 mm²
3M5

Vibro Feeder B Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:91

1 2 3 4 5 6 7 8
3.1A2
Festo Servo drive; P/W/ 700;Uin=230V AC;Uout=320V;PROFINET
CMMT-AS-C4-3A-PN-S1
X9A X1C 93-1
DC+ DC- L1 N PE 24V 0V BR-EXT REF-A 24V GND LIM0 LIM1

7 6 5 4 3 2 1 1 2 4 5 6 7
mm²
GNYE 1.5 mm²
BU 0,5 mm²
0,5mm²
LBU 1.5 mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
138
139
241
N3
00
T8
PE
241
BU0,5
00
BU
12.U 11.U
21 13 1 3.1X3 3.1X3
78-4
81-2
82-3
78-2
3.1F15
81-2
82-2
10 A
22 14 2
BK 1.5 mm²
100-2
T7
78-7

Positioning System 1/3 Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:92

1 2 3 4 5 6 7 8
3.1A2
92-1 CMMT-AS-C4-3A-PN-S1
X1C X6A X6B
GND 24V GND PE W V U MT- MT+ PE BR- BR+ PE 94-1

8 9 10 4 3 2 1 6 5 4 3 2 1
3W4\U (cable 1) BU
3W4\V (cable 2) BN
3W4\W (cable 3) BK
3W4\Green WH
3W4\BU WH
3W4\Yellow-Green
BU 0,5mm²
BU 0,5mm²
241
00
192
193
W2
U2
V2
PE
82-3
81-2
95-2
95-3
95-2
95-2
95-2
95-2


1 2 3 4 5 6 7 8
3.1A2
CMMT-AS-C4-3A-PN-S1
93-1 94-1
CH- CH+ #AIN0 AIN0 CTRL-EN ERR-RST #SBC-B #SBC-A #STO-B STO-A CAP1 CAP0 TRG1
1 2 1 2 3 4 9 10 11 12 13 14 15
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
120
117
119
BU 0,5 mm²
BU 0,5 mm²
142
99
107-3
107-2
102-2
118-3
118-2
Servo drive; P/W/ 700;Uin=230V AC;Uout=320V;PROFINET Servo drive; P/W/ 700;Uin=230V AC;Uout=320V;PROFINET
3.1A2.X1A 3.1A2
Festo Festo
CMMT-AS-C4-3A-PN-S1 CMMT-AS-C4-3A-PN-S1
94-1 95-3 95-3
TRG0 GND SIN4 SBA STA RDY-C2 RDY-C1 GND

16 17 18 21 22 23 24 8 X18 X19
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
121
00
118
3PN9
3PN1
102-3
82-3
107-2
86-4
97-5
Date 15.10.2021 Name:

1 2 3 4 5 6 7 8
3.1A2.X10

CMMT-AS-C4-3A-PN-S1
94-1 94-7
X3
A #A B Z #Z XB
1 2 3 4 5 6
93-4
93-4
93-3
93-3
93-7
93-7
3W4\Green WH
3W4\Yellow-Green
3W4\W (cable 3)
3W4\U (cable 1)
3W4\V (cable 2)
3W4\BU WH
192
193
W2
U2
V2
PE
3M2
U V W PE
M
Motor Brake KTY SinCos -Absolute Encoder
Festo EMMS-AS-70-M-RMB AM# 141696 1061 360V DC 4780

3M2 Positioning motor Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:95

1 2 3 4 5 6 7 8
78-6
78-5
78-6
BK 2,5mm²
BK 2,5mm²
BK 2,5mm²
R4
T4
S4
3.1Q1 1L1 3L2 5L3
7 - 10А I I I
2T1 4T2 6T3
S15BK 2,5mm²
T15BK 2,5mm²
BK 2,5mm²
R15
L1 L2 L3
3.1K3
78-1
T1 T2 T3
3W3\BN
3W3\GY
3W3\BK
R16
T16
S16
PE
3X6 1 2 3 PE
3X6
GN-YE 2,5 mm²
BK 2,5 mm²
BK 2,5 mm²
BK 2,5 mm²
W17
U17
V17
PE
3M3
U V W PE
P=3,7 kW
M

3M3 Vacuum Pump Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:96

1 2 3 4 5 6 7 8
81-6
82-5
78-2
116-3
98-3
94-8
1 1
3.1X12 3.1X120
98-4
GN-YE 0.75mm²
BU 0,5mm²
BU 0,5mm²
3PN2
3PN1
3PN3
245
3PN6
3PN7
PE
01
3PN10
L+ M PE P1 P2 P3 P4 P5 P6 P7 P8
Spare Conection To 3.1A2

Conection To Conection To Service Socket Positioning System Servo Control 3A16
3.1A8 Downstream Upstream 3.1A9 HMI
Siemens PLC
3.1A9
6GK5008-0BA00-1AB2 Machine/Matrix Machine PLC
8-PORT SWITCH SCALANCE XB008
Date 18.10.2021 Name:

3.1A17 Switch Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:97

1 2 3 4 5 6 7 8
97-6
81-6
82-5
86-4
97-5
BU 0,5mm²
BU 0,5mm²
3PN10
3PN8
3PN2
245
01
3.1A9
1L+ 2M
PN1 PN2 PN3
AM#
Date 18.10.2021 Name:

3.1A9 PLC CPU Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:98

1 2 3 4 5 6 7 8
116-7
81-1
81-1
BU 0,5mm²
BU 0,5mm²
3W11\PK
241
241
133
33 21
3.1Q1 3.1X3 3.1F14
81-1
81-4
81-5
81-6
5.U
81-6
34 22
BU 0,5mm²
126
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
133
BU 0,5mm²
124
241
242
243
245
244
1 2 3 4 5 6 7 8
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7
3.1F6 3.1F8 3.1F10 3S4 100-2

Signals CB LED light CB UPS 24V DC CB Stop Button
3.1F7 3.1F9 3.1Q1 3.1F14
3.1A10.a Digital Outputs CB UPS input CB Vacuum Pump CB Air-Heat Exchanger CB
Siemens
6ES7521-1BL10-0AA0 SIMATIC S7-1500, DIGITAL INPUT MODULE, DI 32xDC 24V BA

3.1A10 Digital Input module Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:99

1 2 3 4 5 6 7 8
81-2
82-1
81-2
82-1
3B12\BN
3B12\BU
3B11\BN
3B11\BU
241
00
241
00
81-1
81-2
81-4
3B11 3B12
81-1
Fe
P
BU 0,5 mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
241
241
242
241
3B12\BK
3B11\BK
132
131
13 13 13 13
3.1F15 3.1F16 3.1F17 3.1F18
82-2
82-1
80-4
77-3
14 14 14 3.1X3 3.1X3
14 4.U 5.L
BU 0,5 mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
318
128
127
132
131
129
107
108
00
00
11 12 13 14 15 16 17 18 20 40
I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7 M M
I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7
99-1 3.1F15 3.1F17 3.1A5 3B11 101-2

Positioning System CB Insertion Wheel CB Air-Heat Exchanger Air Pressure Control
3.1A10 3.1F16 3.1G2 3.1F18 3B12
Siemens Vibro Feeder A CB UPS Vibro Feeder B CB Vacuum Control
6ES7521-1BL10-0AA0
SIMATIC S7-1500, DIGITAL INPUT MODULE, DI 32xDC 24V BA


1 2 3 4 5 6 7 8
241 3.1X3 3.1X3 3.1X3 3.1X3 3.1X3 3.1X3 3.1X3

81-2 3.1X4 3.1X4
BU 0,5mm² 26 27 28 29 30 31 32 10 11
00 3.1X3 3.1X3 3.1X3 3.1X3 3.1X3

82-1
BU 0,5mm² 26 27 28 29 30
3B4/ BU
3B3/ BU
00
00
00
3B2\1 - BN
3B9\1(BN)
3B7\1(BN)
3B2\3 - BU
3B1\3 - BU
3B6\1(BN)
3B8\1(BN)
3B1\1 - BN
3B3/ BN
241
241
241
241
00
3B4/ BN
241
3B3/ BU
241
3B4/ BU
3B4/ WH
1 3 1 1
3B3/ WH
3B2 3B7 3B9
1 3 1 3 1 1
4 3B6 4 4
3B1 3B3 3B8
4 4 1 3 4 4
3B7\4(BK)
3B4
3B9\4(BK)
3B6\4(BK)
3B8\4(BK)
138
139
140
3B1\4 - BK
3B2\4 - BK
4
3B3/ BK
134
135
136
137
3B4/ BK
3.1X3 3.1X4 3.1X4
31
3.1X3
32 10 11
3.1X3 3.1X3 3.1X3 3.1X3

27 28 29 30
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
139
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
138
141
140
134
135
136
137
21 22 23 24 25 26 27 28
I2.0 I2.1 I2.2 I2.3 I2.4 I2.5 I2.6 I2.7
I2.0 I2.1 I2.2 I2.3 I2.4 I2.5 I2.6 I2.7
100-2 3B3 3B6 3B8 102-2

Feeding zone A Work Level Inserton Unit Front Position Feeding Unit A Down Position Left
3B2 3B4 3B7
3.1A10.c Capsules Tank A Empty Level Feeding zone A High Level Inserton Unit Back Position
Siemens
6ES7521-1BL10-0AA0
3B1 3B9
Capsules Tank A Warning Level Feeding Unit A Down Position Right


1 2 3 4 5 6 7 8
241
83-2
BU 0,5 mm² 9 33 34
3.1X4
3.1X3 3.1X3
00
83-4
BU 0,5 mm² 9 33 34
3.1X4
3.1X3 3.1X3
3B14\1 - BN
241
3B15\1 - BN
3B14\3 - BU
241
00
3B15\3 - BU
00
1 4
3B14
1 4
3 3B15
94-8
90-4
94-1
91-4
3B14\4 - BK
3
314
3B15\4 - BK
315
33 34
3.1X3 3.1X3
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
119
112
121
333
BU 0,5 mm²
BU 0,5 mm²
315
314
31 32 33 36 37 38
I3.0 I3.1 I3.3 I3.5 I3.6 I3.7
I3.0 I3.1 I3.2 I3.5 I3.6 I3.7
3.1A2 3.1A2 3B14
101-2 Positioning System Servo Control Capsules Tank B Warning Level
Fault Ready For Operation
3.1A6
3.1A10.d 3.1A3 Vibro Feeder B Controller
Siemens Vibro Feeder A Controller Fault
6ES7521-1BL10-0AA0
Fault SIMATIC S7-1500, DIGITAL INPUT MODULE, DI 32xDC 24V BA
3B15


1 2 3 4 5 6 7 8
12 13
3.1X4 3.1X4
12 13
3.1X4 3.1X4
3B16/ BU
3B16/ BN
00
241
3B17/ BU
00
3B17/ BN
241
3B16/ WH
1 3
3B16
4 1 3
3B17
4
3B16/ BK
316
3B17/ BK
317
82-2
82-2
87-7
12 13
3.1X4 3.1X4
BU 0,5 mm²
BU 0,5 mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
317
316
111
00
00
1 2 3 4 5 6 7 8 20 40
I4.0 I4.1 I4.2 I4.3 I4.4 I4.5 I4.6 I4.7 M M
Spare Spare Spare Spare Spare

105-2
3.1A4
Insertion Whell Drive Controler
3.1A11 3B17 Fault
Siemens Feeding zone B High Level
3B16
Feeding zone B Work level


1 2 3 4 5 6 7 8
16 14 15 19
3.1X4
16 14 15 19
3.1X4
241
00
241
00
1 3
3B21
1 3
3B22
3В21\BK
4
321
3В22\BK
322
16 14 15 19
3.1X4 3.1X4 3.1X4 3.1X4
BU 0,5 mm²
BU 0,5 mm²
BU 0,5 mm²
BU 0,5 mm²
320
321
322
323
11 12 13 14 15 16 17 18
I5.0 I5.1 I5.2 I5.3 I5.4 I5.5 I5.6 I5.7
Spare Spare Spare Spare Spare Spare
3B21
103-1 Feeding Unit A Upper Position Right 103-1
3.1A11.b 3B22
Siemens Feeding Unit B Upper Position Left
6ES7521-1BL10-0AA0


1 2 3 4 5 6 7 8
21 22 23 24 25 26 27 28
I6.0 I6.1 I6.2 I6.3 I6.4 I6.5 I6.6 I6.7
Spare Spare Spare Spare Spare Spare Spare Spare

103-1 106-2
3.1A11.c
Siemens


1 2 3 4 5 6 7 8
31 32 33 34 35 36 37 38
I7.0 I7.1 I7.2 I7.3 I7.4 I7.5 I7.6 I7.7

105-2
3.1A11.d
Siemens


1 2 3 4 5 6 7 8
3.1K3
Vacuum Pump Contactor
3.1A12 SIMATIC S7-1500, DIGITAL OUTPUT MODULE DQ 16 X 24V DC/0.5A HF; 24V DC; In=30 mA; Ploss = 2 W; Operation: min 0°C -max 60°C
Siemens
6ES7522-1BH01-0AB0 Positioning System 3.1K7 3.1K6
Stop Input Vibro Feeder B Start/Stop Vibro Feeder A Start/Stop
Positioning System Positioning System Control 108-2
Control Release End Stage Enable Spare Spare
Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7

Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7 1L+ 1M
1 2 3 4 5 6 7 8 9 10
118-3
118-3
BU 0,5 mm²
BU 0,5mm²
BU 0,5mm²
142
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
242
00
118
117
120
889
BU 0,5 mm²
BU 0,5mm²
312
888
877
A1
3.1K3
81-4
82-2
A2
94-3
94-7
94-7
BU 0,5mm²
00
3.1K7 3.1K6 A1+

82-2
A2-
BU 0,5mm²
BU 0,5mm²
890
BU 0,5mm²
BU 0,5mm²
00
114
00
82-3
91-6
82-3
90-6

3.1A12 Digital Output module Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:107

1 2 3 4 5 6 7 8
3.1A12
Siemens SIMATIC S7-1500, DIGITAL OUTPUT MODULE DQ 16 X 24V DC/0.5A HF; 24V DC; In=30 mA; Ploss = 2 W; Operation: min 0°C -max 60°C
6ES7522-1BH01-0AB0
3H2 3H4
107-1 3H1 Yellow Lamp 3H3 Buzzer 3.1A4
Spare Spare Spare Green Lamp Red Lamp Insertion Whell Drive Controler
Q1.0 Q1.1 Q1.2 Q1.3 Q1.4 Q1.5 Q1.6 Q1.7
Q1.0 Q1.1 Q1.2 Q1.3 Q1.4 Q1.5 Q1.6 Q1.7 2L+ 2M
11 12 13 14 15 16 17 18 19 20
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
242
146
147
148
149
168
00
3.1X3 3.1X3 3.1X3 3.1X3
2.U 3.L 3.U 4.L
81-4
82-2
87-5
3W7\WH
3W7\BN
3W7\GY
3W7\YE
146
147
148
149
1 1 1 1
3H1 3H2 3H3 3H4
2 0 2 2
3W7\GN
00
82-2


1 2 3 4 5 6 7 8
3Y5
3.1A13 SIMATIC S7-1500, DIGITAL OUTPUT MODULE DQ 16 X 24V DC/0.5A HF; 24V DC; In=30 mA; Ploss = 2 W; Operation: min 0°C -max 60°C
Siemens 3Y4 3Y2
6ES7522-1BH01-0AB0 Insertion Unit Cleaning Feeding Wheel cover 1 Down Control
3Y7 3.1A17
Feeding Wheel cover 2 Up Contol 3Y3 Counter 110-2
Feeding Wheel cover 1 Up Control Spare Spare
Q2.0 Q2.1 Q2.2 Q2.3 Q2.4 Q2.5 Q2.6 Q2.7 1L+ 1M

1 2 3 4 5 6 7 8 9 10
BU 0,5 mm²
BU 0,5 mm²
BU 0,5 mm²
BU 0,5mm²
BU 0,5mm²
3117
335
337
143
242
144
145
00
3.L 3.U
3.1X4 3.1X4 3.1X3 3.1X3 3.1X3
1.L 1.U 2.L
81-4
82-3
3.1A17
3Y5\BK1
3Y7\BK1
h
335
337
3Y3\BK1
143
144
145
3Y4\BK1
3Y2\BK1
1 1
3Y5 3Y7 3Y4 3Y3 3Y2
00
2 2
3Y5\BK2
3Y7\BK2
00
00
3Y4\BK2
3Y3\BK2
3Y2\BK2
00
00
00
82-3
2.L 2.U
3Y5 3.1X4 3Y2
3.1X4
BU 0,5 mm²
1 2 1 2
82-2
82-2
82-2
00
82-3


1 2 3 4 5 6 7 8
3.1A13
Siemens SIMATIC S7-1500, DIGITAL OUTPUT MODULE DQ 16 X 24V DC/0.5A HF; 24V DC; In=30 mA; Ploss = 2 W; Operation: min 0°C -max 60°C
6ES7522-1BH01-0AB0
109-1
Q3.0 Q3.1 Q3.2 Q3.3 Q3.4 Q3.5 Q3.6 Q3.7 2L+ 2M

11 12 13 14 15 16 17 18 19 20
BU 0,5 mm²
BU 0,5mm²
242
00
81-4
82-3

1 2 3 4 5 6 7 8
3.1A3
Speed Setting
SIMATIC S7-1500, ANALOG OUTPUT MODULE AQ 2 X U/I ST, 16 ; 24V DC;In= 110 mA;; Ploss =2.7 W; Operation: min 0°C - max 40°C.
3.1A14 3.1A6
Siemens
3.1A6
6ES7532-5NB00-0AB0 Vibro Feeder B Controller
Speed Setting
3.1A3 Speed Setting
Spare Spare
Speed Setting
QW4 MANA QW6 S1+ S1- MANA L+ M

1 4 5 6 7 8 41 43
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
245
116
115
01
336
335
81-7
82-5
90-7
90-7
91-7
91-7

3.1A14 Analog Output module Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:111

1 2 3 4 5 6 7 8
116-5
BU 0,5mm²
150
3.1X3
13.L 13.U
117-2
117-3
3B10\BN
116-5
116-7
150
3B5\WH
155
3W11\WH
3B10\WH
3W11\RD
154
156
157
77-5
81-6
82-5
117-3
3.1X3 3.1X3 3.1X3 3.1X3

6.L 9.L 9.U 8.U
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
150
154
156
157
101
155
245
01
1 2 4 6 8 11 12 14 16 18 L+ M
US0 I8.0 I8.1 I8.2 I8.3 US1 I8.4 I8.5 I8.6 I8.7
I8.0 I8.1 I8.2 I8.3 I8.4 I8.5 I8.6 I8.7
3B10 Spare 3S2 3S3 3.1A1 113-2

Rear Cover Safety Sensor E-Stop Reset button Phase Detection Relay 3B5
3.1A15 Front Cover Safety Sensor
Siemens
6ES7526-1BH00-0AB0
SIMATIC S7-1500, FAILSAFE DIGITAL INPUT MODULE, F-DI 16X24VDC PROFISAFE;In= 50 mA; Ploss =4,6 W; Operation: min 0°C - max 40°C.

3.1A15 Failsafe D/I Module Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:112

1 2 3 4 5 6 7 8
113-4
116-6
3W11\BK
152
152
113-2
BU 0,5mm²
117-3
116-6
117-2
BU 0,5mm²
3.1X3
15.L 15.U
152
3W11\GN
3B10\GY
3B5\BK
158
160
159
3B10\BK
13
152
118-3
3.1K1
BU 0,5mm²
152
3.1X3 3.1X3 14 3.1X3

7.U 10.L 8.L
BU 0,5 mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
BU 0,5mm²
158
160
161
159
162
117-3
21 22 24 26 28 31 32 34 36 38
US2 I9.0 I9.1 I9.2 I9.3 US3 I9.4 I9.5 I9.6 I9.7
I9.0 I9.1 I9.2 I9.3 I9.4 I9.5 I9.6 I9.7
112-1 3B10 Spare 3S2 3.1K1 3.1K2 Spare Spare

Rear Cover Safety Sensor E-Stop Main Safety Contactor Safety relay 3B5
3.1A15 Front Cover Safety Sensor
Siemens
6ES7526-1BH00-0AB0
SIMATIC S7-1500, FAILSAFE DIGITAL INPUT MODULE, F-DI 16X24VDC PROFISAFE;In= 50 mA; Ploss =4,6 W; Operation: min 0°C - max 40°C.

3.1A15 Failsafe D/I Module Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:113

1 2 3 4 5 6 7 8
3.1A16 SIMATIC S7-1500, FAILSAFE DIGITAL OUTPUT MODULE F-DQ ; 24V DC;In= 110 mA; without load; Ploss =11 W; Operation: min 0°C - max 40°C.
Siemens
6ES7526-2BF00-0AB0
3.1K1 3.1K2 3Y1 3B5
Main Safety Contactor Safety relay Safety Valve Front Cover Safety Sensor 115-2
Q17.0 Q17.1 Q17.2 Q17.3

Q17.0 M0 Q17.1 M1 Q17.2 M2 Q17.3 M3 L+ M
1 2 5 6 11 12 15 16 19 20
BU 0,5mm²
166
0164
BU 0,5mm²
BU 0,5mm²
164
BU 0,5mm²
BU 0,5mm²
245
01
0165
165
3.1X3
10.U
118-2
118-1
BU 0,5mm²
3B5\GY
166
163
81-6
82-5
3.1X3 3.1X3
6.U 7.L
3Y1\BK1
117-2
165
3.1 A1
3.1K1 3Y1
3.1K1 A2
13 14 113-4
21 22
BU 0,5mm²
3Y1\BK2
0163
0165

3.1A16 Failsafe D/Q Module Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:114

1 2 3 4 5 6 7 8
3.1A16
Siemens SIMATIC S7-1500, FAILSAFE DIGITAL OUTPUT MODULE F-DQ ; 24V DC;In= 110 mA; without load; Ploss =11 W; Operation: min 0°C - max 40°C.
6ES7526-2BF00-0AB0
114-1 Spare Spare Spare Spare Spare Spare Spare Spare
Q17.4 Q17.5 Q17.6 Q17.7

Q17.4 M4 Q17.5 M5 Q17.6 M6 Q17.7 M7 L+ M
21 22 25 26 31 32 35 36 39 40
BU 0,5mm²
BU 0,5mm²
245
01
81-7
82-5
3.1A16 Failsafe D/Q Module Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:115

1 2 3 4 5 6 7 8
3A16
112-1
HMI
Touchscreen
3W11\BN
150
81-2
113-2
150
Power Supply PROFIBUS DP USB USB PROFINET (LAN) USB
X80 X2 X61 X62 P1
X1 P2
X60
3W11\VT
3W11\BK
241
152
L+ M PE
3W10\GN-YE
3W10\BK1
3W10\BK2
3PN3
245
PE
01
21 11 3 3
3S2 3S3 3S4
USB Port
22 12 4 4
81-7
82-5
78-2
97-6
USB
3W11\WH
3W11\PK
3W11\GN
3W11\RD
133
156
160
157
112-3
113-4
112-3
99-5
3A1
Card Reader
3S2 3S3 3S4
E-Stop Reset button Stop Button

3A16 - Main OP Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:116

1 2 3 4 5 6 7 8
114-5
112-2
113-2
81-2
3B10\WH
3B5\BN
3B10\GY
154
158
241
166
3B5\GY
1 2 5
3B5 3B10
5
3 2 4 1 4
3B5\WH
3B5\BK
3B5\BU
3B10\BN
3B10\BK
155
159
150
152
00
82-3
112-5
113-6
112-1
113-2
3B5 3B10
Front Cover Safety Sensor Rear Cover Safety Sensor

Safety sensors Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:117

1 2 3 4 5 6 7 8
114-3
114-3
107-5
107-4
81-2
81-2
BU 0,5 mm²
241
312
889
241
BU 0,5 mm²
BU 0,5 mm²
BU 0,5 mm²
BU 0,5 mm²
164
3.1K2 A1+ 13 23 33 43 51
Safety relay
Logic
BU 0,5 mm²
0164
SYS
Undelayed
/Delayed
A2- 14 24 34 44 52
BU 0,5 mm²
BU 0,5 mm²
BU 0,5 mm²
BU 0,5 mm²
BU 0,5 mm²
142
113
891
162
99
113-5
94-5
94-5
90-6
91-7

3.1К2 Safety Relay Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:118

1 2 3 4 5 6 7 8
81-5
82-3
3.1R1
1 2 243
81-5
BU 0,5mm²
3.1R2
1 2
3.1R3
1 2
82-3
3H5\BU
3H5\BN
243
00
3H6\BK1
3H6\BK2
170
00
3X15 1 3
3X15 1 3
3H6\BK2
3H6\BK1
170
00
1 3
3H6
3H5 2
3H5 3H6
LED light - Front side LED light - PVA Glue

LED Lights Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:119

1 2 3 4 5 6 7 8
86-3
86-2
86-3
86-3
86-3
86-2
86-2
86-3
3W6
4x2x0,34 mm² +4x0,5 mm²
3W6\WH/RD
3W6\WH/YE
3W6\BN
3W6\GN
3W6\BU
3W6\BK
3W6\VT
3W6\YE
2132
2122
2142
0021
2120
214
212
213
3X19 1 2 3 4 5 6 7 8 9

Encoder Connection From Matrix Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:120

1 2 3 4 5 6 7 8
For configurations with and without transformer, make bridges between:
78-6
78-5
3X1 3X1 3X1 3X1 3X1 3X1 3X1 3X1 3X1
VARIANTS 3X10 3T1 Terminal R4 S4 T4 R7 S7 T7 N2 N3
S4
R4
BK 6mm²
BK 6mm² AFLEX + OIM L220 23 26 29 31 32 34 35 20 21
3.1Q3 1L1 3L2 5L3 U = 400V 23 26 29 31 32 34 35 20 21

OIM Stand Alone
U = 400V L220 23 26 29 31 32 34 35 20 21
10A OIM Stand Alone
I I I
3W100\BN
2T1 4T2 6T3
S51
BK 6 mm²
R5
S5
78-1
3W100\BK
3W100\GNYE
PE
81-2
1 2 3 4 5 6 7 8
3T1 PRI
PE 6mm²
PE
BU 0,5mm²
SEC
241
3J7
31 32 33 34 Transformer EBox 41
3.1Q3
3W100\BU
3W100\GY
L221
N3
42
BU 0,5mm²
125
78-5
78-4
35
I3.4
I3.4
3.1Q3 102-2
Transformer CB
3.1A10.d
Siemens

Option - Transformer Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:121

1 2 3 4 5 6 7 8
PE PE
1 1 2
PE PE
1 2 2
1 3 2
1 4 2
1 5 2
PE PE
1 6 2
1 7 2
HMI
PE PE
1 8 2
3A16
DAOI
Touchscreen
GN-YE 3W10 GN-YE PE PE

PE 1 9 2
P ower Supply
X80
PROFIBUS DP
X2
USB
X61
USB
X62
PROFINET (LAN)
P1 X1 P2 In
Audio
OUT
USB
X60
3x1mm²(Black)+1x1 mm²(Green-Yellow). Flexible Control Cable. PVC - isolation;
PE PE
1 10 2
PE 1 11 2

The drawing is property of Aiger Group AG + El. Cabinet
3.1X1-(1/4) Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:158

1 2 3 4 5 6 7 8
PE 1 12 2
PE 1 13 2
R3 R3
1 14 2
R3 R3
1 15 2
S3 S3
1 16 2
S3 S3
1 17 2
T3 T3
1 18 2
T3 T3
1 19 2
Transformer 2Ph/1Ph
N2 1 20 2
3T1
El. Cabinet
N3 N3 BU 3W100 BU PRI
1 21 2 34 SEC
5x6mm² - Rubber Flexible cable
N3 N3
1 22 2


1 2 3 4 5 6 7 8
Transformer 2Ph/1Ph
3T1
El. Cabinet
PRI
GY 3W100 GY L221
SEC
31 1 23 2
5x6mm² - Rubber Flexible cable
R4 R4
1 24 2
R4 R4
1 25 2
1 26 2
S4 S4
1 27 2
S4 S4
1 28 2
1 29 2
T4 T4
1 30 2
T4 1 31 2
R7
1 32 2
S7 S7
1 33 2
1 34 2


1 2 3 4 5 6 7 8
T7
1 35 2


1 2 3 4 5 6 7 8
241 241
1 1.L 2
241 241
3 1.U 4
241 241
1 2.L 2
241 241
3 2.U 4
241 241
1 3.L 2
Air Pressure Control Vacuum Control

241 241
3 3.U 4
3B11 3B12
DAOI DAOI
Stop Button
BN 3B11 BN 241 241 BN 3B12 BN
P 1 4.L 2 DC+ Fe
Sensor Cable, NEBU - 3x0,25 mm², M8 - Angled connector,l=5000mm Sensor Cable, NEBU - 4x0,25 mm², M8 - Straight connector,l=2500mm
3S4
DAOI
Front Cover Safety Sensor
241 241 VT 3W11 VT
3 4.U 4 3
12x0,34 mm². Flexible Control Cable with Shield. PVC - isolation;
3B5
DAOI
241 241 BN 3B5 BN
1 5.L 2 1
Cable for PILZ sensors, 5x0,25 mm², M12 - Male- straight to M12 - Female- straight, 3000mm
241 241
3 5.U 4
241 241
1 6.L 2
241 241
3 6.U 4


1 2 3 4 5 6 7 8
1 7.L 2
241
3 7.U 4
242 1 8.L 2
242 3 8.U 4
242 242
1 9.L 2
242
3 9.U 4
1 10.L 2
242 242
3 10.U 4
LED light - Front side

243 1 11.L 2
3H5
DAOI
243 243 BN 3H5 BN
3 11.U 4 1
4x2,5 mm². Flexible Power Cable with Shield. PVC - isolation;


1 2 3 4 5 6 7 8
243
1 12.L 2
3 12.U 4
244 244
1 13.L 2
244 3 13.U 4
245 245
1 14.L 2
245 245
3 14.U 4
245 245
1 15.L 2
HMI
245 245
3 15.U 4
3A16
DAOI
Touchscreen
BK1 3W10 BK1 245

L+ 1 16.L 2
P ower Supply
X80
PROFIBUS DP
X2
USB
X61
USB
X62
PROFINET (LAN)
P1 X1 P2 In
Audio
OUT
USB
X60
3x1mm²(Black)+1x1 mm²(Green-Yellow). Flexible Control Cable. PVC - isolation;
3 16.U 4


1 2 3 4 5 6 7 8
1 17.L 2
3 17.U 4
3B11
DAOI
Vacuum Control
00 00 BU 3B11 BU
1 18.L 2 P
Sensor Cable, NEBU - 3x0,25 mm², M8 - Angled connector,l=5000mm
3B12
DAOI
00 00 BU 3B12 BU
3 18.U 4 Fe
Sensor Cable, NEBU - 4x0,25 mm², M8 - Straight connector,l=2500mm
00 00
1 19.L 2
Yellow Lamp
00 00
3 19.U 4
3H2
DAOI
00 00 GN 3W7 GN
1 20.L 2 0
3Y4
DAOI
BK2 3Y4 BK2 00 3 20.U 4
2x0,5 mm². Conductor with flexible Cu-wire, PVC - isolation;
3Y3
DAOI
00 00 BK2 3Y3 BK2
1 21.L 2
Sensor Cable, NEBU - 2x0,14 mm², l=2500mm
3Y2
DAOI
00 00 BK2 3Y2 BK2
3 21.U 4 2
00 00
1 22.L 2
00 00
3 22.U 4


1 2 3 4 5 6 7 8
00
1 23.L 2

00 00
3 23.U 4
3B5
DAOI
LED light - Front side
BU 3B5 BU 00 00
3 1 24.L 2
3H5
DAOI
00 00 BU 3H5 BU
3 24.U 4 3
4x2,5 mm². Flexible Power Cable with Shield. PVC - isolation;
3X15
DAOI
BK2 3H6 BK2 00 00
3 1 25.L 2
00 00
3 25.U 4
00
1 26.L 2
00 00
3 26.U 4
1 27.L 2
3 27.U 4
01 01
1 28.L 2
01 01
3 28.U 4


1 2 3 4 5 6 7 8
HMI
3A16
DAOI
01 01 BK2 3W10 BK2 Touchscreen
1 29.L 2 M
3x1mm²(Black)+1x1 mm²(Green-Yellow). Flexible Control Cable. PVC - isolation; P ower Supply PROFIBUS DP
X80 X2
USB
X61
USB
X62
PROFINET (LAN)
P1 X1 P2 In
Audio
OUT
USB
X60
01 01
3 29.U 4
1 30.L 2
3 30.U 4


1 2 3 4 5 6 7 8
3Y4
DAOI
BK1 3Y4 BK1 143 143
1 1.L 2
3Y3
DAOI
BK1 3Y3 BK1 144 144
3 1.U 4
3Y2
DAOI
Green Lamp
BK1 3Y2 BK1 145 145
1 1 2.L 2
3H1
DAOI
Yellow Lamp
BN 3W7 BN 146 146
1 3 2.U 4
3H2
DAOI
Red Lamp
YE YE 147 147
1 1 3.L 2
3H3
DAOI
Buzzer
GY GY 148 148
1 3 3.U 4
3H4
DAOI
WH WH 149 149
1 1 4.L 2
3B11
DAOI
Vacuum Control
BK 3B11 BK 131 131
P 3 4.U 4
Sensor Cable, NEBU - 3x0,25 mm², M8 - Angled connector,l=5000mm
3B12
DAOI
Stop Button
BK 3B12 BK 132 132
Fe
1 5.L 2
3S4
DAOI
PK 3W11 PK 133 133
4 3 5.U 4
3B10
DAOI
Safety Valve
WH 3B10 WH 154 154
2 1 6.L 2
Cable for PILZ sensors, 5x0,25 mm², M12 - Female- straight only in one side - 5000mm
3Y1
DAOI
165 165 BK1 3Y1 BK1
3 6.U 4


1 2 3 4 5 6 7 8
Safety Valve
3Y1
DAOI
0165 0165 BK2 3Y1 BK2
1 7.L 2
3B10
DAOI
GY 3B10 GY 158 158
5 3 7.U 4
3B5
DAOI
BK 3B5 BK 159 159
4 1 8.L 2
3B5
DAOI
155 155 WH 3B5 WH
3 8.U 4 2
Main OP Emergency Stop

156 156 RD 3W11 GY
1 9.L 2 5
3S2
DAOI
Main OP Emergency Stop Reset button
157 157 WH RD
3 9.U 4 22
3S2 3S3
DAOI DAOI
GN 3W11 GN 160 160 WH
12 1 10.L 2 4
166 166 GY
3 10.U 4
1 11.L 2
139 3 11.U 4
1 12.L 2
138 3 12.U 4


1 2 3 4 5 6 7 8
3B10
DAOI
150 150 BN 3B10 BN
1 13.L 2 1
150 BK
3 13.U 4 4
1 14.L 2
3 14.U 4
Main OP Emergency Stop

152 152 BK
1 15.L 2
3S2
DAOI
BK 3W11 BK 152 152
11 3 15.U 4
1 16.L 2
3 16.U 4
1 17.L 2
3 17.U 4
1 18.L 2
3 18.U 4


1 2 3 4 5 6 7 8
1 19.L 2
3 19.U 4
1 20.L 2
3 20.U 4
1 21.L 2
3 21.U 4
1 22.L 2
3 22.U 4
1 23.L 2
3 23.U 4
1 24.L 2
3 24.U 4


1 2 3 4 5 6 7 8
1 25.L 2
3 25.U 4
1 26 2
241 3 26

00 4 26
3B1
DAOI
134 134 4 - BK 3B1 4 - BK
1 27 2 4
Sensor Cable EVC004 - 4x0,34 mm², M12 - angled, 2000mm
3B1
DAOI
1 - BN 3B1 1 - BN 241 3 - BU
1 3 27 3
Capsules Tank A Empty Level

00 3 - BU
4 27
3B2
DAOI
Capsules Tank A Empty Level
135 135 4 - BK 3B2 4 - BK
1 28 2 4
3B2
DAOI
1 - BN 3B2 1 - BN
1 3 28
3 - BU 3 - BU 00
3 4 28


1 2 3 4 5 6 7 8
136 136
1 29 2
241 3 29
00 4 29
137 137
1 30 2
241 3 30
Inserton Unit Front Position

00 4 30
3B6
DAOI
138 138 4(BK) 3B6 4(BK)
1 31 2
Sensor Cable EVT001 - 4x0,25 mm² M12 - straight to cable end WO coupling, 5000mm
241 1(BN) 1(BN)

3 31 1
Inserton Unit Back Position

4 31
3B7
DAOI
139 139 4(BK) 3B7 4(BK)
1 32 2
241 1(BN) 1(BN)

3 32 1
4 32


1 2 3 4 5 6 7 8
3B14
DAOI
4 - BK 3B14 4 - BK 314 314
3 1 33 2
1 - BN 1 - BN 241
1 3 33

3 - BU 3 - BU 00
4 4 33
3B15
DAOI
4 - BK 3B15 4 - BK 315 315
3 1 34 2
1 - BN 1 - BN 241
1 3 34
3 - BU 3 - BU 00
4 4 34
1 35 2
3 35
4 35


1 2 3 4 5 6 7 8
1 1.L 2

3 1.U 4
3Y5
DAOI
BK2 3Y5 BK2 00 00
2 1 2.L 2
3Y7
DAOI
BK2 3Y7 BK2 00 3 2.U 4
3Y5
DAOI
335 335 BK1 3Y5 BK1
1 3.L 2 1
3Y7
DAOI
337 337 BK1 3Y7 BK1
3 3.U 4
241 241
1 4.L 2
00 00
3 4.U 4
241
1 5.L 2
3 5.U 4
1 6.L 2
3 6.U 4


1 2 3 4 5 6 7 8
1 7.L 2
3 7.U 4
1 8.L 2
3 8.U 4
1 9 2
241 3 9
Feeding Unit A Down Position Left

00 4 9
3B8
DAOI
4(BK) Feeding Unit A Down Position Left
3B8 4(BK) 140 140
1 10 2
3B8
DAOI
241 1(BN) 3B8 1(BN)
3 10 1
4 10


1 2 3 4 5 6 7 8
Feeding Unit A Down Position Right

1 11 2
3B9
DAOI
241 1(BN) 3B9 1(BN)
3 11 1
4 11
316 316
1 12 2
241 3 12
00 4 12
317 317
1 13 2
241 3 13
Feeding Unit A Upper Position Right

00 4 13
3B21
DAOI
BK 3В21 BK 321 321
4 1 14 2
241
3 14
00
4 14


1 2 3 4 5 6 7 8
Feeding Unit B Upper Position Left
3B22
DAOI
BK 3В22 BK 322 322
4 1 15 2
241
3 15
00
4 15
320
1 16 2
3 16
4 16
1 17 2
3 17
4 17
1 18 2
3 18
4 18


1 2 3 4 5 6 7 8
323
1 19 2
3 19
4 19


1 2 3 4 5 6 7 8
Mark Description
3B3 Feeding zone A Work Level
3B4 Feeding zone A High Level

3B3 3B4
3B16 Feeding zone B Work level
3B17 Feeding zone B High Level
3T1 Transformer 2Ph/1Ph
3.1A1 Phase Detection Relay 3B16 3B17
3.1A2 Positioning System Servo Control
3.1A3 Vibro Feeder A Controller 3.1A9 3.1A11 3.1A13 3.1A15
3.1A4
3.1A7
3.1A4 Insertion Whell Drive Controler
3.1A5 Air-Heat Exchanger
3.1A6 Vibro Feeder B Controller
3.1A7 Ins.Drive Power Module
3.1A8 Profinet Switch

3.1A10 3.1A12 3.1A16
3.1A10 Digital Input Module/32 3.1A14
3.1A2
3.1A11 Digital Input Module
3.1F8
3.1A12 Digital Output module 3.1L1 3.1F6 3.1A8
3.1F10
3.1A13 Digital Output module
3.1A14 Analog Output Module (2x0-10V)
3.1A15 Safety PLC Inputs(16)

3.1F7
3.1A16 Safety Output Module 3.1F9
3.1F1 Main Circuit Breaker
3.1F6 Signal Device Circuit Breaker
3.1F7 Digital Outputs CB
3.1F8 LED light CB
3.1F10 UPS 24V DC CB

Components description (Filter) Doc №: D000415516 Machine number: ARCB-MEX 21115695 DWG number: Page:184

1 2 3 4 5 6 7 8
Mark Description
3.1F14 Air-Heat Exchanger CB
3.1F15 Positioning System CB
3.1F16 Vibro Feeder A CB
3.1F17 3.1A3 3.1A6

Insertion Wheel CB
3.1F18 Vibro Feeder B CB
3.1G1 DC Power Supply
3.1G2 UPS
3.1F15 3.1F17
3.1G3 UPS Battery 3.1F1
3.1K1 Main Safety Contactor
3.1K2 Safety relay
3.1K3 Vacuum Pump Contactor

3.1F14 3.1F18
3.1K5 OIM is Ready 3.1F16
3.1K6 Vibro Feeder A Start/Stop
3.1L1 Ins.Wheel Drive Line Filter
3.1Q1 Vacuum Pump Circuit Breaker
3.1Q2 DC Power Supply Circuit Breaker
3.1Q3 Transformer CB
3.1R1 Diod
3.1R2 Diod
3.1R3 Diod
3.1S1 Main Power Switch
3.1X5 Vibro Feeder В
3.1X6 Vibro Feeder А
3.1X10 F Female
3.1X10 M Power Suppy


1 2 3 4 5 6 7 8
Mark Description
3.1X12 Profinet Connection To Downstream
3.1X120 Profinet Connection to Upstream
3.1G1 3.1G2 3.1G3


AFLEX DAOI ARCB-MEX 21115695 - Circuit Diagram - CUST - 18.10

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AFLEX DAOI ARCB-MEX 21115695 - Circuit Diagram - CUST - 18.10

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AIGER ENGINEERING Ltd Member Of Aiger Group AG,Switzerland

Company / customer RC BESTECH DE MEXICO S. DE R.L. DE C.V.

Project name DOS

Product name Duo Aiger Object Inserter /DAOI/

Machine number ARCB-MEX 21115695

Created by: A. Garabski Number of pages: 186

Date 18.10.2021 Name:

Revision 4.0 01 Page of:186

1 A Digital Elements – PLC, Invertor, HMI

4 F Fuse, Circuit Breakers

5 G Power Supply, UPS, Battery

6 H Signal Device, Lamp

9 Q Main switch, Thermomagnetic Circuit Braker

11 R Resistant, Heating Element

12 S Switch, Selector, Button

Date 18.10.2021 Name:

Revision 4.0 12 Page of:186

Location Mark Description

3.1 El. Cabinet

Date 21.5.2021 Name:

Revision 4.0 13 Page of:186

Date 15.6.2021 Name:

Revision 4.0 15 Page of:186

Date 21.5.2021 Name:

Revision 4.0 16 Page of:186

Drivе Name Type Power supply Function

Date 21.5.2021 Name:

Revision 4.0 17 Page of:186

OIM Front View OIM Rear View

Date 8.10.2021 Name:

Revision 4.0 18 Page of:186

Date 21.5.2021 Name:

Revision 4.0 19 Page of:186

Sensor Name Sensor type Type Description

Feeding Unit A Down

Feeding Unit A Down

Date 21.5.2021 Name:

Revision 4.0 20 Page of:186

Sensor Name Sensor type Type Description

Feeding Unit A Upper

Feeding Unit B Upper

Date 8.10.2021 Name:

Revision 4.0 21 Page of:186

OIM Front View OIM Rear View

Date 21.5.2021 Name:

Revision 4.0 22 Page of:186

Sensor Name Sensor type Description

The sensor is locking from HMI.

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