Inverter

Manual de entrenamiento
2018

Dario Scianca
jefe Dto Service

dario.scianca@lge.com
RAC Division Inverter Quality / Technology
LG ELECTRONICS
Inverter Technology
Que es INVERTER? :
 Es un equipo que tiene la capacidad de variar su frecuencia
 con esto variacion consigue modificar las RPM del compresor

 Comp. operates according to surroundings

condition to produce optimal operation.

Room: 27℃ (∆Troom-set )℃ Comp. Step

Over 2.50 ℃ 11 Step
2.0 ∼2.49 ℃ 10 Step
1.5 ∼1.99 ℃ 9 Step
Hz Set Temp: 20℃ 1.0 ∼1.49 ℃ 6 Step
0.5 ∼0.99 ℃ 5 Step
0.0 ∼0.49 ℃ 4 Step
Below 0.0 ℃ 3 Step

Advantages :

60%

LG ELECTRONICS
Inverter Technology / Compressor Start-up Hz Control
Funcionamiento por pasos de compresor
 Using the difference between room & set temperature (∆Troom-set)
 Example 1) When ∆Troom-set is over 2.5℃, Target Step will be 11 Step;
: 11 Step  1st and 2nd Operation Step, therefore :
 comp will operate at 1st Operation Step for 2 minutes,
 and operates at 2nd Operation Step for another 2 minutes before go to Target Step
which is Step 11.
 Example 2) When ∆Troom-set is between 0.5℃0.99 ℃, Target Step will be Step 5;
: 2nd Step  5 Step  1st Step, therefore :
 Comp. will operate at 1st Operation Step for 2 minutes and
will directly go to Target Step which is step 5 (without going to 2nd Operation Step).

* 1st & 2nd Operation Step depends on the model.

Step
When Target Step > 2nd Operation Step

2nd Operation Step 6 Step

2nd Operation Step > Target Step > 1st Operation Step

1st Operation Step 3 Step

2 4 6 Time(min)
10 seconds

LG ELECTRONICS
Inverter Technology / Inverter Theory

Converter Inverter
entrada
(Change AC  DC) (Change DC  AC)

Waveform :
1Φ AC, 50hz 3Φ AC, Variable Hz

U V W

* Capacitor
Smoothing DC Current * Pulse Width Modulation
3-Phase

Block Diagram :
Converter Inverter
1Φ AC DC DC 3Φ AC

OUT(WL) C(SC) 3-Phase

U
P.W.M
C(FOD)

Noise VFO ＋ V COMP

Filter PFC W
IN(WL)
OUT(VL)
IN(VL)
Power
Drive Block
IN(UL)

COM(L)
OUT(UL)
VCC
BLDC Motor

*PFC:Power Factor Correction *PWM:Pulse Width Modulation

LG ELECTRONICS
Inverter controller

( Sensor/ FAN)
Inverter
DC  AC

Comunicacion

Converter
AC  DC Entrada alimentacion
Inverter Technology / Inverter System

Liquid separator : Separated dust/foreign materials

at the filer and also liquid coolant that does not
evaporate
Indoor unit Outdoor unit to protect the compressor

※For RAC, capillary tubes are attached to the

outdoor unit, and high pressure/low pressure
pipes are all cold.
Low pressure High pressure gas
Low pressure gas SVC valve (high temperature)
(midhigh temp)

High pressure
SVC valve Compressor
: Low pressure gas with heat is
compressed in the compressor
Capillary Tube to become high temperature
:High pressure coolant high pressure gas.
Indoor fan in liquid state passes the
capillary tube to become
gas with low temperature Outdoor fan
and low pressure.

Evaporator High pressure liquid

Low pressure (midhigh temp) Condenser
coolant absorbs High temperature and high
heat from pressure gas emits heat in the
surroundings in the condenser to become liquid with
evaporator to be Low pressure liquid high temperature and high pressure.
evaporated and (low temperature)
become low
pressure gas to
return to
compressor.

LG ELECTRONICS
Inverter Technology / Cycle Control

Input Controller Control Target Output

Discharge Superheat
Evaporator Temp Compressor
Suction Superheat
Condenser Temp Info Command Fan Motor Action EEV Pulse
Discharge Pipe Temp Temperature
Comp Hz
Outdoor Air Temp EEV Open/Close
Fan RPM

OUTDOOR INDOOR
C/O
H/P
Outdoor Air
Temp. Sensor 4-WAY SVC VALVE
OUT low pressure
Condenser D-pipe IN
Sensor Evaporator
Pipe
Sensor
INV.
COMP Pipe Indoor Air
Sensor Temp. Sensor
M

EEV Control SVC VALVE

Comp
(0~500pulse) high pressure
Hz
Control
(15~100Hz)

Drive Control Unit

(Outdoor)

LG ELECTRONICS
Inverter Technology / Inverter System

AC220V~240V
50Hz / 60Hz

Noise
Filter
Reactor
PFC

DC-DC AC-DC Noise

Converter Converter Filter DC-DC AC-DC
Converter Converter

Speed Control Speed Control

Communication
Speed Monitor Speed Monitor
BLDC Fan Motor
BLDC Fan Motor

PWM Control
IPM 3 phase

Comp current feed back BLDC Compressor

LG ELECTRONICS
LG ELECTRONICS
LG ELECTRONICS
LG ELECTRONICS
LG ELECTRONICS
Inverter
INSTALACION
• Tasa de falla de equipos RAC ???

LG ELECTRONICS
Pasos para una correcta
instalacion

LG ELECTRONICS
Installation Work Flow / Main work

El lugar Cañeria y pestañas Acople de caños

Cableado e instalacion electrica aislacion Vacio

Test de Check : voltaje +temperaturas + consumo

funcionamiento
LG ELECTRONICS
Installation Tools

 Some of the tools used on R22 systems may be unacceptable for use on R410A.

Figure Name Figure Name

Screw driver, Spanner Vacuum pump

Multi-meter
Measuring tape, Knife

Pincher plier, Nipper Ampere_meter

Hexagonal wrench Manifold Gauge for R410A

Hole core drill Thermometer

Vinyl tape Flaring tool set

Ladder, Horizontal Level R410A tank

LG ELECTRONICS
Donde instalarlo?

LG ELECTRONICS
Installation location / Selecting Best Location
How? Why?
 Make sure there is no heat or steam around indoor unit. Reduce cooling capacity.
 Make sure heat radiation from condenser is not blocked. Cause low performance.
 Place where noise & vibration are minimum. Prevent noise problem.

Indoor & Outdoor Unit Space Requirement :

Unit : mm Unit : mm
Mas de300
Mas de 200
Mas de 300
100

Mas de
100
600

More than 2300

700

Case of field defect :

•Blocked in/outlet
air flow
Low performance

•Limited inlet airflow • Difficult when servicing

 Low cooling
LG ELECTRONICS
Installation location / Selecting Best Location

Case of field defect : Tips :

 When installing the unit at a high place be sure
 Outdoor unit is installed on top of each other without
to fix the unit legs (safety precautions)
safely anchoring the unit.
 Consider enough space for service when
 Noise/vibration
installing outdoor unit.
 Hard to service
 Safety issues

LG ELECTRONICS
Installation location / Selecting Best Location

Case of field defect : Tips :

 Hot discharge air will enter the unit cause a work  Always consider enough space when
overload and starts OLP system(On/Off) installing outdoor unit.
 Low Performance  Avoid small installation places as possible.
~

~
~
~
~
~
discharge air

 Inlet airflow to condenser is blocked  Always follow the given space requirement
 Operating pressure will be high and the unit may when selecting install location.
repeatedly on-off resulting in low Cooling/Heating

LG ELECTRONICS
Installation location / Fixing Installation Plate 설치 위치 선정/ 설치판 고정

How? 단단한 벽을 선정 Why?

중심을 고정
 Select strong and solid wall. 수평계를 이용 수평을 맞춤 Prevent vibration and unit fall off  damage.
 Measure the wall and mark the centerline. Easy wiring and piping through the wall.
 Horizontally align the plate centerline using horizontal level If unit is slanted, water leakage may occurs.

진동을 예방하고 제품낙하 예방

Work Process : 쉽게 결선 및 연결배관 작업할 수 있음
수평이 맞지 않을 경우, 누수 문제로 연결됨
Place level on a raised tab
Unit Outline

Fixing point
Left rear
piping hole Φ65 Φ65
Right rear
piping hole
Center hole
Measuring & leveling

Case of field defect :

• Product fall off • Bad fixing plate Noise! • Horizontally misalign  Water leakage

LG ELECTRONICS 7/45
Installation location / Drilling Hole 설치 위치 선정/ 타공
진동을 예방하고 제품낙하 예방
쉽게 결선 및 연결배관 작업할 수 있음
수평이 맞지 않을 경우, 누수 문제로 연결됨
How? 단단한 벽을 선정 Why?
70파이 홀코어 드릴로 벽타공
 Select strong and solid wall. 경사지게 타공 Prevent vibration and unit fall offdamage.
 Drill the piping hole with a ø70mm hole core drill. Easy wiring and piping through the wall.
 Drill at either right or left with the hole slightly slanted Slanted to outdoor to ensure proper water flow.

Work Process :

Product Size

Left rear Right rear

piping hole piping hole

Φ65 Φ65

• Slightly slanted to outdoor side.

Why?Ensure water properly flow in downward
direction.
배수성을 좋게 경사지게 타공 해야함

LG ELECTRONICS 8/45
Installation location / Settling Indoor Unit 설치 위치 선정/실내기설치

벤딩 시 파이프 꺽임 예방을 위해
How bend the pipe properly? 튜빙 파이프 벤딩 방법 Why? 벤딩되는 부위를 잡고 천천히 작업해야 함
 Hold and press at the corner of the piping. Use it as a center of rotation to prevent damage.
 When bending downward or to the left side, do it gently. Prevent damage to pipe which can cause cycle blockin

Work Process :
Slowly unfold the pipe
Hold at the corner of piping Bend to the left side slowly
downward

Case of field defect :

• Damage indoor piping
during bending.
 Clogged refrigerant cycle
밴딩 불량으로 인한 파이프 꺾임

LG ELECTRONICS 9/45
Installation location / Settling Indoor Unit 설치 위치 선정/실내기설치
고객인 원하는 위치에 타공
How? Why? 고객만족이 우선이며
작업 시, 배관 꺽임에 주의
충분한 공간이 확보되어
 Drill the wall if customer wants the piping through the wall. Customer satisfaction.
배관연결이 쉬운 장소 선정
 Use the tubing holder when bending the pipe for connecting. Sufficient space for easy piping.
 Make sure to be extra careful when bending the pipe. Piping may get damagedclogged cycle.

Work Process :

Detach the Hang the unit & Position

Chassis unlock tubing the pipe for
bottom holder connection
하단 데코 제거 설치판에 제품 걸고 튜빙홀더를 튜빙홀더를 벽에 고정한 후 작업진행
(데코 적용되지 않는 모델은 불필요) 벌려줌 (작업공간 확보)

Caution :

• Make sure the unit and install plate are

just in the right position and stable.
 Unit might fall off during working.
설치판에 제품을 정확한 위치에 고정해야 함

LG ELECTRONICS 10/45
Installation location / Settling Outdoor Unit 설치 위치 선정/실외기 설치 진동소음 방지
진동방지용 댐퍼 사용 제품추락 방지
단단하게 고정해야 함 제품 부식 방지
How? 해안가 설치 시 직접 해풍에 노출되는 것을 방지해햐 함 Why?
 Secure the unit with an anti-vibration damper. Prevent the vibration to the unit
 Secure the unit with nail or wire  strong wind or earthquake. Product fall offdamage
 If install site is close to seaside, avoid direct exposure. Prevent from product or part corrosion.

Work Process : 볼트/너트 고정 염해지역 직접풍을 피할것

• Anchor the unit with a bolt & nut • Set up a wind breaker
Nut
Washer Windbreak
Leg
Damper Sea wind
Angle

Case of field defect :

• Unstable  Fall off • No damper  Vibration • Corrosion due to sea windpart malfunction

LG ELECTRONICS 11/45
Piping work

LG ELECTRONICS 12/45
Piping Work 배관 연결

How? 변형,변색된 연결 파이프 사용하면 안됨 내부부식 파이프 사용시 밸브 막힘의 원인이 될수있음
0.7mm이하 두께의 동관을 사용하면 안됨 Why? 두께가 0.7mm 이하시 가공 불량의 원인이 될수있음
 Do not use collapsed,deformed or discolored copper pipe. Expansion valve may become blocked.
 Never use copper pipes thinner than 0.7mm. Pipe may get damaged during flaring work .

Precaution : Selecting Copper Pipe :

• Sealed ends of pipes with a cap until connected. Thickness (mm)

• Avoid
연결배관 piping installation
초기 보관 시, 끝단을 막아서on a이물
rainy
침투가day.
없도록 관리 Nominal Outer
• Carry out the work in short time as possible. diameter diameter R410A
• Water
우천 시,or dust does
연결배관 not enter
작업은 피해야 함 the pipe. (mm)
1/4 6.35 0.70
가능한 단시간에 연결배관 작업 실시 Thickness
3/8 9.52 0.80
1/2 12.70 0.80
연결배관 내부 수분/이물이 들어가지 않도록 관리
5/8 15.88 1.00
Case of field defect :
After Flaring
• 0.6t Copper Pipe 0.6mm동관

Condition : Not round shape, Burr exist 후레아 부가 정원이 안 나옴

끝단 버 발생됨
→ resulting in egg-shaped flare work

High possibility of gas leakage 연결부 누설 가능성큼

LG ELECTRONICS 13/45
Piping Work / Pipe Flaring Work 배관작업/ 후레아 작업
Burr 미제거시 누설 막힘 원인이 됨
파이프 절단 후 Burr 제거 Why? 0.7mm이하일 경우, 후레아 불량 높음
How? 0.7mm이하 파이프 사용 금지
 Remove the burrs after cutting work. Prevent burrs from enteringclogged cycle.
 Never use copper pipes thinner than 0.7mm. Pipe may damage during flaring work .

Work Process :

Cutting the pipe Burr removal Place the pipe

Tighten the clamp Apply the torque Finish & check flare

LG ELECTRONICS 14/45
Piping Work / Pipe Flaring Work 배관작업/ 후레아 작업

Flaring Position : The use of flare clutch type is preferable.

R410A / ⓑ (mm)
ⓐ(inch) ⓐ(mm)
Clutch Wing nut
type type

1/4 6.35 0.4~0.8 1.1 ~ 1.3

3/8 9.52 0.4~0.8 1.5 ~ 1.7
1/2 12.70 0.4~0.8 1.6 ~ 1.8

5/8 15.88 0.6~1.0 1.6 ~ 1.8

Defect OK
Checking Flare Work
 Compare the flaring work with the figure.
 If a flaring section is defective, cut it off and do
flaring work again. 후레아 작업후 확인
불량 발생시 커팅후 후레아 재가공

Case of field defect :

• Improper flaringGas leakage
후레아 불량시, 가스 누설로 연결됨

LG ELECTRONICS 15/45
Piping Work / Piping Connection 배관작업/ 배관연결
연결부 이물관리 안되면 사이클에 영향을 줌토크관리
배관 연결시 이물질이 없도록 할 것 Why? 안되고 강하게 체결시 후레아
변형 될수있음.
How? 배관 연결시, 파이별로 토크 관리하여 체결할 것
 Make sure that the flare do not have any scar or dust, etc. Prevent strange material from entering system.
 Make sure to follow the given applied torque. If applied torque is too strong, flare will get
damaged.
Work Process : Tightening Torque :

Alignment Indoor Unit Outdoor Unit

Outside diameter Torque
mm inch kgf·m
Ø6.35 1/4 1.8~2.5
Ø9.52 3/8 3.4~4.2
Ø12.7 1/2 5.5~6.5
Ø15.88 5/8 6.3~8.2
• Tighten the flare • Tighten the flare nut with torque wrench Ø19.05 3/4 9.9~12.1
nut by hand. untill the wrench clicks.

Case of field defect :

• Applied torque is too strong
Flare will get damaged  Gas leakage

LG ELECTRONICS 16/45
Φ6.35 High-pressure side Flare conclusion (Pipe Wear) Φ6.35 고압측 후레아 체결 (pipe마모 상태)

Spec : 0.7t #1) 5.3 kgf-m (Damage) #2) 5.5 kgf-m (Damage) #3) 5.4 kgf-m (Damage) #4) 5.3 kgf-m (Damage)

Pipe (Φ6.35)Applied
Torque more than 5.0
kgf-m valve damaged

pipe(Φ6.35) 체결시 5.0 kgf-m 이상에서 밸브 파손됨

Thickness
#1) 4.8 kgf-m #2) 4.5 kgf-m #3) 4.8 kgf-m #4) 5.3 kgf-m #5) 5.2 kgf-m

0.6t

#1) 4.8 kgf-m #2) 4.4 kgf-m #3) 4.5 kgf-m #4) 4.8 kgf-m #5) 4.3 kgf-m

0.5t

#1) 3.5 kgf-m #2) 3.3 kgf-m #3) 4.0 kgf-m #4) 3.4 kgf-m #5) 4.0 kgf-m

0.4t

17/45
Piping Work / Standard Pipe Length 배관작업/ 표준 배관길이
표준배관 짧으면 과부하 원인
표준배관 길이 준수
How? 추가 배관시, 추가 냉매봉입
Why? 표준배관 길면 컴프 무리 생김

 Always follow the pipe length specification. When it is too short, cycle will be overloaded.
 Always remember to add refrigerant if the pipe length is When it is too long, can cause over work at
more than standard length. compressor.

Pipe Installation Length : Refer to the Installation Manual for each specified model. 용량 표준길이

Pipe Size Min/Max

Std. Length Max. Elevation Additional
Gas Φ Liquid Φ Length
Capacity (m) (A) (m) Refrigerant (g/m)
mm inch mm inch (B) (m)

2.5kW (9kBtu/h) 9.52 3/8 6.35 1/4 7.5 15 3 / 15 10

3.5kW (12kBtu/h) 9.52 3/8 6.35 1/4 7.5 15 3 / 15 20

5.2kW (18kBtu/h) 12.7 1/2 6.35 1/4 7.5 15 3 / 20 20

7.0kW (24kBtu/h) 15.88 5/8 9.52 3/8 7.5 15 3 / 20 35

Case of field defect :

• Short Piping
 Refrigerant inflow noise is directly
1m transmitted to indoor unit. (B)
 Cycle overload. (A)

LG ELECTRONICS 18/45
Welding / Brazing Guide 용접/ 용접가이드
내부 슬러지 발생을 예방할 수 있음
용접부에 누설이 발생되지 않도록 하고
용접 시, 파이프 내 질소를 흘려줘야 함 안전상의 문제도 예방할 수 있음
How? 용접자격이 있는 사람이 작업을 해야함 Why?
 Nitrogen should be allowed to flow without building up Prevent from carbon scales clogging.
a pressure in the pipeline. Safety precautions and to make sure the work is
 Brazing requires sophisticated techniques, it must be
done properly without any leakage.
performed by qualified person.

Brazing with Nitrogen :

용접부 한쪽에 질소주입 관을 연결

Connect a nitrogen cylinder Turn on the gas and Continue the flow until
to one end of the pipework regulate the flow the joints have cooled

10 mm↑
0.05 ~ 0.12 mm.

Caution point :
Nitrogen
. release
Pressure :0.1~0.2kgf/㎠(1.4~2.8psi)

Taping

LG ELECTRONICS 19/45
Welding / Brazing Guide 용접/ 용접가이드

Case of field defect :

Brazing without Nitrogen release :

Problem: Carbon scales clogging filters

Troubles during circulation in a cycle, like clogging EEV,
Compressor, moving parts, piping etc
EEV, 컴프 등의 막힘의 원인이 됨

• Pipe frozen  Cycle blocked

LG ELECTRONICS 20/45
Elec. wiring Work

LG ELECTRONICS 21/45
Electric Wiring Work 결선작업

How? 전선을 임의 연결 및 파워코드 연장하여 사용하지 말 것 Why? 화재나 감전의 위험이 있음

 Do not use spliced wires or extension cord. Fire or electric shock may occur.
 When connecting using a single core wire, be sure to It may cause heat and fires.
perform curling.

Indoor & Outdoor Unit Wiring : Note : 압착 단자 적용

Indoor

Live Neutral Communication Earth

Use end-terminal for
safety precautions

Excessive strip length

Outdoor
 shock or leakage

LG ELECTRONICS 22/45
Electric Wiring Work / Wiring Connection 결선작업/ 연결작업

오 결선시 통신에러 발생 (Ch05, Ch53)

색상에 일치하여 결선함 느슨하게 체결 시 접촉 저항불량 발생됨
체결부 단단히 조여줘야 함 전선의 임의 연장시, 전기적 노이즈 에러발생
임의 연장을 하면 안됨 될수 있음 (Ch05, Ch53)
How ? Why?
 Connect the wires between indoor & outdoor If the wires are not matched, communication
units so that the terminal numbers and colors error will occurs CH05,53.
 are matched. If the connection is loosen, electric shock may occur.
Tighten the terminal screws securely. Extending cable will create noise or electric
 Do not extend cable connections. short CH05,53 error also might occur.

Power
Supply
Indoor Power Supplied Type Outdoor Power Supplied Type
IN
in pcb IN 1(L) 2(N) 3(C)

1(L) 2(N) 3(C)

Brown
Blue
Brown Connection cable Green/
Connection cable yellow
Blue Green/
yellow OUT
OUT (L) (N) 1(L) 2(N) 3(C)

1(L) 2(N) 3(C)

Power Supply

LG ELECTRONICS 23/45
Electric Wiring Work / Wire specification 결선작업/전선규격

How? Why?
 Always follow the wiring & circuit breaker spec. Cause abnormal heat/terminal overheating.
전선규격 및 전원차단기 Spec을 준수해야 함 . 이상발열 및 단자부 과열의 원인이 될 수 있음

Wire & Circuit Breaker Selection : 전원선 및 전원차단기 선정 Outdoor Indoor

Power Code Connection Cable

10±3mm 10±3mm

GND :20mm GND :20mm Circuit

Breaker
Grade(Btu)
Circuit
Grade(kBtu)
Power Supply Breaker 9k/12k 18k 24k
Power
code 9k/12k 18k 24k
15A 20A 30A
1.0㎟ 1.5㎟ 2.5㎟

Note : Circuit breaker size selecti(Refer to Label Quality for current value)
 Normal : Running current x 1.75
전원차단기 용량 선정 (제품 Q라벨상의 전류값에 준해 선정)
→일반적인 경우, 운전전류X 1.75배 선정

LG ELECTRONICS 24/45
Electric Wiring Work / Wiring Connection 결선작업/ 연결작업

Case of field defect : Tips :

 Unproper power supply wiring / absent ground wire 1. Check if there is ground terminal at the plug,
 Heat ignition of terminal block can cause fire to prevent electrical short,perform an additional
 Electric shock →임의 연결/접지 미실시 3rd grounding at outdoor unit or carry out a
→감전 및 화재의 위험 있음 separate grounded work.

Ground
Terminal
접지안됨

Ground
Wire

Power
Plug

2. Electrical work such as Indoor↔Outdoor

connection,earth leakage breaker ground wire
must be carried out in accordance with state &
local electrical wiring codes.

rd
Electric
Sta n da

Cod e
Main Power
Switch
Ground
Wire Earth Leakage
Breaker

LG ELECTRONICS 25/45
Electric Wiring Work / Wiring Connection 결선작업/ 연결작업

부적절한 임의 연결시 화재의 위험 있음 Tips : 에어컨 자체 수명기간 동안 전선연결부의

Case of field defect : 통신에러 발생될 수 있음 견딜 수 있도록 작업해야 함

 Unproper extended wiring connection
 Cable over heat or fire might occur
 Communication Error CH05 occur(operation stop)
 Electrical part is not used for only 1~2 years .
Most of time, it will have to endure the same period
as air conditioner’s lifetime itself.
 Therefore, temporary dan simple wiring work will
only cause likely fire or electrical shock.
전선 연장시 방법

Extending electric wire;

1st layer of insulation :

Make sure to solder the wires to reduce the contact
resistance and by using thermal contraction tube.

2nd layer of insulation :

Wrap the connection with insulation tape to prevent
exposure to moisture/surrounding

1. 1차 절연을 위해 접촉 저항을 최소화하기

위해 납땜 작업 및 절연tube를 사용함.
2. 2차 절연을 위해 절연 Tape로 마무리해
주는 것을 원칙으로 함

LG ELECTRONICS 26/45
Power lines and communication lines connecting work
[Use Round crimp style terminals for
connecting]
Issue : Power lines and communication lines connected by bad
practices of connecting wires lead to the PL issue (fire).
전원 통신선 연결 불량으로 pl사례가 발생 되어 전선 연결작업 방볍 기준을 정립함

■ Standard wire connecting work methods

-. Wire length difference -. Use Sleeve meet -. Shrink tubing -. Isolation of each line
15mm specification operation by tape

15mm

27/45
Electric Wiring Work / Wiring Connection 결선작업/ 연결작업

Case of field defect : Tips :

 Wrong wiring connection during installation of large  In case like this, make sure to double check that
numbers of the same model at the same site. wiring connection and piping connection are
 Inoperative unit /abnormal operation connected to the same model.

Room A Room B Room A Room B

piping piping

wiring wiring

LG ELECTRONICS 28/45
Insulation & Drain Work

LG ELECTRONICS 29/45
Insulation & Drain Work / Standard 단열 및 드레이작업/ 표준

시운전 시 냉매누설 여부 반드시 확인해야 함

How? 누설여부 확인 후 단열작업 실시해야 함 Why? 누수 예방
파이프 및 드레인 호스 포함하여 마감테이프 작업 진행
 Do the insulation after leak test is done. Gas leakage must be checked during test run.
 Bundle the pipe and drain hose together with vinyl tape. Prevent possible water leakage.

Work Process : 연결배관 ,연결전선, 드레인 호스를 함께 마감테이프로 정리 작업 진행

Wrap together refrigerant piping, cable and drain hose with vinyl tape.

Refrigerant Pipe

Drain Hose
Cable

Caution : Set the tubing line upward  prevent possible water leakage. 보온재 절개선 상향 작업

Cutting Line

Cutting Line
Gas Pipe Liquid Pipe

LG ELECTRONICS 30/45
Insulation & Drain Work / Case 단열 및 드레인작업/ 불량현상

Case of field defect : 단열작업 불량에 의한 누수 불량 Tips :

 Water leakage at pipe connection due to bad Indoor Outdoor

insulation.
 Mold gathers at the wall. Insulator
Extension
Hose

Indoor
drain hose

 Fully insulate the connection part between indoor

drain hose & extension hose.
연장 드레인 호스와 접합부 누수 없도록 체결

 If not,leakage may occur as the water will

condensate due to temperature changes.
온도차에 의해 생긴 응축수가 외부누설이
되지않도록 단열처리 해야함

Fully insulate drain hose connection!

Insulation ID : Φ12
Pipe OD : Φ6.35

LG ELECTRONICS 31/45
Insulation & Drain Work / Water Leak Test 단열 및 드레인작업/ 누수검사

누수 점검을 위해 드레인 팬에 물을 부어 확인 드레인 호스가 꼬이거나 막히면 누수의

How? 제품내부 드레인 통해 외부로 잘 배출되는 지 확인 Why? 원인이 될수 있음

 Pour a water to make sure well drainage. Prevent water leakage during operation.
 Make sure the route of drainage is done properly. If the drain hose curled, water leakage occurs.

Checking Drainage : 외부로 잘 배출되는지 확인

연결부 점검
Pour a glass of water Ensure water flows out the
onto evaporator Check possible leakage drain exit without leakage

Tips :
Indoor
Downward Slope  The drain hose should point downward for
easy drain flow.
OK!  Fix drain hose to prevent bending or curling
 Drain hose connection must be easy
accessible & serviceable!
자연배수될 수 있도록 경사지게 설치
드레인 호스가 꺽이거나, 꼬이지 않도록 설치
드레인 호수 연결부는 쉽게 서비스할 수 있는 위치 선정하여 설치

LG ELECTRONICS 32/45
 Drain Hose Connection/ Water Leakage Test (SJ )

No need to disassemble Front. & pour the water from the top. Leakage test is difficult to do. Please refer the Guide
as below.

Leakage Test sequence Water pouring position

Filter at the Top Filter at the Front

Place of
Pouring Logo Standard
water
1. Grasp the handle at 2 2. Hold the Hose by hand & pour the water
■ At this position pour the water. ■ After separating filter
places & Remove the slowly from the bottle keeping the hose at & pour water on the front.
filter. the 2~5 cm distance from the EVA.

Water Pouring bottle to check Leakage Injection Guide

Bottle Drain Hose

Water Leakage
From Panel

■ If you pour water by bottle

■ Put the Dain Hose in bottle then it can flow down
& make the arrangement for towards the panel.
Pouring water.

33/45
Insulation & Drain Work / Water Leakage Defect 단열 및 드레인작업/ 누수눌량

Case of field defect : Tips : 자연배수되어 자유낙하할 수 있도록

하향 구배로 설치

 Drain hose is in upward slanted direction  Set the drain hose in the downward position
 drain water can not flow to outdoor unit.  drain water can flow smoothly.

Slanted hose
호스를 상향으로 구배지는 경우 Indoor
내부 누설로 연결됨 Downward Slope

Water
Leakage OK!

LG ELECTRONICS 34/45
Insulation & Drain Work / Water Leakage Defect 단열 및 드레인작업/ 누수눌량

실외기가 실내기보다 위에 설치하는경우 아래에서 위쪽 방향으로 마감테이프 작업을

Case of field defect : 마감테이프는 아래에서 위로 감아줘야 함 Tips :
하여 외부 빗물 유입 방지
`````````````````````````````
 In case of when pipe connection have to be installed  Wrap the area which accommodates the refrigerant
in upward direction piping, electric cable,drain hose with vinyl tape in
 Vinyl tape has to be wrapped from bottom to the top! Bottom-Up direction!
Why?Prevent possible leakage to indoor when raining

Wrap in the
Bottom-Up direction

외벽에 빗물트랩을 꼭 해주세요

LG ELECTRONICS 35/45
Insulation & Drain Work / Water Leakage Defect 단열 및 드레인작업/ 누수불량

Case of field defect : 드레인 라인 수평 Tips :

 For every 1m, fix the drain pipe with clip/tie wrap
 Water back-flow occurs when the drain line
is all the way drooping for over 2m Clip
 Water leakage at indoor side

∝
1m

Water
Leakage

LG ELECTRONICS 36/45
Vacuum & Test run

LG ELECTRONICS 37/45
Vacuum / Gas Leak Test 진공/ 누설검사
액상상태의 질소가 사이클 내부로 들어가는
How? 질소 가스통은 상측이 바닥면보다 높게 되도록 함 Why? 것을 예방 불충분한 가스는 냉방약의 원인이 됨
비누거품을 이용하여 누설부위 확인
 Top of cylinder must be higher than its bottom. To avoid liquid state nitrogen from entering the system.
 Use soap bubble to identify the location of leak. Insufficient gas will reduce the cooling capacity.
(bubble indicates gas leak)

Work Process :
Charge nitrogen-gas

Close valve
. when reach
Close Tightened, repair
150 p.s.i
location of leak
Liquid side .
Leak test
2(3)-way with soap water
Leakage
valve .
Standing .
Gas side No leakage
Position Close

Low High Release nitrogen 질소방출

N Open Close 평압도달

. 3-way Wait until pressure
valve reduces to normal
Go to next step
Nitrogen-Gas (Vacuum)
Cylinder
 진공작업 진행
Close the valve when the gauge reading reaches 150 p.s.i.
Why?Excessive nitrogen may effect AC system.
LG ELECTRONICS 38/45
미세누설 진공도 검증 일자 : 2016년 1월 28일 담당 : 송치호

목적 : 미세누설 제품을 진공도 측정하여 정상 제품과 유의 차가 있는지를 검증함.

■ 제품 : 16평형 스탠드. 후레아부 긁힘은 재가공 해야됨.(강하게 체결해도 누설됨) 플레어 체결부 비눗물검사 필히 할것

배관 5m 스탠드 기준 긁힘 발생 압력 10kgf/㎝ 체결력 : 800 토오크 [out door flare] [in door flare]

■ 누설불량 진공도 검증. (압력이 높으면 누설량이 많지만 진공은 내부와 압력 차이가 작으므로 공기 유입이 작음)
※ 진공 작업시 미세누설 불량은 게이지로 검출이 어려움.

leakage Vacuum time (torr)

시료
Bubble 2min 4min 6min 8min 10min 11min 12min 13min 14min 15min 16min

#1 15qty/1sec 5.00 2.00 1.34 1.00 0.82 0.73 0.69 0.64 0.61 0.58 0.55

#2 2qty/1sec 4.80 1.80 1.35 1.01 0.82 0.74 0.68 0.64 0.60 0.57 0.54

#3 3qty/16sec 4.60 1.80 1.21 0.94 0.76 0.69 0.64 0.59 0.55 0.52 0.50

#4 정상제품 4.70 1.90 1.14 0.91 0.76 0.70 0.65 0.60 0.57 0.53 0.50

5,00
4,00
T 3,00
0 10개/1초 2개/1초 3개/16초 정상제품
R 2,00
R 1,00
0,00
2분 4분 6분 8분 10분 11분 12분 13분 14분 15분 16분

39/4
Vacuum / process-1 진공
공기 및 수분이 사이클 내부에 남아 있을 경우
진공 펌프를 이용하여 진공작업 진행 Why? 압력상승의 원인이 되고, 냉/난방 효율이 낮아짐
How? 실외측 서비스밸브는 닫은 상태에서 진행
Air and moisture in system have bad effects as:
 Air evacuation with vacuum pump is a MUST. • Pressure in the system rises.
 Liquid and the gas side SVC valves are kept closed. • Cooling/heating efficiency drops

Work Process : Vacuum


15mins

. 760 micron atm

Close
Liquid side 76cmHg (-30inHg)
. ..
2(3)-way
valve 게이지 잠금
. Tightened,
Gas side . Close low side valve
Close repair
of manifold location
Low High of leak
Open Close Turn off
3-way
. . valve vacuum pump

Vacuum Pump
 Required time for evacuation when 30 gal/h vacuum pump is used. Needle gauge does not
move after 5 minutes. Leakage
Compressor Rusty because of remain Humidity inside EVA inside

No leakage

Disconnect vacuum
진공펌프 제거

LG ELECTRONICS 40/45
Vacuum / Finishing Vacuum Work 진공/진공작업 마무리

실외측 냉매를 사이클 내부로 순환시킴 Why? 시운전중에 가스누설 확인해야함

How? 모든 캡을 조여줘야 함 사용 중 추가 누설을 예방해야 함

 Now, the gas is ready to be released to the system. Gas leakage must be checked during test run.
 Be sure to mount all the caps onto 2way & 3way SVC valve Prevent small possible leakage in future use.

Work Process :
랜치 v/v 열어줌

Position both of the SVC

Open valves to “Open” using a
. hexagonal wrench(4mm)
Liquid side
.
2(3)-way 게이지 분리
valve Disconnect the manifold from
Gas side Open the vacuum pump
and from the service port of
3way valve
Low High

Close Close
. . . 3-way 변봉캡 체결
. valve
Mount valve caps onto the
Vacuum Pump 2way valve and the 3way
valve
-If not Assembly and tighten these caps well.
It may cause of Leakage in Long-term used.
냉매 순환됨
- After finish Leak test, then open all Valve. Gas Release
Then Installer must assembly
back for Service valve cap nut.

LG ELECTRONICS 41/45
Vacuum / Additional Refrigerant
How? Why? 적정한 냉방을 위해 추가적인 냉매 차징이 필요함
 Charge in standing
For Proper Cooling, Additional charging is must.
 Before recharging, check whether the cylinder has a
siphon or not.

Work Process : 냉매통 게이지 연결

Connect gas cylinder

to manifold

. 가스측 밸브 열어줌
Close
Open Gas side
Liquid side SVC valve
.
2(3)-way
valve 밸란스를 0 설정
Balance zero
setting
Gas side
Close
게이지 밸브를
Open low side valve
Low High 서서히 열어줌 of manifold slowly

Open Close
. . . 3-way
정량 주입 Until target weight is reached
valve

Balance Close low side valve

벨브를 잠금
of manifold

Refer manual Installation for gas weight(g) / pipe length(m)

LG ELECTRONICS 42/45
Test Run 시운전
시운전 모드로 진입 설정되어
강제운전 스위치 3~4초간 누름 Why? 정상 동작하는지 확인할 수 있음
How? 운전 압력, 전류, 압력 등 확인
To enter a mode that is specially designed for Test
 Press “On/Off” button and hold for 3~4 secs. Run.
 Check operating pressure,current, voltage etc. Ensure the product work properly or not.

테스트 모드에서는 실외 온도와는 관계없이

Test Run Operating Logic : 18±1분동안 아래 조건으로 운전됨

-. Knob switch on the In this mode, regardless of the outside

indoor unit
temperature, the unit will operate for
18±1 minute in below conditions:
-Cooling Mode 냉방모드

-Thermal On/Comp On Thermal 온/오프

ON/OFF
Button -Comp. fixed frequency 컴프 주파수 고정

Check Items : -Indoor Fan High RPM 실내팬 하이 RPM

1. Measure the temperature of the intake & -Vertical Auto Swing Airflow 오토 스윙
discharge air. 실내기 흡입/ 취출온도 확인
 Ensure the difference between the intake
& discharge temp. is more than
8℃ (Cooling) & 14℃(Heating)
흡입 취출 온도차
냉방: 8℃이상/ 난방: 14℃ 이상

LG ELECTRONICS 43/45
Test Run 시운전

Check Items : 2. Measure the pressure of the gas side service valve. 가스 압력 측정

Refri. Out-TEMP Pressure

압력이 Spec대비 떨어지거나 높을 경우
R-22 35℃(95℉) 4.5~5.5㎏/㎠  If the pressure is drop or significantly higher than specification:
R410A 35℃(95℉) 8.5~9.5㎏/㎠
Pressure is low -.Gas leakage Pressure is high
-.insufficient -.System is 과부하
가스 누설/ 냉매 부족 overloaded
R410A
-.Possibility 과차징
of overcharge
R22 -.Closed SVC 재확인
valve - Recheck

Recheck gas leak

▶ 재질
R410 특성 .
압력테이블 kgf/cm² ▶ 재질 특성
R-22압력 테이블. kgf/cm²
Indoor temp℃ Indoor Temp℃
O Temp 20 23 25 28 30 32 O temp 20 22 24 26 28 30 32
D D
U 25 7.5 7.8 8.1 8.6 9.1 9.6 U 20 4.0 4.2 4.4 4.6 4.8 5.1 5.4
30 7.7 8.1 8.5 8.9 9.3 9.7 24 4.1 4.3 4.5 4.7 4.9 5.2 5.5
T T
E 35 8.2 8.5 8.9 9.3 9.8 10.3 E 28 4.2 4.4 4.6 4.8 5.0 5.3 5.6
M 40 8.4 8.8 9.2 9.7 10.1 10.6 M 32 4.3 4.5 4.7 4.9 5.2 5.4 5.7
P P
℃ 45 8.7 9.1 9.5 9.9 10.4 10.9 ℃ 36 4.4 4.6 4.9 5.0 5.3 5.6 5.8
50 9.0 9.4 9.8 10.2 10.6 11.0 40 4.5 4.7 5.0 5.1 5.5 5.7 5.9

Ex) indoor : 30℃ / out : 40℃ ＝ ? kgf/cm² Ex) indoor : 28℃ / out : 36℃ ＝ ? kgf/cm²

LG ELECTRONICS 44/45
Test Run 시운전

Check Items : 전압 및 운전전류 측정 ( Q라벨상의 스팩값 참조)

3. Measure the voltage & operating current.(Refer to Label Quality for specification)

 Power supply voltage/current complied with the rated value

정격전압 및 전압류값이 실제 인입되는 전압 전류값과 일치하는지 확인

Other Check Items :

Check Items Symptom 증상 Check

Indoor & Outdoor units are installed Fall, vibration, noise
on solid bases. 제품 떨어짐, 진동, 소음
단단한 면에 실내/외기 고정되어 있는지 확인

System is properly ground to earth Electrical leakage 감전

접지는 잘되어 있는지

Wiring connection Inoperative or error code 05

결선은 잘되어 있는지 제품 동작안됨/ 통신에러

Drain line is properly installed Water leakage 누수

드레인은 잘되는지

LG ELECTRONICS 45/45
VIDEO DE INSTALACIÓN

LG ELECTRONICS
Como diagnostíco una falla?

LG ELECTRONICS
Verificación de Códigos de Error
Verificación para cada
producto
Visualización de Códigos de
Error
Air conditioning
1 dígito
Heating
10 dígitos
Código de error Tipo de error

1~20 Error en unidad interna Air cleaning

100 dígitos
21~89 Error en unidad externa

100~199 Error de Multi, Multi V

240~255 Error relacionado al controlador central

Lista de códigos de error

ERROR Recital
Items defectuosos Descripción
Cooling Heating
Sensor de temp. de aire interior Sensorair sensor
abierto o en corto
Indoor sensor Sensor abierto o en corto
Sensor de entrada al evaporador
Error de comunicación No recibe señal de la unidad externa en 3 minutos
Sensor
Indoor de salida del evaporador
sensor Sensor abierto o en corto
Error de EEPROM (interior) Lectura inadecuada de la EEPROM
Bloqueo del motor del evaporador ElOnly
motor
BLDCfunciona, pero
motor works, eldoes
Fan abanico no properly
not work trabaja
- 15 seconds (option)
adecuadamente en 15 segundos
(no funciona)
Sensor medio del evaporador Sensor abierto o en corto
Verificación de Códigos de Error

Items de Códigos de Error de la unidad

Código exterior Estatus de Error Visualización del código de
de Descripción Operación
error
Remote LED Rojo LED Verde
error
Corriente Alta en DC (Fall IPM) Pausa

Pausa
1 dígito
Pausa 10 dígitos
Pausa
Pausa
Pausa
Inverter compressor over current
Cada 3 mins

Pausa
Pausa
Pausa
Pausa
Outdoor pipe middle temp sense open/ short Pausa
Pausa
Pausa
Communication error (Outdoor <->indoor)
Pausa
Pausa
Outdoor pipe middle overheated temp (cooling)
Indoor pipe middle overheated temp (heating) Pausa

Pausa
Pausa
Sensing Outdoor BLDC pan lock Pausa
Error en Sensor de temperatura(Interior/Exterior)
Funcionamiento inverter
Código de Error Síntoma Causa
01, 02, 06, 12 1. Daño en sensro, problema de conexión
Problema en sensor (desconectado/cortocircuito)
41, 44, 45, 65 2. Daño en PCB

Proceso de Verificación Verificación detallada Método de Verificación

Estatus del Verificar Resistencia

PCBA Conector del
sensor

Decisión
Estatus del SI No
Resistencia del
Termistor conector del
sensor
sensor Sensor es normal Cambie Sensor / Revise PCBA

※ PCBA: Ensamble de PCB

Sensor de temeperatura de aire
 Verificación de resistencia del sensor de descarga (200㏀)
Punto a Verificar
Temperatura de Aire
Sensor Abierto/Corto
Interno : CH01 Sensor de temp. en el evaporador Ω
Externo: CH44 Sensor de temp. en el condensador Resistencia (blanco)
10kΩ /a 25℃(77℉) ±10%
200~165㏀@25~30℃
Sensor de temperatura en tubería
 Verificación de sensor de temperatura de aire(10㏀)

Sensors Abierto/Corto Ω
Sensor interno:
Resistencia (negro)
CH02 Sensor de entrada
10~8㏀@25~30℃
CH06 Sensor de salida 5kΩ /a 25℃(77℉) ±10%
CH12 Sensor medio
 Verificación de sensor de tubería(5㏀)
Sensor externo:
CH45 Sensor líquido condensado 200kΩ /a 25℃(77℉) ±10%
CH41 Sensor de descarga Ω
CH65 Sensor de disipador de
calor 10kΩ /a 25℃(77℉) ±10% Resistencia (azul)
5~4㏀@25~30℃

LG ELECTRONICS
Error de Comunicación (interno/externo) CH05/CH53
Funcionamiento inverter
Código de Error Síntoma Causa
1. Problema con cable de comunicación
Problema de comunicación
05 / 53 2. Cambiar línea L-N entre evaporador y condensador
entre unidad interna y externa 3. Daño de la parte de comunicación de la PCB exterior

Proceso de Verificacion Verificación detallada Método de

verificación
① Verifique conexión de reactor
“Reset”de unidad NO hay voltaje LED apagado

※ Forma puede variar según modelo

Conexión en Conexión en
Línea de comunicación Unidad interna ② Verifique fusible
Unidad externa

Voltaje en comunicación Voltaje ※ Cambie PCB si el fusible está quemado

※ ODU PCBA
※ Alrededor de 72V midiendo PCB C02K

photo couple photo couple

PCBA IC01K IC02K ③ Verifique LEDs de
PCB exterior
※ Cambie PCB si los LEDs estan


Inadecuado
Verifique la conexión de
apagado después del “reset”
 Verifique cableado de Mida IC01K  Mida IC02K
líneas de comunicación comunicación

L/N/C L/N/C
Ω

Ω
Resistencia Resistencia
2~3 ㏁ 12~13 ㏁

LG ELECTRONICS
CH21 Error Pico de corriente DC (Falla de IPM)
Funcionamiento inverter
Código de error Síntoma Causa

1. Problema del ciclo de refrigerante

Ocurre cuando se mide una sobre corriente en el IPM (obstrucción de tubería/Fuga/Mala condensación
21
/ Pico DC (Falla de IPM) 2. Falla de compresor
3. IPM (PCB Externa) Problema de unidad externa

Proceso de verificación Verificación detallada Método de Verificación

Espere a que se(IPM)
apague el LED
Voltaje de
Energía entrada
Conexiones (Unidad Externa)

※ entre AC190~260V
Desconecte cables de
compresor
Verifique unidad
Operación Forzada externa
※ Verifique distancias de
Unidad externa
Mida resistencia como
En las fotos
Medir
Compresor Conexión
resistencias
Verifique si resistencia
Esta en el rango de
0.4~0.6V o no
Circuito que mide
DC
PCBA IPM Sobre corriente
link V Verifique corto entre
De compresor
Pines del IPM

Inadecuado  Verifique Válvula de

2kW Controller
 IPM (Limite de sobre corriente)  Tuberia obstruída SVC
P U V W Nu Nv Nw

Verifique si hay corto no

LG ELECTRONICS
CH23 Bajo voltaje en DC Link
Funcionamiento inverter
Código de error Síntoma Causa
Si el valor medido por el DV Link es menor al estándar 1. Falla en entrada de V(Bajo V)
23
/ (Bajo Voltaje DC) 2. Quemadura de PCB

Proceso de verificación Verificación detallada Método de verificación(Circuito de Detección del DC Link)

2kW Controller
Energice
Voltaje de
Energía Entrada
Conexiones

※ Entre AC190~260V Apague unidad interna

Verifique cables de Mida V

Instalación Conexión eléctrica
DC Link_V
※ Verifique cables con deterioro
Entre 2.3~2.7V 2.5

Verifique Vdc
Verifique Voltaje
PCBA Conexiones del
Del DC LINK Si No
reactor
Cambie
DC Link OK
PCBA
※ PCBA: Ensamblaje de PCB Micom GND

Inadecuado
 Check input V (Low V)  Check input of Reactor terminal 1. Seleccione el modo de verificacion V DC

2kW 2. Mida V entre DC Link_V y Micom_GND.

3. Valor estandar de V es 2.5V±0.2V.
4. Cambie PCBA si es distinto al estándar.
Compressor
terminal (ok) ! CUIDADO: Sea cuidadoso porque puede ocasionar un corto circuito si mide los puntos
inadecuados.
110~130 VAC (X)

LG ELECTRONICS
Error CH26/CH29
Funcionamiento inverter
Codigo de error Síntoma Causa
Si la corriente del compresor y frecuencia están sobre el valor 1. Conexión floja o mala
26
estándar en el arranque 2. Falla del compresor
1. Compresor bloqueado/Operación forzada
29 Si la corriente del compresor va subiendo fuera de lo normal
2. Parte que mide la corriente en la PCB

Proceso de verificacion Verificación detallada Método de verificación (Deteccion de corriente por fase)

2kW Controller
Voltaje de Conexión Energice
Energía entrada eléctrica

※ Entre AC190~260V Apague unidad interna

Verificar unidad
Operación forzada externa
※ Verificar distancias
de la unidad Mida V

Resistencia Corriente de comp U/V/W

Compresor Conexión
Entre fases Entre 2.3~2.7V 2.5

Si No Vdc
Circuito que Cambie
DC IPM bueno
PCBA IPM Mide la corriente
link V PCBA
Del compresor
※ PCBA: Ensamblaje PCB Micom GND

Inadecuado 1. Seleccione el modo de verificacion V DC

Verificar conexión del compresor
2. Mida V entre DC Link_V y Micom_GND.
3. Valor estandar de V es 2.5V±0.2V.
4. Cambie PCBA si es distinto al estándar.

! CUIDADO: Sea cuidadoso porque puede ocasionar un corto circuito si mide los puntos
[Conexión normal del Comp] [Conexión anormal del Comp] inadecuados.

LG ELECTRONICS
CH27 Error de falla de PSC/PFC
Funcionamiento inverter
Código de error Síntoma Causa
1. Disminución de V, variaciones de V
Sis e detecta una cobre corriente fluyendo en el PSC/PFC
27 2. Corto circuito del reactor
Y manda una señal
3. Alta corriente ( Igual a CH21)

Proceso de verificación Verificación detallada Método de verificación (Deteccion de corriente por fase)
 Método de verificación de resistencia de aislamiento
Estatus del
Voltaje de entre Comp y Chasis
Energía entrada
Reactor y sus
conexiones Comp Tubería Terminal Resistencia

※ Entre AC190~260V U-Chassis >=10MΩ

Ω Pipe(Chassis)
Verificar V-Chassis >=10MΩ
Operación forzada Unidad ※ Verificar distancias de
W-Chassis >=10MΩ
externa Unidad externa Compressor terminal

Resistencia de  Método de verificación de resistencia entre fases U, V, W

Compresor Conexión
aislamientos
Resistencia entre
terminales

U-V 0.5 ~ 1 Ω
Distancia entre Circuito que
V en
PCBA Disipador de Mide corriente
DC link
V-W 0.5 ~ 1 Ω
Calor y chasis Del compresor
W-U 0.5 ~ 1 Ω Compressor terminal
※ distancia mayor a 6mm
1. Mida resistencia entre terminales
Inadecuado
Verifique terminal del reactor 2. 0Ω siginifica corto entre fases (cambie compresor)
3. Verifique las resistencias con la tabla de arriba.
4. Mida todas las resistencias línea a línea para verificar si hay algo
defectuoso.
5. Verifique cableado del compresor.

Corto en terminal del reactor

LG ELECTRONICS
Temperatura alta en la descarga del compresor
Funcionamiento inverter
Código de Error Síntoma Causa
1. Operazión forzada (Unidad tapada, bloqueada, obrtuída)
Si la temperatura de la tubería de descarga es 2. Fuga de refrigerante
32
demasiado alta 3. Daño en sensor de descarga del compresor
4. Falla en la EEV/mala conexión de EEV

Proceso de verificación Verificación detallada Método de verificación (Resistencia del sensor)

Mida resistencia
Verifique
Operacion forzada Unidad ※ Verifique espacios
de la unidad
externa
Decisión
Si No
Cantidad de Falta de ※ Verifique con
Sensor normal
Cambie Sensor/
manómetro Verifique PCBA
refrigerante refrigerante
※ PCBA: PCB Assembly
 Ubicacion del D-Pipe Sensor
Sensor de Conector del Resistencia
descarga sensor Del sensor

Conector de
EEV EEV
EEV

Método de verificación
※ D-pipe sensor (compresor)
: 200kΩ ± 10% @ 25℃

LG ELECTRONICS
CH09/CH60 Error de EEPROM
Funcionamiento inverter
Código de Error Síntoma Causa
1. Si se tiene un EEPROM de otro modelo
09 Falla en el EEPROM (interior) (Cambie el EEPROM por uno del mismo modelo)
2. Error de suministro eléctrico (“Reset” EEPROM)
1. Mala insercion o conexión floja del EEPROM
60 Falla en el EEPROM (exterior)
2. Error de suministro eléctrico (“Reset” EEPROM)

Proceso de Verificación Verificación detallada Método de Verificación

Voltaje de “Reset” de
①
Energía entrada energía

※ Verifique AC190~260V
Estado de
Modelo EEPROM
PCBA de EEPROM
terminales
Check Sum
del EEPROM

Inadecuado
 Utilizando EEPROM inadecuada
② ③
※ Cambie EEPROM

 EEPROM no insertada  EEPROM mal insertada Método de verificación

 Método de verificación de la falla del ensamblaje del EEPROM
de la unidad interne/externa.
① Verificque la dirección de la EEPROM
- Verifique la dirección del EEPROM de acuerdo a la tarjeta
② Verifique la inserción del EEPROM

LG ELECTRONICS
CH61 Alta temp. en sensor de condensado (exterior) Funcionamiento inverter
Código de error Sintoma Causa
En caso de tener una temperatura mayor a 63 ℃ 1. Operación forzada (Obstrucción, mala condensación)
61 en la tubería de líquido condensado en la unidad 2. Falla en la conexión de la EEV.
externa 3. Daño en el sensor de liquido condensado.

Proceso de Verificación Verificación detallada Método de verificación(EEV)

 Verificación de la resistencia de EEV
Condición de Condición de ※ Verificar
Operacion forzada unidad externa Unidad interna obstrucciones y
1 2 3 4 5 6
filtros
※ Verificar distancias en unidad externa

Obstrucción
Ciclo de tubería
EEV Abanico

RD BR BL OR YL WH
Conexion de Resistencia [Pin No]
PCB sensor Del sensor

Medición de Pines Valor estándar

1-4 45Ω±5Ω
Indaceduado 1-6 45Ω±5Ω
 Verifique suciedad en filtro
2-3 45Ω±5Ω
2-5 45Ω±5Ω

※ La resistencia puede ser distinta dependiendo de la

especificación de la EEV.

1. Seleccione medición de resistencia

2. Mida al resistencia entre los pines de acuerdo a la imagen.
3. Vea la imagen para realizar una medición correcta.
La distancia entre la unidad y Filtro tapado con suciedad
El cielo raso es poca.

LG ELECTRONICS
CH10/CH67 Bloque de motor BLDC(Interno/Externo)
Funcionamiento inverter
Código de error Síntoma Causa
10 En caso de no operación en unidad interna 1. Bloqueo físico del motor
2. Daño en conector del motor
3. Motor dañado
67 En caso de no operación en unidad externa
4. Daño de PCB

Proceso de Verificación Verificación detallada Metodo de verificación (fan motor )

Motor Estatus del
Abanico quemado conector  Como verificar un motor BLDC

Estatus del
PCB conector 4 1

Puntos de verificación
1. Cuando el motor interno no ha funcionado en 1 minuto, puede decirse que
el motor está bloqueado.
2. Cuando el motor externo no gira a mas de 30 RPM por 30 segundos.

Defecto
 BLDC Fan Motor (en corto)
1. Mida el Voltaje entre el pin 1 y 4 del conector del motor con la
unidad apagada.
2. Existen altas posibilidades de que el motor esté quemado si se
mide 1V ±0.2V.

LG ELECTRONICS
Verificación de valvula 4 vías
Funcionamiento inverter
Método de verificación

 Verificar salida de voltaje en plug “CN-4way” Check 4-Way Valve Coil resistance
Controlador 2KW

CN-4Way

220
V

1. Verificar resistencia
1. Verificar Voltaje AC
2. Medir la resistencia en terminales de la valvula 4 vías
2. Medir el voltaje de ambos terminales en plug “CN-4Way”
3. Resistencia normal de 14Ω±10%.
3. Voltaje normal de 220V±10%.
4. Cambie la valvula 4 vias si el valor de medicion es distinto.
4. Cambie PCB si el valor es de medición es distino.

LG ELECTRONICS
Tabla: Resistencia-Temperatura de sensores

Resistencia(㏀)
Temp (℃/℉) Sensor de Temp. de Sensor de disipador
Sensor de Descarga Sensor de Tuberia
aire de calor
-30/-22 2845.99 102.17 204.35 102.17

-25/-13 - 73.49 146.97 73.49

-20/-4 - 53.55 107.09 53.55

-15/5 - 3950 79.00 39.50

-10/14 - 29.48 58.95 29.48

-5/23 - 22.24 44.47 22.24

0/32 585.66 16.95 33.90 16.95

5/41 465.17 13.05 26.09 26.05

10/50 372.49 10.14 20.27 20.25

15/59 300.58 7.94 15.89 15.87

20/68 244.33 6.28 12.55 12.55

25/77 200.00 5.00 10.00 10.00

LG ELECTRONICS
Tabla: Resistencia-Temperatura de sensores

Resistencia(㏀)
Temp (℃/℉) Sensor de Sensor de Temp. Sensor de
Sensor de Tuberia
Descarga de aire disipador de calor

25/77 200.00 5.00 10.00 10.00

30/86 164.79 4.01 8.03 8.03

35/95 136.64 3.24 6.49 6.49

40/104 113.98 2.64 5.28 5.28

45/113 95.62 2.16 4.32 4.33

50/122 80.65 1.78 3.56 3.57

55/131 68.38 1.48 2.95 2.96

60/140 58.27 1.23 2.46 2.47

65/149 49.88 1.03 2.06 2.07

70/158 42.90 0.87 1.74 1.74

75/167 37.05 0.74 1.47 1.48

80/176 32.14 0.63 1.25 1.26

90/194 24.46 0.46 0.92 0.92

100/212 18.89 0.34 0.68 0.69

LG ELECTRONICS
LG SIMs 2.0

LG ELECTRONICS
LG SIMs / Summary

 LG SIMs는 LG 가정용 인버터 에어컨 제품의 사이클을 모니터링 하는 앱으로 엔지니어에게

제품의 현재 상태 및 인버터 사이클 해석을 보조하는 기능입니다.
 엔지니어는 본 앱을 통해 LG 가정용 인버터 에어컨 제품의 동작상태 및 문제 상황을 파악하여
해당 문제점을 해결할 수 있는 솔루션을 제공하고 있습니다.

LG ELECTRONICS
LG SIMs / System Diagram

LG ELECTRONICS
LG SIMs / Module connection

LG ELECTRONICS
LG SIMs / Application Installation (Android)

LG ELECTRONICS
LG SIMs / Application Installation (i OS)

LG ELECTRONICS
LG SIMs / How to use

LG ELECTRONICS
LG SIMs / How to use

LG ELECTRONICS
LG SIMs / How to use

LG ELECTRONICS
LG SIMs / How to use

메인정보 명칭 설명 명칭 설명

ODU 중간배관온도 실외 열교환기 중간배관온도 주파수 실외기 압축기 주파수

ODU 실외온도 실외온도 IDU실내온도 실내온도

ODU 압축기 토출온도 실외기 압축기 토출온도 실내Fan 실내기 풍량

실외Fan 실외기 팬 rpm IDU 중간배관온도 실내 열교환기 중간배관온도

운전개도 EEV개도 에러 에러코드

주파수제한 인버터 압축기 주파수 제한 IDU 1 실내기

LG ELECTRONICS
LG SIMs / How to use

실외기 정보(부품)

실외기 정보(온도)

LG ELECTRONICS
LG SIMs / How to use

실외기 정보 명칭 설명 명칭 설명

실내용량 실내기 용량 EEV개도 EEV개도

운전모드 실내기 운전 모드(냉/난방 등) 실내온도 실내 온도

THM모드 Thermo on/off 입구온도 열교환기 배관 입구 온도

REM모드 Remote controller on/off 중간온도 열교환기 배관 중간 온도

FAN운전상태 팬 RPM 출구온도 열교환기 배관 출구 온도

LG ELECTRONICS
LG SIMs / How to use

LG ELECTRONICS
LG SIMs / How to use

LG ELECTRONICS
LG SIMs / How to use

LG ELECTRONICS
LG SIMs / How to use

LG ELECTRONICS
LG SIMs / How to use

LG ELECTRONICS
Como acceder y como funciona?

Instalar la aplicacion : LG AC SMART Diagnosis ( Play Store)

NUEVO Smart diagnosis AUDIBLE
Como acceder y como funciona?

Oprima RECEIVE y luego desde

El control remoto (
NUEVO Smart diagnosis AUDIBLE
Como acceder y como funciona?