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Multi-Pressure Systems
MODULE 3
INTRODUCTION
Multi-pressure System – is a refrigeration system that has two or more low-side pressures.
Low-side pressure – is the pressure of the refrigerant between expansion valve and the intake
of the compressor.
COMPRESSOR INTERCOOLING
Intercooler – is equipment, installed between stages of two-stage or multi-stage compressor;
It is used to lower the temperature of refrigerant before entering the high-pressure
compressor stage; and It is used to reduce the work of compression per kg of vapor.
TYPES OF INTERCOOLER
1. Water-cooled heat exchanger intercooler – used for two-stage air compressor.
2. Liquid refrigerant Intercooler – used for two-stage refrigerant compressor.
2 HP
Compressor
Liquid from
condenser 1
LP
Compressor
Intercooler
p 4 pd
Area representing
High-stage pi 2 savings in work
Compression 3
Low-stage
ps 1 Compression
v
k 1
2k p 2k
Wc ps Vs d 1
1 k s
p
n 1
2n pd 2n
Wc p s Vs p
1
1 n s
pi ps pd
This system is composed of one evaporator and one condenser operated by two-stage
compressor.
p
Condenser
5 4 5 4
3
Expansion Intercooler
2 3
Valve 2
1 HP
6 Compressor
Evaporator LP 6 1
Compressor h
Refrigerating Effect: Q e m h1 h 6
Qe m h1 h 6 h1 h 6
COP
Wc m h 2 h1 h 4 h 3 h 2 h1 h 4 h 3
Qe
Mass Flow Rate of Refrigerant: m
h1 h 6
Tons of Refrigeration:
Qe m h1 h 6
TR
3.517 3.517
3 p
Condenser 2 3 2
1
4 5
4 5 6
Evaporator A
Compressor
7 8 6
7 8 1
Evaporator B
h
Refrigerating Effect: Q e Q eA Q eB m A h 5 h 4 m B h 8 h 7
Qe mA h 5 h 4 mB h8 h 7
Coefficient of performance: COP
Wc m1 h 2 h1
Q
Refrigerant Mass Flow Rate at Evaporator A: m A h h
eA
5 4
QeB
Refrigerant Mass Flow Rate at Evaporator B: m B
h8 h 7
m1 m2 mA mB
mA h 6 m Bh 8
h1
mA mB
Tons of Refrigeration,
Q eA Q eB m A h 5 h 4 m B h 8 h 7
TR
3.517 3.517
3
Condenser
p
2 3 2
5 6 1
Flash 7 5
4 Compressor
Tank 4
7 9
9
8
Evaporator 8 1 6
h
Refrigerating Effect: Q e m e h 9 h 8
Qe me h 9 h8
Coefficient of Performance: COP
Wc m1 h 2 h1
Qe
me m9 m8
h 9 h8
m1 me m6
m6 h 6 me h 9
Enthalpy of Refrigerant Entering the Compressor: h1
me m6
Tons of Refrigeration:
Qe m h h8
TR e 9
3.517 3.517
Condenser
5 4
3 p
6 4
Evaporator A 5
HP
Compressor 7 3 2
2 6
Flash
6 Tank
1
LP 8 1
h
Evaporator B Compressor
7 8 B
Q e Q eA Q eB m A h 3 h 6 m B h1 h 8
Wc WLP WHP m1 h 2 h1 m3 h 4 h 3
QR m4 h 4 h 5
Q e mA h 3 h 6 mB h1 h8
COP
Wc m1 h 2 h1 m3 h 4 h 3
QeA
mA
h3 h6
QeB
mB
h1 h 8
Qe m h h 6 m B h1 h 8
TR A 3
3.517 3.517
Cascade refrigeration system combines two vapor-compression units, with the condenser
of the low-temperature system discharging its heat to the evaporator of the high-
temperature system.
It can normally furnish refrigeration down to about – 100 oC.
Cryogenics – is the science of low temperature.
Closed Cascade system is the system in which the fluids in the high-pressure and low-
pressure systems may be different.
Direct-Contact Heat Exchanger is the system in which the same fluid is used for the
system.
CYCLE ANALYSIS 4 1
h
Refrigerating Capacity:
Q e m L h1 h 4 , q e h 1 h 4
Tons of Refrigeration:
Qe
TR
3.517
Wc WL WH mL h 2 h1 mH h 6 h 5
QR m H h 6 h 7
Coefficient of Performance:
Qe h1 h 4
COP
Wc h 2 h1 h 6 h 5
Heat rejected by the low-pressure loop = Heat absorbed by the high-pressure loop
QRL QAH mL h 2 h3 mH h 6 h 7
Refrigerating Capacity,
Qe mL h1 h 4 , qe h1 h 4
Tons of Refrigeration,
Qe
TR
3.517
Wc WL WH mL h 2 h1 mH h 6 h 5
QR m H h 6 h 7
Coefficient of Performance,
Qe h1 h 4
COP
Wc h 2 h1 h 6 h 5
Heat rejected by the low-pressure loop = Heat absorbed by the high-pressure loop
QRL QAH mL h 2 h3 mH h 6 h 7
p2 p1 p6
Ex. #] A refrigeration system for low temperature application has two-stage system that employs
ammonia refrigerant and serves a 30-ton evaporator at – 30 oC. The system uses a direct-contact
cascade condenser, and the condenser temperature is 40 oC. Determine a) the cascade
condenser pressure, in kPaa, for minimum compressor work; b) the mass flow rate in the low and
high-pressure loops, in kg/s; and c) the total compressor work.
Solution:
QR
p
7
Condenser 6 7 6
Expansion 5 WH High-Pressure
Valve Cascade Evaporator
Loop 40 oC
8 High-pressure 3 5 2
Compressor
2
3 8
Expansion
Valve 1 WL Low-Pressure
Evaporator
4 Loop
Low-pressure
Compressor 4 1
- 30 oC
Qe = 30 TR
h
From Ammonia table,
pe = 119.9 kPaa pc = 1557 kPaa
h1 = 1422.86 kJ/kg h2 = 1600 kJ/kg
h3 = 200.47 kJ/kg h5 = 1461.81 kJ/kg
h6 = 1638 kJ/kg h7 = h8 =390.59 kJ/kg
Qe 30 3.517
m L m1 0.0863 kg / s
h1 h 4 1422.86 200.47
mL h 2 h3 0.08631600 200.47
mH 0.1128 kg / s
h5 h8 1461.81 390.59
Wc mL h 2 h1 mH h 6 h5
The air-cycle system is ideally suited for use in aircraft because it is light in weight and
requires less space than the vapor-compression cycle.
Air-cycle refrigeration is system less efficient than the vapor-compression cycle
QR
Cooler
We Wc
Expander Compressor
Refrigerator
Open-Air System
QR
Cooler
We Wc
Expander Compressor
Refrigerator
In an Open-Air System
Refrigerator is the actual space to be cooled with air expanded to atmospheric pressure;
and Air is circulated through the cold room and then compressed to the cooler pressure.
pV and Ts Diagrams
p T 2
3 2 QR
pVk = C
3 1
pVk = C 4 1 4 Qe
V s
Processes
Process 1-2: Isentropic compression process
Process 2-3: Constant-pressure heat rejection process
Process 3-4: Isentropic expansion
Process 4-1: Constant pressure absorption of heat process
CYCLE ANALYSIS
Refrigerating Capacity,
Qe mc p T1 T4
Heat Rejected,
QR mcp T2 T3
Compressor power
Isentropic compression,
k 1
k 1
k p2
k p 2 k
Wc mc p T2 T1
k
p1V1 1
1 k
mRT1
p1
1
1 k p1
Polytropic Compression,
n 1
n 1
n
1 1
p n n p n
Wc p1V1 2 mRT1 2
1 n 1 n
1 1
p p
Expander Work
Isentropic Expansion
k 1
k 1
We mc p T3 T4
mRT3 1
k p k k p k
p3V3 1
4 4
1 k 1 k
3 3
p p
Polytropic Expansion
n 1
n 1
n
mRT3 1
p n n p n
We p3V3 1
4 4
1 n 1 n
3 3
p p
Wnet Wc We
Coefficient of Performance,
T1 T4
COP
T2 T1 T4 T3
Ex. 1] An open air-refrigeration system carries a load of 35 kW with a suction pressure of 103
kPaa and a discharge pressure of 690 kPaa. The temperature leaving the refrigerator is 5 oC and
that leaving the cooler is 30 oC. The compression is polytropic with n = 1.33 and the expansion is
also polytropic but with n = 1.35. Determine the power required and the COP. [Ans: 1.47]
Solution: p
3 2 T 2
QR
Pvn = C
3 1
pVn = C 4 1
4 Qe
V s
QR
Cooler
We Wc
Expander Compressor
Refrigerator
n 1 0.35
p 103
30 273
n 1.35
T4 T3 4 185.05 K t4 = - 87.95 oC
p3 690
Qe mc p T1 T4
Qe 35
m 0.3742 kg / s
c p T1 T4 1.00625 87.95
Qe 35
COP 1.47
Wnet 23.72
Ex. 2] An air refrigeration system is required to produce 52.5 kW of refrigeration with a cooler
pressure of 1448 kPaa and a refrigerator pressure of 207 kPaa. Leaving air temperature are 29
o
C for cooler and 5 oC for refrigerator. Compression is isentropic and expansion is polytropic with
n = 1.34. Determine the COP. [Ans: 1.23]
p
Solution: 3 2
Pvk = C
QR
pVn = C 4 1
Cooler
We Wc V
Expander Compressor
2
T QR
3 1
Refrigerator
4 Qe
s
n 1 0.34
p 207
29 273
n 1.34
T4 T3 4 184.36 K
p3 1448
t4 = - 88.64 oC
Qe mc p T1 T4
Qe 52.5
m 0.5572 kg / s
c p T1 T4 1.00625 88.64
k 1
n
1
p k
Wc mRT1 2
n 1
1
p
0.4
1.4
0.55720.287085 273
1448
1 115.69 kW
1.4
Wc
0.4 207
n 1
n
mRT3 1
p n
We 4
n 1
3
p
0.34
1.34
0.55720.2870829 273
207
1 74.17 kW
1.34
We
0.34 1448
For the Net Power
Qe 52.5
COP 1.23
Wnet 41.52
Steam Steam
Line Booster
Nozzle Ejector
Steam to
ms Condenser
3 2
m3 m2 Refrigerator
Evaporator
5
Make-up
Water Circulation
Pump m1 1
Chilled Water
As shown in the figure below, the ejector sucks or draws vapor from the evaporator or flash
chamber, causing the pressure in the evaporator to drop significantly. As the pressure
reduces in the evaporator the water vaporizes at the desired temperature. During the
evaporation, it absorbs heat and cools the remaining water in the evaporator.
The steam pressure at the ejector nozzle should be about 1030 kPaa.
Normally, the evaporation of water in the evaporator reduces the temperature from 21 oC to 4
o
C. The cold or chilled water is circulated by means of a pump to the refrigerator.
This system is usually applied for air conditioning, and for cooling of water in certain chemical
plants for gas absorption.
o o
The cooling temperatures provided by this system are usually from 4 C to 21 C.
Temperatures below 4 oC are impractical due to freezing problem.
Design Calculations
Qe = m1 (h2 – h1)
m5 = m3
Required:
a) The mass flow rate of nozzle steam required, kg/s; and b) The volume flow rate of vapor
evaporated, kg/s
Figure:
Steam Steam
Line Booster
Nozzle Ejector
Steam to
ms Condenser
3 10 oC 2
m3 m2 Refrigerator
Evaporator 175 kW
5 5 oC
Make-up 5 oC
Water Circulation
21 oC Pump m1 1
Solving for the mass flow rate of chilled water circulating the refrigerator,
Qe 175
m1 8.32 kg / s
h 2 h1 42.01 20.98
Consider the evaporator and taking the energy balance, then solving for m3,
m5 h 5 m2 h 2 m1h1 m3 h 3 ,
Where, m5 = m3 and m2 = m1
Then,
m1 h 2 h1 8.32 42.01 20.98
m3 0.0722 kg / s
h3 h5 2510.6 88.14
Therefore,
b. Solving for the volume flow rate of vapor removed from the evaporator
V3 m3 v3 0.0722 kg / s 147.12 m3 / kg 10.62 m3 / s
PROBLEMS
Prob. # 1] Determine the power required in an ammonia system that serves a 60-TR evaporator
at – 20 oC. The system uses a two-stage compression with inter-cooling and removal of flash gas.
The condensing temperature is 32 oC. From ammonia table: at the LP compressor intake, h =
1437.2 kJ/kg; at the discharge of LP compressor, h = 1563.0 kJ/kg; at the intake of HP cylinder, h
= 1465.5 kJ/kg; at the discharge of HP cylinder, h = 1615 kJ/kg; at the condenser discharge, h =
351.5 kJ/kg; enthalpy of liquid ammonia leaving the inter-cooler, h = 215.3 kJ/kg. [Ans. 52.7 kW]
REFERENCES