‘Green Lubrication – Green Manufacturing’

M/s. Krishna Engineering Company, Hubli, INDIA. | Email: sales@kencohubli.com | +91-9480944098.

 KENCO’S MQL SYSTEM
• Kenco’s Mist cooling System is based on Minimum Quantity Lubrication (MQL)
Technology which not only leaves workshop cleaner, but helps tools cut cooler,
last longer, and produce more good parts, by precisely metering and
dispensing the lubricant oil/coolant at the cutting tool/work piece interface,
which greatly reduces friction & heat generated by machining at the cut and
ultimately saves money.

• This is a Minimum Quantity Lubrication Technique (MQL) that replaces the other
coolant systems commonly used in machining.

• Our System provides a minute (required) amount of high-quality

lubricant/Coolant which is precisely applied to the interface of the cutting tool
and work piece.

• The results are improved surface finish and tool life, increased production rates,
and the elimination of the costly mess and disposal associate with flood coolant.

M/s. Krishna Engineering Company, Hubli, INDIA. | Email: sales@kencohubli.com | +91-9480944098.

 Principle of Working
• In KENCO’s MQL System the Lubricant / Coolant are atomized to 4 to 6 micron particle
sizes, which form a mist and are coalesced at the point of application to lubricate/cool
the two surfaces under friction.

• The Spraying Action occurs in the Jet spray Nozzle block where the lubricant/coolant is
atomized and until then it’s kept separate in order to provide maximum cooling
efficiency.

• Further as the Coolant expands it gets more capacity to absorb heat from the source
(tool-job interface) and whereas here along with Lubricant even Air is applied which
helps out to blow-off the chips during cutting operations, which further avoid heat
generation.

• The Lubricant /Coolant can be controlled through the controlling knob Provided in the
Nozzle block and then starts spraying the liquid.

M/s. Krishna Engineering Company, Hubli, INDIA. | Email: sales@kencohubli.com | +91-9480944098.

 Advantages
KENCO’s MQL System Provides Economic, Clean and Safe solution for Machining Operation and Machine
Shop.

• Mist Spray provides more cooling efficiency, Low surface tension, micro-droplets penetrate the tool
boundary layer and wet a tool rotating at a surface high speed.
• In some sawing Applications the taper of round job is reduced from 50micron to 30micron by Using
KENCO’s MQL System.
• Mist improves the tool life performance compared to dry cutting and flood cooling. The Improvement
in tool life can be up to 1500% compared to dry cutting at low speeds.
• Oil based mist droplets has much lower surface tension and hence lower values of contact angle, this
improves wetting of work piece.
• Mist forms a protective film thus improving Lubrication and reducing friction.
• MQL eliminates flood coolant mess, treatment, & disposal.
• It Produces dry chips which has higher recycling value.
• Extends tool life, Improves Surface finish, provides visibility in machining operations, prevents galling
and sizing of Taps and increases production.
• The system is easy to mount/Install, safe and simple to operate with Zero maintenance.
• It saves coolant, it saves power, it saves tool intern it saves Money.
• Environmentally friendly and safe, no disposal associate with this system promoting green
manufacturing with increased production rates.

M/s. Krishna Engineering Company, Hubli, INDIA. | Email: sales@kencohubli.com | +91-9480944098.

 Specifications
Parameters Technical Specifications
Model KNPMB – 200 / 400 / 600 / 800 Advance
Spray type External Jet Micro Mist Spray.
Reservoir Capacity 2 / 3 / 5 / 10 / 20 / liters Non Pressurized Tank Advance

Tank Type Non-Pressurized

Pipe Length from Tank to each Nozzle Std 2 meter Nylon Pipe with guard
Operating Source Compressed Air Supply
Working Air Pressure 1.5 kg/cm2 to 3kg/cm2
Maximum Inlet Pressure 7 kg/cm2
Type of Lubricant Water based soluble Coolant / Mist oil.
Lubricant Controlling Control screw on Nozzle Block
Air Controlling Air control Knob on Filter Regulator unit.
Lubricant /Coolant Drain Manual (plug)
Solenoid Valve Air Inlet 230VAC Optional 24VDC / 110VAC
Float Sensor Output signal 24VDC (Optional). Optional
Mounting Facility Mounting Bracket / Frame
Panel mounting Possible Standard.
Timer Control Possible (Optional).

Consult our technical service for precise use and for more details
Note: All Specifications / models are subject to change arising out of continuous product improvement.

M/s. Krishna Engineering Company, Hubli, INDIA. | Email: sales@kencohubli.com | +91-9480944098.

Description of Components Filter breather for
Lubricant Filling.
Air Pressure Control
Knob.

Coated Pipe with

Solenoid Coil with
Guard.
valve.

Compressed Air Inbuilt Tank /

Inlet Reservoir

Filter-Regulator Oil/Coolant Level

Unit. Indicator

M8 Tap Drill for

mounting.
Mist Spray Nozzle
with control block.

Note: All Specifications / models are subject to change arising out of continuous product improvement.

M/s. Krishna Engineering Company, Hubli, INDIA. | Email: sales@kencohubli.com | +91-9480944098.

 System Installation and Commissioning Nozzles can be
mounted by using
M8 Tap size provided
Nozzle 1
on Control Block.

Part to be Lubricated

02 Nozzle Output is Connected

with 2Mtr Guarded Tube from
230VAC the Tank. Nozzle 2

Provide Air Inlet to Systems

Solenoid Valve.
Max Pressure Up to
7kg/cm2

Use These Slots for

Tank of MQL System.
Mounting the Tank.

Note: Reservoir / Tank should be mounted at a lower height than Nozzles.

Refer: For more details please refer our Operating Instructions.

Note:
Note: All All Specifications
Specifications / models
/ models areare subject
subject to change
to change arising
arising outout of continuous
of continuous product
product improvement.
improvement.

M/s. Krishna Engineering Company, Hubli, INDIA. | Email: sales@kencohubli.com | +91-9480944098.

Compressed Air (Pneumatic) Connections
KENCO MQL Advance System

Compressor Working Pressure is 1.5kg/cm2 to

3kg/cm2 & can be Increased up to
6kg/cm2 based on Applications.

Nozzle 1
Pre-Filter Regulator Unit.

Part to be Lubricated

230VAC Nozzle 2

Oil / Coolant Flow can be

02 Nozzle Output is Connected Controlled manually by rotating
Provide Air Inlet to Systems the control screw provided
Solenoid Valve. with 2Mtr Guarded Tube from
Max Pressure Up to the Tank. behind the Nozzle control block
7kg/cm2

Tank of MQL System.

Refer: For more details please refer our Operating Instructions.

Note: All Specifications / models are subject to change arising out of continuous product improvement.

M/s. Krishna Engineering Company, Hubli, INDIA. | Email: sales@kencohubli.com | +91-9480944098.

 Electrical Wiring Diagram
KENCO MQL Advance System

+ -
230VAC Main Supply

230V Solenoid Valve

1. In Case the Coil Voltage is 24VDC / 110VAC , Similar Connection is to be made to the Required Voltage Power Source.
2. If Optional Float Sensor is Provided kindly Connect the same with 24V Input Provided in the Machines Panel Alarm
Option.

Note: The Solenoid Valve can be Interlocked with the Machine with Suitable Coil Voltage, And based on the Command/
Machine Codes Used, the System Shall Provide the Output.

Note: All Specifications / models are subject to change arising out of continuous product improvement.

M/s. Krishna Engineering Company, Hubli, INDIA. | Email: sales@kencohubli.com | +91-9480944098.

 Applications.

KENCO’S MQL System Can Be Applied For,

• Turning Centre, Milling Centre, Boring, Sawing, Drilling,
Tapping, SPM’s, Forming Tools, On Extrusion machines & Many
Other Metal Cutting and Working Operations.
• Can Be Used On All Types Of Metals And Some Plastics.

M/s. Krishna Engineering Company, Hubli, INDIA. | Email: sales@kencohubli.com | +91-9480944098.

Installed on various machines

CNC Milling Centre Slot Milling Centre Heavy Cut Grooving

CNC Turning Centre SPM Tapping Machine Circular Power Saw

Note: All Specifications / models are subject to change arising out of continuous product improvement.

M/s. Krishna Engineering Company, Hubli, INDIA. | Email: sales@kencohubli.com | +91-9480944098.

 “Your Applications Inspire
Our Innovation”

M/s. Krishna Engineering Company, Hubli, INDIA. | Email: sales@kencohubli.com | +91-9480944098.

M/S. KRISHNA ENGINEERING COMPANY
Shed. C-126, Industrial Estate, Gokul Road, HUBLI -580 030.
KARNATAKA, INDIA.
GSTIN : 29ANZPT4144N1ZS || IEC Code: 0715030230.
Contact: 0836-2337098, +91-9886633098, 9480944098.
Email: krishna@jpgrouphbl.com, kartik123_thakkar@yahoo.com
Website: www.kencohubli.com