SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

LV Controlgear - Reduced Voltage Motor Controller SATR-P-3822

ELECT-
Calibration, Setting, and Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM RE-TEST
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

A. CONTACT & INSULATION RESISTANCE TESTS

Clean the assembly to be tested. Remove unnecessary materials. (NETA SAES-P-116

A1
ATS 2007, 7.16.1.1.1.4) Sec. 3.2

Secure and isolate the area where the test is to be conducted. Place a
SAES-P-116
A2 safety fence and sign board around the perimeter. (NETA ATS
Sec. 3.2
2007, 5.1)

Check that the unit to be tested is not energized. (NETA SAES-P-116

A3
ATS 2007, 5.1) Sec. 3.2

Perform an insulation resistance test at test values specified below:

Voltage Rating Recommended Test Voltage
SAES-P-116
A4 100 - 250 500 Vdc
Sec. 3.2
251 - 600 1000 Vdc (NETA
ATS 2007, 7.16.1.1.2.3)

Measure insulation resistance, phase-to-phase and phase-to-ground,

with the starter contacts closed and the protective device open. Refer to SAES-P-116
A5
manufacturer's instructions for devices with solid-state components. Sec. 3.2
(NETA ATS 2007, 7.16.1.1.2.3)

Perform resistance measurements through all bolted connections with SAES-P-116

A6
low-resistance ohmmeter. (NETA ATS 2007, 7.16.1.1.2.1) Sec. 3.2

After completing the test, all switching devices must be switched to SAES-P-116
A7
'Open' position. (NETA ATS 2007, 5.1) Sec. 3.2

B. TEST EQUIPMENT

Test shall be performed using the following:

SAES-P-116
B1 1. Digital Low Resistance Ohmmeter ( DLRO - 10 amp unit is sufficient.)
Sec. 3.2
2. DC Current Source and a Millivoltmeter

Test shall be performed using an Insulation Resistance Test Set SAES-P-116

B2
(Megohmeter) 1000 V dc minimum. Sec. 3.2

Schedule Q
B3 The test equipment calibration cycle shall not exceed twelve months.
Att. IV Sec. 7

Equipment 1:
Test Equipment Manufacturer: Serial Number:
Scale Range and accuracy: Calibration date:
Calibration Company and Technician: Calibration Expiration Date:

Equipment 2:
Test Equipment Manufacturer: Serial Number:
Scale Range and accuracy: Calibration date:

Page 1 of 8
Calibration Company and Technician: Calibration Expiration Date:

Page 2 of 8
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

LV Controlgear - Reduced Voltage Motor Controller SATR-P-3822

ELECT-
Calibration, Setting, and Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-TEST
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

C. TEST RESULTS

Phases Insulation Resistance Contact Resistance Pass Fail Re-Test Date

A Phase to Ground
B Phase to Ground
C Phase to Ground
A Phase to B Phase
B phase to C Phase
C phase to A Phase

D. CONCLUSIONS TEST RESULTS

ITEM RE-TEST
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

All resistance readings should be one megohm or greater for each

measurement. If any reading is less than one megohm, the circuit
breaker should be replaced or the manufacturer should be consulted SAES-P-116
D1
before restoring the circuit breaker to service. Any reading less than one Sec. 3.2
megohm may indicate contaminated, flawed, or cracked insulating
material. (NEMA AB4, Sec 5.3.5)

Compare the test results of each pole. Results should be within 50% for SAES-P-116
D2
any of the poles. (NETA ATS 2007, 7.16.1.1.3.2.1) Sec. 3.2

Compare the test results to manufacturer's recommendations. (NETA SAES-P-116

D3
ATS 2007, 7.16.1.1.3.2.4) Sec. 3.2

Test results are acceptable and in accordance with Saudi Aramco Schedule Q
D4
Engineering Standards and contractual requirements. Att. II

E. THERMAL OVERLOAD RELAY PRIMARY CURRENT INJECTION TEST PROCEDURE

Clean the assembly to be tested. Remove unnecessary materials. (NETA SAES-P-116

E1
ATS 2007, 7.16.1.1.1.4) Sec. 3.2

Secure and isolate the area where the test is to be conducted. Place a
SAES-P-116
E2 safety fence and sign board around the perimeter. (NETA ATS
Sec. 3.2
2007, 5.1)

Turn-off, lock out, and tag the appropriate disconnect. (NETA SAES-P-116
E3
ATS 2007, 5.1) Sec. 3.2

Check that the unit to be tested is not energized using a voltmeter before SAES-P-116
E4
beginning the test. (NETA ATS 2007, 5.1) Sec. 3.2

Using the current-source power supply, an appropriate current is passed SAES-P-116

E5
through the relay contacts. Sec. 3.2

Page 3 of 8
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

LV Controlgear - Reduced Voltage Motor Controller SATR-P-3822

ELECT-
Calibration, Setting, and Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-TEST
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Record the voltage and the current for the test report and for future SAES-P-116
E6
reference. Sec. 3.2

F. TEST EQUIPMENT

SAES-P-116,
F1 Test shall be performed using a current-source power supply.
Sec 3.2

Schedule Q
F2 The test equipment calibration cycle shall not exceed twelve months.
Att. IV Sec. 7

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:
Calibration Company and Technician: Calibration Expiration Date:

G. TEST RESULTS

Thermal Overload Class# Actual Trip Time Voltage Current Pass Fail Re-Test Date

H. CONCLUSIONS ACCEPTANCE CRITERIA

ITEM RE-TEST
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Overload trip times shall be in accordance with manufacturer's published SAES-P-116

H1
data. (NETA ATS 2007, 7.16.1.1.3.2.6) Sec. 3.2

Test results are acceptable and in accordance with Saudi Aramco Schedule Q
H2
Engineering Standards and contractual requirements. Att. II

I. CIRCUIT BREAKER AND MCP TESTING

Test circuit breakers, including motor circuit protectors, in accordance SAES-P-116

I1
with NETA ATS, Sec. 7.6 (NETA ATS 2007, 7.16.1.1.2.5) Sec. 3.2

J. FUNCTIONAL TESTING

Verify that the unit operates in accordance with applicable drawings as SAES-P-116
J1
follows: (NETA ATS 2007, 7.16.1.1.1.1) Sec. 3.2

LOCAL LOCAL REMOTE

Start Contactor Open Start

Stop Contactor Close Stop

HOA Contactor Trip HOA

Lead / Lag IQ Data Lead / Lag

On / Off On / Off

Page 4 of 8
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

LV Controlgear - Reduced Voltage Motor Controller SATR-P-3822

ELECT-
Calibration, Setting, and Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-TEST
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Run / On light Run Light

Stop / Off Light Stop Light

Motor Heater Circuit

Auxiliary Contacts

Overload Reset

K. PNEUMATIC OR ELECTRONIC TIMER TEST

Timer shall be tested in accordance with the manufacturer's published SAES-P-116

K1
instruction. (NETA ATS 2007, 7.16.1.1.3.2.4) Sec. 3.2

L. TEST RESULTS

Phases Insulation Resistance Contact Resistance Pass Fail Re-Test Date

A Phase to Ground

B Phase to Ground

C Phase to Ground

A Phase to B Phase

B phase to C Phase

C phase to A Phase

M. CONCLUSIONS

ITEM RE-TEST
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

All resistance readings should be one megohm or greater for each

measurement. If any reading is less than one megohm, the circuit
breaker should be replaced or the manufacturer should be consulted SAES-P-116
M1
before restoring the circuit breaker to service. Any reading less than one Sec. 3.2
megohm may indicate contaminated, flawed, or cracked insulating
material. (NEMA AB4, Sec 5.3.5)

Compare the test results of each pole. Results should be within 50% for SAES-P-116
M2
any of the poles. (NETA ATS 2007, 7.16.1.1.3.2.1) Sec. 3.2

Compare the test results to manufacturer's recommendations. (NETA SAES-P-116

M3
ATS 2007, 7.16.1.1.3.2.4) Sec. 3.2

Test results are acceptable and in accordance with Saudi Aramco Schedule Q
M4
Engineering Standards and contractual requirements. Att. II

N. THERMAL OVERLOAD RELAY PRIMARY CURRENT INJECTION TEST PROCEDURE

Clean the assembly to be tested. Remove unnecessary materials. (NETA SAES-P-116

N1
ATS 2007, 7.16.1.1.1.4) Sec. 3.2

Page 5 of 8
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

LV Controlgear - Reduced Voltage Motor Controller SATR-P-3822

ELECT-
Calibration, Setting, and Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-TEST
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Secure and isolate the area where the test is to be conducted. Place
SAES-P-116
N2 safety fences and sign boards around the perimeter.
Sec. 3.2
(NETA ATS 2007, 5.1)
Turn-off, lock out, and tag the appropriate disconnect.
SAES-P-116
N3
Sec. 3.2
(NETA ATS 2007, 5.1)

Check that the unit to be tested is not energized using a voltmeter before SAES-P-116
N4
beginning the test. (NETA ATS 2007, 5.1) Sec. 3.2

Using the current-source power supply, an appropriate current is passed SAES-P-116

N5
through the relay contacts. Sec. 3.2

Record the voltage and the current for the test report and for future SAES-P-116
N6
reference. Sec. 3.2

O. TEST EQUIPMENT

SAES-P-116
O1 Test shall be performed using a current-source power supply
Sec. 3.2
The test equipment calibration cycle shall not exceed twelve months.
Schedule Q
O2
Att. IV, Sec. 7

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

P. TEST RESULTS

Thermal Overload Class# Actual Trip Time Voltage Current Pass Fail Re-Test Date

Q. CONCLUSIONS

ITEM RE-TEST
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Overload trip times shall be in accordance with manufacturer's published SAES-P-116

Q1
data. (NETA ATS 2007, 7.16.1.1.3.2.6) Sec. 3.2

Test results are acceptable and in accordance with Saudi Aramco Schedule Q
Q2
Engineering Standards and contractual requirements. Att. II

R. CIRCUIT BREAKER AND MCP TESTING

Test circuit breakers, including motor circuit protectors, in accordance SAES-P-116

R1
with NETA ATS, Sec. 7.6 (NETA ATS 2007, 7.16.1.1.2.5) Sec. 3.2

S. FUNCTIONAL TESTING

Verify that the unit operates in accordance with applicable drawings as SAES-P-116
S1
follows: (NETA ATS 2007, 7.16.1.1.1.1) Sec. 3.2

LOCAL LOCAL REMOTE

Page 6 of 8
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

LV Controlgear - Reduced Voltage Motor Controller SATR-P-3822

ELECT-
Calibration, Setting, and Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-TEST
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Start Contactor Open Start

Stop Contactor Close Stop

HOA Contactor Trip HOA

Lead / Lag IQ Data Lead / Lag

On / Off On / Off

Run / On light Run Light

Stop / Off Light Stop Light

Motor Heater Circuit

Auxiliary Contacts

Overload Reset

T. TIMER SETTING AND TESTING

Timer shall be tested in accordance with the manufacturer's published SAES-P-116

T1
instruction. (NETA ATS 2007, 7.16.1.1.3.2.4) Sec. 3.2

REMARKS:

REFERENCE DOCUMENTS:
1. Schedule G - Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), March 2006
2. Schedule Q - Quality Requirements (Pro Forma Contract), February 2008
3. SAES-P-116 Switchgear and Control Equipment, 01 March 2008
4. Acceptance Testing Specifications - NETA (2007)
5. NEMA AB4 Guidelines for Inspection and Preventive Maintenance of MCCB Used in Commercial and Industrial Applications, 2002 Edition
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
states
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
concerned
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the manufacturer
indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Technician Performing Test*
Name, Title, Department,
Company, Initials and
Date:
QC Inspector
Name, Initials and Date:
PMT Representative
Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
PID Representative
Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

Page 7 of 8
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

LV Controlgear - Reduced Voltage Motor Controller SATR-P-3822

ELECT-
Calibration, Setting, and Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-TEST
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE
Quality Record Approved:
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

Page 8 of 8