NITROGEN FILLING

MACHINE
FOR
FIRE EXTINGUISHERS
INTIME FIRE APPLINCES PVT. LTD.
21 A, Ghanshyam Industrial Estate, Veera Desai Road, Andheri West,
Mumbai, Maharashtra 400 053.
FACTORY: D-24/6, TTC Ind Area, Turbhe MIDC, NAVI MUMBAI
022 26731852
www.intimefire.com orders@intimefire.com
1.
 OPERATIONS

AND
MAINTANENCE MANUAL
OF
NITROGEN FILLING
MACHINE
FOR
FIRE EXTINGUISHER

2.
 INDEX

SR. NO. DESCRIPTION PAGE NO.

 1 OPERATING REQUIREMENTS 4

 2 OPERATING INSTRUCTIONS 4,5 & 6

 3 GENERAL ASSEMBLY DRAWING (FIG NO. 1) 7

 4 CIRCUIT DIAGRAM 8

 5 MAINTENANCE INSTRUCTIONS 9

 6 TROUBLE SHOOTING GUIDE 9

3.
 OPERATING REQUIREMENTS
THIS MANUAL DESCRIBES THE OPERATING OF THE TECH US
NITROGEN FILLING MACHINE. THE EQUIPMENT IS CAPABLE OF
FILLING OF NITROGEN MAXIMUM 15 KG. PRESSURE IN FIRE
EXTINGUISHERS.

OPERATOR CAUTION AND WARNINGS:

➢ READ INSTRUCTION MANUAL THOROUGHLY.
➢ OPERATOR MUST WEAR SAFETY GLASSES WHEN OPERATING
THIS SYSTEM.
➢ DO NOT MODIFY ANY COMPONENTS WITHIN THIS SYSTEM.

SYSTEM REQUIREMENTS:
OPERATOR MUST SUPPLY THE FOLLOWING TO POWER NITROGEN
FILLING MACHINE.
1. ELECTRICITY : 230 V AC, SINGLE PHASE.
2. 2. NITROGEN CYLINDER WITH REGULATOR

OPERATING INSTRUCTIONS
1. TAKE FILLED NITROGEN CYLINDER FITTED WITH NITROGEN
PRESSURE REGULATOR ASSEMBLY (1 of Fig. No.1)

2. CONNECT THE ONE END OF HIGH PRESSURE HOSE LINE (2 of Fig.

No. 1) TO THE NITROGEN PRESSURE REGULATOR OUTLET AND
ANOTHER END TO PRESSURE INPUT MALE CONNECTOR (3 of Fig.
No.1) SITUATED TO THE RIGHT SIDE OF THE NITROGEN FILLING
MACHINE.

3. CONNECT THE ONE END OF ANOTHER HIGH PRESSURE HOSE

LINE (5 of Fig. No.1) TO THE NITROGEN FILLING GUN (6 of Fig. No.1)
AND ANOTHER END TO PRESSURE OUTPUT MALE CONNECTOR
(4 of Fig. No. 1) SITUATED ON THE LEFT SIDE OF THE NITROGEN
FILLING MACHINE
4.
 4. CONNECT THE POWER SUPPLY 230 V AC, I PHASE.

5. SWITCH ON THE POWER AND A POWER ON LED LAMP WILL GLOW

(13 of Fig. No. 1)

6. OPEN THE VALVE OF THE NITROGEN CYLINDER (1 of Fig. No. 1) BY

VALVE KEY.

7. INCREASE THE INPUT LINE PRESSURE, BY TURNING THE TEE

HANDEL CLOCKWISE, OF THE NITROGEN PRESSURE REGULATOR,
TILL THE INPUT PRESSURE SHOWS 20 Kg.

8. CLAMP THE NITROGEN FILLING GUN (5 of Fig. No.1) TO THE

OUTLET NOZZLE OF TRIGGER VALVE OF THE FIRE EXTINGUISHER
TO BE FILLED.

9. PUSH START BUTTON AND A GREEN FILLING ON LED LAMP

GLOWS.

10. OPEN THE BALL VALVE (7 of Fig. No. 1) OF THE NITROGEN FILLING
GUN (6 of Fig. No. 1) AND PUSH DOWN THE TRIGGER VALVE (8 of Fig.
No. 1) OF THE FIRE EXTINGUISHER (10 of Fig. No. 1) TO BE FILLED.

11. THE FILLING OF NITROGEN STOPS AUTOMATICALLY, WHEN THE

INSIDE PRESSURE OF THE FIRE EXTINGUISHER (10 of Fig. No. 1)
REACHES UP TO 15 Kg. THIS FILLED PRESSURE WILL BE SHOWN ON
THE NITROGEN FILLING DIGITAL CONTROLLER (16 of Fig. No. 1)
SITUATED ON THE OPERATING PANEL AND ALSO THE PRESSURE
GAUGE (9 of Fig. No. 1) SITUATED ON THE TRIGGER VALVE OF THE
FIRE EXTINGUISHER (10 of Fig. No. 2) BEING FILLED.

12. NOW CLOSE THE BALL VALVE (7 of Fig. No.1) OF THE NITROGEN
FILLING GUN (6 of Fig. No.1) AND RELEASE THE TRIGGER VALVE (8 of
Fig. No. 1) OF THE FILLED FIRE EXTINGUISHER.
5.
 13. DE-CLAMP THE NITROGEN FILLING GUN (6 of Fig. No.1) FROM
THE OUTLET NOZZLE OF TRIGGER VALVE OF THE FILLED FIRE
EXTINGUISHER.

14.FOR NEXT FILLING CYCLE FOLLOW THE STEPS FROM STEP No: 8.

15. WHEN THE FILLING JOBS ARE OVER, SWITCH OFF THE MAIN
POWER

16. SHUT OFF THE VALVE OF THE NITROGEN CYLINDER (1 of Fig.

No. 1) BY VALVE KEY.

17. THE NITROGEN FILLING PROCESS CAN ANY TIME BE STOP BY

MOVE THE BUTTON OFF SIDE CLOCKWISE (14 of Fig. No. 1) AND
CONTROLLER LED (15 of Fig. No. 1) WILL GLOW OFF. TO RESTART
THE FILLING OPERATION, MOVE THE BUTTON ON SIDE
ANTICLOCK WISE (of Fig. No. 1) AND THEN CONTROLLER WILL
GLOW ON.

6.
 NITROGEN FILLING PROCESS:

16 13
17

4 15

12
14

F EX 11

SR.NO DESCRIPTION
SR.NO DESCRIPTION
1 N2 CYLINDER
2
9 PRESSURE GAUGE
INLET HOSE
3 INLET CONNECTOR 10 FILLING CYLINDER

4 OUTLET CONNECTOR 11 MACHINE LEG

5 OUTLET HOSE 12 FILLING START

6 FILLING GUN 13 POWER ON

7 BALL VALVE 14 ON/OFF SWITCH
8 EXTINGUISHER HANDLE
15 FILLING ON

16 CONTROLLER

17 PRESSURE GAUGE
FIGURE NO: 01
7.
 WIRING DIAGRAM.
8.
 MAINTENANCE INSTRUCTIONS

✓ BEFORE AND AFTER THE FILLING OF THE NITROGEN

CHECK THE ‘O” RINGS AND PACKING SEALS OF
1) THE NOZZLE OF THE NITROGEN FILLING GUN (5 of Fig.
No.1& 2)

2) BOTH THE HIGH PRESSURE HOSE LINES (4 & 6 of Fig. No.1&2)

TROUBLE SHOOTING GUIDE

PROBLEM 1 :-
NO FILLING OF NITROGEN IN THE FIRE EXTINGUISHER.

SOLUTION 1:-
a) CHECK THE NITROGEN QUANTITY IN THE NITROGEN
CYLINDER (1 Fig. No. 1). THE MINIMUM NITROGEN
PRESSURE SHOULD BE MORE THEN 20 Kg.

b) STOP LEAKAGES, IF ANY, OF THE PRESSURE LINES

AND JOINTS .

C) REPLACE THE ‘O” RINGS AND PACKING SEALS OF

THE NOZZLE OF THE NITROGEN FILLING GUN (6 of Fig.
No.1), IF RUPTURED OR MISSING.

THANK YOU

9.