Professional Documents
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ENGINE SECTION 2
MECHANICAL ME(H4DOTC)
This service manual has been prepared
to provide SUBARU service personnel
EXHAUST EX(H4DOTC)
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles. COOLING CO(H4DOTC)
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of LUBRICATION LU(H4DOTC)
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual SPEED CONTROL SYSTEMS SP(H4DOTC)
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition. IGNITION IG(H4DOTC)
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts. STARTING/CHARGING SYSTEMS SC(H4DOTC)
EN(H4DOTC)(diag)
Page
1. Basic Diagnostic Procedure ........................................................................2
2. Check List for Interview...............................................................................4
3. General Description ....................................................................................6
4. Electrical Components Location..................................................................9
5. Engine Control Module (ECM) I/O Signal .................................................23
6. Engine Condition Data ..............................................................................27
7. Transmission Control Module (TCM) I/O Signal .......................................28
8. Data Link Connector .................................................................................29
9. OBD-II General Scan Tool ........................................................................30
10. Subaru Select Monitor...............................................................................32
11. Read Diagnostic Trouble Code (DTC) ......................................................38
12. Inspection Mode........................................................................................39
13. Drive Cycle................................................................................................45
14. Clear Memory Mode..................................................................................47
15. Compulsory Valve Operation Check Mode ...............................................48
16. Malfunction Indicator Light ........................................................................50
17. Diagnostics for Engine Starting Failure.....................................................59
18. List of Diagnostic Trouble Code (DTC) .....................................................74
19. Diagnostic Procedure with Diagnostic Trouble Code (DTC) .....................81
20. General Diagnostic Table........................................................................308
Basic Diagnostic Procedure
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-2
Basic Diagnostic Procedure
ENGINE (DIAGNOSTICS)
2. AUTOMATIC TRANSMISSION
When DTC about automatic transmission is shown
on display, carry out the following basic check. Af-
ter that, carry out the replacement or repair work.
1) ATF level check <Ref. to 4AT-31, Automatic
Transmission Fluid.>
2) Differential gear oil level check <Ref. to 4AT-33,
Differential Gear Oil.>
3) ATF leak check <Ref. to 4AT-31, Automatic
Transmission Fluid.>
4) Differential gear oil leak check <Ref. to 4AT-33,
Differential Gear Oil.>
5) Stall test <Ref. to 4AT-35, Stall Test.>
6) Line pressure test <Ref. to 4AT-38, Line Pres-
sure Test.>
7) Transfer clutch pressure test <Ref. to 4AT-39,
Transfer Clutch Pressure Test.>
8) Time lag test <Ref. to 4AT-37, Time Lag Test.>
9) Road test <Ref. to 4AT-34, Road Test.>
10) Shift characteristics <Ref. to 4AT-39, Transfer
Clutch Pressure Test.>
EN(H4DOTC)(diag)-3
Check List for Interview
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-4
Check List for Interview
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-5
General Description
ENGINE (DIAGNOSTICS)
3. General Description 8) Use the ECM mounting stud bolt at the body
head grounding points when measuring voltage
A: CAUTION and resistance inside the passenger compartment.
1) Airbag system wiring harness is routed near the
ECM, main relay and fuel pump relay.
CAUTION: (A)
• All airbag system wiring harness and con-
nectors are colored yellow. Do not use the elec-
trical test equipment on these circuit.
• Be careful not to damage the airbag system
wiring harness when servicing the ECM, TCM,
main relay and fuel pump relay.
2) Never connect the battery in reverse polarity. EN-00069
• The ECM will be destroyed instantly.
• The fuel injector and other part will be damaged (A) Stud bolt
in just a few minutes more.
3) Do not disconnect the battery cables while the 9) Use the engine grounding terminal or engine
engine is running. proper as the grounding point to the body, when
• A large counter electromotive force will be gener- measuring voltage and resistance in the engine
ated in the alternator, and this voltage may damage compartment.
electronic parts such as ECM, etc.
4) Before disconnecting the connectors of each
sensor and the ECM, be sure to turn the ignition
switch to OFF.
5) Poor contact has been identified as a primary
cause of this problem. To measure the voltage and/
or resistance of individual sensors or all electrical
control modules at the harness side connector, use
a tapered pin with a diameter of less than 0.64 mm
(0.025 in). Do not insert the pin more than 5 mm
(0.20 in) into the part. EN-00070
6) Before removing the ECM from located position, 10) Use the TCM mounting stud bolts at the
disconnect two cables on battery. grounding point, when measuring voltage and re-
• Otherwise, the ECM may be damaged. sistance inside the passenger compartment.
CAUTION:
When replacing the ECM, be careful not to use
the wrong spec. ECM to avoid any damage on
the fuel injection system.
7) The connectors to each sensor in the engine
compartment and the harness connectors on the
engine side and body side are all designed to be
waterproof. However, it is still necessary to take
care not to allow water to get into the connectors
when washing the vehicle, or when servicing the (A)
vehicle on a rainy day. EN-00071
EN(H4DOTC)(diag)-6
General Description
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-7
General Description
ENGINE (DIAGNOSTICS)
• The OBD-II diagnostics procedure is different pending on the quantity of air required for one cycle
from usual diagnostics procedure. When trouble- of operation. In actual operation, the injection quan-
shooting model with OBD-II, connect the Subaru tity is determined by the duration of an electric
Select Monitor or the OBD-II general scan tool to pulse applied to the fuel injector and this permits
the vehicle. simple, yet highly precise metering of the fuel.
• Further, all the operating conditions of the engine
2. ENGINE AND EMISSION CONTROL SYS- are converted into electric signals, and this results
TEM in additional features of the system, such as large
• The Multipoint Fuel Injection (MFI) system is a improved adaptability, easier addition of compen-
system that supplies the optimum air-fuel mixture sating element, etc.
to the engine for all the various operating condi- The MFI system also has the following features:
tions through the use of the latest electronic tech- • Reduced emission of harmful exhaust gases.
nology. • Reduced in fuel consumption.
With this system fuel, which is pressurized at a con- • Increased engine output.
stant pressure, is injected into the intake air pas- • Superior acceleration and deceleration.
sage of the cylinder head. The injection quantity of • Superior startability and warm-up perfor-
fuel is controlled by an intermittent injection system mance in cold weather since compensation is
where the electro-magnetic injection valve (fuel in- made for coolant and intake air temperature.
jector) opens only for a short period of time, de-
D: PREPARATION TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
24082AA230 CARTRIDGE Troubleshooting for electrical systems.
ST24082AA230
22771AA030 SUBARU SELECT Troubleshooting for electrical systems.
MONITOR KIT • English: 22771AA030 (Without printer)
• German: 22771AA070 (Without printer)
• French: 22771AA080 (Without printer)
• Spanish: 22771AA090 (Without printer)
ST22771AA030
EN(H4DOTC)(diag)-8
Electrical Components Location
ENGINE (DIAGNOSTICS)
(1)
(1)
EN-01270
(1) Engine control module (ECM) (3) Test mode connector (4) Data link connector
(2) Malfunction indicator light
EN(H4DOTC)(diag)-9
Electrical Components Location
ENGINE (DIAGNOSTICS)
(2)
EN-00156 EN-01271
(3)
(4)
EN-01272 EN-01150
EN(H4DOTC)(diag)-10
Electrical Components Location
ENGINE (DIAGNOSTICS)
• Sensor
EN-01274
(1) Manifold absolute pressure sensor (4) Knock sensor (7) Mass air flow and intake air tem-
(2) Engine coolant temperature sen- (5) Camshaft position sensor perature sensor
sor (6) Crankshaft position sensor (8) Tumble generator valve position
(3) Throttle position sensor sensor
EN(H4DOTC)(diag)-11
Electrical Components Location
ENGINE (DIAGNOSTICS)
(2)
(1)
EN-00294 EN-00295
(4)
(3)
EN-00296 EN-00297
(6)
(5)
EN-00298 EN-00299
(8)
(7)
EN-00300 EN-00301
EN(H4DOTC)(diag)-12
Electrical Components Location
ENGINE (DIAGNOSTICS)
(1)
(2)
(3)
(4)
(5) (6)
EN-00302
(1)
(7)
(4)
(6)
EN-01275
(1) Front oxygen (A/F) sensor (4) Front catalytic converter (6) Rear catalytic converter
(2) Precatalytic converter (Except for (5) Rear oxygen sensor (Except for (7) Rear oxygen sensor (Australia
Australia model and STi model) Australia model) model except for STi)
(3) Exhaust temperature sensor
(Except for Australia model and
STi model)
EN(H4DOTC)(diag)-13
Electrical Components Location
ENGINE (DIAGNOSTICS)
(1)
(3)
(2)
EN-00303 EN-00304
(5)
(4)
EN-00305 EN-00306
(7)
(6)
EN-00307 EN-01568
EN(H4DOTC)(diag)-14
Electrical Components Location
ENGINE (DIAGNOSTICS)
(1)
(2)
EN-01276
(1)
(2)
EN-01277
(1)
(2)
EN-00310 EN-00311
EN(H4DOTC)(diag)-15
Electrical Components Location
ENGINE (DIAGNOSTICS)
• Solenoid Valve, Actuator, Emission Control System Parts and Ignition System Parts
EN-01278
(1) Wastegate control solenoid valve (3) Purge control solenoid valve (5) Tumble generator valve actuator
(2) Idle air control solenoid valve (4) Ignition coil
EN(H4DOTC)(diag)-16
Electrical Components Location
ENGINE (DIAGNOSTICS)
(2)
(1)
EN-00313 EN-00314
(3)
(4)
EN-00315 EN-00316
(5)
EN-00317
EN(H4DOTC)(diag)-17
Electrical Components Location
ENGINE (DIAGNOSTICS)
(1) Fuel pump (5) Fuel pump control unit (9) Radiator sub fan relay 2
(2) Inhibitor switch (6) Radiator main fan relay 1 (10) Starter
(3) Main relay (7) Radiator main fan relay 2
(4) Fuel pump relay (8) Radiator sub fan relay 1
EN(H4DOTC)(diag)-18
Electrical Components Location
ENGINE (DIAGNOSTICS)
(1)
(3) (4)
(5)
EN-01281 EN-01282
(6)
(7)
(10)
(8)
(9)
EN-01596 EN-01328
EN(H4DOTC)(diag)-19
Electrical Components Location
ENGINE (DIAGNOSTICS)
2. TRANSMISSION
• Module
(1) (2)
EN-01284
(2)
(1)
EN-00327 EN-01285
EN(H4DOTC)(diag)-20
Electrical Components Location
ENGINE (DIAGNOSTICS)
• Sensor
(2)
EN-00184 EN-00107
EN-00186 EN-00187
EN-00188
(1) Rear vehicle speed sensor (for AT (3) Front vehicle speed sensor (for AT (5) ATF temperature sensor (for AT
model) model) model)
(2) Front vehicle speed sensor (for (4) Torque converter turbine speed (6) Brake light switch
MT model) sensor (for AT model)
EN(H4DOTC)(diag)-21
Electrical Components Location
ENGINE (DIAGNOSTICS)
(6)
EN-00331
(1) Inhibitor switch (4) Line pressure duty solenoid (7) 2-4 brake duty solenoid
(2) Shift solenoid valve 1 (5) Lock-up duty solenoid (8) Low clutch timing solenoid valve
(3) Shift solenoid valve 2 (6) Transfer duty solenoid (9) 2-4 brake timing solenoid valve
EN-00192
EN(H4DOTC)(diag)-22
Engine Control Module (ECM) I/O Signal
ENGINE (DIAGNOSTICS)
7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 7 6 5 4 3 2 1
15 14 13 12 11 10 9 8 19 18 17 16 15 14 13 12 11 10 16 15 14 13 12 11 10 9 8
22 21 20 19 18 17 16 28 27 26 25 24 23 22 21 20 24 23 22 21 20 19 18 17
To B84 To B136
9 8 7 6 4 5 3 2 1 6 5 4 3 2 1
21 20 19 18 17 16 15 14 13 12 11 10 12 11 10 9 8 7
31 30 29 28 27 26 25 24 23 22 17 16 15 14 13
EN-01286
EN(H4DOTC)(diag)-23
Engine Control Module (ECM) I/O Signal
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-24
Engine Control Module (ECM) I/O Signal
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-25
Engine Control Module (ECM) I/O Signal
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-26
Engine Condition Data
ENGINE (DIAGNOSTICS)
Measuring condition:
• After warm-up the engine.
• Gear position is in neutral position.
• A/C is turned to OFF.
• All accessory switches are turned to OFF.
EN(H4DOTC)(diag)-27
Transmission Control Module (TCM) I/O Signal
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-28
Data Link Connector
ENGINE (DIAGNOSTICS)
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
EN-00037
EN(H4DOTC)(diag)-29
OBD-II General Scan Tool
ENGINE (DIAGNOSTICS)
9. OBD-II General Scan Tool 3) Using the OBD-II general scan tool, call up DTC
and freeze frame data.
A: OPERATION OBD-II general scan tool functions consist of:
(1) MODE $01: Current powertrain diagnostic
1. HOW TO USE OBD-II GENERAL SCAN data
TOOL (2) MODE $02: Powertrain freeze frame data
1) Prepare a general scan tool (OBD-II general (3) MODE $03: Emission-related powertrain
scan tool) required by SAE J1978. DTC
2) Open the cover and connect the OBD-II general (4) MODE $04: Clear/Reset emission-related
scan tool to data link connector located in the lower diagnostic information
portion of instrument panel (on the driver’s side). Read out the data according to repair procedures.
(For detailed operation procedures, refer to the
OBD-II General Scan Tool Operation Manual.)
NOTE:
For details concerning DTC, refer to the List of Di-
agnostic Trouble Code (DTC). <Ref. to
EN(H4DOTC)(diag)-74, List of Diagnostic Trouble
Code (DTC).>
EN-01287
NOTE:
Refer to OBD-II general scan tool manufacturer’s instruction manual to access generic OBD-II PIDs (MODE
$01).
EN(H4DOTC)(diag)-30
OBD-II General Scan Tool
ENGINE (DIAGNOSTICS)
NOTE:
Refer to OBD-II general scan tool manufacturer’s instruction manual to access freeze frame data (MODE
$02).
4. MODE $03 (EMISSION-RELATED POWERTRAIN DIAGNOSTIC TROUBLE CODE (DTC))
Refer to Read Diagnostic Trouble Code (DTC) for information about data denoting emission-related power-
train DTC. <Ref. to EN(H4DOTC)(diag)-38, Read Diagnostic Trouble Code (DTC).>
5. MODE $04 (CLEAR/RESET EMISSION-RELATED DIAGNOSTIC INFORMATION)
Refers to the mode used to clear or reset emission-related diagnostic information (OBD-II trouble diagnostic
information).
NOTE:
Refer to OBD-II general scan tool manufacturer’s instruction manual to clear or reset emission-related diag-
nostic information (MODE $04).
EN(H4DOTC)(diag)-31
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
EN-00040
EN-01287
EN(H4DOTC)(diag)-32
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-33
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
Unit
Remarks Display Note (at idling)
of measure
AT/MT identification terminal AT Vehicle ID Signal — ON/OFF
Test mode terminal Test Mode Signal — OFF
Read memory terminal Read Memory Terminal — OFF
Neutral position switch signal Neutral Position Switch — ON
Soft idle switch signal Idle Switch Signal — ON
Ignition switch signal Ignition Switch — ON
Power steering switch input signal P/S Switch — OFF (At OFF)
Air conditioning switch signal A/C Switch — OFF (At OFF)
Starter switch signal Starter Switch — OFF
Rear O2 monitor Rear O2 Rich Signal — OFF
Knocking signal Knocking Signal — OFF
Crankshaft position sensor signal Crankshaft Position Sig. — OFF
Camshaft position sensor signal Camshaft Position Sig. — OFF
Rear defogger switch signal Rear Defogger SW — OFF (At OFF)
Blower fan switch signal Blower Fan SW — OFF (At OFF)
Light switch signal Light Switch — OFF (At OFF)
Air conditioner compressor relay output signal A/C Compressor Signal — OFF
Radiator fan relay 1 signal Radiator Fan Relay #1 — OFF
Radiator fan relay 2 signal Radiator Fan Relay #2 — OFF
Tumble generator valve output signal TGV Output — OFF
Tumble generated valve drive signal TGV Drive — Open
AT cooperative control request signal 1 Torque Control Signal #1 — OFF
AT cooperative control request signal 2 Torque Control Signal #2 — OFF
Torque Permission Sig-
AT coordinate permission demand — ON
nal
Intercooler water spray auto switch signal IC Washer Switch — OFF (At OFF)
Intercooler water spray relay signal IC Washer Relay — OFF (At OFF)
NOTE:
For detailed operation procedure, refer to the “SUBARU SELECT MONITOR OPERATION MANUAL”.
EN(H4DOTC)(diag)-34
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
NOTE:
For detailed operation procedure, refer to the “SUBARU SELECT MONITOR OPERATION MANUAL”.
6. READ FREEZE FRAME DATA FOR ENGINE. (OBD MODE)
1) On the «Main Menu» display screen, select the {Each System Check} and press the [YES] key.
2) On the «System Selection Menu» display screen, select the {Engine Control System} and press the [YES]
key.
3) Press the [YES] key after the information of engine type is displayed.
4) On the «Engine Diagnosis» display screen, select the {OBD System} and press the [YES] key.
5) On the «OBD Menu» display screen, select the {Freeze Frame Data} and press the [YES] key.
• A list of the support data is shown in the following table.
Contents Display Unit of measure
DTC for freeze frame data Freeze frame data DTC
Air fuel ratio control system for bank 1 Fuel system for Bank1 ON or OFF
Engine load data Engine Load %
Engine coolant temperature signal Coolant Temp. °C or °F
Short term fuel trim by front oxygen (A/F) sensor Short term fuel trim B1 %
Long term fuel trim by front oxygen (A/F) sensor Long term fuel trim B1 %
Intake manifold absolute pressure signal Mani. Absolute Pressure mmHg, kPa, inHg or psi
Engine speed signal Engine Speed rpm
Vehicle speed signal Vehicle Speed km/h or MPH
Air fuel ratio control system for bank 1 Fuel System for Bank 1 —
Ignition timing advance for #1 cylinder Ignition timing adv. #1 °
Intake air temperature signal Intake Air Temp. °C or °F
Intake air amount Mass Air Flow g/s
Throttle position signal Throttle Opening Angle %
NOTE:
For detailed operation procedure, refer to the SUBARU SELECT MONITOR OPERATION MANUAL.
EN(H4DOTC)(diag)-35
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-36
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
NOTE:
For detailed operation procedure, refer to the “SUBARU SELECT MONITOR OPERATION MANUAL”.
8. READ CURRENT DATA FOR AT
1) On the «Main Menu» display screen, select the {Each System Check} and press the [YES] key.
2) On the «System Selection Menu» display screen, select the {Transmission Control System} and press the
[YES] key.
3) Press the [YES] key after the information of transmission type is displayed.
4) On the «Transmission Diagnosis» display screen, select the {Current Data Display & Save} and press the
[YES] key.
5) On the «Data Display Menu» display screen, select the {Data Display} and press the [YES] key.
6) Using the scroll key, move the display screen up or down until desired data is shown.
• A list of the support data is shown in the following table.
Contents Display Unit of measure
Battery voltage Battery Voltage V
Rear vehicle speed sensor signal Rear Wheel Speed km/h or MPH
Front vehicle speed sensor signal Front Wheel Speed km/h or MPH
Engine speed signal Engine Speed rpm
Automatic transmission fluid temperature signal ATF Temp. °C or °F
Mass air flow sensor signal Air Flow Sensor Voltage V
Throttle position signal Throttle Sensor Voltage V
Gear position Gear Position —
Line pressure control duty ratio Line Pressure Duty Ratio %
Lock up clutch control duty ratio Lock Up Duty Ratio %
Transfer clutch control duty ratio Transfer Duty Ratio %
Power supply for throttle position sensor Throttle Sensor Power V
Torque converter turbine speed signal Turbine Revolution Speed rpm
2-4 brake timing pressure control duty ratio Brake Clutch Duty Ratio %
Stop lamp switch signal Stop Light Switch ON or OFF
Anti lock brake system signal ABS Signal ON or OFF
Cruise control system signal Cruise Control Signal ON or OFF
Neutral/Parking range signal N/P Range Signal ON or OFF
Reverse range signal R Range Signal ON or OFF
Drive range signal D Range Signal ON or OFF
3rd range signal 3rd Range Signal ON or OFF
2nd range signal 2nd Range Signal ON or OFF
1st range signal 1st Range Signal ON or OFF
Shift control solenoid A Shift Solenoid #1 ON or OFF
Shift control solenoid B Shift Solenoid #2 ON or OFF
Torque control output signal #1 Torque Control Signal #1 ON or OFF
Torque control output signal #2 Torque Control Signal #2 ON or OFF
Torque control cut signal Torque Control Cut Sig. ON or OFF
2-4 brake timing control solenoid valve 2-4 Brake Timing Sol. ON or OFF
Low clutch timing control solenoid valve Low Clutch Timing Sol. ON or OFF
Automatic transmission diagnosis indicator lamp Diagnosis Lamp ON or OFF
NOTE:
For detailed operation procedure, refer to the SUBARU SELECT MONITOR OPERATION MANUAL.
EN(H4DOTC)(diag)-37
Read Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-38
Inspection Mode
ENGINE (DIAGNOSTICS)
12.Inspection Mode
A: OPERATION
Carry out trouble diagnosis shown in the following DTC table.
When performing trouble diagnosis which is not shown in the DTC table, refer to the next item Drive cycle.
<Ref. to EN(H4DOTC)(diag)-45, Drive Cycle.>
DTC Item Condition
P0011 “A” Camshaft Position-Timing Over-Advanced or System Perfor-
—
mance (Bank 1)
P0021 “A” Camshaft Position-Timing Over-Advanced or System Perfor-
—
mance (Bank 2)
P0030 HO2S Heater Control Circuit (Bank 1 Sensor 1) —
P0031 HO2S Heater Control Circuit Low (Bank 1 Sensor 1) —
P0032 HO2S Heater Control Circuit High (Bank 1 Sensor 1) —
P0037 HO2S Heater Control Circuit Low (Bank 1 Sensor 2) —
P0038 HO2S Heater Control Circuit High (Bank 1 Sensor 2) —
P0068 Manifold Absolute Pressure/Barometric Pressure Circuit Range/Per-
—
formance
P0102 Mass or Volume Air Flow Circuit Low Input —
P0103 Mass or Volume Air Flow Circuit High Input —
P0107 Manifold Absolute Pressure/Barometric Pressure Circuit Low Input —
P0108 Manifold Absolute Pressure/Barometric Pressure Circuit High Input —
P0112 Intake Air Temperature Circuit Low Input —
P0113 Intake Air Temperature Circuit High Input —
P0117 Engine Coolant Temperature Circuit Low Input —
P0118 Engine Coolant Temperature Circuit High Input —
P0122 Throttle/Pedal Position Sensor/Switch “A” Circuit Low Input —
P0123 Throttle/Pedal Position Sensor/Switch “A” Circuit High Input —
P0129 Atmospheric Pressure Sensor Circuit Range/Performance —
P0130 O2 Sensor Circuit (Bank 1 Sensor 1) —
P0134 O2 Sensor Circuit No Activity Detected (Bank 1 Sensor 1) —
P0137 O2 Sensor Circuit Low Voltage (Bank 1 Sensor 2) —
P0138 O2 Sensor Circuit High Voltage (Bank 1 Sensor 2) —
P0171 System too Lean (Bank 1) —
P0172 System too Rich (Bank 1) —
P0230 Fuel Pump Primary Circuit —
P0245 Turbo/Super Charger Wastegate Solenoid “A” Low —
P0246 Turbo/Super Charger Wastegate Solenoid “A” High —
P0327 Knock Sensor 1 Circuit Low Input (Bank 1 or Single Sensor) —
P0328 Knock Sensor 1 Circuit High Input (Bank 1 or Single Sensor) —
P0335 Crankshaft Position Sensor “A” Circuit —
P0336 Crankshaft Position Sensor “A” Circuit Range/Performance —
P0340 Camshaft Position Sensor “A” Circuit (Bank 1 or Single Sensor) —
P0341 Camshaft Position Sensor “A” Circuit Range/Performance (Bank 1
—
or Single Sensor)
P0365 Camshaft Position Sensor “B” Circuit (Bank 1) —
P0390 Camshaft Position Sensor “B” Circuit (Bank 2) —
P0458 Evaporative Emission Control System Purge Control Valve Circuit
—
Low
P0462 Fuel Level Sensor Circuit Low Input —
P0463 Fuel Level Sensor Circuit High Input —
P0502 Vehicle Speed Sensor Circuit Low Input —
P0503 Vehicle Speed Sensor Intermittent/Erratic/High —
EN(H4DOTC)(diag)-39
Inspection Mode
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-40
Inspection Mode
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-41
Inspection Mode
ENGINE (DIAGNOSTICS)
EN-00039
(A)
EN-01288
(B)
EN-00041
(A) Test mode connector
(A) Safety stand
(B) Free rollers
EN(H4DOTC)(diag)-42
Inspection Mode
ENGINE (DIAGNOSTICS)
(A)
(A)
EN-00040 EN-01288
(A) Power switch 4) Connect the OBD-II general scan tool to its data
link connector in the lower portion of instrument
9) On the «Main Menu» display screen, select the panel (on the driver’s side).
{2. Each System Check} and press the [YES] key. CAUTION:
10) On the «System Selection Menu» display Do not connect the scan tools except for Suba-
screen, select the {Engine Control System} and ru Select Monitor and OBD-II general scan tool.
press the [YES] key.
11) Press the [YES] key after the information of en-
gine type is displayed.
12) On the «Engine Diagnosis» display screen, se-
lect the {Dealer Check Mode Procedure} and press
the [YES] key.
13) When the “Perform Inspection (Dealer Check)
Mode?” is shown on the display screen, press the
[YES] key.
14) Perform subsequent procedures as instructed
on the display screen. IM-00072
• If trouble still remains in the memory, the corre-
sponding DTC appears on the display screen.
EN(H4DOTC)(diag)-43
Inspection Mode
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-44
Drive Cycle
ENGINE (DIAGNOSTICS)
13.Drive Cycle
A: OPERATION
There are three drive patterns for the trouble diagnosis. Driving in the specified pattern allows to diagnose
malfunctioning items listed below. After the malfunctioning items listed below are repaired, always check
whether they correctly resume their functions by driving in the required drive pattern.
1. PREPARATION FOR THE DRIVE CYCLE
1) Make sure that the fuel remains approx. half amount [20 — 40 2 (5.3 — 10.6 US gal, 4.4 — 8.8 Imp gal)],
and battery voltage is 12 V or more.
2) After performing the diagnostics and cleaning memory, check for any remaining unresolved trouble data.
<Ref. to EN(H4DOTC)(diag)-47, Clear Memory Mode.>
3) Separate the test mode connector.
NOTE:
• Except for the engine coolant temperature specified items at starting, the diagnosis is carried out after en-
gine warm up.
• Carry out the diagnosis which is marked * on DTC twice, then, after finishing first diagnosis, stop the engine
and do second time at the same condition.
2. AFTER RUNNING 20 MINUTES AT 80 KM/H (50 MPH), IDLE ENGINE FOR 1 MINUTE.
DTC Item Condition
Insufficient Coolant Temperature for Closed Loop
*P0125 Engine coolant temperature is less than 20°C (68°F) at engine start.
Fuel Control
O2 Sensor Circuit Slow Response (Bank 1 Sen-
*P0133 —
sor 1)
Catalyst System Efficiency Below Threshold
*P0420 —
(Bank 1)
Evaporative Emission Control System Purge Con-
P0459 —
trol Valve Circuit High
P0461 Fuel Level Sensor Circuit Range/Performance —
Exhaust Gas Temperature Sensor Circuit Low-
P0545 —
Bank1
Exhaust Gas Temperature Sensor Circuit High-
P0546 —
Bank1
P1312 Exhaust Gas Temperature Sensor Malfunction Engine coolant temperature is less than 30°C (86°F) at engine start.
EN(H4DOTC)(diag)-45
Drive Cycle
ENGINE (DIAGNOSTICS)
(C)
97 (60)
64 (40)
(B) (E)
(A)
0
50 100 150 (Seconds)
EN-00842
(A) Idle engine for 10 seconds or (D) Decelerate with fully closed throt- (G) Stop vehicle with throttle fully
more. tle to 64 km/h (40 MPH). closed.
(B) Accelerate to 97 km/h (60 MPH) (E) Drive vehicle at 64 km/h (40 MPH)
within 20 seconds. for 20 seconds.
(C) Drive vehicle at 97 km/h (60 MPH) (F) Accelerate to 97 km/h (60 MPH)
for 20 seconds. within 10 seconds.
EN(H4DOTC)(diag)-46
Clear Memory Mode
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-47
Compulsory Valve Operation Check Mode
ENGINE (DIAGNOSTICS)
15.Compulsory Valve Operation (1) Connect the Subaru Select Monitor to data
link connector located in the lower portion of in-
Check Mode strument panel (on the driver’s side).
A: OPERATION
1) Prepare the Subaru Select Monitor kit. <Ref. to
EN(H4DOTC)(diag)-8, PREPARATION TOOL,
General Description.>
IM-00072
EN-00040
EN(H4DOTC)(diag)-48
Compulsory Valve Operation Check Mode
ENGINE (DIAGNOSTICS)
NOTE:
• The following parts will be displayed but not func-
tional because they are not installed on the vehicle.
Display
EGR Solenoid Valve
ASV Solenoid Valve
PCV Solenoid Valve
Vent Control Solenoid Valve
FICD Solenoid
Pressure Switching Sol. 1
Pressure Switching Sol. 2
AAI Solenoid Valve
Fuel Tank Sensor Control Valve
EN(H4DOTC)(diag)-49
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-50
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
NOTE: (2)
If the malfunction indicator light does not illuminate,
(3)
perform diagnostics of the malfunction indicator
light circuit or the combination meter circuit. <Ref. (4)
(6)
to EN(H4DOTC)(diag)-52, MALFUNCTION INDI-
CATOR LIGHT DOES NOT COME ON., Malfunc- (5)
tion Indicator Light.>
EN-01680
(1) ON
(2) OFF
(3) Ignition switch ON
(4) Engine start
(5) Misfire start
(6) 1 second
(1)
(3) (4)
(4)
(3)
(2)
(3)
(4) EN-01681
(5)
(1) ON
(6) (2) OFF
EN-01679
(3) Ignition switch ON
(1) No trouble (4) 1 second
(2) Trouble occurs
(3) ON
(4) OFF
(5) Ignition switch ON
(6) Engine start
EN(H4DOTC)(diag)-51
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
IGNITION
B72 BATTERY
SWITCH
No.13 SBF-4 SBF-1
4 1
LHD RHD
B37 B37
14
31
i2 i2
LHD RHD
LHD : 14
C7 *1 RHD : 13
A6 LHD :
*2 i1
*2
*1
RHD : i2
COMBINATION *3 LHD :
METER
*3 B36
15
1 2
1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9
3 4
7 8 9 10 11 12 13 14 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 27 28 29 30 31
i2 i1
i2 : LHD : RHD
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 23 24 10 11 12 13 14 15 16 17 18 19 20 21 12 13 14 15 16 17 18 19 20 21 22 23 24
22 23 24 25 26 27 28 29 30 31 32
EN-02557
EN(H4DOTC)(diag)-52
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-53
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
IGNITION
B72 BATTERY
SWITCH
No.13 SBF-4 SBF-1
4 1
LHD RHD
B37 B37
14
31
i2 i2
LHD RHD
LHD : 14
C7 *1 RHD : 13
A6 LHD :
*2 i1
*2
*1
RHD : i2
COMBINATION *3 LHD :
METER
*3 B36
15
1 2
1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9
3 4
7 8 9 10 11 12 13 14 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 27 28 29 30 31
i2 i1
i2 : LHD : RHD
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 23 24 10 11 12 13 14 15 16 17 18 19 20 21 12 13 14 15 16 17 18 19 20 21 22 23 24
22 23 24 25 26 27 28 29 30 31 32
EN-02557
EN(H4DOTC)(diag)-54
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
IGNITION
B72 SWITCH BATTERY
No.13 SBF-4 SBF-1
4 1
LHD RHD
LHD : 14
*1 RHD : 13
LHD :
B37 B37 *2 i1
14
31
i2 i2 RHD : i2
3 LHD :
* B36
C7
A6
1 1 1 LHD 1 LHD 16
*2
*1
RHD
RHD
A5
C: i11
A : B134
ECM
E: B84 E E
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10
12 13 14 15 16 17 18 19 20 21 22 23 24 8 9 10 11 12 13 14 15 10 11 12 13 14 15 16 17 18 19 20 21
16 17 18 19 20 21 22 22 23 24 25 26 27 28 29 30 31
i1 i2 : LHD i2 : RHD
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9
12 13 14 15 16 17 18 19 20 21 22 23 24 12 13 14 15 16 17 18 19 20 21 22 23 24 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 27 28 29 30 31 32
EN-02558
EN(H4DOTC)(diag)-55
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-56
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
IGNITION
B72 SWITCH BATTERY
No.13 SBF-4 SBF-1
4 1
LHD RHD
LHD : 14
*1 RHD : 13
LHD :
B37 B37 *2 i1
14
31
i2 i2 RHD : i2
LHD :
*3 B36
C7
A6
1 1 1 LHD 1 LHD 16
*2
*1
RHD
RHD
A5
C: i11
A : B134
ECM
E: B84 E E
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10
12 13 14 15 16 17 18 19 20 21 22 23 24 8 9 10 11 12 13 14 15 10 11 12 13 14 15 16 17 18 19 20 21
16 17 18 19 20 21 22 22 23 24 25 26 27 28 29 30 31
i1 i2 : LHD i2 : RHD
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9
12 13 14 15 16 17 18 19 20 21 22 23 24 12 13 14 15 16 17 18 19 20 21 22 23 24 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 27 28 29 30 31 32
EN-02558
EN(H4DOTC)(diag)-57
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-58
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-59
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
BATTERY
SBF-4 SBF-1
1
IGNITION
SWITCH
B72
3
P R N D 3 2 1
AT 12 12
11 7
MT
B12 T3 T7
MT
AT
B134 ECM 16
B14
STARTER
MOTOR
E E
1 2 1 2 3 4 5 6 7 1 2 3 4 1 2 3 4 5 6
3 4 8 9 10 11 12 13 14 15 5 6 7 8 7 8 9 10 11 12
16 17 18 19 20 21 22 9 10 11 12
EN-00338
EN(H4DOTC)(diag)-60
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-61
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
A : B134
D : B137
ECM
E: B84
C : B136
A22
D17
D18
A15
C1
D8
A7
E8
E9
B100
24
12
22
1
6
F2
F60
13
14
16
15
3
E3
E E E
1 2 1 2 1 2 3 4 1 2 3 4 5 6 7 1 2 3 4 5 6 7
3 4 3 4 5 6 7 8 8 9 10 11 12 13 14 15 8 9 10 11 12 13 14 15 16
5 6 9 10 11 12 16 17 18 19 20 21 22 17 18 19 20 21 22 23 24
13 14 15 16
F2 B84 B136
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6
12 13 14 15 16 17 18 19 20 21 22 23 24 10 11 12 13 14 15 16 17 18 19 20 21 7 8 9 10 11 12
22 23 24 25 26 27 28 29 30 31 13 14 15 16 17
EN-01292
EN(H4DOTC)(diag)-62
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
• RHD model
MAIN RELAY
A14
E10
A2
E2
E3
A : B134
D : B136
ECM
E : B137
C: B84
A22
D17
D18
A15
C1
D8
A7
E8
E9
B22
13
14
16
15
3
E3
E E E
1 2 1 2 1 2 3 4 1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9
3 4 3 4 5 6 7 8
8 9 10 11 12 13 14 15 8 9 10 11 12 13 14 15 16 10 11 12 13 14 15 16 17 18 19 20 21
5 6 9 10 11 12
16 17 18 19 20 21 22 17 18 19 20 21 22 23 24 22 23 24 25 26 27 28 29 30 31
13 14 15 16
B136
1 2 3 4 5 6
7 8 9 10 11 12
13 14 15 16 17
EN-01293
EN(H4DOTC)(diag)-63
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-64
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-65
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
B137 ECM
24
23
22
21
SBF-1 SBF-4 No.11
4 1
IGNITION
SWITCH B72
B100
10
11
7
9
F2
F60
4
8
E3
E
E
1
2
3
EN-01294
EN(H4DOTC)(diag)-66
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
• RHD model
B137 ECM
24
23
22
21
SBF-1 SBF-4 No.11
4 1
IGNITION
SWITCH B72
B22
8
E3
2
E
E
E31
B22 B137 B72
E32
1 2 3 4
E33 1 2 3 4 5 6 7 1 2
5 6 7 8
8 9 10 11 12 13 14 15 16 3 4
9 10 11 12
E34 17 18 19 20 21 22 23 24
13 14 15 16
1
2
3
EN-01295
EN(H4DOTC)(diag)-67
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-68
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
RHD
RHD
BATTERY
SBF-5
4 2 LHD 8 LHD
RELAY
B46
R1
10
FUEL PUMP
CONTROL UNIT
R122
5
9
8
7
6
LHD : 20
R15 R3 *1 RHD : 27
*1
*2
1
4
*3 LHD : 7
RHD : 5
FUEL ECM
PUMP
A : B134
E E
R58 M
D : B137
1 2 3 4 R15 1 2 3 4 1 2 3
5 6 7 8 5 6 7 8 9 10 4 5 6
1 2
3 4
A : B134 D : B137 B99 : LHD B99 : RHD
1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7
12 13 14 15 16 17 18 19 20 21 22 23 24 10 11 12 13 14 15 16 17 18 19 20 21
8 9 10 11 12 13 14 15 8 9 10 11 12 13 14 15 16
22 23 24 25 26 27 28 29 30 31 32
16 17 18 19 20 21 22 17 18 19 20 21 22 23 24
EN-02559
EN(H4DOTC)(diag)-69
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-70
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
MAIN RELAY
6 BATTERY
4 B61 F44
SBF-5
5 8
3
2
1
D5
D4
B61
B100
1
13
I4
2
3
F44
F2
F60
12
11
10
1
9
E3
E5 E16 E6 E17
2
1
2
1
2
1
2
1
#1 #2 #3 #4
E
FUEL INJECTORS
E16 E17
1 2 3 4 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 1 2 3 4
1 2 5 6 7 8 8 9 10 11 12 13 14 15 16 10 11 12 13 14 15 16 17 18 19 20 21 5 6 7 8
17 18 19 20 21 22 23 24 22 23 24 25 26 27 28 29 30 31 9 10 11 12
13 14 15 16
F2 B47
1 2 3 4 5 6 7 8 9 10 11 1 2
12 13 14 15 16 17 18 19 20 21 22 23 24 3 4
5 6
EN-01297
EN(H4DOTC)(diag)-71
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
• RHD model
MAIN RELAY
6 BATTERY
4
SBF-5
5
3
2
1
B47
D6
E1
D5
D4
B22
12
11
10
1
9
E3
E5 E16 E6 E17
2
1
2
1
2
1
2
1
#1 #2 #3 #4
E
FUEL INJECTORS
E16 E17
1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 1 2 3 4 1 2
8 9 10 11 12 13 14 15 16 10 11 12 13 14 15 16 17 18 19 20 21 5 6 7 8 3 4
1 2 17 18 19 20 21 22 23 24 22 23 24 25 26 27 28 29 30 31 9 10 11 12 5 6
13 14 15 16
EN-01298
EN(H4DOTC)(diag)-72
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-73
List of Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-74
List of Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-75
List of Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-76
List of Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-77
List of Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-78
List of Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-79
List of Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EN(H4DOTC)(diag)-80