Professional Documents
Culture Documents
CHAPTER-1
ABOUT THE ORGANIZATION
1.0 GENERAL:
BSR Infratech India Ltd is a growing and leading Construction Firm of Indian Origin. It has
Registered Office at Rajamahendravaram (Rajahmundry), East Godavari District in the State
of Andhra Pradesh, and Corporate Office at Bengaluru in the State of Karnataka and Regional
Office at Hyderabad in the State of Telangana.
BSR Infratech has successfully completed large number of Central and State
Government Projects consisting of Residential/ Industrial Layouts, University
Campus, Hospital/ Hostel/ School Projects, High rise Buildings Interior Works and
Construction of Roads. Projects were executed as per schedule meeting the
requirements of Quality and adhering to the norms of Safety.
Has a very wide satisfied list of Clientele consisting of both Central and State
Governments. Received Award of Excellence for completing High Rise Building
NABARD Regional Office at Bengaluru under Best Building Office Category
Well equipped with state of Modern Construction Equipments and Plants to undertake
Infrastructure Projects supported by in house well trained and experienced staff.
Accredited with ISO 9001, ISO 14001 and OHSAS 18001 with respect to execution of
Infrastructure Projects.
SAP enabled Corporate Database for Internal operations of the Company to have
accurate data base and for overall monitoring of Projects.
Rendering many Social services and Relief works in case of Emergency or Natural
Calamities as a Corporate Social Responsibility
1.4 HUMANRESOURCE:
The company has increased their pool of quality human resource in a steady manner to
commensurate with the business growth. Our staff includes highly trained and experienced
business, engineering and technical experts who provide oversight and support for each
project. This team concept is the basis for our hands-on, proactive approach which helps us
produce the most important results of every job, for client satisfaction. Team work is a key
ingredient of every BSR projects.
1.5 AREAS OF SPECIALIZATIONS:
1. Highway
2. Irrigation Canals
3. University Campuses
4. Buildings
5. Bus Terminals
6. Layouts
1.6 MAJOR COMPLETED PROJECTS:
The company has major projects in building, road and bridge construction some of
them are listed below:
The team provides detailed attention to their works. BSR Infratech needs are
committed to deliver sound, creative engineering conveyed through clear concise
documents within the budget and on schedule for every projects. The team has
qualification, experience and skill required to handle any kind of structural difficulty.
The ongoing project where I joined for internship is “Improvements and concrete Road
for Tiptur-Dudda –Hassan Road (SH-71) from Ch. 44.17 to 56.87Km in Hassan
District, Karnataka State”
1. Er. Krishna (Project manager): Mr.Krishna has a professional experience of more than
20 years in the typical projects. He has thorough knowledge in civil engineering field.
Tackles all the work on the site and also involves for the technical discussion with the
department personnel.
2. Er.Basavaraj (Senior Engineer): Mr. Basavaraj has a professional experience of more
than 20 years in the road projects. He has thorough knowledge in civil engineering field.
Tackles all the work on the site and also involves for the technical discussion with the
department personnel.
3. Er. Rajanna (Q.A & Q.C): Mr. Rajanna has significant experience of 10 years in
Laboratory Testing of materials, and thorough in his preparation of Test reports and
adherence to IS specifications. In addition to supervising expertise, Mr. Rajanna shares a
keen sense of aesthetic with a background in Laboratory and site structure of project.
4. Er. Nagesh (Site Engineer): Mr. Nagesh has an experience of about 3.5 years in the
construction of roads. He helped me lot in understanding the major concepts,
methodology, tests etc. during the internship period.
CHAPTER- 2
2.1 ADMINISTRATION:
At the Secretariat the Department is headed by a Principal Secretary and a Secretary of
PWD. At field level the Department has three Zones, namely, Communication and
Buildings (C&B) South Zone, (C&B) North Zone and National Highways. Each Zone is
headed by a Chief Engineer. The Zonal offices consist of “Circles’ and ‘Divisions’.
The Divisions are under the control of Circles and Circles are under the control of Zones.
Each Circle is headed by a Superintending Engineer. The Divisions are headed by Executive
Engineers. The Communication & Buildings South Zones divided into 6 Circles and 20
Divisions. The Communication & Buildings North Zone is divided into 4 Circles and 15
Divisions. Further there is a quality control wing at the each sub division offices.
The KPWD is headed by the Principal Secretary and Secretary who holds technical
responsibility for KPWD and as “Secretary” exercises administrative control of the
KPWD. The Secretary is physically located in the Vikasa Soudha and operates as the
senior liaison -between Government and the KPWD. The National Highway wing of the
State looks after the construction and maintenance of the National Highways., Quality
Control Circles of KPWD look after the Quality control functions. The Karnataka Road
Development corporation Ltd (KRDCL) and Karnataka State Highways Improvement
Project (KSHIP) look after the external aided and projects on PPP. The State Highway
Development Project is also under way for the development of roads in the state.
The organization structure at secretariat level is shown below, it also shows different
wings of PWD also.
SUPERINTENDING ENGINEER
EXECUTIVE ENGINEER
ASST. EXECUTIVE
ENGINEER
ASSITANT ENGINEER /
SIECTION OFFICER
JUNIOR ENGINEER/
SITE ENGINEER
n) Construction of buildings, roads and bridges as relief works in the event of floods,
or other natural calamities
o) Maintaining a register of land, buildings and properties belonging to the GOK and
under the administration of KPWD
p) Maintaining asset register for preserving the assets ( building, bridge and roads)
under the control of KPWD
q) Preparation of plans for important buildings and other works (office of the Chief
Architect)
r) Survey, investigation and design for roads, buildings and bridges
s) Quality Control and independent quality monitoring including Research
Development
t) Financial management and accounting / audit
u) Human resource development and Training on various construction sectors
v) Empanelment of Civil and Electrical Contractors and issue of required license
w) Day to day monitoring of various works ( both physical and financial) with
generation of required reports
x) Capacity development of department in use application of modern computing
facilities and tools.
The Chief Engineer is the head of the respective units of PWD and responsible for all
administrative matters of PWD. They have to take a proactive role in advising the
Secretariat on appropriate Policies (new or changes required in existing policy), advice on
maintenance needs, environmental and social impacts, costs associated with upgrades and
network development for PWD to ensure the maintenance and sustainable development of
the Karnataka Road Network. The major responsibility is to monitor the progress and
achievements through staff supervision i.e., planning, organising, directing and
controlling. Review and approve Staff Appraisal Reports. They have to Prepare PWD
Annual Reports, Plans and Budgets.
have to maintain the record of individuals attended the training. They have to develop and
implement a Staff Appraisal System in such a way as to maintain a motivated workforce
with the necessary skills and qualifications to meet performance expectations at all levels
and support appropriate career development practices.
CHAPTER-3
TASKS PERFORMED
3.0 ABOUT THE PROJECT:
The well connected road network helps to boost the economy and prosperity of the area. The
good roads provide benefit to road users and thereby genereating increase agriculture income
and productive employment opportunities. Hassan District consists Eight Taluks and located
in semi Malnad area. According to the 2011 census Hassan district has a population of
1,776,221. The District is connected with well spread National Highways, State highways,
Major District road and village road. Hassan is a fast growing city with numerous industries
and it is connected with the capital city of Karnataka. It is located in the highlands, about
1,000mtrs above the sea level, and weather is of soft climate with cooler summers and quite
soft rainless winters.
The town is a center of culture and religion, with Chennakesava Temple and
Hoysaleswara temple being two principal landmarks. The world heritage pilgrim centers like
Shravanabelagola, Belur and Halebeedu are located in this District along with famous tourist
places. The place is called Hassan after the Goddess "Haasanamba", the goddess and
presiding deity of the town. The history of Hassan district is essentially the history of two of
the wellknown dynasties that have ruled Karnataka, the Western Ganga Dynasty of Talkad
(350 - 999 CE) and the Hoysala Empire (1000 - 1334 CE). The Bisle Ghat, or Bisale Ghat, is
portion of the Western Ghats range in the western part of the district. Main peaks include
Jenkalbetta (4,558 feet (1,389 m)), the highest peak in the district, Murkangudda (4,265 feet
(1,300 m)), and Devarbetta (4,206 feet (1,282 m)), Pushpagiri (1,712 meters) lies immediately
southwest in Kodagu and Dakshina Kannada districts. Bisle, Kagneri, Kanchankumari reserve
forests cover portions the Bisle Ghat, and adjoin Pushpagiri Wildlife Sanctuary in Kodagu.
The climate is tropical in Hassan. In winter, there is much less rainfall in Hassan than in
summer. According to Köppen and Geiger, this climate is classified as Aw. The average
temperature in Hassan is 23.0 °C. The average rainfall is varies from 900mm and 4000mm in
arid and western ghat areas. In recent years, the Hassan District has witnessed growth in
population because of the many industries in the field of Information Technology, Power,
Construction, Real Estate, Health, Machineries and Auto-mobiles, Textiles. The city is
situated at an 130 0’ 34.9596” (Lattitude) and 760 6’ 10.4328” (Longitude). The city is well
connected with remaining part of the State through Road and Rail network.
The proposed project includes comprehensive development of road, drainage system and
Road safety measures and project road is located on Eastern part of Hassan town. The stretch
of road proposed for improvements is shown below figure.
3.4 C.B.R
The representative soil samples collected and tests are conducted for assessing the CBR
values of subgrade. The report on soil analysis furnished by Civil Aid Techno Clinic Pvt. Ltd,
Bengaluru has been utilized in design of carriage way. The CBR value obtained is varies from
4% & 12% for these project roads (Rigid Pavement). The CBR values obtained in various
stretches are enclosed in table- 3.1
CBR Results:
The necessary tests for representative soil samples collected from site of roads proposed for
major improvements have been conducted and finally the CBR values are tabulated as
follows:
The soil samples are so collected from the road sections where the soil strata changes
appreciably.
Table 3.1
1 TP 13 30.673 4
2 TP12 30.673 5
3 TP 11 33.125 4.80
4 TP 10 34.6 8
5 TP 19 35.765 7
6 TP 18 37.457 5
7 TP 7 38.576 4
8 TP 6 40.056 12
9 TP 5 41.321 10
10 TP 4 42.614 9
11 TP 3 43.74 7
12 TP 2 44.77 7
It is proposed to provide remaining half width (4.5mtr) on right side from KM 28.10
(0.00mtrs) to Km 29.300 (1200mtrs).
Existing 5.50mtr width flexible pavement is completely damaged which needs to be
reconstructed to 9.00mtrs width (Two lane with paved shoulders). In the present
proposal, construction of Two lane with paved shoulder is proposed from Km 31.110
to 35.780 leaving gap from Km 29.300 to 31.110 due to paucity of funds.
Four lane divided carriageway is proposed in Dudda town limits i.e from Km 35.974
to Km 36.474 along with the improvements of junction at Km 36.350. Half width (two
lane) has been sanctioned under SHDP Phase-III from Km 35.974 to 36.274 and full
width (Four lane ) from Km 36.274 to 36.474 in the present proposal.
The work of laying rigid pavement on left side is in progress between Km 36.474 to
Km 44.178 under SHDP phase-III.
In this proposal rigid pavement for balance width of 4.5mtr on right side between Km
36.474 to Km 44.178 is to be laid.
Further the reach from Km 44.178 to 49.320 is also not included in the present
proposal.
Table 3.2
Sl. Type of Vehicle No of
No vehicle/day
1 Two wheelers 1265
2 Auto Rickshaws 212
3 Cars and Jeeps 537
Commercial vehicles
4 Vans and Tempos 160
5 Mini buses 41
6 Buses 125
7 LCV 62
8 Two axel rigid (8tyres) 506
9 Three axel rigid (10tyres) 475
Multi axel rigid (more 218
10
than 10tyres)
75
11 Tractor with trailers
Total 3676
Table 3.3
Length in
Sl Chainage in km Km Remarks
No From & To
The Government of India has accorded administrative approval and financial sanction in
th
their letter No RW /NH- 28014/ 1/2016/KNT /P-6/Zone-IV dated 5 February 2018 under
Central Road fund works for Rs.4500 Lakhs allocating Job No CRF-KNT-2017-18-2420..
The pavement construction is essentially with macadam, commensurate with the technology
prevailing at that time. Macadam construction involves manually placed stone base bound
with stone fines using water spray water bound macadam (WBM), stopped by a poured /
sprayed bituminous seal. These are essentially rough roads by today’s standards. In due
course these roads were over laid with bituminous layers and also with concrete involving
widening to the various widths as and when situation demand.
The reach from km 28.10 to 45.80 of SH-71 under this project is said to have been damaged
due to the plying of heavily loaded trucks of different composition.
The design of rigid pavement is carried out based on IRC 58-2015, Guide lines for design of
plain jointed rigid pavements for highways and construction of cement concrete pavements is
as per IRC 15-2015.
The design traffic is projected as per IRC 58-2015.
Based on sample traffic survey, it is observed that commercial vehicles per day are
1662 CV’s/day is adopted in design.
The sub grade CBR value varies from 4% to 12% in entire stretch. In order to have
homogeneity and uniformity, it is proposed to build sub grade having CBR more than
8%.
It is also proposed to develop junctions and circles in city limits.
Inputs: Rigid Pavement
Initial traffic in terms of commercial vehicles is considered for the pavement design.
Traffic growth rate is considered as 7.5%
Design life considered in this case is 30 years because of high intensity of traffic.
Sub grade CBR is considered for design purpose.
Grade of concrete to be used is M40
Width of carriage way is two lane with paved shoulders (9.00mtrs)
Spacing of construction joints is 4.5mtrs longitudinally.
Design CBR is taken based on the result of laboratory tests carried out on the sub
grade soil sample collected from the project site shows that the soaked CBR value
for different cross roads varies from 4.00% to 12.00%.
Thickness of PQC to be laid over DLC is worked out based on the above design
parameters.
The design calculation to arrive the thickness of rigid pavement is done in design
part.
Traffic
No of Commercial
No. Name of road section growth in
Vehicles
%
Table 3.4
The traffic growth rate of 7.50 % is considered as per IRC: 58-2015 guidelines.
b) Design life
For the design of rigid pavement, the design life is defined in terms of the load repetitions that
can be occurred in design period and cumulative fatigue damage. The design life considered
for the project road is 30 Years.
c) Design CBR
The result of laboratory tests carried out on the sub grade samples collected from the project
stretch shows that the soaked CBR value for majority of the stretches is in between 4.00 % to
12.00%. The project road has been designed adopting CBR’s of 8% which is considered as in-
situ sub grade CBR.
d) Shoulders
The paved shoulders in CC M40 have been designed with 2.5% cross slope (width 1mtr) and
soft shoulder of 1.5mtr width with 4% slope to allow the surface drainage effectively to the
side drains.
e) Side Drains
The existing vent way of side drains have been checked for effective discharge of rainwater to
the nearby Culverts and adequate section for side drain is proposed.
f) Geometrics
The improvements to horizontal and vertical curves are not proposed due to non-availability
of land and considering the topography of the area. It is proposed to re construct the existing
road by way of providing required sub grade, embankment, GSB, DLC and PQC.
g) Design standards
The design of various components of the road project, list of IRC and IS codes specified are
generally followed. In case the above mentioned standards are silent on any item, the
following standards in order of reference are adopted.
Bureau of Indian Standards (BIS)
American Association of State Highway and Transport Officials (AASHTO)
American Society of Testing Materials
British Standards (BS)
Design standards relevant to the project road along with the broad list of design
parameters, relevant IRC codes/specifications have been detailed in table 4.2.
Table 3.5
SL.No Design parameters Reference code
1 Geometric design standards
Carriageway Width
Shoulders
Footpath
As per IRC: 73-1980, IRC: 86-1983, IRC: 38-
Median
1988 & IRC:SP: 23-1983
Camber
Super Elevation
Horizontal Alignment
Vertical Alignment.
2 Road Furniture
Road Delineators As per IRC: 79-1981
Road markings As per IRC: 35-1997
Road sign As per IRC: 67-2012
Table 3.6
Provide a DLC sub base of thickness 150 mm with a minimum 7 days compressive strength of 7 MPa
Effective modulus of subgrade reaction of foundation of subgrade + Granular sub base and DLC sub
= 285 MPa/m
Provide a debonding layer of polythene sheet of 125 micron thickness between DLC and concrete slab
(Expressed in decimals)
= 15681295*(1-0.42) = 9095151
= 9095151/2 = 4547576
Front (steering) axle and the first axle of the rear axle unit
Hence, the six hour night time design axle load repetition
=3293072*0.35 = 1152575
Table 3.7
d) Cumulative fatigue damage analysis for bottom up cracking and top down
cracking and selection of slab thickness:
Pavement option – concrete pavement with no concrete shoulder with dowel bars across
transverse joints
Assume load transfer of 30% at the terminal stage to the tied concrete shoulder. if no concrete
shoulders are provided, no load transfer to the shoulders may be assumed.
Wheel load for dowel bar design = 60*1= 60 kN
Safety of the dowel bbar is examined for a wheel
load of 60 kN
Assume the percentage of the load transfer through dowel bar as 50% for 100% joint
efficiency .
Dowel bars up to a distance of 1.0* radius of relative stiffness(l),from the point of load
application are effective in load transfer
Number of dowel bars participating in load transfer when the wheel load is just over the
dowel bar close to the edge of the slab
There is practically little joint opening at transverse and contraction joints. 20mm joint width
is assumed for the expansion joint near a structure therefore the dowel bar specifications
recommended in table 6 will always be safe for contraction joints. So provide 3.6 cm diameter
and 45 cm length dowel bars at 30 cm c/c.
Increase length by 100 mm for loss of bond due to painting and another 50 mm for
tolerance in placement.
2
As4.5*1.5*0.33*24000/200 267.3 mm /m
2 2
Cross sectional area of the tie bar, A=12 *∏/4 113 mm
Perimeter of the tie bar, Pptb=∏d 37.7 mm
Spacing of the tie bars, A/As 1000*(113/267.3)
422.74 mm
Provide a spacing of 420 mm c/c
487.4 mm
Increase length by 100 mm for loss of bond due to painting and another 50 mm for
tolerance in placement.
CHAPTER 4
OUTCOMES
4.0 GENERAL:
Internship is a phase of learning practical things with accordance to the academics, it is the
opportunity to notice how the things learnt as a part of academics are really existed/ executed
in real site conditions. I have learnt many things during the internship. Which I can say they
are specific outcomes.
The company has provided an opportunity to learn the things in the other fields, such as:
Site supervision: it includes site clearance, excavation, soil filing
compaction, quality control tests of compacted soil.
Equipment management, departmental discussions going on the site etc.
As a student I was having the theoretical knowledge about the things, but practical
skills were yet to develop, during internship I got an opportunity to develop the
practical skills which was quite different from theoretical knowledge. Such as
laboratory tests, construction methodologies.
Internship for a period of 6 weeks has been completed by me at the organization, PWD-
BSR Infratech . Following are technical outcomes of my training experience:
a) Understanding the technical drawings, it was the first experience for me to read and
understanding the drawings such as levels, bench marks, marking provided by the
department.
CONCLUSION:
a) Construction industry is very important industry for the developing countries like
India. Road construction projects are combination and coordination of several
aspects like technical, financial, political, social and economic factors.
b) My current internship project Construction of approaches to the Railway over
Bridge (R.O.B) is the typical project Improvements and concrete Road for
Tiptur-Dudda –Hassan Road (SH-71) from Ch. 44.17 to 56.87Km in Hassan
District, Karnataka State where one can expose to all types of works such as
excavation, filling of soil, pavement construction layers such as subgrade, GSB,
WMM, BM, BC, crash barriers, road markings and sign boards.
c) The cost incurred by the department is high and the initial cost invested by the
contractor is also high.
d) I have gained the knowledge in the properties of the concrete materials, their
quality control tests, tabulation in the prescribed formats by performing the tasks.
e) The material source and their initial test is very important to justify that the
material is suitable to use and also for departmental approval. At every change in
source of material, once again material approval is needed.
f) I have learnt how the quality assurance and quality control wing of KPWD works
during the internship period.
g) The construction work in the city limit is very tedious, the problem such as traffic,
diversion, Underground drainage, water supply lines, electric poles, underground
cables, space constraints are quite common and it has to be faced in any condition.
h) I have also exposed to the usage, working of different equipments and their
necessity in the construction industry.
i) I have learned the work flow of construction industry. In addition I learned work
ethics, leadership skills and coordination between teams.
Finally I thank the BSR Infratech for giving me an opportunity to take part an intern and
complete my Internship.
REFRENCES:
2. IRC: 58-2015