SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2014) Rev 8 30-Jun-14

SATR NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO TEST REPORT
Medium Voltage Power Cable (Installed), Continuity and 31-Dec-14
SATR-P-3208 ELECT-
Megger Insulation Resistance Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No.

A. TEST PROCEDURE FOR SHIELD CONTINUITY TEST

Perform a shield continuity tests on each power cable. Uing a four-point,

low-resistance ohmmeter, connect both C1 and P1 of the test set to one Schedule Q
A1
end of the cable shield. Sec. 1.3
(NETA ATS 2009, Sec. 7.3.3.2.3)

Connect C1 and P1 of the test set to one end of the cable shield. Shielding
shall exhibit continuity on values less than 10 ohms per 1000 ft. of cable. Schedule Q
A2
(NETA ATS Sec. 1.3
2009, Sec. 7.3.3.3.2.3)

Connect the C2 and P2 of the test set to the other end of the cable shield.
Shielding shall exhibit continuity on values less than 10 ohms per 1000 ft. of
cable. (NETA ATS
Schedule Q
A3 2009, Sec. 7.3.3.3.2.3)
Sec. 1.3
NOTE: Observe the correct orientation for the current circuit (C2) and the
potential circuit (P2) hook-ups at the opposite end (P2 connection closer to
the specimen than C2).

Record Test Result: Test results are acceptable and in accordance with
Schedule Q
A4 Saudi Aramco Engineering Standards and contractual requirements.
Sec. 1.3
(SAES-P-104, Sec. 13.6 and NETA ATS 2009, Sec. 5.4.1.5)

B. TEST EQUIPMENT AND MATERIALS CRITERIA

SAES-P-104
B1 Test shall be performed using a Ductor, DLRO.NETA ATS 2009
Sec. 3.2

Schedule Q
B2 The test equipment calibration cycle shall not exceed twelve months. Att. IV
Sec. 7.1

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

C. TEST RESULTS

Cable Reel # Cable type Cable length Shield Resistance (Ω) Pass Fail Re-Test Date

Saudi Aramco: Company General Use

Saudi Aramco: Company General Use
R NUMBER

ONTRACTOR

MCC / MCC NO.

MCO USE ONLY

WORK PERMIT REQUIRED?

Re-Test Date

Saudi Aramco: Company General Use

Saudi Aramco: Company General Use
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2014) Rev 8 30-Jun-14

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Medium Voltage Power Cable (Installed), Continuity and

SATR-P-3208 31-Dec-14 ELECT-
Megger Insulation Resistance Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No.

D. CONCLUSIONS

Shielding shall exhibit continuity. Investigate any breaks in continuity, along

with any resistance values in excess of 10 ohms per 1000 feet of cable. Schedule Q
D1
(NETA ATS Sec. 1.3
2009, Sec. 7.3.3.3.2.3)

Test results are acceptable and in accordance with Saudi Aramco

Schedule Q
D2 Engineering Standards and contractual requirements.
Sec. 1.3
(NETA ATS 2009, Sec. 5.4.1.5)

E. INSULATION RESISTANCE (MEGGER) TEST PROCEDURES

All ends under test shall be guarded from accidental contact as well as
Schedule Q
E1 separation from all ends or elements not being subject to test.
Sec. 1.3
(NFPA 70, NEC 110.3 B and NETA ATS 2009, Sec. 5.1)

Perform insulation-resistance testing from phase-to-ground and from

phase-to-phase for each conductor and pair of conductors in accordance
SAES-P-104
E2 with cable and test instrument manufacturer recommendations.
Sec. 3.1
(S A Pre-Commissioning Form #
P-041)
Ground cable shields and conductors not being tested.
Schedule Q
E3 (IEEE 400, Sec. 5.3 and NETA ATS
Sec. 1.3
2009, Sec. 7.3.3.2.2)
Connect megohmmeter between each phase-to-phase and each phase-to-
SAES-P-104
E4 ground. (S A
Sec. 3.1
Pre-Commissioning Form # P-041)
Measure insulation resistance at one minute following the application of the
Schedule Q
E5 test voltage. (S A
Sec. 1.3
Pre-Commissioning Form # P-000)

Record the megohm values of each phase-to-ground and between each

phase-to-phase, along with the description of the equipment, the voltage SAES-P-104
E6
level, humidity, temperature, time, and the date of the test. Sec. 3.1
(S A Pre-Commissioning Form # P-041)

All conductors should be left grounded when not on test, during the testing
of other conductors, until completely discharged of all DC potential. Schedule Q
E7
(IEEE 400, Sec. Sec. 1.3
4.5 and NETA ATS 2009, Sec. 7.3.3.2.2)

Cables after testing shall be racked and supported with proper spacing
SAES-P-104
E8 according to specifications. (S
Sec. 3.1
A Pre-Commissioning Form # P-041)

F. TEST EQUIPMENT

Test shall be performed using an Insulation Resistance Test Set SAES-P-104

F1
(Megohmeter) 5000 V dc minimum. Sec. 13.2-a

Time measurement: For measurement of time, the instruments’ accuracy Schedule Q

F2
shall be ±1% or better. (Ref: IEC 60896-11, Sec. 12.4) Sec. 1.3

Schedule Q
F3 The test equipment calibration cycle shall not exceed twelve months. Att. IV
Sec. 7.1

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2014) Rev 8 30-Jun-14

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Medium Voltage Power Cable (Installed), Continuity and

SATR-P-3208 31-Dec-14 ELECT-
Megger Insulation Resistance Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No.

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

G. TEST RESULTS

Test Voltage level__________ Humidity____________ Temperature_______________ Time/Date of Test____________

Temp. MEASURED INSULATION RESISTANCE (MΩ)

Adjusted
Cable
Insulation Pass Fail Re-Test date
Reel #
Resistance A-G B-G C- G A-B B-C C-A
(MΩ)

H. CONCLUSIONS

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No.

Compare test results with previous test results and with manufacturer data
Schedule Q
H1 corrected for temperature variations using manufacturer recommended
Sec. 1.3
correction factors. (NETA ATS 2009, Sec. 7.3.3.3.2)

Consult cable manufacturer's published data for acceptable test results. If

published data is not available, investigate any values which deviate from Schedule Q
H2
previous test results under similar conditions by more than 50% of the Sec. 1.3
lowest value. (NETA ATS 2009, Sec. 7.3.3.3.2)

Test results are acceptable and in accordance with Saudi Aramco

Schedule Q
H3 Engineering Standards and contractual requirements.
Sec. 1.3
(NETA ATS 2009, Sec. 5.4.1.5)

REMARKS:

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2014) Rev 8 30-Jun-14

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Medium Voltage Power Cable (Installed), Continuity and

SATR-P-3208 31-Dec-14 ELECT-
Megger Insulation Resistance Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No.

REFERENCE DOCUMENTS:
1. Schedule Q - Quality Requirements (Pro Forma Contract), Contract Specific
2. IEEE 400 Guide for Field Testing and Evaluation of the Insulation of Shielded Power Cable, December 2001
3. Acceptance Testing Specifications - NETA (2009)
4. NFPA 70 National Electrical Code (NEC), 2011 Edition
5. SAES-P-104 Wiring Methods and Materials, 08 August 2010
6. S A Pre-Commissioning Form # P-000) Testing Guidelines, March 2006
7. S A Pre-Commissioning Form # P-041) High Voltage Cable (5kV - 15 - 35kV), March 2006

Contractor / Third-Party Saudi Aramco

Technician Performing Test* PMT Representative
Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Name, Title, Department,
Name, Initials and Date:
Company, Initials and Date:

QC Inspector PID Representative

Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use