DEPARTMENT OF MECHANICAL ENGINEERING

SESSION : 2 2021/2022
DJJ10033__WORKSHOP TECHNOLOGY
END OF CHAPTER (EOC)
[CLO 2_C3]

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Instruction: Answer all question.

Scope: Topic 5 (Gears) & Topic 6 (CNC)

Question 1:
Define gears.
[2 marks]
Question 2:
State EIGHT (8) types of gear.
[8 marks]
Question 3:
Explain the main purpose of indexing or dividing head of gear.
[4 marks]
Question 4:
A spur gear has a pitch diameter (PD) of 180 mm and 45 teeth gears. Determine:
i. Module
ii. Circular pitch
iii. Outside diameter
iv. Dedendum
[8 marks]
Question 5:
Calculate for the index movement required to mill a hexagonal bolt by direct indexing. The rapid index plate has
24 holes.
[2 marks]
Question 6:
Find out the index movement required by setting the dividing head to mill 30 teeth on spur wheel blank by simple
indexing.
[3 marks]
Question 7:
Calculate the index for milling a spur gear using simple indexing to cut 24 teeth.
Given:
Plate 1 : 15, 16, 17, 18, 19 and 20
Plate 2 : 21, 23, 27, 29, 31 and 33
[5 marks]
Question 8:
Define the G code as listed below:
i. G00
ii. G01
iii. G02
iv. G03
[4 marks]
Question 9:
Explain briefly the following coordinate system:
i. Absolute coordinate
ii. Incremental coordinate
[4 marks]
Question 10:
Use G90 to write a simple program in order to cut part as shown in figure below:

[10 marks]

Question 11:
Construct a G code program to produce the object in the Figure 3 using Computer Numerical Control (CNC).

Information about this program :

Interpolation : Linear
Coordinate : Incremental
Feed rate : 220 mm/min
Process start/end : At point P0

[10 marks]

PREPARED BY: VERIFIED BY:

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ANGELA ANAK MERUM CHICHA BAGU
Course Coordinator Head of Program, Diploma of mechanical Engineering