HJM-22Q-G

Industrial filtration system user manual

Safety Precautions

Please read this chapter carefully before using the HJM-22Q-G industrial dust collector to ensure correct and safe operation of

the machine.

The following warning symbols used in this description

These symbols are used to warn the operator of specific steps that are not to be performed

These symbols are used to warn the operator of specific operation steps that must be paid special

attention to for safe operation

Safety precautions for industrial dust collectors

The personnel participating in the wiring and inspection must be professionals with corresponding capabilities.

Make sure that the power cord is placed in a place where it is not stepped on or pinched. If the cord is damaged,

dispose of it or replace it immediately.

Please be sure to use the power cord that comes with the machine. If you need to extend the power cord, please

contact the manufacturer or use a power cord with the correct specifications.

Do not perform power wiring operations when wet or wet hands!

The plug connected to the power supply must have a ground wire, and the socket must also have a fuse.
When not using the device for a long time, turn it off and unplug it. If the equipment is not used for a long time, but it
is connected to the power supply, decreased insulation performance can cause electric shock, leakage or fire accidents.
Do not climb, stand or place heavy objects at will when the equipment is running.

Do not attempt to repair the industrial equipment yourself. Please contact the manufacturer for discussion before

choosing a repair plan.

It is recommended that the replacement filter element use the original product.

The instruction manual of this equipment should be placed next to the machine intact, so that the staff can read it in

time.

Before overhauling, remember to cut off the power first.

The casters should be braked before the machine works.

The user’s industrial electrical equipment for a long time, the power socket and wiring should not be overloaded, so as
to avoid fire or electric shock accidents.

This machine prohibits flammable and explosive smoke and dust.

1
2 How the product works

2.1 Filtering principle

After the dust is collected into the dust collector through the suction inlet, the dust-laden air enters the filter room from
the air inlet flow sharing device of the dust collector, and first hits the spoiler in the middle of the air inlet. Under the action of
the airflow, a part of the coarse particles in the airflow directly settle into the ash hopper; the fine-grained and low-density
dust particles are filtered by the filter cartridge with a filtering effect of up to 99% when the airflow passes through the filter
cartridge, and is trapped on the surface of the filter cartridge and pulsed The blowback structure blows back into the ash
hopper, and the purified gas enters the clean air chamber and is discharged into the workshop again from the exhaust port of
the fan chamber on the upper side of the dust collector. The filtering principle diagram is shown in Figure 2.1:

Clean air

dusted air

Figure 2.1 Schematic diagram of dust filtration

2.2 Pulse blowback principle

The composition of the pulse blowback system is composed of a cylinder, an electromagnetic pulse valve, a pulse
blowback controller, and compressed air.
One end of the pulse valve is connected to a compressed air storage cylinder, and the other end is connected to an
electromagnetic pulse valve. The exhaust valve is controlled by a pulse blowback controller. When there is no signal from the
pulse blowback controller, the movable baffle of the exhaust valve is at the position of closing the exhaust hole; when the
program controller sends a signal, the movable baffle opens, and the compressed air in the accumulator is quickly relieved of
pressure, so the exhaust The corrugated film inside the air valve is pressed in the opposite direction, the jet port is opened, and
the compressed air enters the filter cartridge through the pulse valve for blowing and cleaning. When the signal disappears,
the movable baffle returns to the original position of closing the exhaust valve, and the corrugated film re-closes the jet port,
and the injection stops automatically. The reverse blowing is shown in Figure 2.2.
Each blow to clean the dust is completed at about 0.1 ~ 0.2S, that is, the high-pressure air sprayed at this moment has a

2
 good dust removal effect, so that the dust attached to the filter cartridge is shaken off, and the fine dust adsorbed on the
surface of the filter material is It is shaken off into the dust hopper under the action of the airflow. The pulse blowing air
pressure is 0.4～0.6Mpa, and the air supply must be kept constant during operation. The schematic diagram of the blowback
is shown in Figure 2.2.

Dust collect

Figure 2.2 Schematic diagram of pulse blowback

3 Product structure and characteristics

Air outlet

Control panel Fan unit

Pulse blowback

fume inlet

Filtration unit
Dust box

Swivel casters
3
 Figure 3.3HJM-22Q-G Structure diagram

4 Main parts introduction

4.1 Drive unit

The fan structural unit is composed of a motor and a volute. It adopts a vertical
motor structure and an integrated compact design, which reduces the footprint of the
machine while ensuring the negative pressure of the air volume. Motor adopts three-phase
asynchronous motor.

Figure 4.1Fan unit

4.2 High-quality electronic control

The electronic control components mainly adopt international brand Schneider control
components. The circuit is equipped with overload and phase sequence protection functions,
and adopts a low-voltage 24V control circuit, which can better protect the life safety of the operator
and ensure the stable operation of the equipment. The design of emergency stop, local and remote
switching control function.

Figure 4.2electronic control

4.3 Differential pressure switch

The equipment is equipped with a pressure difference switch to monitor the pressure
difference between the inside and outside of the filter element of the equipment in real time. When
the equipment is running, when the pressure difference between the inside and outside of the filter
element of the equipment reaches the set value of 1500Pa, the pressure difference switch
will feedback the signal to the line After receiving the signal, the wire control prompts the buzzer
on the control panel to start working, and emits a buzzer and flashing light to remind the staff to
maintain the equipment in time.
Figure 4.3differential pressure switch

4.4 High precision filter

The HJM-22Q-G pulse back-blowing industrial dust collector is a vertical filter cartridge filter
unit. It adopts a vertical installation method and is equipped with a spoiler at the air inlet to make the
large particles of dust entering the filter unit directly fall into the ash hopper. Inside, it has a
pre-dust removal effect. The filter cartridge is made of Toray membrane filter material. After
PTFE membrane treatment, the filtration efficiency for dust above 0.3-1µm is more than 99%,
which has a good removal effect.

Figure 4.4filter
4.5 Dust collection structure unit

Dust collection adopts a drawer-type structure design, and adopts the method of
opening the door, which is convenient to clean the dust at any time, and the
operation is simple and convenient.

Figure 4.5 dust box

4
5 Device operation

5.1 control panel

Figure 5.1 control panel

1: 电源指示 power indicator
2: 停止 STOP
3: 运行指示 RUN indicator
4: 启动 START
5: 脉冲开关 Pulse switch
6: 本地/远程 local/remote
7: 压差报警 different pressure alarm

Digital display area

Adjust frequency,
increase up and
down to decrease
adjustment

Figure 5.2 Inverter operation panel

START control
Connect the power supply, the power indicator (red) ① is on, press the start
button ④, the running indicator (green) ③ is on, and the equipment starts to run.
(Need to check whether the emergency stop button is on.)

STOP control
Press the stop button ②, the equipment stops working, and the running indicator
(green) ③ goes out.

5
 Pulse blowback control
Connect the power supply, the power indicator (red) ① is on, press the blue
self-locking button with light ⑤, the button emits blue light, and the pulse blowback
starts to run. (When starting the pulse blowback function, you need to check whether
the air inlet of the device is well connected and turn on the air source.)

Local remote control

The device is equipped with local and remote functions.

Local control
Connect the power supply, the power indicator (red) ① is on, turn the black
knob ⑥ to the local gear, the device enters the control panel button control mode,
press the start button ④, the running indicator (green) ③ is on, and the device starts
to run; press Stop button ②, the equipment stops working, and the running indicator
(green) ③ goes out.

remote control
Connect the power supply, the power indicator (red) ① is on, turn the black
knob ⑥ to the remote position, the device enters the remote control mode, plug the
aviation male plug of the remote control line into the aircraft carrier plug of the
device, and connect the remote line. The equipment starts to run, and the pulse
blowback starts. (Before performing remote control, you need to check whether the
air inlet of the device is well connected and turn on the air source.)

Buzzer
During the operation of the equipment, when the pressure difference between the
inside and outside of the filter element of the equipment reaches the design value of
the pressure difference switch of 2000Pa, the pressure difference switch will feed
back the signal to the wire control. After the wire control receives the signal, it will
prompt the buzzer on the control panel to start. It works and emits buzzing sound and
flashing light. At this time, the user needs to shut down the equipment and clean the
filter element.

Emergency stop control

When a buzzer or other abnormal situation occurs during the operation of the
equipment, the user can directly press the emergency stop button ⑧ on the panel, the
equipment enters the power-off state, the equipment stops working, and the pulse
cleaning function stops. After shutting down and inspecting the equipment, release the
emergency stop button ⑧, and then restart the equipment.

Open panel
The panel is fixed with hexagonal nuts. When the user needs to inspect the
circuit, he can use a hexagonal wrench to unscrew the nut to open the panel; after
checking the circuit, close the panel in time and tighten the nut.

Inverter operation panel As shown in Figure 5.2.

6
5.2 Differential pressure switch alarm differential pressure value adjustment

Differential pressure switch alarm differential

pressure adjustment steps

1. Use a Phillips screwdriver to loosen the screw ① on
the plastic protective cover on the differential
pressure switch (number as shown in the left figure);
2. After loosening the screws on the plastic protective
cover of the differential pressure switch, remove the
plastic protective cover ② (number as shown in the
left figure);
3. Use a flat-blade screwdriver to turn the slot ③ on
Figure 5.3 differential pressure switch the differential pressure switch clockwise or
counterclockwise (numbered as shown in the figure
on the left), and adjust the actual required alarm
differential pressure value to align with the red
triangle indicator pin on the differential pressure
switch ④ (number as shown in the left picture);
4. After adjusting the differential pressure alarm value,
cover and lock the plastic protective cover. Then start
the device test.
Note: The differential pressure alarm value of the
differential pressure switch has been debugged before
leaving the factory. If there is no special requirement for
on-site use, please do not adjust the alarm value at will,
so as not to affect the normal use of the equipment.
5.3 Pulse controller adjustment

Figure 5.4 HJM-22Q-G Pulse controller

7
 Pulse controller adjustment steps
1. Connect the power supply as required;
2. Press the pulse start switch, there will be a display on the digital display of the pulse
controller, just adjust the two buttons of the pulse controller [Modify]① and [Unit]②;
3. First press the [Unit] ② button, the digital display ③ will display 000, the first 0
from left to right will flash, and then press the [Unit] ② button, the second 0 will flash,
and then press the [ Modify】①button to adjust the second 0 to 2. Continue to press the
[Unit] ② button, the third 0 will flash, press the [Unit] ② button again, the pulse
controller will adjust to the next parameter adjustment screen. In this way, we adjusted the
first parameter vibration dust interval to 20S (20S is only for reference, and can be
adjusted to the corresponding value according to the requirements of the customer's
application environment.);
4. Continue to press the [Unit] ② button until the first digital display shows 3 (there is a
pulse controller that needs to be adjusted to the first digital display to R), and then press
the [Unit] ② button again to adjust to the end A digital display ③, when the last digital
display is flashing, press the [Modify] ① button and input the number of filter cartridges
on the corresponding machine [HJM-22Q-G is adjusted to 2]. In this way, the second
parameter is adjusted;
5. After completing the above steps, press the [Unit] ② button until the number on the
digital display is no longer flashing and start timing.
6. Close the cover of the pulse controller.
Attached HJM-22Q-G Circuit diagram

8
5.4 Filter replacement operation

Precautions for filter replacement:

⚫ Insufficient air flow or continuous work for 2000-4000 hours should consider replacing the filter cartridge
⚫ Need to replace the filter cartridge at the same time
⚫ When replacing, pay attention to disconnect the power supply, keep the sealing ring clean, do not knock or
knock, and should be handled gently

Figure 5.5 HJM-22Q-G Cartridge replacement diagram

1 Stop the fan, loosen the buckle ① on the door ②③, and open the door ②③;
2 Loosen the nut fixing the filter cartridge on the filter cartridge plate ④, and remove the old
filter cartridge ⑤;
3 Replace with a new filter cartridge, lock the nut, close the door ②③ and lock the buckle
①.

9
5.5 Dust cleaning operation

Figure 5.6 HJM-22Q-G Dust cleaning operation diagram

1 First stop the fan of the equipment, let the pulse blowback that comes with the equipment
blow back for 2~3 minutes when the fan of the equipment stops running, then turn off the
pulse and disconnect the power supply of the equipment.
2 Then loosen the buckle ① on the door panel ②, and then open the door panel ②, take
out the dust collection box ③, and move the waste in the dust collection box to the waste
disposal place;
3 Move the cleaned dust collection box ③ back into the frame, close the door ②, and lock
the buckle ①.
Note: The dust collection box needs to be cleaned regularly according to the on-site working conditions
to prevent excessive dust on the collection box from overflowing.

10
5.6 Oil-water separator cleaning operation

1 2

1 Check the oil-water separator regularly. If the water volume exceeds half of the container, clean
it up, as in step 2.
2 As shown in the figure, the bottom of the oil-water separator is provided with a drain. Press the
drain upward to clean the water in the container.

6 Daily maintenance and overhaul of equipment

6.1 Daily maintenance

(1) During the operation of the equipment, a special person should be assigned to manage it, and work
records should be kept.
(2) The dust collector and electric control equipment must be operated and overhauled by special
personnel. The operator must fully grasp the performance, structure and operating procedures of the dust
collector, and deal with problems in time to ensure the normal operation of the system.
(3) The gas storage tank and the oil-water separator should be discharged once every shift, and the
oil-water separator should be cleaned every 3-6 months.
(4) If the electromagnetic pulse valve fails, it should be eliminated in time. If there are impurities or
moisture inside, it should be cleaned up. If the diaphragm is damaged, it should be replaced in time.
(5) Periodically measure process parameters, such as flow, temperature, pressure, etc. If abnormalities are
found, the cause should be found and dealt with in time.

11
 (6) Regularly check the air system and the working conditions of the ash discharge system, and remove
any abnormalities in time.
(7) When starting up, first connect the compressed air to the air tank, switch on the power supply of the
controller, and start the ash discharge device. If there are other equipment in the system, start the downstream
equipment first.
(8) When shutting down, after the process system stops, the dust collector and the induced draft fan
should continue to work for a period of time to remove moisture and dust in the equipment. It must be noted
that when the dust collector stops working, it must be repeated The dust collector performs dust removal
operation (manual dust removal can be used) to remove the dust on the filter cartridge to prevent the filter
cartridge from being blocked by moisture.

6.2 Operation and Maintenance

(1) The dust collector should be started in advance before production. When the system shuts down, the
production equipment should be stopped first, and all the dust in the dust collection box should be discharged.
(2) The dust collector should be checked regularly after it is started. If there is air leakage or liquid
leakage, it should be shut down immediately.
(3) When inspecting and repairing the precipitator, the metal parts of the precipitator should not be
knocked.
(4) Regularly check the use of the filter element to avoid serious clogging of the filter element that
affects the use of the equipment.

6.3 Defects checking and solution

Defects Cause Solution

Phase sequence reversed Swap the power cords L1 and L2
The factory voltage fluctuates too Negotiated within the factory
Dust collector much, undervoltage or overvoltage
does not work Excessive current causes the Detection of motor operation, it may be
thermal overload protector to thermal overload disconnection
disconnect
Condensation of flue gas and dust Block air leakage and increase flue gas
Abnormal clogging the filter cartridge temperature
Pulse valve does not work Clean or replace the pulse valve
running
The compressed air source Check the oil-water separator pressure and
resistance pressure is too low compressor
Process system does not work Return to work
Pulse valve Power failure or failure of cleaning Restore the power supply and repair the ash
controller cleaning controller
does not work There is debris in the pulse valve Clean the pulse valve carefully

12
 The solenoid valve coil is burnt out Replace the solenoid valve
Compressed air pressure is too low Check the gas system and compressor
The suction hose is blocked or Clean up or replace
Insufficient broken
Check whether the blowback Check whether the air pipe is well connected
suction function is normal and whether the pulse controller is working.
Filter cartridge is clogged Clean or replace the filter cartridge.
Incorrect installation of filter Reinstall and adjust the filter cartridge/bag
Excessive
cartridge/bag position
emission Damaged filter cartridge/bag Replace filter cartridge/bag
First use after replacing the filter Continue to use for about 15 minutes
concentration
cartridge

Note：When there is a special failure of the dust collector or the actual working conditions of the dust collector
are quite different from the original design conditions, please contact our company in time to obtain a
solution.

7 Technical parameters

Model HJM-22Q-G

Voltage（V/Hz） 3 phase 220/50-60

Power Consumption（Kw） 2.2

Maximum processing air volume（m3/h） 1980

Maximum wind pressure（Pa） -2400

Number of filter cartridges (pcs)/filter area

2/21
（m2）

Filtration accuracy（µm） 0.3-1

Filtration efficiency 99.15%

Compressed air pressure (Mpa) 0.4-0.6

Compressed air cylinder capacity（L） 8

Dust box capacity（L） 50

Noise level（dB） 76±2

Filter method Negative pressure external filter

Ways to clean dust Pulse blowback + drawer dust collection

13
 Mobility Fuma casters

Air inlet caliber（mm） Ø200

Air outlet caliber（mm） Ø300

Dimensions (mm) 700×600×2000

Motor protection level IP55

8 Main components

When you need the parts listed in the table below, please inform us the name of the required parts, the type and quantity of

the equipment.

No. Item Specs Note

Integrated frequency conversion

1 2.2KW 1pcs
fan
2 Pulse valve G1inch Inner teeth 2pcs

3 Schneider AC contactor 1pcs

4 Switching power supply EDR-60-24 1pcs

5 Fuse 2A 1pcs

6 Differential pressure switch 1K~4Kpa 1pcs

emergency button 1pcs

7

8 buzzer 1pcs

9 Toray Film Filter Cartridge φ325*500 2pcs

10 Water separator 1pcs

14