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EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
Design Life
The design life of nickel cadmium and flooded (vented) lead acid batteries
shall be 20 years, while of valve regulated lead acid (VRLA) batteries
shall be 10 years, in float service at 25°C. 17-SAMSS-511
A2
The cell shall be considered to have reached the end of its useful Sec. 7.1
life when the ampere-hour capacity drops to 80% of the rated capacity at
the 5-hour discharge rate for nickel-cadmium batteries or the 8/10 hour
discharge rate for lead-acid batteries.
Check that the Valve-regulated cells and modules are shipped in a fully 17-SAMSS-511
A3
charged condition. Sec. 18.2
Check if, the cell temperatures deviate more than 3°C (5°F) from each
other during a single inspection, determine the cause and correct. If
SAES-P-103
A5 sufficient correction cannot be made, contact the manufacturer for
Sec. 3.2
allowances that must be taken.
IEEE Std 1188, Sec. 5.3.2 b
ACTOR
PLANT NO.
/ MCC NO.
TRAVEL TIME
USE ONLY
ORK PERMIT REQUIRED?
RE-TEST DATE
ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
Test length
Perform a capacity test for approximately the same length of time as that SAES-P-103
A8
for which the battery is sized. Sec. 3.2
IEEE Std 1188, Sec. 7.3
A battery charger with low electrical noise levels must be used for VRLA
batteries to limit the ripple current. An acceptable charger is one that does
not raise the average fully charged battery operating temperature, as SAES-P-103
A9
measured at the negative terminal, by more than 3°C (5°F) above Sec. 3.2
ambient in a free-standing condition.
IEEE Std 1188, Annex C 5
Measure each cell voltage and total battery voltage with charger
SAES-P-103
A14 energized and in float mode of operation.
Sec. 3.2
NETA ATS , 7.18.1.3.2.5
ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
Measure and record the individual cell/unit internal ohmic values (see
annex C). These records may be used as baseline data. Consult the SAES-P-103
A24
instrument manufacturer for proper use of the instruments. Sec. 3.2
IEEE Std 1187, Sec. 6.3.2
1. Ranges of measuring devices: The instruments used shall enable the values of voltage and current to be measured. The caliber of these instruments
and the measuring methods shall be chosen so as to ensure the accuracy specified for each test. For analogue instruments this implies that readings shall
be taken in the last third of the graduated scale. (Ref: IEC 60896-11, Sec. 12.1.1)
2. Voltage measurement: The instruments used for voltage measurement shall be voltmeters of an accuracy class equal to 0,5 or better. The resistance of
the voltmeters used shall be at least 1 kΩ/V. See IEC 60051or IEC 60485. (Ref: IEC 60896-11, Sec. 12.1.2)
3. Current measurement: The instruments used for current measurement shall be ammeters of an accuracy class equal to 0,5 or better. The entire
assembly of ammeter, shunt and leads shall be of an accuracy class of 0,5 or better. See IEC 60051 or refer to IEC 60359. (Ref: IEC 60896-11, Sec.
12.1.3)
4. Temperature measurement: For measuring temperature, thermometers shall be used having a suitable measuring range in which the value of each
graduated division is not in excess of 1 °C. The absolute accuracy of the instruments shall be at least 1 °C. (Ref: IEC 60896-11, Sec. 12.2)
5. Electrolyte density measurement: For measuring electrolyte densities, hydrometers or other instruments shall be used with scales so graduated that the
value of each division is not in excess of 5 kg/m3. The absolute accuracy of the instruments shall be at least 5 kg/m3. (Ref: IEC 60896-11, Sec. 12.3)
6. Time measurement: For measurement of time, the instruments’ accuracy shall be ±1% or better. (Ref: IEC 60896-11, Sec. 12.4)
7. The test equipment calibration cycle shall not exceed twelve months.
Schedule Q, Att. IV, Sec. 7
C. TEST RESULTS
D. CONCLUSIONS
ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
Bolt-torque levels should be in accordance with Table 100.12 unless NETA ATS 2009
D2
otherwise specified by manufacturer. 7.18.1.3.3.1.2
Negative post temperature shall be within manufacturer's published data NETA ATS 2009
D4
or IEEE 1188. 7.18.1.3.3.2.2
Battery terminal float and equalize voltage shall be within the NETA ATS 2009
D6
manufacturer's published data. 7.18.1.3.3.2.3
Consult the battery manufacturer for cell internal ohmic values in excess NETA ATS 2009
D8
of 25% between identical cell that are in fully charge state. 7.18.1.3.3.2.7
AC ripple voltage and current imposed on VRLA batteries shall be within NETA ATS 2009
D9
acceptable limits for the battery as specified by the battery manufacturer. 7.18.2.3.2.8
Test results are acceptable and in accordance with Saudi Aramco Schedule Q
D10
Engineering Standards and contractual requirements. Sec.1.3
Results of charger functions and alarms shall be in accordance with NETA ATS
D11
manufacturer's published data. 7.18.1.3.3.2.4
REMARKS:
ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
REFERENCE DOCUMENTS:
1. Schedule Q Quality Requirements (Pro Forma Contract), February 2008
2. Acceptance Testing Specifications - NETA (2009)
3. ANSI / IEEE Std 1187 Valve-Regulated Lead-Acid (VRLA) Batteries for Stationary Applications, 2002 Edition
4. 17-SAMSS-511 Stationary Storage Batteries, 11 July 2012
5. ANSI / IEEE Std 1188 Valve-Regulated Lead-Acid (VRLA) Batteries for Stationary Applications, 2005 Edition
6. SAES-P-103, UPS and DC Systems, 11 July 2012
ATTACHMENT(S):
1. Attachment - 1 SAE Table 10.2 U.S Standard Bolt Torques for Bus Connections
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing states
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization concerned
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the manufacturer
indicates compliance with appropriate standards or performance in a specified manner.
*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED
Attachment 1